Ato

ma

Bre

ad s

licin

g m

achi

ne

Ope

ratin

g M

anua

l

The cutting company

Ato

ma

Bre

ad s

licin

g m

achi

ne

Ope

ratin

g M

anua

l

The cutting company

Satisfied customers are important to us

In our capacity as a manufacturer of slicing machines we would like our custom-ers to be satisfied. This not only means that we try to help you before the pur-chase of a machine, but that we also offer you comprehensive service, forexample, by providing easy-to-understand operating instructions. We have triedto design this operating manual so that you enjoy using it and hope that itachieves its goal of enabling you to operate the machine effortlessly.

Please contact us, however, if you find anything difficult to understand or if youare experiencing difficulties that you cannot solve with the aid of the operating in-structions. We are always open for suggestions, criticism and proposals for im-provement, because your opinion is important to us.

You can reach the Wabäma team by telephone on:(+49) (0) 2191-69024-0

Satisfied customers are important to us

In our capacity as a manufacturer of cutting machines we would like our custom-ers to be satisfied. This not only means that we try to help you before the pur-chase of a machine, but that we also offer you comprehensive service, forexample, by providing easy-to-understand operating instructions. We have triedto design this operating manual so that you enjoy using it and hope that itachieves its goal of enabling you to operate the machine effortlessly.

Please contact us, however, if you find anything difficult to understand or if youare experiencing difficulties that you cannot solve with the aid of the operating in-structions. We are always open for suggestions, criticism and proposals for im-provement, because your opinion is important to us.

You can reach the Wabäma team by telephone on:(+49) (0) 2191-69024-0

The following page can be folded out.This allows you to refer to the slicing machine and designation of its compo-nents at any time.

About these operating instructions . . . . . . . . 5Target group 5Safety 5In your capacity as an employer 6Other applicable documents 6Symbols 7Pictograms 7

Area of application . . . . . . . . . . . . . . . . . . . . . 9Features of ATOMA 10

Your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation and connecting up to the powersupply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Checking the scope of delivery 16Selecting the installation location 17Installation 17Securing the machine against rolling away [+]18Connecting up to the power supply 19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Tips for slicing different types of bread 20Setting up 22Switching on 26Slicing 26

Switching off 28Packaging bread 28

Cleaning and care . . . . . . . . . . . . . . . . . . . . . 29Cleaning agents 29Cleaning agents 30Discharge plate 31crumb drawer 32Cutter 33Rear feed inlet section and discharge section 34Interior and comb 35

Maintenance and repairs . . . . . . . . . . . . . . . 36Topping up with oil 37Changing knives 41Replacing the tensioning spring on the comb 46Changing the fuse, replacing the printedcircuit board 49

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 50Technical data . . . . . . . . . . . . . . . . . . . . . . . . 53Where can one dispose of a machine which has come to the end of its working life? . . 54The EU Compliance Declaration . . . . . . . . . 55Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Table of Contents

The following page can be folded out.This allows you to refer to the slicing machine and designation of its compo-nents at any time.

About these operating instructions . . . . . . . . 5Target group 5Safety 5In your capacity as an employer 6Other applicable documents 6Symbols 7Pictograms 7

Area of application . . . . . . . . . . . . . . . . . . . . . 9Features of ATOMA 10

Your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation and connecting up to the powersupply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Checking the scope of delivery 16Selecting the installation location 17Installation 17Securing the machine against rolling away [+]18Connecting up to the power supply19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Tips for slicing different types of bread 20Setting up 22Switching on 26Slicing 26

Switching off 28Packaging bread28

Cleaning and care . . . . . . . . . . . . . . . . . . . . . 29Cleaning agents 29Cleaning agents 30Discharge plate31crumb drawer 32Cutter 33Rear feed inlet section and discharge section 34Interior and comb 35

Maintenance and repairs . . . . . . . . . . . . . . . 36Topping up with oil37Changing knives 41Replacing the tensioning spring on the comb 46Changing the fuse, replacing the printedcircuit board49

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 50Technical data . . . . . . . . . . . . . . . . . . . . . . . . 53Where can one dispose of a machine which has come to the end of its working life? . . 54The EU Compliance Declaration . . . . . . . . . 55Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Table of Contents

Overview of the Slicing Machine

4

Bag holder

ON button

Atoma interior view

Transport belt

EMERGENCY OFF button

Guide rails

EMERGENCY OFF button

Setting up the contactpressure belt

Upper contact pressure belt

Feed table

Packaging tableOil reservoir

Off button

Start button for transport belt

Transport belt faster (+) or slow-er (-)

Fault message dis-play and display for the feed speed

Button for ventilator with indicator lamp

red oil indicator lamp

Green operating indicator

Safety sensor

Blower for pack-aging bag

Crumb drawer

Drive motorAir outlet from blower

Polyethylene bag with perforation

rating instructions

5

About these operating instructions

Targe ined bakery sales assistantst persons who are otherwiseceived instruction on operat-

ended for technically knowl- been described in these op- a qualified workshop.

Safet operating instructions rele-, read the safety instructionsof the warnings in individualtimized work results and tobility of the machine.

ine designated Atoma

About these ope

t group These operating instructions are directed at trawho operate the bread slicing machine and aqualified for operating machinery and have reing this machine.

The »Maintenance and Repair« chapter is intedgeable persons. Repair work which has noterating instructions may only be carried out at

y Familiarise yourself with the contents of thesevant to your task before use. Before any usein the »Your Safety« chapter and take note chapters. This will enable you to achieve opwork safely. They also contributes to the dura

These operating instructions are for the mach

About

6

In your must be instructed in howrized personnel are not al-

nts for using the machine

relevant applicable docu-rly in how to use the ma-

Regular ually, on the basic behav- machine.

Other aments

ollowing other documents

f these operating instruc-

mpliance Declaration«,

f the supply together with

these operating instructions

capacity as the employer Prior to first operation of the machine, personnelto use the machine safely. Untrained or unautholowed to use this machine.

The instruction shall include:

• Ensuring that personnel follow the requiremesafely.

• Handing out operating instructions and other ments or providing intensive training, particulachine safely.

instruction sessions Instruct the personnel regularly, at least once annioural measures required for safe handling of the

pplicable docu- In addition to these operating instructions, the fare a component part of the machine:

EU Compliance Declara-tion

A component part otionsSection »EU Copage 55

Spare parts list A component part othis machine

rating instructions

7

Symb ed through the use of differ-low:

re supposed to perform

er passages in the text

t that is not included in the

Picto ssages of text:

ing notices. If these are not

serious

perations. It is important to relevant operations. will find safety instructionsns but will strengthen yourons.

About these ope

ols Consistent design of the text has been achievent symbols. These symbols are explained be

• A bullet appears next to listed items

A triangle appears next to tasks that you a

→ An arrow indicates cross-references to oth

[+] A plus sign indicates additional equipmenstandard version.

graphs We also use pictographs to help you to find pa

The warning triangle draws attention to warnobserved, the following can result:

• Injuries ranging from fairly serious to very

• Fatal injuries

These warnings are attached to individual oheed these warnings before carrying out theIn addition, in the section »Your Safety« youthat are not assigned to any individual actiosafety-conscious behaviour in various situati

About

8

e relating to operator con-

setting work.

purpose of better under-

es or conditions are high-all subsequent text once

machine here. If this in-ult:

hine

these operating instructions

This symbol indicates information, tips and advictrol.

This symbol signifies tips for installation work or

This symbol indicates examples that are for thestanding.

Text passages that refer only to individual machinlighted in colour. Once the highlighting ends, again applies to all machines. For example:

Only for machines with oiling:

You can obtain important information about theformation is not observed, the following can res

• Serious defects in the functioning of the mac

• Damage to the machine

Press the button

rea of application

9

Area of application slicer, which was mainly de-r slicing, for example:

t

ut material containing sugar. Wabäma.

e following types of bread

ther types of bread with a

tegories of bread or cake.

and similar materials.

unsuitable bread or materi-

A

The Wabäma ATOMA is a lattice frame breadveloped for slicing white bread. It is suitable fo

• Wheat loaf and multigrain bread with whea

• White bread

• Rye bread and multigrain bread with rye

We recommend the use of coated knives to cThe Teflon knives can be ordered directly from

The machines are not suitable for cutting thand materials:

• Hot bread, old bread

• Wholemeal bread with a hard crust and ohard crust

• Coarse rye bread

• Frozen or defrosting bread

• All foodstuffs that do not belong to the ca

• »Non food«- items such as wood, plastics

The machine can get damaged from cutting als.

Area o

10

Featureto use. High-quality struc- contribute to keeping the

hich ensures that the ma-

ches below the discharge machines stop automati- removed while operating.

f application

s of ATOMA Easy to operateThe ATOMA is designed to be particularly easy tured sheets and simple cleaning of the interiormachine clean.

Built-in safetyOur machines are equipped with the CE sign wchines operate as safely as possible.

Safety SwitchActive safety is ensured by encoded safety switplate and the safety cover. They ensure that thecally if the discharge plate or the safety cover are

Your Safety

11

Your Safetys. The individual chapters of specific safety instructions

of your own safety and to en-

n this machine, at regular in-cordance with legal require-

ce intended for installing the

trained and qualified person- by Wabäma's customer ser-

rsons, children in particular,

This chapter covers general safety instructionthe operating instructions additionally containwhich are not described here.

Please note the following instructions in terms sure machine safety.

As the employer:Inform the people you employ, who will work otervals about these safety measures and in acments. Keep this operating manual at the plamachine.

Who can work at the machine?The slicing machine must only be operated by nel. Installation and connection are performedvice team or your authorized dealer.

No unauthorised personnel!Ensure that no unauthorized or untrained peuse the machine.

Your S

12

ou can always stand with-e.

icles!r use the machine as de-

eck that the mains powerof 50 Hz. Connecting thedamage to electrical partsappropriate safety socket.

ed, replaced or bypassed.

afety

The workplaceKeep your workplace tidy and dry to ensure that yout your feet slipping when operating the machin

The machine is not a place for depositing artNever put foreign objects on the machine. Neveposit.

VoltageBefore connecting the machine to the mains, chsupply has a voltage of 230 V and a frequency machine to a different supply voltage can cause of the machine. Only connect the machine to an

Protection devicesProtection and safety devices must not be remov

Your Safety

13

tice unusual noises comingoperating as normal (»AUS-

s yourself.

levant safety instructions in to the Power Supply« and

nd flat belts may only be re-s also indicated in the »Trou-ons.

MalfunctionsSwitch off the machine immediately if you nofrom the machine or that the machine is not Taste«)

You will be able to eliminate many malfunction→ Chapter »Troubleshooting«.It is essential that you take into account all rethe »Installation and Connecting the Machine»Maintenance and Repair« chapters.

Malfunctions on electrical parts, the engine apaired by a customer service technician. This ibleshooting« chapter at the appropriate locati

Your S

14

ned for.

ials. Slicing hot bread or. Please also note the fol-

ot bread are so high that when they are well oiled.

olemeal bread with a hardDisplacement of the knife

arp! Never reach into theven when the machine is

afety

Goods for slicingOnly cut goods that the machine has been desig→ Page 9. Do not slice frozen goods or unsuitable materbread with a hard crust can damage the machinelowing two instructions:

• Hot bread

Do not slice hot bread. The moisture levels in hdough residues can get stuck to the cutters even

• Bread with a hard crust

Never use a lattice frame bread slicer to slice whcrust and other types of bread with hard crusts. by the bread can damage it.

Sharp knivesAlways bear in mind that the cutters are very shknives section! Also avoid touching the knives eswitched off.

Your Safety

15

paired by trained personnel.hine is running and the bankthers from reaching into the

the machine, if you:

e and

ection.

rea on an insufficiently safe-re the machine from rolling

pushing down the brake on

rgents or cleaning agents to. Never use a high pressuren cleaning, cleaning agentsr »Cleaning and Care«.

Risk of injury through cutting!The machine may only be maintained and reNever reach into the feed shaft when the macof knives is moving. You should also prevent ofeed shaft.

Only perform repair and maintenance work on

• have already have done similar work befor

• are technically sufficiently skilled

• have covered the open side of the knives s

Risk of crushingThere is danger of being crushed in the foot aguarded machine. You should therefore secuaway once it is installed. This is achieved byfront wheels using the foot.

CleaningDo not use harsh, corrosive or scratchy deteavoid damaging the surfaces of the machinecleaner for cleaning. Additional information oand cleaning intervals can be found in chapte

Install ply

16

Installation and Connecting the Machine to the Power Supply

Checkidelivery

part from the lattice framee scope of delivery:

abäma customer serviceeen damaged during the operating instructions.

ation and Connecting the Machine to the Power Sup

ng the scope of Check whether all items have been delivered. Abread slicer, the following parts are included in th

• 5 replacement knives

• 1 funnel

• 1 short screwdriver

• 1 Allen key M4

• 1 size 13 ring spanner

• 1 Knife protection device

A claim should be claimed immediately to the Wteam about missing parts or parts which have btransportation. Address → See back page of the

the Power Supply

17

Selection base

aking ovens and no steam-

ng so as not to disturb the

e installation location

Insta up the mains power supply,y Wabäma or a suitable rep-

hey roll over your feet.

e ground while transportinger it and damaging it.injury from electric shock.

Installation and Connecting the Machine to

ting the installation loca- Requirements for installation location are:

• A horizontal, flat, stable and vibration-free

• A non-slipping and non-tilting stand

• A sufficient distance from heat sources or bing so as to avoid the formation of mould

• No direct sunlight incidence or strong lightifunction of the light barriers

• Sufficient lighting

• Sufficient space for operation

• No potentially explosive atmospheres at th

llation The machine will be installed and connectedafter it is delivered, by a fitter from the companresentative.

Caution, danger of getting crushed!Pay attention to your feet.The wheels on the slicer can cause injury if t

Be careful with the mains cableEnsure that the mains cable is held above ththe machine to prevent the wheels rolling ovA damaged power cord can cause personal

Install ply

18

rolling away

lling away.[+]«, page 18

Securinagainst

ted up at its final location,

way.

ation and Connecting the Machine to the Power Sup

After installation, secure the machine against

→ Subsection »Securing the machine against ro

g the machine rolling away.[+]

After the machine has been installed and connec

Depress the brake on both front wheels.The machine will be secured against rolling a

the Power Supply

19

Conn

bäma fitter or an appropriate wish to install the machine

ake provision for an appro-

equency of 60 Hz. Prior tolate with the supply voltage.

upply voltage, because theged by doing so.

ean power outlets because

ric shock.

Installation and Connecting the Machine to

ecting to the power supply

When the machine is initially installed the Warepresentative will connect it properly. If yousomewhere else at a later date, you have to mpriate connection.

Note the supply voltageThe supply voltage must be 380 V with a frconnecting, compare the value on the type p→ Page 4Do not connect the machine to a different selectrical parts of the machine can be dama

Only use suitable power socketsOnly connect the machine to suitable Europno other plug standards are type-approved.A misconnection can cause injury from elect

Opera

20

Operation

Tips fortypes o

it is still in an ovenfresh high that dough residues

bread is achieved after ape of bread. You should

appropriate length of time

ing speed is different for can only offer you rough

liced correctly if they areched the necessary firm-

ds.

when slicing goods whichositing on the knives to a

tion

slicing different f bread

Bread should not be sliced in the ATOMA whencondition. The moisture levels in hot bread are socan get stuck on the knives. Cutting firmness ofperiod of 2-3 or 5-6 hours depending on the tytherefore let ovenfresh bread cool down for an before you cut it.

Try different cutting speeds. The optimum cutteach type of goods for slicing. This is why weguidelines.

Multigrain breadAll wheat-based and multigrain breads can be swarm to the touch, as long as the centre has reaness for cutting.

Sensitive productUse a lower belt speed when slicing delicate goo

Goods for slicing which contain sugarWe recommend the use of Teflon-coated knivescontain sugar. The Teflon coating reduces depminimum.

Operation

21

sliced bread is unavoidable, as stock in a polythene bag

rent cutting speeds on yourenced the best results.

bakery improver. If, howev- measure then speak to theher advice.

Storage of bread to be slicedIf due to public holidays, etc. the storage of unstore bread ready to be sliced or baked for useto ensure that the crust remains soft.

Fresh goods to be slicedFresh goods should be sliced slowly. Try diffeown and use the speed with which you experi

Improvement of the cutting firmnessYou can improve the cutting firmness by usinger, you are still having difficulties despite thischief baker who will be able to offer some furt

Opera

22

Setting t:

dependent on the size of

Feed tab achine is activated.

ngle to the transport belt.without problem.

desired position.

Screw

tion

up Before switching on, the following have to be se

• The feed table

• The channel width

• The upper contact pressure belt

• The bag-opening blower unit

The setting is different for each bread type andthe bread.

le The feed table must be folded down before the m

The feed table should be positioned at a slight aThis allows the bread to be continually supplied

Release screw and move the feed table to the

Secure using screwFeed table

s

Operation

23

Chann ods to be sliced.

hat the goods to be sliced doide rails at the same time.

esired.

Upper goods to be sliced onto thes optimally prepared for slic-

pressure belt is running.

o that no goods to be sliced

sure belt as desired.

el width The channel width is set to the width of the go

Do not select the channel width too small so tnot get stuck. Carry out the setting of both gu

Release screws and set channel width as d

Secure guide rails using screws.

contact pressure belt The upper contact pressure belt presses thetransport belt. The goods to be sliced are thuing.

Switch on the machine so that the contact

Do not set the contact pressure belt too low saccumulate before the contact pressure belt.

Release fixture and set upper contact pres

Resecure lever

Screws

Guide rails

Opera

24

Bag-opelaced on the packaging ta-

o not use as a storage ar-

tion

ning blower unit Fold up bag tableThe polyethylene bags for the sliced bread are pble.

Withdraw bolt until the stop position.

Fold up the bag table and secure using bolt.

Only use the bag table for polyethylene bags. Dea, transport handle or as support.

Bag table

Bolt

Operation

25

g in the correct position. Viaylene bag lying on top is al-

ize of the bread. For this pur-

ws.

ng table and secure the wire d.

the packaging aid.

ating console).

Wi

Setting up the packaging aidThe packaging aid keeps the polyethylene baan airflow, a blower ensures that the polyethways open.

If necessary, set the packaging aid to the spose, release screws and set as desired.

Resecure the packaging aid using the scre

Place the polyethylene bag on the packagibehind the indentation on the packaging ai

Pull the uppermost polyethylene bag over

Switch on the blower (switch is on the oper

Bolts

re

Packaging

Inden-tation

Pull the bag over the packaging aid

Opera

26

Switchi

t starts running.

Slicing

d. The display shows the

ith a distance on the trans-

Fee

Transpobelt

tion

ng the machine on Press the »ON button« (→ page 4).

The machine is ready for use.

Press the »START button«. The transport bel

Switch the machine on (see above).

Select the desired feed speed.For a fast feed = press the »PLUS button«For a slow feed = press the »MINUS button«

A medium speed is ideal for most types of breaselected speed.

Place the bread on the feed table and place wport belt.

d table

rt

Operation

27

t, package the bread straight

nhile the machine is runningers from reaching into thecy, immediately press thel stop immediately.t injuries.

d or objects. Always firstlytion around the knives.t injuries.

Remove sliced bread at the discharge outleaway.

Never reach into the rear feed inlet sectioNever reach into the rear feed inlet section wand the knives are moving. Also prevent othrear feed inlet section. In case of emergenEMERGENCY OFF button. The machine wilContact with the sharp knives may cause cu

Never push the bread alongNever push along the bread using your hanswitch off the machine. Exercise special cauContact with the sharp knives may cause cu

Opera

28

Switchi hine can remain switched ys ready for operation.

ENCY OFF. By pressingly.

Packingbag

er so that the sliced bread.

tic bag.

tion

ng the machine off Press the »OFF button« (→ page 4). The macon during the working period and is thus alwa

There are two red buttons mounted for EMERGone of the buttons, the machine stops immediate

the bread into a The special plastic bags are kept open by a blowcan be moved problem free into the plastic bags

Slide bread from discharge plate into the plas

Seal plastic bag.

EMERGENCY OFF

discharge plate

leaning and Care

29

Cleaning and Caresince it is equipped with high points should be observed.

res:

Clean

hine being accidentally put

cutters! the very sharp cutters.

giene to add residues from be used.ealth of people.

nd damage the machine.

etergents or abrasives, to.

C

The ATOMA is simple to clean and to care for quality structured metal plates. However someThe following applies for all cleaning procedu

ing agents

Switch off the machine prior to cleaningPersonnel can suffer cut injuries by the macinto operation.

Exercise special caution in the area of theThere is an increased danger of injury due to

Dispose of any bread residuesIt is forbidden on grounds of maintaining hythe crumb drawer to the stock of old bread toBread residues in foodstuffs can impair the h

Do not clean the machine dripping wetWater can penetrate electrical components a

Use only mild cleaning agentsDo not use corrosive, caustic or scraping davoid damaging the surfaces of the machine

Clean

30

Cleanin

normal operations. Com-h or a handbrush can alsoooth surfaces. The newly for the gaps between the

cloth. You can add some

achinets specified in this chap- of hygiene.ssion of germs.

ing and Care

g agents

Dry cleaning of the machine is sufficient duringpressed air, an industrial vacuum cleaner, a brusbe used, and a dry cloth is also suitable for all smdeveloped Brush Boy cleaning brush is availableknives and for cleaning the comb.

For persistent dirt:Rub off the spots with a wet, properly wrung outvinegar to obtain a disinfecting effect.

Only use cleaning agents suitable for this mWe request that you only use the cleaning agenter for cleaning the slicing machine for reasonsPeople's health can be impaired by the transmi

leaning and Care

31

Disch to ensure that crumbs and surfaces.

p and then rub it dry. Then

C

arge plate The discharge plate should be cleaned dailydough residues do not affix themselves to any

Clean the discharge plate thoroughly.

Wipe the discharge plate so that it is just damclean the crumb drawer.

discharge plate

Clean

32

Crumb drive elements in the ma-wer.

then rub it dry.

en.

ing and Care

drawer The crumb drawer should be cleaned daily. Thechine could be affected by an overfull crumb dra

Turn rotary handles and detach cover.

Fold cover forwards.

Take out crumb drawer.

Remove bread residues.

Wipe out the drawer using a damp cloth and

Reinsert crumb drawer, close cover and tight

Crumb drawer

Cover

Rotary han-

leaning and Care

33

the k

e cleaning brush "Brush thoroughly brushing through ife

r deposits.

C

nives Clean the knives daily using compressed air.

For knives without a Teflon coating:

Cleaning the knives:

Clean the visible part of the knives using thBoy“. Do this by engaging the brushes and upward and downward movement of the kn

Please use a metal spatula for remove harde

Brush Boy

Clean

34

Rear fecharge

Rear feelet secti

ing and Care

ed inlet section and dis- section

Only clean the surfaces using a damp cloth.d in-

on

Discharge section

leaning and Care

35

Interi compressed air. Removal of achieved without having tooped cleaning brush "Brush

rush Boy brushes are at forwards and backwards.

sits to be removed.

dustrial vacuum cleaner d over with a dry cloth or

C

or and comb Clean the interior of the machine daily using loose crumb residues from the comb can beopen the machine by using the newly develBoy“.

Cleaning the comb:

Clean daily using compressed air or if the Bhand, thread in the brushes and move them

Use a metal spatula if there are tough depo

Cleaning the inside of the machine:

Loosen cap bolts, remove discharge plate.

Clean the inside of the machine using an inwhile the smooth surfaces should be rubbebrushed off with a hand brush.

Brush Boy

discharge plate

comb

Cap bolts

Maint

36

Maintenance and Repaird by long durability of thece work must only be un- safety instructions while

performing maintenancechine. Exceptions to this

nintentionally set in mo-

enance and Repair

Regular maintenance and care will be rewardeslicing machine. However, repair and maintenandertaken by trained personnel. Please note theperforming all works.

Only perform repair work, if you:

• have already done similar work before and

• have the handicraft skills and

• have the appropriate tools.

Be careful when workingWork without any hurry and also cautiously.Accidents and injuries cannot be undone.

Unplug from the mainsUnplug the machine from the mains prior to work to avoid any accidental start up of the marule are described in the relevant passages.Personnel can be injured by a machine being ution.

nance and Repair

37

Topp tem must be topped up fromeeded depends on the num-

e operator control strip lightsertain period of time if no oil can observe the oil level via

Obser bread slicing machines. Weloping an ideal oil for breadt scientific findings and with

ecome rancid and viscous.fected, if this happens. The

gum-free – it even detachesur bread the way it has been

is more or less distinctive.he bread flavour is not im-

Mainte

ing up with oil The oil reservoir for the central lubrication systime to time. The question of how often this is nber loaves of bread sliced.Oil has be added, if the oil indicator lamp on thup. The machine will switch itself off after a ccan be added at that time for any reason. Youthe inspection window.

ve oil quality requirements Why is the oil quality be of importance?Wabäma has had decades of experience withhave now succeeded for the first time in deveslicing machines in accordance with the latesnew technical processes: Lubricut-S

No gum formationVegetable oils tend to form gum, oxidise, bPumps, oil hoses, valves and cutters are afsliced bread acquires a clear aftertaste.Lubricut-S does not form gum, it is provably existing gum formation. Your customers eat yobaked – unadulterated.

No own flavourMost vegetable oils have an own flavour that Lubricut-S is completely neutral in flavour. Tpaired.

Maint

38

on all points.

g machines. You can alsog moulds, dough dividing

an conventional oils. Thelters and gentle treatments that make this oil a prod-asily outweigh the higher

oiled by the high wetting

ss maintenance work and

ur

enance and Repair

No food law objectionsComplies with the food law stipulations of the EU

Other areas of applicationYou have an excellent oil not only for bread slicinuse Lubricut-S as a separating agent for bakinmachines and conical rounders.

PriceAt first glance, Lubricut-S is more expensive thelaborate manufacturing process with ultrafine fiof the pure vegetable raw materials are the factoruct with unique properties. The advantages eprice:

• The bread slicing machine is always optimallycapacity and viscosity of the oil

• Pumps, valves, oil hoses and cutters require leare not gum forming

• The product is not influenced in terms of flavo

nance and Repair

39

ing a dry cloth/cloths if any

ry.

ble for use with food items,plier or Wabäma. The oils, engine oils, releasing wax

people's health and violateslicing machine.

sons of hygiene when top-ping up with, the approved

ple's health

Mainte

Risk of slippageDanger of slipping! Wipe up oil off the floor usshould be accidentally spilled.Falling over can cause serious personal inju

Only use approved oilsOnly use oils which has been passed as suitawhich you can obtain from a specialist supmust not be too viscous. Never use edible oilsor any similar substance.Oils that have not been approved can impairfood legislation. They may also damage the

Pay attention to hygieneOnly use the supplied hose and funnel for reaping up oil. Please only use both parts for topsuitable for use with food, oils.Violating hygiene regulations can impair peo

Maint

40

Topping

enance and Repair

up with oil

Required volume of oil: Approx. 2.5 l

Remove the cap on the oil filling tube.

Place the funnel in the oil filling tube.

Top up with oil.

Put the cap back on.

Aid:Hopper

Oil filling tube on oil reservoir

nance and Repair

41

Chan

te and remove the discharge

on the front frame with the

4 Allen key

cutters!Only take hold of the frameith the safety cover. the very sharp cutters.

Mainte

ging knives

Unscrew the cap bolts on the discharge plaplate.

Loosen bolts on the cover.

Fold the cover backwards.

Unscrew and remove both hexagonal boltsaid of the size 13 ring spanner.

Tool:Screwdriver, size 13 ring spanner, gloves, M

Exercise special caution in the area of theNever reach into the frame with your hands. at the marked points. Cover the knife side wThere is an increased danger of injury due to

Cover

discharge plate

Cap bolts

Maint

42

replaced:

Hex

Only ta

enance and Repair

Pull the frame forwards.

The knives are now freely accessible.

Only if the knives on the rear frame must be

Loosen the bolts on the rear frame.agonal bolts

ke hold of the frame at this point

nance and Repair

43

e using an Allen key until the

cutters!hands. the very sharp cutters.

utting face must be pointing

lt in injuries from the very

Mainte

Put on gloves to perform the following tasks!

Loosen the clamping bolt on the defect knifknife can be lifted using a screwdriver.

Exercise special caution in the area of theNever touch the clamping surface with your There is an increased danger of injury due to

Check installation positionEnsure correct installation of the cutter: the cin the direction of the bread feeder.Incorrect installation of the knives can resusharp knives.

Loosen the clamping bolt using an Allen key

Maint

44

ife.

nce.

tion.

enance and Repair

Remove the defect knife and install a new kn

Tighten the clamping bolt until you feel resista

Avoid overtensioning the knivesThe knifes can break if they are overtensioned.Broken knives can lead to injuries during opera

nance and Repair

45

: the ring of the new knife ther knives. To check, drag .

t of the newly inserted knife.

ting. marked points.

htly.

cket.

.

Mainte

Checking the clamping tension of the knifeshould be roughly the same as that of the othe screwdriver over the back of the knives

If you don't replace the entire knife set:

Also retension the knives to the left and righ

Firmly screw the frame back onto its mounCaution: Only take hold of the frame at the

Mount the cover with bread chute.

Install the discharge plate and screw on tig

Plug the mains plug back into the power so

Tone too low = increase tension.

Sound too high = decrease tension

Only take hold of the frame at this point

Maint

46

Replacon the

nd remove the discharge

cover backwards.

th frames and remove

ard, knife protection de-

ly take hold of the frame

enance and Repair

ing the tensioning spring comb

Unplug the mains plug.

Unscrew the cap bolts on the discharge plate aplate.

Remove the screws on the cover and fold the

Loosen the hexagonal bolts at the front on bothem with the aid of the size 13 ring spanner.

Tool:Screwdriver, size 13 ring spanner, rigid cardbovice

Do not reach into the frame with your handsNever reach into the frame with your hands! Onat the marked points.Increased threat of injury by a sharp knife.

nance and Repair

47

exposed side of the knives angerous injuries from cuts.

exposed side of the knives

nd insert hem.

e rear frame.

H

On

Mainte

Fold the front frame forwards and cover thewith solid cardboard to avoid suffering any d

Fold the rear frame forwards and cover thewith the protection device.

Remove old springs (see arrows).

Cut the new springs to the desired length a

Remove the knife protection device from th

exagonal bolts

ly take hold of the frame at this point

Maint

48

ce.

the frame.

y.

Only take

enance and Repair

Fold up the rear frame and firmly bolt into pla

Remove cardboard in lower area and push up

Screw on the front frame firmly.

Mount the cover with bread chute.

Install the discharge plate and screw on tightl

Front frame

hold of the frame at this point

Rear frame

nance and Repair

49

Chanprinte

esignations of the fuses can

completely. Please send theill either be repaired or dis-r. You will also receive a newstalled by a customer service

y work on the circuit board.rd can cause serious injury

Type nectioType nectio

Mainte

ging a fuse, replacing the d circuit board

You can replace defect fuses yourself. The dbe found in the technical data.

If the circuit board is faulty, it must be replaceddefect printed circuit board to Wabäma. It wposed of in an environmentally friendly manneprinted circuit board which should ideally be intechnician or a trained electrician.

Unplug from the mainsUnplug from the mains before performing anContact with electrified parts of the circuit boaor death by electric shock.

GA 8 printed circuit board for 220-volt con-nGA 9 printed circuit board for 400-volt con-n

Troub

50

TroubleshootingMinor ma r you can remove the faulton your o er service team if you stillhave diffi mber. Store this operatingmanual a ne. This means that rapidand smoo

Malfunc

The mach

eam and have the electrical sys-

he power supply checked.

The machcuts and tgether.

ter »Maintenance and Repair«,n page 41)

enough to slice (firm enough to

ich the machine has been de-

of application«)

There arestarting up

e parallel to each other and setif this is not the case.

am and have the drive checked.

Scratchingwhen slicin

sufficiently tensioned and, if nec-

(→ Chapter »Maintenance and

leshooting

lfunctions can often be cured easily and rapidly. Check in the following table whethewn before contacting the Wabäma customer service. Contact the Wabäma custom

culties. See the back page of this operating manual for the address and telephone nund the purchase invoice in a safe place during the entire operating life of the machith support can be available in an emergency.

tion Possible cause Remedial action

ine does not run. A fault in the electrical system. Check fuses.

Inform the customer service ttem checked.

Fault in the power supply due to the mains net-work or in the connection

Inform an electrician and get t

ine is not making cleanhe slices are sticking to-

A knife is blunt. Insert a new knife (→ ChapSection »Changing knives«, o

The bread is not firm enough. Only slice bread when it is firmslice after 5-6 hours)

Bread is being sliced when it is too fresh. Allow the bread to cool down.

Unsuitable types of bread are being sliced. Only slice types of bread wh

signed for (→ Chapter »Area

knocking noises when the machine.

The lattice frames are knocking against eachother.

Check whether the frames arthem in parallel to each other

Parts of the main drive are noisy. Inform the customer service te

or screeching noisesg.

The knives are not tensioned sufficiently. Check whether the knives are

essary, re-tension the knives Repair«")

Troubleshooting

51

The latymore

e team.

e team.

e team.

e team.

Bread Error m

e team.

e it if necessary.

MachinError m

e team.

The moError m

ult occurs again, notify the customer

The maError mError m

n location for the machine

e team.

e team.

The maError m

e team.

e team.

The maError m

e team.

Malfu

tice frame does not react an-while slicing.

The V-belts are too loose. Inform the customer servic

Fan belt worn out. Inform the customer servic

Fuse on PCB faulty Replace fuse

Motor faulty Inform the customer servic

Printed circuit board faulty. Inform the customer servic

feed not functioningessage 31

30 volts missing (toroidal core transformer) Inform the customer servic

8 A fuse for feed motor faulty Check the fuse and replac

e does not start upessage 32

Limit switches at the front and rear are active si-multaneously

Inform the customer servic

tor does not runessage 33

Motor temperature is too high (contact broken). Allow to cool down. If the faservice team.

chine does not cutessage 44essage 35

Safety light barrier contaminated Clean light barrier

Light barrier is malfunctioning due to a stronglight source

Select a suitable installatio

Safety light barrier faulty. Inform the customer servic

Magnet switch faulty Inform the customer servic

the magnet under the removal plate has droppedoff

Reattach the magnet

Oil missing. Check oil level and top up

chine does not cutessage 37

Supply flow time-out Inform the customer servic

Light barrier faulty Inform the customer servic

chine does not cutessage 38

Time-out in the return, signal did not come fromlimit switch at rear

Inform the customer servic

nction Possible cause Remedial action

Troub

52

Error mes

Error mes

Error mes

Error mes

Error mes

Error mes am.

Error mes am.

Error mes am.

Malfunc

leshooting

sage 39 Oil empty Refill oil

sage 40 Hood open Close hood

sage 41 Forward cover not closed Close cover

sage 42 Rear cover not closed Close cover

sage 43 Crumb tray open Close crumb tray

sage 47 Both limit switches active Inform the customer service te

sage 48 Excess current at motor during feed Inform the customer service te

sage 49 Excess current at oil pump Inform the customer service te

tion Possible cause Remedial action

Technical Data

53

Technical Dataes with a slicing thickness of

tected by copyright for the Wabäma Gm-ible without the consent of Wabäma Gm-al are subject to change without expressmitment by publishing with this operating

m

07 cm

220 cm

A)

/30 fuse T 5AL 250 V

This technical data is valid for all machine typ9, 10, 11 and 13 mm.

Operating manual issue 12.2014. This operating manual is probH. Copying or translation of this operating manual is not permissbH. All rights reserved. The specifications in this operating manuprior notice. Wabäma GmbH does not enter into any kind of commanual. We reserve the right to make technical changes!

Feature / value

Passageway height 7.5-12.5 c

Passageway width 40 cm

Insertion depth 55 cm

Width without / with work bench 73 cm / 1

Height without feed table 124 cm

Depth without / with feed table 170 cm /

Weight 190 kg

Noise level 75.48 db(

Electric motor 400 V

Current take-up max. 2 A

Power consumption max. 0.75 kW

Power frequency 50 Hz

Printed circuit board Type GA8controller

Where end of its work-

54

Where can one dispose of a machine which has come to the end of its working life? end of its working life, itly way.

d of by sending them to a

s electronic waste. If thereicinity, you can also sendrer. It will be disposed of

poured down the drain.r it to the old oil collection

can one dispose of a machine which has come to the

When the slicing machine one day reaches themust be disposed of in an environmentally friend

Metal partsThe metal parts of the machine can be disposenormal metal recycling facility.

Electronic partsCircuit boards are disposed of in the same way ais no collecting centre for special waste in your vthe printed circuit board back to the manufactuthere in an environmentally acceptable manner.

OilThe oil for lubricating the knives should not beGather the oil in a suitable container and delivepoint.

iance Declaration

55

EU Compliance Declarationate of the machine manufac-ed upon by us will nullify the

Bread lations:

2004/108/EC

laustive Officer and person re-r compiling technical docu-

EU Compl

This declaration applies only to the original stture by us. Changes which have not been agrevalidity of this declaration.

slicing machine The machine complies with the following regu

• EEC Machinery Directive 2006/42/EC

• EC Low Voltage Directive 2006/95/EC

• EC Electromagnetic Compatibility Directive

Remscheid, August 2013

Model of machine Atoma

Machine number

Type plate and CE sign

Wabäma GmbHLeverkuser Strasse 6542897 RemscheidGermany

Telephone (+49) (0) 2191-69024-0

Carsten CChief Execusponsible foments

56

BBag tableBread

hot .storinwith a

Bread, m

CCare . . .ChangingCleaning

combCruminteriRear

CleaningCleaningcomb

ReplaConnecti

Ddischarge

EEmployer

. . . . . . . . . . . . . 10

. . . . . . . . . . . . . 20

. . . . . . . . . . . . . 20, 21

. . . . . . . . . . . . . . 9

. . . . . . . . . . . . 21. . . . . . . . . . . . . 17

. . . . . . . . . . . . . 36

. . . . . . . . . . . . . 20

. . . . . . . . . . . . . 28

. . . . . . . . . . . . . . 7

g . . . . . . . . . . . 46

. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14g it . . . . . . . . . . . . . . . . . . . . . . . . . 21 hard crust . . . . . . . . . . . . . . . . . . . 14

ultigrain bread . . . . . . . . . . . . . . . . . 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 knives . . . . . . . . . . . . . . . . . . . . . . 41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . 35b drawer . . . . . . . . . . . . . . . . . . . . . 32or . . . . . . . . . . . . . . . . . . . . . . . . . . 35 feed inlet section . . . . . . . . . . . . . . . 34 agents . . . . . . . . . . . . . . . . . . . . . . 29, 30 the crumb drawer . . . . . . . . . . . . . . 32

cing the tensioning spring . . . . . . . . 46ng to the power supply . . . . . . . . . . . 19

plate . . . . . . . . . . . . . . . . . . . . . . . 31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

FFeature . . . . . . . . . . . . . . . .

GGoods for slicing

containing sugar . . . . . . fresh . . . . . . . . . . . . . . . suitable . . . . . . . . . . . . .

IImproving the cutting firmnessInstallation . . . . . . . . . . . . .

MMaintenance . . . . . . . . . . . . Multigrain bread . . . . . . . . .

PPackaging

bread . . . . . . . . . . . . . . Pictographs . . . . . . . . . . . . .

RReplacing the tensioning sprin

57

SSafety

MaOpPrShThVo

SafetySafetySettingSlicingSwitchSymbo

TThe woTips .

lfunctions . . . . . . . . . . . . . . . . . . . . . . 13erating personnel . . . . . . . . . . . . . . . . 11

otection devices . . . . . . . . . . . . . . . . . . 12arp knives . . . . . . . . . . . . . . . . . . . . . . 14e workplace . . . . . . . . . . . . . . . . . . . . . 12ltage . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Instructions . . . . . . . . . . . . . . . . . . . . . 11 Switch . . . . . . . . . . . . . . . . . . . . . . . . 10 up . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26ing the machine off . . . . . . . . . . . . . . . . 28ls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

rkplace . . . . . . . . . . . . . . . . . . . . . . . . 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

58