Operating Instructions • Warning Information • Parts Break ...mytoolservice.com/man/5008.pdf ·...

5008 � Rev.02/06/06

Operating Instructions • Warning Information • Parts Breakdown

Capacity......................................90˚

8"(200mm)

8"x��"(200x280mm)

2.4"x�3.8"(60x350mm)

Capacity......................................45˚

5.5"(�40mm)

5.5"x6"(�40x�55mm)

BladeSize.............�"x0.035"x�07"

(27x0.9x2720mm)

BladeSpeed..... 86/�28/�75/244FPM

(26/39/53/74MPM)Motor..............�.5HP�Phase,�8Amp, �732RPM

Shipping 62.5"x3�.3"x45"Measurement.. (�588x795x��43mm)

NetWeight....................5�7lbs(235kg)

GrossWeight............. 594lbs(270kgs)

SPECIFICATIONS

AlwAys reAd instructions before using power tools

AlwAys weAr sAfety goggles

weAr heAring protection

5008 8"x 14"

Horizontal Band Saw

5008_OpMan020606.indd 1 2/6/06 4:50:50 PM

5008 2 Rev.02/06/06

This Instruction Manual Contains Important Safety Information.

READ THIS INSTRUCTION MANUAL CAREFULLY AND UNDERSTAND ALL INFORMATION BEFORE OPERATING THIS TOOL.�. KEEPGUARDSINPLACEandinworkingorder.

2. REMOVEADJUSTINGKEYSANDWRENCHES. Alwaysensurekeysandadjustingwrenchesare removedfromtoolbeforeturningiton.

3. KEEPWORKAREACLEAN.Clutteredareasand benchesinviteaccidents.

4. DONOTUSEINDANGEROUSENVIRONMENT. Donotusepowertoolsindamporwetlocations,or exposethemtorain.Keepworkareawelllighted.

5. KEEPCHILDRENAWAY.Allvisitorsshouldbekeptsafe distancefromworkarea.

6. MAKEWORKSHOPCHILDPROOFwithpadlocks, masterswitches,orbyremovingstarterkeys.

7. DONOTFORCETOOL.Itwilldothejobbetterand saferattherateforwhichitwasdesigned.

8. USERIGHTTOOL.Donotforcetoolorattachmentto doajobforwhichitwasnotdesigned.

9. USEPROPEREXTENSIONCORD.Makesureyour extensioncordisingoodcondition.Whenusingan extensioncord,besuretouseoneheavyenoughto carrythecurrentyourproductwilldraw.An undersizedcordwillcauseadropinlinevoltage resultinginlossofpowerandoverheating.Table� showsthecorrectsizecordtousedependingoncord lengthandnameplateampererating.Ifindoubt,use thenextheaviergauge.Thesmallerthegaugenumber, theheavierthecord.

�0. WEARPROPERAPPAREL.Donotwearlooseclothing, gloves,neckties,rings,bracelets,orotherjewelry whichmaygetcaughtinmovingparts.Nonslip footwearisrecommended.Wearprotectivehair coveringtocontainlonghair.

��. ALWAYSUSESAFETYGLASSES.Usefaceordust maskifcuttingoperationisdusty.Remember,everyday eyeglassesonlyhaveimpactresistantlenses,theyare NOTsafetyglasses.

�2. SECUREWORK.Useclampsoravisetoholdwork whenpractical.Itissaferthanusingyourhandandit freesbothhandstooperatetool.

�3. DONOTOVERREACH.Keepproperfootingand balanceatalltimes.

�4. MAINTAINTOOLSWITHCARE.Keeptoolssharpand cleanforbestandsafestperformance.Follow instructionsforlubricatingandchangingaccessories.

�5. DISCONNECTTOOLSfrompowersourcebefore servicing,orwhenchangingaccessories,suchas blades,bits,cutters,etc.

�6. REDUCETHERISKOFUNINTENTIONALSTARTING. MakesureswitchisinOFFpositionbeforepluggingin powercord.

�7. USERECOMMENDEDACCESSORIES.Consultthe owner’smanualforrecommendedaccessories.Theuse ofimproperaccessoriesmayincreaseriskofinjuryto persons.

�8. NEVERSTANDONTOOLSeriousinjurycouldresult ifthetoolistippedorifthecuttingtoolis unintentionallycontacted.

�9. ALWAYSCHECKFORDAMAGEDPARTS.Before eachuseofthetool,aguardorotherpartthatis damagedshouldbecarefullycheckedtodetermine thatitwilloperateproperlyandperformitsintended function-checkforalignmentofmovingparts,binding ofmovingparts,breakageofparts,mounting,andany otherconditionsthatmayaffectitsoperation. A guard or other part that is damaged should be properly repaired or replaced.

20. DIRECTIONOFFEED.Feedworkintoabladeor cutteragainstthedirectionofrotationofthebladeor cutteronly.

2�. NEVERLEAVETOOLUNATTENDED WHILERUNNING.TURNPOWEROFF. Donotleavetooluntilitcomestoacompletestop.

For Your Own Safety Read Instruction Manual Before Operating This Tool

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5008 3 Rev.02/06/06


A. GROUNDING INSTRUCTIONS�. Allgrounded,cord-connectedtools:

Intheeventofamalfunctionorbreakdown,groundingprovidesapathofleastresistanceforelectriccurrenttoreducetheriskofelectricshock.Thistoolisequippedwithanelectriccordhavinganequipment-groundingconductorandagroundingplug.Theplugmustbepluggedintoamatchingoutletthatisproperlyinstalledandgroundedinaccordancewithalllocalcodesandordinances.

Donotmodifytheplugprovided-ifitwillnotfittheoutlet,havetheproperoutletinstalledbyaqualifiedelectrician.

Improperconnectionoftheequipment-groundingconductorcanresultinariskofelectricshock.Theconductorwithinsulationhavinganoutersurfacethatisgreenwithorwithoutyellowstripesistheequipment-groundingconductor.Ifrepairorreplacementoftheelectriccordorplugisnecessary,donotconnecttheequipment-groundingconductortoaliveterminal.

Checkwithaqualifiedelectricianorservicepersonnelifthegroundinginstructionsarenotcompletelyunderstood,orifindoubtastowhetherthetoolisproperlygrounded.

Useonly3-wireextensioncordsthathave3-pronggroundingplugsand3-polereceptaclesthatacceptthetool’splug.

Repairorreplacedamagedorworncordimmediately.

2. Grounded,cord-connectedtoolsintendedforuseonasupplycircuithavinganominalratinglessthan�50volts:

ThistoolisintendedforuseonacircuitthathasanoutletthatlooksliketheoneillustratedinSketchAonpage4.ThetoolhasagroundingplugthatlooksliketheplugillustratedinSketchA.Atemporaryadapter,whichlooksliketheadapterillustratedinSketchesBandConpage4,maybeusedtoconnectthisplugtoa2-polereceptacleasshowninSketchB,ifaproperlygroundedoutletisnotavailable.Thetemporaryadaptershouldbeusedonlyuntilaproperlygroundedoutletcanbeinstalledbyaqualifiedelectrician.NOTE:THISADAPTERISNOTPERMITTEDINCANADA.Thegreen-coloredrigidear,lug,andthelike,extendingfromtheadaptermustbeconnectedtoapermanentground,suchasaproperlygroundedoutletbox.

Table 1Minimum gauge for cord

Volts Totallengthofcordinfeet

�20V 25ft. 50ft. �00ft. �50ft. AmpereRating Not More More Than Than AWG

0 6 �8 �6 �6 �4 6 �0 �8 �6 �4 �2 �0 �2 �6 �6 �4 �2 �2 �6 �4 �2 Not Recommended

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5008 4 Rev.02/06/06


Grounding Methods

Electrical Schematic – Single Phase

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5008 5 Rev.02/06/06

General Safety Information�. ReadtheInstructionmanualbeforeoperatingthemachine.

2. Ifyouarenotthoroughlyfamiliarwiththeoperationofhorizontal bandsaws,obtainadvicefromyoursupervisor,instructororother qualifiedperson.

3. Removetie,rings,watchandotherjewelry,androllupsleeves.

4. Alwayswearsafetyglassesorafaceshield.

5. Makesurewiringcodesandrecommendedelectricalconnection instructionsarefollowedandthatmachineisproperlygrounded.

6. Makealladjustmentswiththepowershut-off.

7. Adjustandpositionthebladeguidebeforestartcutting.

8. Makesurethatbladetensionisproperlyadjustedbeforestart cutting.

9. Stopthesawbeforeputtingaworkpieceinthevise.

�0.Alwayskeephandsandfingersawayfromthebladewhenthe machineisrunning.

��.Stopthemachinebeforeremovingchips.

�2.Alwayshavestockfirmlyclampedinvise,beforestartcutting.

�3.Disconnectmachinefrompowersourcewhenmakingrepairs.

�4.Beforeleavingthemachine,makesuretheworkareaisclean.

Operating Instructions�. CheckCoolant:Lowcoolantlevelcausesfoamingandhighblade temperatures.Dirtyorweakcoolantcanclogpump,causes crookedcuts,lowcuttingrateandpermanentbladefailure.Dirty coolantcausesthegrowthofbacteriawithensuingskinirritation.

2. Keepviseslidescleanandoiled.

3. Cleanchipsfrombladewheelsandtheareasaroundwheels.

4. SawGuide:Keepsawguidesproperlyadjusted.Looseguideswill affectcuttingaccuracy.

5. SawBlade:Ensurethatthesawbladeissharp.

6. BladeSpeed:Ensurebladespeedissetcorrectlyforworkpiece materialandshape.

7. CheckBladeTension:Particularlyafterinitialcutswithanewblade.

Blade Selection�. Neveruseabladesocoarsethatlessthan3teethareengaged intheworkpieceatanytime.(Toofewteethwillcauseteethto stripout.)

2. Neveruseabladefinerthanrequiredtoobtainasatisfactory surfacefinishorsatisfactoryflatness.(Toomanyteethengaged intheworkpiecewillpreventattainmentofasatisfactorysawing rate;frequentlycauseprematurebladewear;frequentlyproduce “dished”cutsorthecutsareneithersquarenorparallel.)

3. Thechartwhichfollowsisnotexpectedtobeexactlycorrectforall cases.Itisintendedasageneralguidetogoodsawingpractices Yourbladesupplierorthequalifiedengineersshouldbeyourmost reliablesourceofcorrectinformationforoperationaldetailsofsaw bladesandtheiruse.

THE SELECTION OF SAWBLADES

<3mm >5mm >50mm >�00mm >�50mm >200mm

Sawblade <0.�2" >0.2" >2" >4" >6" >8"

(HSS)�4T •

(HSS)6/�0T •

(HSS)5/8T •

(HSS)4/6T • •

(HSS)3/4T •

(HSS)2/3T • •

(HSS)�/2T •

(HCS)�0T •

(HCS)8T •

(HCS)6T •

(HCS)4T •

(HCS)2T • •Remarks: HSS-HighSpeedSteelSawblade HCS-HighCarbonSteelSawblade

NOTE:

�. Whenstandardwallpipe,tubes,channelironandangled"I" beamsarecut,a�0pitchsawbladeofwave-settypeor sawbladeof(HSS)6/�0Tisfrequentlyusedtogoodadvantage.

2. Tubesorstructurewithwallthicknessorwebthicknessof�/2” ormorecanusuallyusean8or6pitchbladeorsawbladeof (HSS)4/6Tsatisfactorily.

3. Whenrectangularsolidbaristobesawed,theworkshould, wheneverpossible,beloadedwiththethinnestcrosssection exposedtothebladeteeth.Thepitch(ornumberofteethperinch ofblade)selectedmustprovideengagementofatleast3teethin theworkpiece.Shouldapplicationofthisrulenotbepossible becausethethinnestcrosssectionistoothin,thepiecemustbe loadedwiththewiderdimensionexposedtothesawteethanda coarserbladeselectedfromthelistingofrecommendationsfor roundandsquaresolidbars.


CuttingMaterial

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5008 6 Rev.02/06/06

The controls – Fig. 1A.Indicatorlight

B.Cyclestartswitch

C.ArmDescentValve

D.Emergencystopbutton

E.Coolantpump

F.Flowcontrolregulator

Single PhaseRefertothewiredrawinginsidetheelectricalboxandaboveforpropermotorandtransformerconnections,leadselectionandwiringconnectionsfromthemotortothepowersourceforthevoltageyouareusing.(IMPORTANT:IMMEDIATELYAFTERWIRINGTHEMACHINE,TURNONTHEPOWERANDMAKESURETHEMOTORISRUNNINGINTHERIGHTDIRECTION,COUNTER-CLOCKWISEWHENLOOKINGATTHEBLADEROTATION.)

NOTE:

�. Whenstandardwallpipe,tubes,channelironandangleIbeams arecut,a�0pitchsawbladeofwave-settypeorsawbladeof (HSS)6/�0Tisfrequentlyusedtogoodadvantage.

2. Tubesorstructurewithwallthicknessorwebthicknessof�/2” ormorecanusuallyusean8or6pitchbladeorsawbladeof (HSS)4/6Tsatisfactorily.

3. Whenrectangularsolidbaristobesawed,theworkshould, wheneverpossible,beloadedwiththethinnestcrosssection exposedtothebladeteeth.Thepitch(ornumberofteethperinch ofblade)selectedmustprovideengagementofatleast3teethin theworkpiece.Shouldapplicationofthisrulenotbepossible becausethethinnestcrosssectionistoothin,thepiecemustbe loadedwiththewiderdimensionexposedtothesawteethanda coarserbladeselectedfromthelistingofrecommendationsfor roundandsquaresolidbars.

Removing and Installing the BladeWhenyourmachinewasshipped,abladewassuppliedandassembledtothesaw.Whenselectinganewbladerefertotheselectionofsawblades.

�. Disconnectthemachinefromthepowersource.

2. Raisethesawframeabout6"andclosetheflowcontrolregulator (F)Fig.�tostopthesawframefromdescending.

3. Openbothwheelcoversandcleanthechipsoutofthemachine.

4. Releasebladetensionbyturningthebladetensionhandwheel(G) Fig.2counter-clockwise.

5. Slideleftbladeguidearmtotherightasfaraspossible(I)Fig.2.

6. Removethebladefrombothwheels(H)Fig.2,guidewheels(J) Fig.3,andoutofeachbladeguide.

7. Makesuretheteethofthenewbladearepointinginthedirection oftravel.Ifnecessary,turnthebladeinsideout.


Fig. 1

Fig. 2

H

G

A

D C

F

B

E

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5008 7 Rev.02/06/06

8. Placethebladeinplaceonthewheels(H)Fig.2,theguidewheels (J)Fig.3,andthroughthelowerbladeguard(I)Fig.4,and bearingsguide.

Note:Blademustrunontheoutsideofthebladewheelsasshownin (J)Fig.3.

9. Workthebladeallthewayupbetweenthebladeguidebearings withthebackofthebladeagainsttheback-upbearing,asshown in(I)Fig.4.

Note:Ifbearingsneedadjustment,refertothesectionadjustingbladeguiderollerbearings.

�0.Putlighttensiononthebladeandworkitonbothwheels.Make surethatthebackofthebladeisagainstthewheelflangesofboth wheels.Thisisveryimportant.

��.Whenyouaresurethebackofthebladeisagainstthewheel flangesofbothwheelsandproperlyinsertedintotheguides,finish puttingtensionontheblade.

Propertension�400kg/cm2isachievedwhenthepointer(K)Fig. 5isontheleftmarkofthebladetensionscalebehindthedriven wheel.

�2.Jogthepower“on”and“off”tobesurethebladeisinplaceand trackingproperly.Ifbladeisnottrackingproperly,refertothe sectiontrackingtheblade.

Starting and Stopping the Machine

Thesawframemustbeintheraisedpositionbeforestartingthemachine.Themachineisstartedbypushingthestartbutton(B)Fig.�,andwillcontinuetorununtilthesawframeisinthedownpositionattheendofthecut.Inanemergency,presstheemergencybutton(D)Fig.�.


Fig. 3

Fig. 5

Fig. 4

J

JI

K

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5008 8 Rev.02/06/06

Blade Tracking AdjustmentBladetrackinghasbeensetatthefactoryandshouldrequirenoadjust-ment.Ifatrackingproblemoccurs,adjustthemachineasfollows:Sincetrackingcanonlybeadjustedwhilemachineisrunning,itissug-gestedthatthisadjustmentbeaccomplishedbyqualifiedpersonnelthatarefamiliarwiththistypeofadjustmentandthedangersassociatedwithit.

�. Raisesawarmtoitshighestpositionandclosecuttingpressure controlvalve(F)Fig.�toholdsawarminplace.

2. Runthebladeataslowspeed.

3. Locatetrackingadjustmentplateonthebacksideofthedriven bladewheel.

4. Loosenthethreebolts(L-Fig.6)locatedonthetopofthe trackingnuts.

5. Trackingadjustmentisaccomplishedbyeitherlooseningor tighteningthreeadjustingnuts(O-Fig.6).

6. Trackingissetproperlywhenthebackofthebladelightlytouches thewheelflange.

Note:Over-tracking(allowingbladebacktorubhardagainstwheel flange)willdamagethebladewheelsandblade.

7. Tightenlockingbolts(L)onceproperlytrackingiscompleted.

Adjusting Feed RateWhenthefeedarmdescentvalve(C)Fig.�isturnedclockwiseasfarasitwillgo,thesawframewillnotmovedown.

Byturningthefeedcontrolvalvecounter-clockwise,youregulatetheflowofoilfromthecylinderanddeterminethespeedatwhichthesawframewilllowerandthebladewillfeedthroughthework.

Toomanyfactorsareinvolvedtomaketabulateddatapracticalonfeedrates.Asageneralrule,anevenpressurewithoutforcingthebladegivesbestresults.Avoidforcingthebladeatthestartasthismayshortenbladelifeandproduceabadcut.Byinspectingthechipswhilethecutisbeingmadewillindicatewhetherthefeedrateiscorrect.

Finepowderychipsindicateafeedratewhichistoolight.Theteetharerubbingoverthesurfaceinsteadofcutting.

Burnedchipsindicateexcessivefeedwhichcausestheteethtobreakoffasthebladeoverheats.

Theidealfeedrateisindicatedbychipsthathaveafreecurlandthiswillgivethefastestcuttingtimeandlongestbladelife.


Fig. 6

L O

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5008 9 Rev.02/06/06

Adjusting Blade Guide BracketsThebladeguidesshouldbesetasclosetothevisejawsaspossible.Therightbladeguidebracketisnotadjustableandispre-setatthefactorytocleartherighthandvisejaw.Theleftbladeguidebracketcanbemovedtotheleftorrightdependingonthepositionofthelefthandvisejaw.Tomovetheleftbladeguidebracket(M)Fig.7,loosenthehandknob(N),positionbladeguidebracketandtightenhandknob(N).

Automatic Shut-Off AdjustmentThemotorshouldshutoffimmediatelyafterthebladehascutthroughthematerialandjustbeforetheheadcomestorestonthehorizontalstopbolt.Ifthemachinecontinuestorunaftertheworkpiecehasbeenfullycut,ormachineshutsoffbeforetheworkpiecehasbeencomplete-lycut,loosennut(U)Fig.8,adjustbolt(O)Fig.8,toactuatethemicroswitchattheproperheight,andtightenthenut(U).

Adjusting the Blade Guide Bearings�.Disconnectthemachinefromthepowersource.

2.Raisearmtoverticalpositionandlockinplacebyturningoffthe hydrauliccylindervalve(F)Fig.�.

3.Loosenhexcapscrew(V)Fig.9,andturneccentricnut(W)Fig.9 toadjustthebearingsnugtotheblade,approximately0.08mm~ 0.�2mm.Bladeshouldstillmoveupanddownfreelywhen grasped.

WARNING! MAKE SURE POWER IS DISCONNECTED AND HANDS ARE PROTECTED BEFORE HANDLING BLADE. BE SURE THAT BLADE TEETH DO NOT INTERFERE WITH THE ROLLER BEARINGS.

4.Repeatforotherbladeguideassembly.

5.Connectmachinetothepowersource.


Fig. 7

Fig. 8

Fig. 9

N

M

OU

V

W

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5008 �0 Rev.02/06/06

Vise AdjustmentTopositionthemoveablevisejaw:

�. Turnvisehandwheel(P)Fig.�0,�/2turncounter-clockwise.

2. Pullupfoldhandle(T)Fig.��,toquicklymovethevisejaw(Q) Fig.�0,todesiredlocationbyslidingalongthebed.Lifthandle(T) backintopositiontoconnectittotheleadscrew.

3. Turnthehandwheel(P)Fig.�0,totightenorloosenthevise.

To adjust the vise for angle cutting:�. Loosenbolts(S)Fig.��onthefixedvisejaw(R),androtatevise jaw(R)Fig.�0,todesiredanglescaleatsideofbase.

2. Aftersettingthevisetodesiredangle,andtightenthenut(S)onthe fixedvisejaw.

3. Adjustthemovablevisetobeparalleltothefixedvise.Loosenbolts (S)Fig.��onthemovableviseandslideitflushwiththesetfixed vise(R)Fig.�0.Thensecurebolts(S)Fig.��onthemovablevise.

Setting Up the Machine for Operation�. Selecttheproperspeedandbladeforthetypeofmaterialyouare goingtocut.

2. Makesurebladetensionisadjustedproperly.

3. Liftthesawframeupandturnofftheoilregulatingknob(F)Fig.� tostopthesawbow,andturnthefeedrateknob(C)Fig.� clockwisetothezeroposition.

4. Placethestockbetweenthevisejaws,setthestockforthedesired widthofcutandtightenthevise.

5. Makesuretheleftbladeguidebracket(M)Fig.7,isadjustedas closeaspossibletotheleftvisejaw(Q)Fig.�0.

6. Opentheflowcontrolknob(F)Fig.�andturnthefeedcontrolvalve (C)Fig.�,counter-clockwiseuntilthesawbladebeginstolowerby thedesiredrate.

7. Proceedtocutthroughtheworkpiece.Themachinewillshutoff uponcompletionofcut.


Fig. 10

Fig. 11

P

Q

R

QTS

R

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5008 �� Rev.02/06/06

Changing SpeedsYourmachineisprovidedwithfourspeeds.Tochangespeeds,proceedasfollows:

�. Disconnectthemachinefromthepowersource.

2. Loosenwingnut(U)Fig.�2,andliftupandswingbeltandpulley covertothesideofthemachine.

3. Releasetensiononthebeltbylooseningmotorlockbolt(X)Fig.�3, counter-clockwiseandletthemotorswingforward.

4. Shiftthebelttothedesiredgroovesonthepulleysandadjustbelt tensionbypullingthemotorplatebackuntilcorrectbelttensionis obtainedandtightenmotorlockbolt(X)Fig.�3.

5. Closebeltandpulleycoverandtightenthewingnut(U)Fig.�2.

Gear CaseAfterthefirst50hoursofuse,thegearboxshouldbedrainedandrefilled.Removedrainplug(Y)Fig.�3,drainalloftheoiloutofthegearboxandreplaceplug.Removeoilfillerpluglocatedunderneaththerightbladewheel.Removethefillhexcapscrew(Z)Fig.�3andfillthegearboxwith�-�/2pintsofMOBILCYL.OIL#600Worequiva-lent.Replacethehexcapscrew(Z).


Fig. 12

Fig. 13

U

Y

X

Z

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5008 �2 Rev.02/06/06

40(8)

4(8)

5(8)

3(8)

8(8)

6(2)

7(8)

1

122

121

118

2(2)

119

120

113A

115

114

117

39

116(2)38

26

41(2)32(2)

42

43

88(2)23

24(4)

44

25

22

27

62

111 110

103

97

66

67

96

65

61(4)

60

100

98

99

101

109-1(2)

109-2(2)

109-3(2)

105(2)

104(2)

82

54

59 55(2)

63

74

72(2)

68

64

73(2)71(2)

70(2)

80(4)

81(4)

86

76(4)

85(2)

91

89

92

95

94(2)

93

84(2)

83(2)

75

45

90(5)

87

77

46

49

69(4)

53

48(2)

47(2)

79

78

52

50

51

57(2)

5856(2)

106(2)

102A

7-1(8)

116-1(2) 41-1(2)

95-1

73-1(2)

57-1(2)

35(8)

36

37(2)

15

20(4)

9(4)

10

19

17

12

16

30

34(8)

33(8)29

28

11(2)

31

14(2)

21

109107

108(2)

18(2)

15-1

13

12-1(3)

20-1(4)

50088"x14" Horizontal Band Saw

5008_OpMan020606.indd 12 2/6/06 4:51:08 PM

5008 �3 Rev.02/06/06

Parts List

� Base � 2 BaseBracket 2 3 Washer 5/�6x�8 8 4 SpringWasher 5/�6 8 5 Hex.CapBolt M8x30 8 6 RS500806 WheelWithBrake 4" 2 7 SpringWasher 5/�6" 8 7-� Washer 5/�6" 8 8 Hex.CapBolt M8x20 8 9 RoundHeadScrew M6x�2 4 �0 ElectricalPanelCover � �� CutterPin R-�6 2 �2 WheelShaft � �2-� Washer 3/4x44x3 3 �3 Bushing � �4 RS5008�4 Wheel 8" 2 �5 TerminalStrip � �5-� GroundingPlate � �6 Contactor � �7 Transformer � �8 Fuse 2 �9 OverloadRelay � 20 Hex.SocketCapScrew M6x30 4 20-� Washer �/4 4 2� RS50082� CoolantTank � 22 Hose �" � 23 RS500823 Pump � 24 Hex.CapBolt �/4x�/2 4 25 HoseFitting � 26 HoseClamp � 27 Hose 5/�6" � 28 Door � 29 Knob �/4x20 � 30 Washer �/4" � 3� Nut �/4" � 32 Pin 2 33 Nut M8 8 34 SpringWasher 5/�6" 8 35 Washer 5/�6x�8 8 36 Hex.CapBolt 5/�6x�-�/4 � 37 Nut 5/�6" 2 38 Filter � 39 Bed � 40 Hex.CapBolt M8x30 8 4� ClosedBearing 3020 2 4�-� Bushing 2 42 TorsionSpring � 43 PivotShaft � 44 PivotBracket � 45 TorsionSpringShaft � 46 C-Ring S-�6 � 47 Washer M�2x35 2 48 Hex.CapBolt M�2x35 2 49 Washer M�2x35 � 50 Hex.CapBolt M�2x30 � 5� Nut M�2 � 52 Hex.SocketCapScrew M�2x45 � 53 Spring � 54 SpringAdjustableRod � 55 Nut �/2" 2 56 Hex.CapBolt M�2x35 2 57 SpringWasher M�2 2 57-� Nut M�2 2 58 SpringBracket � 59 ControlBox � 60 ControlPanel � 6� RoundHeadScrew M5x8 4 62 RS500862 PowerIndicatorLight �

63 RS500863 StartSwitch �64 CuttingPressureControl �65 RS500865 EmergencyStopSwitch �66 PumpSwitch �67 HydraulicOn-OffValve �68 ControlBoxBracket �69 Hex.SocketCapScrew M6x�2 470 Hex.SocketCapScrew M8x20 27� SpringWasher 5/�6" 272 Washer 5/�6" 273 Hex.SocketCapScrew M6x8 273-� SpringWasher �/4 274 LimitSwitch �75 LimitSwitchPlate �76 RoundHeadScrew M5x8 477 HydraulicMountingPlate-Top �78 CylinderPin-Top �79 Pin �80 SpringWasher 5/�6" 48� Hex.CapBolt M8x25 482 HydraulicCylinder �83 Hex.SocketCapScrew M6x�2 284 SpringWasher �/4" 285 Washer �/4x�6 286 SwitchMountingPlate �87 C-Ring S-20 �88 C-Ring S-25 289 CylinderPin �90 Rivet 2x4 59� AngleScale �92 ViseJaw-Right �93 Washer �/2" �94 SpringWasher M�2 295 Hex.CapBolt M�2x35 �95-� Hex.CapBolt M�2/30 �96 Handle 3/8" �97 ViseNutBlock �98 ViseBolt �99 ViseJaw-Left ��00 Spring �.2mm ��0� ViseThrustShaft ��02A NutSeat ��03 SupportPlate ��04 Washer 5/�6" 2�05 SpringWasher 5/�6" 2�06 Hex.CapBolt M8x30 2�07 StandBolt ��08 Nut M�2 2�09 LeadScrewSeat ��09-� Washer 5/�6x2x�6 2�09-2 SpringWasher 5/�6" 2�09-3 Hex.CapBolt M8x30 2��0 SetScrew 5/�6x3/8 �� HandleWheel ��3A LeadScrew ��4 Key 5x5x20 ��5 ChipGrate ��6 Hex.CapBolt M�0x20 2��6-� Washer 3/8 2��7 WorkStopRod ��8 WorkStop ��9 Washer M�2x35 ��20 LockHandle ��2� WorkStopBracket ��22 LockKnob 3/8" ��23 SawBow ��24 IdleWheelShaft ��25 BallBearing 6002 4

DESCRIPTION QTY.

REF.NO.

PARTNO.

SIZENO.

DESCRIPTION QTY.

REF.NO.

PARTNO.

SIZENO.

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5008 �4 Rev.02/06/06

184

183

180

181

190(

2)

188

189(

2)19

119

219

318

2

187

185(

2)

186

179

178

194(

2)

198(

2)

199(

2)

200(

2)

201(

2) 205

206 20

7(2)

209(

2)

210(

2)

211(

4)

212(

4)

213(

4)

214(

4)

215(

4)

216(

2)21

7(4)

218(

4)

219(

2)

220(

8)

221(

4)

222

224

22522

6

227

228

234

233

237

238(

2)

239A

123

124(

2)125(

4)12

6(2)

134(

8)

135(

2)

150

151

152

136(

4)

138(

2)

139(

2)

142

140

143

144

145

146

147

149(

2)

148(

2)

154

155(

4)156(

4)

158

159(

4)

162

157

153

160(

4)16

1(4)

164

165

167

166(

2)

171(

2) 172

173

174

175A

163

168(

2)

169(

2) 170(

2)

208

229(

4)

230(

4)231(

2)

232

236(

3)

235

242(

3)

241(

3)

261

260

259

258

257

256

255(

4)

254(

2)

253

243

244(

2)24

5(13

)24

6

247

248

249

251

252

250

(27)

176

177

204

196(

2)19

5(2)

197

223

240

232-

1

194-

1(4)

155-

1(4)

144-

1

236-

1

236-

2

255-

1(4)

141

198-

1(2)

50088"x14" Horizontal Band Saw

5008_OpMan020606.indd 14 2/6/06 4:51:12 PM

5008 �5 Rev.02/06/06

Parts List

�26 IdleWheel 2�34 FlatHeadCrossScrew M4x8 8�35 UpperLatch 2�36 RoundHeadScrew M6x�2 4�37 SpringWasher �/4" 4�38 Brace 2�39 AdjustingValve 2�40 Hose �/4" ��4� Hose 5/�6” ��42 ConnectionTube ��43 Nut �/2" ��44 Washer �/2" ��44-� SpringWasher �/2 ��45 MotorMountBracket ��46 SupportShaft ��47 C-Ring S-�9 ��48 SpringWasher M�2 2�49 Hex.CapBolt M�2x30 2�50 Hex.CapBolt M8x40 ��5� SpringWasher 5/�6" ��52 Washer 5/�6x�8 ��53 MotorTiltPlate ��54 Bushing ��55 Hex.CapBolt M8x40 4�55-� SpringWasher 5/�6 4�56 Washer 5/�6x�8 4�57 MotorMountPlate ��58 Motor ��59 Washer 5/�6x�8 4�60 SpringWasher 5/�6" 4�6� Nut M8 4�62 Key 7x7x30 ��63 RS5008�63 GearBox ��64 Key 7x7x30 ��65 Key 7x7x40 ��66 Bushing 2�67 LockKnob �/4x�3 ��68 Washer 5/�6" 2�69 SpringWasher 5/�6" 2�70 Hex.CapBolt M8x40 2�7� SetScrew M8x�0 2�72 RS5008�72 MotorPulley ��73 RS5008�73 Belt A-38 ��74 RS5008�74 GearBoxPulley ��75A RS5008�75A PulleyCover ��76 Hose 5/�6" ��77 GreaseCup 3/8PT ��78 Washer M�2x35 ��79 Hex.CapBolt M�2x30 ��80 RS5008�80 Blade 8/�2TPI ��8� Bushing ��82 RS5008�82 DriveWheel ��83 Washer M�2x50 ��84 Hex.CapBolt M�2x30 ��85 Hex.CapBolt M6x�2 2�86 Pin ��87 BrushBracket ��88 ChipBrush ��89 Washer �/4 2�90 SpringWasher �/4 2�9� Washer �/4" ��92 SpringWasher �/4" ��93 RoundHeadScrew M6x�2 ��94 SetScrew M8x�0 2�94-� Hex.CapBolt M�2x35 4�95 Hex.CapBolt M�0x30 2�96 SpringWasher M�0 2�97 SettingPlate �

�98 SpringWasher 5/�6 2�98-� Washer 5/�6 2�99 Hex.SocketCapScrew M8x30 2200 RoundHeadScrew M5x8 220� NozzleSupport 2204 Hose �/4" �205 GuideBracket-Right �206 Hose �/4" �207 Connector 2208 GuideBracket-Left �209 Hex.SocketCapScrew M8x20 22�0 BallBearing 22�� SpringWasher 5/�6" 42�2 BladeGuide 42�3 Washer M6 42�4 SpringWasher M6 42�5 Hex.SocketCapScrew M6x20 42�6 CentricShaft 22�7 Hex.SocketCapScrew M8x40 42�8 SpringWasher 5/�6" 42�9 EccentricShaft 2220 BallBearing 822� Washer 5/�6x�8 4222 LockHandle �223 Washer M�2x35 �224 BallBearingSeat �225 BladeGuard �226 Washer �/4x�6 2227 SpringWasher �/4" 2228 HexSocketCapScrew M8x20 �229 RoundHeadScrew M4x6 4230 FlatHeadCrossScrew M4x8 423� CoverLockKnob 2232 FrontLatch �232-� BackLatch �233 Nut �/2" �234 Handle �235 RS5008235 IdlerWheel �236 BallBearing 6205 3236-� Washer W�2x35 �236-2 Hex.CapBolt M�2x20 �237 BladeWheelCover �238 FlatHeadCrossScrew M4x8 2239A WireBrushGuard �240 SlideBracket �24� TrackingAdj.Screw M�6x30 3242 Hex.SocketCapScrew M�0x60 3243 IndicatorScale �244 RoundHeadScrew M5x8 2245 DiscSpring �3246 Washer �247 TensionIndicator �248 ThrustBearing 5��04 �249 SetScrew M8x�0 �250 Handwheel �25� Key 5x5x�0 �252 ExtensionBar �253 TensionShaft �254 Gib 2255 Hex.SocketCapScrew M8x20 4255-� SpringWasher 5/�6 4256 BladeWheelShaft �257 Nut M�6 �258 SetScrew M6x8 �259 Slide �260 Washer M�2x35 �26� Hex.SocketCapScrew M�2x20 �

DESCRIPTION QTY.

REF.NO.

PARTNO.

SIZENO.

DESCRIPTION QTY.

REF.NO.

PARTNO.

SIZENO.

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5008 �6 Rev.02/06/06

LIMITED WARRANTY:SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS®

BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.

SunexInternational,Inc.willrepairorreplaceitsSunexTools®brandedproductswhichfailtogivesatisfactoryserviceduetodefectiveworkmanshipormaterials,baseduponthetermsandconditionsofthefollowingdescribedwarrantyplansattributedtothatspecificproduct.

ThisproductcarriesaONE-YEARwarranty.Duringthiswarrantyperiod,SunexToolswillrepairorreplaceatouroptionanypartorunitwhichprovestobedefectiveinmaterialorworkmanship.

Other important warranty information...Thiswarrantydoesnotcoverdamagetoequipmentortoolsarisingfromalteration,abuse,misuse,damageanddoesnotcoveranyrepairsorreplacementmadebyanyoneotherthanSunexToolsoritsauthorizedwarrantyservicecenters.

TheforegoingobligationisSunexTools’soleliabilityunderthisoranyimpliedwarrantyandundernocircumstancesshallwebeliableforanyincidentalorconsequentialdamages.

Note:Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamages,sotheabovelimitationorexclusionmaynotapplytoyou.

ReturnequipmentorpartstoSunexToolsoranauthorizedSunexhydraulicwarrantycenter,transportationprepaid.Becertaintoincludeyournameandaddress,evidenceofthepurchasedate,anddescriptionofthesuspecteddefect.

Ifyouhaveanyquestionsaboutwarrantyservice,pleasewritetoSunexTools.Thiswarrantygivesyouspecificlegalrightsandyoumayalsohaveotherrightswhichvaryfromstatetostate.

RepairkitsandreplacementpartsareavailableformanyofSunexToolsproductsregardlessofwhetherornottheproductisstillcoveredbyawarrantyplan.

5008_OpMan020606.indd 16 2/6/06 4:51:12 PM

Operating Instructions • Warning Information • Parts Break ...mytoolservice.com/man/5008.pdf ·...

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