MultitecOperating Instructions1777.8/5-10 G2

High-Pressure Pumps in Ring-Section Design

Works No.: __________________________________

Type Series: __________________________________

These operating instructions contain fundamentalinformation and precautionary notes. Please read

the manual thoroughly prior to installation of unit, electri-cal connection and commissioning.

This manual shall always be kept close to the unit’slocation of operation or directly on the pump set.

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ContentsPage

1 General 4

2 Safety 4

2.1 Marking of Instructions in the Manual 4

2.2 Personnel Qualification and Training 4

2.3 Non-compliance with Safety Instructions 4

2.4 Safety Awareness 4

2.5 Safety Instructions for the Operator / User 5

2.6 Safety Instructions for Maintenance, Inspec-tion and Installation Work 5

2.7 Unauthorized Modification and Manufactureof Spare Parts 5

2.8 Unauthorized Modes of Operation 5

3 Transport and Storage 5

3.1 Transport / Handling 5

3.2 Storage / Preservation 5

4 Description of the Product and Accesso-ries 6

4.1 Technical Specification 6

4.2 Designation 6

4.3 Design Details 6

4.4 Fields of Application 6

5 Installation at Site 7

5.1 Safety Regulations/Special Instructions 7

5.2 Foundation/Checks to Be Carried out Prior toInstallation 7

5.3 Installing the Pump / Unit 7

5.3.1 Aligning the Pump / Drive 8

5.4 Connecting the Piping 9

5.4.1 Vacuum Balance Line 10

5.5 Connection to Power Supply 10

5.5.1 Connecting the Motor 10

5.5.2 Setting the Time-Lag Relay 10

5.5.3 Checking the Direction of Rotation 10

6 Commissioning, Start–up / Shutdown 11

6.1 Commissioning 11

6.1.1 Lubricating agent 11

6.1.2 Priming the Pump and Checks to be Carriedout 11

6.1.3 Contact Guard 12

6.1.4 Connection to Power Supply 12

6.1.5 Start-up 12

6.1.6 Shutdown 12

6.1.7 Final Check 12

6.2 Operating Limits 13

6.2.1 Temperature of Medium Handled 13

6.2.2 Switching Frequency 13

6.2.3 Minimum Flows 13

6.2.4 Density of the Medium Handled 13

6.3 Shutdown / Storage / Preservation 13

6.3.1 The Unit/Pump Remains Installed, with pe-riodic check of operation 13

6.3.2 The pump is removed from the pipe andstored 13

6.4 Returning to Service after Storage 13

Page

7 Maintenance / Repair 14

7.1 General Instructions 14

7.2 Maintenance / Inspection 14

7.2.1 Supervision of Operation 14

7.2.2 Bearings and Lubrication 14

7.2.3 Shaft Seal 15

7.2.4 Coupling 15

7.3 Dismantling 15

7.3.1 General Instructions 15

7.3.2 Preparations for Dismantling 15

7.3.3 Dismantling the Bearings 16

7.3.4 Dismantling and Replacement of Shaft Seal 18

7.3.5 Removing the Mechanical Sea 18

7.3.6 Dismantling the Hydraulic Elements 20

7.3.7 Recommended Spare Parts Stock for 2years 20

7.4 Reassembly 20

7.4.1 Tightening Torques - Tie Bolts 905 21

7.4.2 Reassembly of Hydraulic System 21

7.4.3 Seals 21

7.4.4 Bearings 22

7.5 Re-adjusting the Clearance Gaps 25

7.5.1 Max. Clearance Gaps 25

7.5.2 Repairs 25

8 Trouble-shooting 27

9 General Drawings 28-30

9.1 List of Components 31

Tightening of Shaft Nuts of the Multitec 23

Adjusting Dimensions for Coupling Alignment,Pump sizes 32 to 65, Pump versions E, Ex, F, Fx, V,Vx 32

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IndexSection Page

Adjusting Dimensions for Coupling Alignment, Pump sizes 32 to 65,Pump versions E, Ex, F, Fx, V, Vx 32

Aligning the Pump / Drive 5.3.1 8

Bearings 7.4.4 22

Bearings and Lubrication 7.2.2 14

Checking the Direction of Rotation 5.5.3 10

Commissioning 6.1 11

Commissioning, Start–up / Shutdown 6 11

Connecting the Motor 5.5.1 10

Connecting the Piping 5.4 9

Connection to Power Supply 5.5 10

Connection to Power Supply 6.1.4 12

Contact Guard 6.1.3 12

Coupling 7.2.4 15

Density of the Medium Handled 6.2.4 13

Description of the Product and Accessories 4 6

Design Details 4.3 6

Designation 4.2 6

Dismantling 7.3 15

Dismantling and Replacement of ShaftSeal

7.3.4 18

Dismantling the Bearings 7.3.3 16

Dismantling the Hydraulic Elements 7.3.6 20

Fields of Application 4.4 6

Final Check 6.1.7 12

Foundation/Checks to Be Carried out Priorto Installation 5.2 7

General 1 4

General Drawings 9 28-30

General Instructions 7.1 14

General Instructions 7.3.1 15

Installation at Site 5 7

Installing the Pump / Unit 5.3 7

List of Components 9.1 31

Lubricating agent 6.1.1 11

Maintenance / Inspection 7.2 14

Maintenance / Repair 7 14

Marking of Instructions in the Manual 2.1 4

Max. Clearance Gaps 7.5.1 25

Minimum Flows 6.2.3 13

Non-compliance with Safety Instructions 2.3 4

Operating Limits 6.2 13

Personnel Qualification and Training 2.2 4

Preparations for Dismantling 7.3.2 15

Priming the Pump and Checks to beCarried out 6.1.2 11

Re-adjusting the Clearance Gaps 7.5 25

Reassembly 7.4 20

Reassembly of Hydraulic System 7.4.2 21

Recommended Spare Parts Stock for 2years 7.3.7 20

Section Page

Removing the Mechanical Sea 7.3.5 18

Repairs 7.5.2 25

Returning to Service after Storage 6.4 13

Safety 2 4

Safety Awareness 2.4 4

Safety Instructions for Maintenance, In-spection and Installation Work 2.6 5Safety Instructions for the Operator / User 2.5 5

Safety Regulations/Special Instructions 5.1 7

Seals 7.4.3 21

Setting the Time-Lag Relay 5.5.2 10

Shaft Seal 7.2.3 15

Shutdown 6.1.6 12

Shutdown / Storage / Preservation 6.3 13

Start-up 6.1.5 12

Storage / Preservation 3.2 5

Supervision of Operation 7.2.1 14

Switching Frequency 6.2.2 13

Technical Specification 4.1 6

Temperature of Medium Handled 6.2.1 13

The pump is removed from the pipe andstored 6.3.2 13

The Unit/Pump Remains Installed, withperiodic check of operation 6.3.1 13

Tightening of Shaft Nuts of the Multitec 23

Tightening Torques - Tie Bolts 905 7.4.1 21

Transport / Handling 3.1 5

Transport and Storage 3 5

Trouble-shooting 8 27

Unauthorized Modes of Operation 2.8 5

Unauthorized Modification and Manufacture of Spare Parts 2.7 5

Vacuum Balance Line 5.4.1 10

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1 GeneralThe Multitec pump has been developed in accordance withstate-of-the-art technology; it is manufactured with utmost careand subject to continuous quality control.These operating instructions are intended to facilitate operationof the pump and help in commissioning and maintenance.The manual contains important information for reliable, properand efficient operation.These operating instructions do not take into account localregulations; the operatormust ensure that such regulations arestrictly observed by all, including the personnel called in forinstallation.Multitec pumps must not be operated beyond the limit valuesspecified in the technical documentation for the mediumhandled, capacity, speed, density, pressure, temperature andmotor rating.Make sure that operation is in accordance with theinstructions laid down in this manual or in the contractdocumentation.The name plate indicates the type series / size and the mainoperating data; please quote this information in allcorrespondence and particularly when ordering spare parts.

If you need any additional information or instructions exceedingthe scope of this manual or in case of damage please contactKSB’s after-sales service.

2 SafetyThese operating instructions contain fundamental informationwhich must be complied with during installation, operation andmaintenance. Therefore this operating manual must be readand understood both by the installing personnel and theresponsible trained personnel / operators prior to installationand commissioning, and it must always be kept close to thelocation of operation of the machine / unit for easy access.

Not only must the general safety instructions laid down in thischapter on ”Safety” be complied with, but also the safetyinstructions outlined under specific headings, plus:- the general safety rules for working materials and protective

devices;- the applicable organisational guidelines for the

commissioning of working materials and tools (workguidelines R233-1 to R233-10 and decree no. 93-41 dd.11.01.93).

2.1 Marking of Instructions in the ManualThe safety instructions contained in this manual whosenonobservance might cause hazards to persons are speciallymarked with the general hazard sign, namely:

(safety sign in accordance with ISO 7000-0434).

the electrical danger warning sign is

(safety sign in accordance with IEC 417-5036).

The word

Caution

is used to introduce safety instructions whose non–observancemay lead to damage to the machine and its functions.

Instructions attached directly to the machine, e.g.- arrow indicating the direction of rotation

- markings for auxiliary connections

must always be complied with and be kept in perfectly legiblecondition at all times. Non-compliance with these safetyinstructions will lead to forfeiture of manufacturer’s warranties.

2.2 Personnel Qualification and Training

All personnel involved in the operation, maintenance, inspec-tion and installation of the machine must be fully qualified tocarry out the work involved.

Personnel responsibilities, competence and supervision mustbe clearly defined by the operator. If the personnel in question isnot already in possession of the requisite know–how, appropri-ate training and instruction must be provided. If required, theoperator may commission the manufacturer / supplier to takecare of such training. In addition, the operator is responsible forensuring that the contents of the operating instructions are fullyunderstood by the responsible personnel.

2.3 Non-Compliance with Safety InstructionsNon–compliance with safety instructions can jeopardise thesafety of personnel, the environment and the machine itself.Non-compliance with these safety instructions will also lead toforfeiture of any and all rights to claims for damages.In particular, non–compliance can, for example, result in:

- failure of important machine / unit functions

- failure of prescribed maintenance and servicing practices

- hazard to persons by electrical, mechanical thermal andchemical effects

- hazard to the environment due to leakage of hazardoussubstances.

2.4 Safety Awareness

It is imperative to comply with the safety instructions containedin this manual, the relevant national health and safety regula-tions and the operator’s own internal work, operation and safetyregulations.

Caution

Caution

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2.5 Safety Instructions for the Operator / User-- Any hot or cold components that could pose a hazard must

be equipped with a guard by the operator.-- Guards which are fitted to prevent accidental contact with

moving parts (e.g. coupling)must not be removed whilst themachine is operating.

-- Leakages (e.g. at the shaft seal) of hazardous mediahandled (e.g. explosive, toxic, hot) must be contained so asto avoid any danger to persons and the environment.Pertinent legal provisions must be adhered to.

-- Electrical hazards must be eliminated. (In this respect referto the relevant safety regulations applicable to differentcountries and/or the local energy supply companies.)

2.6 Safety Instructions for Maintenance, Inspectionand Installation Work

The operator is responsible for ensuring that all maintenance,inspection and installation work be performed by authorized,qualified specialist personnel who are thoroughly familiar withthe manual.Work on the machine must be carried out only during standstill.The shutdown procedure described in themanual for taking themachine out of service must be adhered to without fail(See section 6.3).

Pumps or pump units handling media injurious to health mustbe decontaminated.

Immediately following completion of the work, all safety-relevant and protective devices must be re-installed and/orreactivated.

Please observe all instructions set out in the chapter on”Commissioning” (6.1) before returning themachine to service.

2.7 Unauthorized Modification and Manufacture ofSpare Parts

Modifications or alterations of the machine are only permittedwith KSB’s prior approval. Original spare parts and accessoriesauthorized by KSB ensure safety. The use of other parts will in-validate KSB’s liability for consequential damage.

2.8 Unauthorized Modes of OperationThe warranty relating to the operating reliability and safety ofthe pump is only valid if the machine is used in accordance withits designated use as described by the technical data specified.For further details please refer to the information in section 4 ofthis operating manual. The limits stated in the data sheet mustnot be exceeded under any circumstances.

3 Transport and Storage

3.1 Transport/Handling

Transport of the unit requires proper preparation and handling.Never use the motor eyebolt for lifting the unit.

IIf the pump / unit slips out of the suspensionarrangement, it may cause personal injury and damage

to property.

Fig. 3.1-3 Transport of pump only

Fig. 3.1-2 Transport of the complete unitFor transporting the unit, lifting ropes shall be attached to thepumpand themotor as shown above.Never use themotor eye-bolt for lifting the unit!

Fig. 3.1-3 Transport of close–coupled pumps and verticalpumps

3.2 Storage / PreservationUnless otherwise stated in the purchase orderconfirmation, thepumps are supplied by our factory duly preserved for a storageperiod of 3 months from delivery.We recommend to take the followingadditional measures if thepump is stored for a prolonged period of timeprior to installation:Indoor storage of new pumps:New pumps are preserved for indoor storage in a dry, closedroom in their original, unopened packaging for a maximumperiod of 3 months.

Protect all stored goods against humidity, dirt,vermin and unauthorized access! All openings of

the assembled unit components are closed and must only beopened when required during installation.

Outdoor storage with the packaging unopened:Protect the pump/unit against humidity, dirt, vermin andunauthorized access.It is imperativ to remove the preservative prior to normalcommissioning by flushing through the system.

If the pump is to be stored for more than 3 months:(optional, specified in the purchase order):

New pump/unitNew pumps/units are specially preserved in themanufacturer’sfactory. The preservative must be removed before normalcommissioning of the pump/unit, by flushing the systemthoroughly.

The product used for this purpose is not suited forpotable water systems and, as the case may be,

must be removed completely by dismantling and subsequentcleaning of all parts of the pump coming into contact with thepumpedmedium if required. Further information in this regard isnoted in the order confirmation.

The unit/pump is installed sometime before the plant iscommissioned:Specialmeasures have to be taken after a prolonged shutdownperiod, e. g., to make sure that the pump is always ready forinstant start-up and to prevent the formation of deposits withinthe pump’s hydraulic system and intake area.These measures are described in section 6.3.1.

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4 Description of the Product andAccessories

4.1 Technical Specification

Multistage centrifugal pumps in ring-section design with suctionimpeller for low NPSH value (exception: MTC 32).

A

Horizontal design, baseplate moun-ted,1 casing entry, drive end1 rolling element bearing, drive end1 plain bearing, suction endaxial suction nozzle

For the entire Q/H range

B

same as installation type A, butwith radial suction nozzle

C

Horizontal design, baseplate moun-ted,2 casing entries, drive and suctionend2 rolling element bearingsdrive on discharge side

For the entire Q/H range

DSame as installation type C, butdrive on suction side

E Ex

Horizontal close coupled pump,common bearing for pump and mo-tor,rigid coupling,radial suction nozzle,

Q/H range: up to 100 m3/h, 25 bar

F Fx

Same as installation type E, butwith axial suction nozzle

V Vx

Vertical close–coupled pump

Q/H range: up to 204 m3/h 25 barup to 100 m3/h 40 bar

4.2 DesignationMultitec A 32 / 8E - 2.1 12 . 65 (SP)

Type seriesInstallation type/pump versionDN discharge nozzleNumber of stages/ impeller combinationHydraulicsMaterial variantShaft seal codeCode for special variants (optional)

4.3 Design DetailsDesign:High-pressure centrifugal pump in long-coupled (baseplatemounted) or close-coupled design, horizontal or verticalversion, axial or radial suction nozzle. Radial suction anddischarge nozzles can be turned by 90!.Bearings:Radial bearings made as silicon carbide plain bearings (not forversions C and D), self-aligning. Plain bearings lubricated bythe pumped product, fixed bearings made as rolling elementbearing, grease– or oil–lubricated.Shaft seal:Uncooled gland packing with or without sealing liquid feed.Standardized mechanical seal to DIN 24 960, uncooled orcooled. Double--acting mechanical seal with standardizedmechanical seals to DIN 24960 (back-to-back or tandem).Drive:Electric / Hydraulic drives or Diesel engines, or turbines up tomax. 4000 1/min.

4.4 Fields of ApplicationMunicipal water supply:pumping stations, water treatment and pressure boostingplants.Water treatment: filtration, reverse osmosis.Pumps in industrial applications: general water supply,cold water, washing systems, recycling, cooling circuits,boiler feed systems, warm water, hot water, condensatehandling, process, organic and inorganic liquids, degreasingagents, washing or alkaline solutions, lubricants, cooling,surface treatment.Air–conditioning: large-scale air-conditioning systems,highrise buildingsIrrigation: centre–pivot sprinkling systems, trickle irrigationsystems, square sprinkling systems, flood irrigation systems.

Shim

Foundation bolts

� 800Shim

Shim

Caution

Shim

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5 Installation at Site

5.1 Safety Regulations/Special InstructionsElectrical equipment operated in hazardouslocationsmustcomply with the explosionprotection

regulations. This is indicated on the motor rating plate.If the equipment is installed in hazardous locations, theapplicable local explosion protection regulations and theregulations of the test certificate supplied with the equip-ment and issued by the responsible approval authoritiesmust be observed and complied with. The test certificatemust be kept close to the location of operation for easyaccess (e.g. foreman’s office).

Centrifugal pumps will only give trouble-freeoperation when carefully installed and maintained.

N.B.:The pump’s nameplate shows the type series, pump size,version, product number, main operating data and the worksnumber (see also 4.2).Please quote the type series / version in all queries, repeatorders and particularly when ordering spare parts.

Fig. 5.1-1 Nameplate

This pump / unit must not be operated beyond thelimit values specified on the nameplate for capacity,

speed and temperature or other instructions laid down inthis manual or in the contract documentation. Any datastipulated for the electrical connection of the unit and in-structions for maintenance and installation must be ad-hered towithout fail.Operation beyond the conditions indi-cated above will lead to overloads the unit cannotwithstand.Trained personnel is essential to ensure trouble-free operationof the unit.KSB will not accept any responsibility for the safe andreliable operation of the pump unit if these operatinginstructions are not complied with.In case of damage or if you need further information, pleasecontact KSB’s nearest customer service centre.5.2 Foundation/Checks to be Carried out Prior to

InstallationAll structural work required must have been prepared in accor-dancewith the dimensions stated in the dimension table / instal-lation plan.The concrete foundations shall have sufficient strength (min.class X0) to ensure safe and functional installation in accor-dance with DIN 1045 or equivalent standards.Make sure that the concrete foundation has set firmly beforeplacing the unit on it. Its surface shall be truly horizontal andeven.

5.3 Installing the Pump/UnitBefore placing the baseplate onto the foundation, make surethat the concrete foundation is clean and smooth. Thecompletepump unit must be aligned horizontally with the help of aprecision spirit level.Factory alignment of the unit on the baseplate must bere–aligned after the unit has been mounted on the foundationand after connecting the piping (precision alignment).Align the complete pumpunitwith the helpof a spirit levelplacedon the shaft/discharge nozzle. The correct distance betweenthe coupling halves as specified in the installation plan must beobserved. Shims shall be fitted between the baseplate/foundation frame and the foundation itself; they shall always beinserted to the left and right of the foundation bolts and in closeproximity to these bolts. For a bolt–to–bolt clearance of morethan 800 mm, additional shims must be inserted halfwaybetween the adjoining holes. All shims must lie perfectly flush.

Fig. 5.3-1 Fitting required shims

Tighten the foundation bolts evenly and firnly after the concretehas set.

It is essential to make sure that the baseplate isnot warped in axial or radial direction.

Proceed with utmost care when aligning the unit, as the pumpunit will only give trouble-free operation when correctly aligned.Non-compliance with these instructions will lead to forfeiture ofall warranty claims.Baseplates made of U–rails (up to 400 mm wide) are torsion–resistant in their own right and need not be grouted.After fastening, baseplates more than 400 mm wide shall begrouted up to the upper frame edge using low shrinkageconcrete, making sure that no cavities remain.Close-coupled pumpsIt is essential to make sure that the pump is not warped in axialor radial direction.If pumpandmotor are supplied separately, place the pumpontothe foundation without the motor, align with the help of aprecision spirit level (on the upper flange of the drive lantern),then fasten.Shims shall be fitted between the pump foot and the foundationitself; they shall always be inserted to the left and right of thefoundation bolts and in close proximity to these bolts. All shimsmust lie perfectly flush.Tighten the foundation bolts evenly and firmly.

Fig. 5.3-2 Fitting required shims

Caution

Caution

Straight-edge

Straight--edge Gauge

a

a b

b

a b

a b

Gauge

Straight-edge

Straight-edge

Caution

Caution

Caution

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5.3.1 Aligning the Pump/Drive

Coupling guardIn compliance with the accident preventionregulations the pump must not be operated

without a coupling guard / a guard on the drive lantern. If thecustomer specifically requests not to include a coupling guard /lantern guard in our delivery, then the operatormust supply one.

Baseplate–mounted unitsAfter fastening the baseplate on the foundation, thecouplingmust be thoroughly checked and the pump

unit be realigned (at the motor), if required.

Prior to checking the alignment/realignment, loosen the pumpfeet and re-tighten without transmitting any stresses or strains.

Coupling check and realignment must beeffected even if pump and motor are supplied

completely assembled and aligned on a common baseplate.

Fig. 5.3-3: Aligning the coupling with the help of agauge and straight-edge

Fig 5.3-4 Aligning a spacer-type coupling

The radial and axial deviation between the two coupling halvesshall not exceed 0.1 mm.

For product temperatures of 120 �C and higher,the foot bolts to secure the pumpon thebaseplate

are to be tightenedwith torques according to the following table:

MTC Thread StrengthTorque

MTC Thread Strengthdrive non-drive

32 M 12 4.6 30 Nm 15 Nm

50 M 12 4.6 30 Nm 15 Nm

65 M 16 4.6 60 Nm 30 Nm

100 M 20 4.6 120 Nm 60 Nm

125 M 20 4.6 120 Nm 60 Nm

150 M 30 4.6 450 Nm 200 Nm

This will avoid that longitudinal increase of the pump bythermal expansion will lead to warping and deformation.

As the thermal expansion in height of pump and motor maydiffer, this has to be considered when aligning the coupling ofpump units handling temperatures of 100 �C and higher.To estimate the increase in height, the following equation canserve as a guide to calculate by how much the motor has tobe elevated in relationship to the pump:

�H [mm] = 1/100000 * (�Tp * Hp -- �Tm * Hm)

�Tp = Temperature difference pump - environment (�C)Hp = Height of pump axis [mm]�Tm = Temperature difference moto – environment (�C)Hm = Height of motor axis [mm]

In any case, also when using this correction, thecoupling has to be re-aligmed when the unit is in

warm condition from operation.

Close–coupled pumps and vertical pumpsAlignment between the motor and the pump is ensured by thecentering effect between the motor flange and the drive lanternflange. It must be easy to rotate the shaft.

For the Multitec V32--65, the dimensions for thesetting of the coupling alignment have to be

considered during assembly (see page 31)

Final checkRe-check the alignment as described in the sections above.It must be easy to rotate the shaft by hand at the coupling.Check the integrity and proper functioning of all connections.

Caution

Caution

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9

5.4 Connecting the PipingSuction lift lines shall be laid with a rising slope towards thepump and suction head lines with a downward slope towardsthe pump, to avoid the formation of air pockets.With short pipelines, the nominal diameters shall be at leastequal to the nominal diameters of the pump nozzles. For longpipelines the most economical nominal diameter has to be de-termined from case to case.Adapters to larger diameters should have a diffuser angle ofapprox. 8� in order to avoid any pressure losses caused by ofair pockets or gas.It is recommended to install check and shut-off elements in thesystem, depending on the type of plant and pump.

Never use the pump itself as an anchorage pointfor the piping. The forces and moments

transmitted to the pump flanges by the piping system (torsion,thermal expansion, ...) must not exceed the permissible forcesand moments.The pipelines must be anchored in close proximity to the pumpand connected without transmitting any stresses or strains.Their weight must not act on the pump unit.

In case welding must be done on the piping whenthe pumps are already installed, the device used

for electric welding may not be earthed on the pumpor the base-plate so that current flowing through the rolling element bearingsis avoided, which could cause their premature destruction(pitting effect).

Thermal expansion of the pipelines must becompensated by appropriate measures so as not to

impose any extra loads on the pumpexceeding the permissiblepipeline forces and moments.It may be necessary to provide expansion joints. An excessive,impermissible increase in the pipeline forces may cause leakson the pump where the medium handled can escape into theatmosphere.

Danger of life when hot media are handled!

Fig. 5.4-1 Max. forces and moments at the pump nozzlesDirection of forces:X = horizontal, parallel to the pump axisY = vertical to the pump axisZ = horizontal, at a right angle to the pump axis

Direction of moments:MX = around the horizontal axis, parallel to the pump axisMY = around the vertical nozzle axisMZ = around the horizontal axis, at a right angle to the pump

axisSuction and discharge nozzle are regarded separately.

Max. permissible pipeline forces(Material identification No. 10, 11, 12)

Nom. nozzle diameter32 50 65 80 100 125 150 200 250

Vertical nozzle, at a right angle to the shaft (N)

Fx 245 510 640 700 1015 1470 1780 2700 --

Fy 410 635 800 970 1270 1850 2220 3490 --Fz 265 415 520 625 830 1220 1465 2220 --

Horizontal nozzle, at a right angle to the shaft (N)

Fx 245 510 640 800 1015 1470 1780 2700 --Fy 265 415 520 625 830 1220 1465 2220 --

Fz 410 635 800 970 1270 1850 2220 3490 --

Axial nozzle, parallel to the shaft (N)

Fx -- -- 800 -- 1270 1850 2220 3490 4760

Fy -- -- 520 -- 830 1220 1465 2220 3180Fz -- -- 640 -- 1015 1470 1780 2700 3810

Moments for all nozzles (Nm)

Mx 260 330 460 680 950 1235 1640 2520 3580

My 160 250 350 520 715 930 1260 1840 2710

Mz 190 170 240 340 490 660 840 1260 1740

Example:Multitec 50 with radial suction nozzle– for the suction nozzle, the values given in table column

DN 80 apply.– for the discharge nozzle, the values given in table column

DN 50 apply.

Max. permissible pipeline forces(Material identification Nos. 20-30)

The values given for the material identification nos. 10, 11, 12,shall be multiplied by the factor 1.4.

Protection against foreign matterBefore commissioning new installations thoroughly clean, flushand blow through all vessels, pipelines and connections. Oftenwelding beads, scales and other impurities only comeoff after acertain period of operation. Fit a strainer in the suction line toprevent them from entering the pump. The total cross section ofthe holes in the strainer shall be three times the cross section ofthe pipeline in order to avoid excessive pressure loss acrossthe strainer due to clogging. Conical strainers with laid-in wiremesh having a mesh width of 2.0 mm and a wire diameter of0.5 mm, of corrosion–resistant material, shall br used.

1 Strainer housing2 Fine screen3 Perforated plate4 Pump suction nozzle5 Differential pressure gauge

Fig. 5.4-2: Conical strainer for the suction line

1212:5

Caution

1145:31/2

1145:32/2

Caution

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5.4.1 Vacuum Balance Line

Where liquid has to be pumped out of a vessel under vacuum, itis advisable to install a vacuum balance line. This line shouldhave a nominal size of at least 25 mm and must be arranged tolead into the vessel at a point above the highest permissibleliquid level.An additional pipeline fitted with a shut-off valve – from thepump discharge nozzle to the balance line – facilitates ventingof the pump before start–up.

A Main shut-off valveB Vacuum balance lineC Shut-off valveE Vacuum-tight shut–off valveR Swing check valveV Vessel under vacuumZ Intermediate flangeFig. 5.4-3 Suction line and vacuum balance line

5.5 Connection to Power Supply

Connection to the power supply must be effected by atrained electrician only (see 5.1). The applicable

DIN VDE regulations must be complied with.

Check available mains voltage against the data on the motorrating plate and select appropriate start–up method.

Connection to the power supply must be effected inaccordance with the technical regulations of theresponsible local energy supply company.We strongly recommend to use a motor protection switch.

5.5.1 Connecting the Motor

Connect the motor in accordance with the circuit diagram in theterminal box or as illustrated in Fig. 5.5-1 / Fig. 5.5-2.

Prior to starting the motor, check whether theconnection of the terminals is tight and re-tighten

possibly loose wires.

� starting (low voltage)

Fig. 5.5-1: Connection diagram for three–phase motors,� starting

Y starting (high voltage)

Fig. 5.5-2: Connection diagram for three–phase motors,Y starting

5.5.2 Setting the Time-Lag RelayMake sure that in the case of three-phase motors withstar-delta starting method switching over from star to delta willbe effected at very short intervals. Prolonged switch–over inter-vals may result in pump damage.

Time-lag relay setting recommended for star-delta starting: -3-5 seconds, depending on motor rating.EN 50014 (Regulation DIN VDE 0170/0171 Part 1) stipulatesthat explosion-proof motors, type of protection IP 54,”increased safety” (Ex)e, thermal class T3, must always beconnected via a motor protection switch.

5.5.3 Checking the Direction of RotationOn pumps fitted with uni--directional mechanicalseals (seal codes 62 and 63) the direction of

rotation must never be checked with the pump coupled to themotor. If the motor and pump need not be de--coupled, makesure that the pump has been primed before checking thedirection of rotation.The motor’s direction of rotation must correspond to thedirection indicated by the arrow on the pump resp. motor(clockwise when seen from the motor end; on version Danti-clockwise). This can be verified by switching the motor onand then off again immediately.If the unit runs in thewrong direction of rotation, interchange twoof the three phases L1, L2 or L3 of the power supply cable in themotor terminal box.

Caution

Caution

Caution

Sizes 32 to 100

Sizes125 and 150

Caution

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6 Commissioning, Start-up / ShutdownAdditional information for boiler feed pump operationLimit values for boiler feed water and condensate when usingcast iron pump parts: pH-value² 9.0 (value aimed at² 9.3) O2

content < 0.02 ppm.Before entry into the pump, these values must be guaranteedfor all operating conditions . The fresh water content has toamount to max. 25 %.Water treatment shall be in accordance with the VdTÜVguidelines for feed and boiler water in steam plants of up to 64bar.The penetration of air into the system must be avoided by allmeans.6.1 Commissioning

Before starting up the pump make sure that thefollowing requirements have been met:

- The quality of the concrete foundation is in compliance withthe applicable regulations.

- The tolerances stipulated for mounting the unit on thefoundation, for shims and alignment have been met.

- The pipelines have been connected without warping thepump nozzles.

- Electrical connection and relay setting correspond to themotor rating and comply with the applicable regulations.

- The unit has been equipped with all hydraulic, electrical andmechanical protection devices.

- The pump has been fully primed with the medium to behandled.

- The unit’s direction of rotation corresponds to the rotationarrows.

- All connections are tight.For installation without foundation (e.g. on springelements) care has to be taken that all

movements of the pump unit can be compensated, e.g. byinstallation of expansion joints in the discharge and suctionlines.

6.1.1 Lubricating agent

Grease lubricated bearingsThe grease lubricated bearings are packed with grease at thefactory.Oil lubricated bearingsInto the bearing cover fill oil of the quality HD 20 (ISO VG 46)(see point 7.2.2).

6.1.2 Priming the Pump and Checks to Be Carried out

Before each start-up, the pump and suction line must becompletely vented and primedwith the liquid tobe pumped.Thepump has several plugged holes for venting; adequate ventingdevices can be used in the pipelines. The shutoff element in thesuction or feed line must be fully open.Fully open all auxiliary connections provided and check thethroughflow.Open shut-off valve ”C” in the vacuum balance line (ifapplicable), close vacuum-tight shut-off valve ”E” (see 5.4.1).

Dry running will lead to increased wear on the unitand possibly to damage on the pump!

If the discharge line is equipped with an automatic check valve,open the minimum flow valve and secure against inadvertentclosing.Exceptions:– If the check valve is not subjected to backpressure prior

to pump start-up, the check valve must be closed first.– On pumps fittedwith amechanical seal, themechanical seal

will leak only slightly or invisibly (vapour) during operation.It is maintenance--free.

– If the pump is equippedwith a gland packing, leakage duringoperation is normal (see section 6.1.6).

Special notes regarding cooled mechanical seals(Sealing Code 64)- If the pump is equipped with a cooled mechanical seal, vent

the seal chamber by opening the screwed plug 903.11 by aquarter turn, then retighten.

Fig. 6.1-1

Fig. 6.1-2

The seal chamber has to be vented when thepump is in cold condition before start-up. When

venting in hot condition, the steam will exit at the screwed plugduring the venting process and there is the risk of scalding!Should it not be possible to avoid the opening of the sealchamber in hot condition due to the situation in the plant, a pipewith valve (not included in KSB’s scope of supply) has to beinstalled at the venting hole, in order to lead the exiting steamduring venting to another place where there is no danger ofscalding. It should be made certain that this valve cannot beopened during operation.

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6.1.3 Contact GuardIn compliance with accident prevention regulationsthe pumpmust not be operated without a coupling guard.

If the customer specifically requests not to include a couplingguard in our delivery, then the operator must supply one.

6.1.4 Connection to Power SupplyIf the pump is equipped with an electric motor, connection to thepower supply must be effected by a trained electrician only.Check available mains voltage against the data on the motorrating plate and select appropriate start–up method.Make sure that in the case of three-phasemotors with star-deltastarting method switching over from star to delta will be effectedat very short intervals. Prolonged switc-–over intervals may re-sult in pump damage.Time-lag relay setting for star-delta starting

Motor rating Y-time to be set! 30 kW> 30 kW

3 sec." 30 %5 sec." 30 %

6.1.5 Start-upStart-up procedure:- The discharge-side shut-off valve must be closed.- Start–up must proceed without abnormal vibrations or

noises.- An automatic check valve installedmust open steadily when

the operating speed has been reached, without abnormalnoises, vibrations or increased power consumption of theunit.

- Open the discharge-side shutoff element.- After the duty point has been reached, check motor input

power and bearing temperature.After the operating temperature has been reached, switch offthe unit and re-tighten the bolts at the connecting flanges.

In the event of abnormal noises, vibrations,temperatures or leakage, switch off the unit

immediately and re-start it only after the cause for the problemhas been eliminated.Increased temperature of the rolling element bearings aftercommissioning are caused by the running-in processes. Thefinal bearing temperature will be established only after someoperating time (depending on the conditions up to 48 hours).

6.1.6 ShutdownClose the shut–off element in the discharge line.If the discharge line is equipped with a non–return or checkvalve, the shut-off valve may remain open, provided there issufficient backpressure in the line.- Switch off the drive, making sure that the pump set runs

smoothly down to a standstill.- In the case of prolonged shutdown, the shut-off valve in the

inlet line has to be closed. Also close any shut-off elementsin the auxiliary feed lines.

- The shaft seal in pumps where the liquid is fed in undervacuummust also be fed with sealing liquid during standstill.

- In the event of frost and/or prolonged shutdowns, the pumpmust be drained or otherwise protected against freezing.

If the pump has to remain operational during shutdown periods,it must be started up regularly for at least 5 minutes (see also6.3):- fire-fighting pumps at least once a month- drinking water pumps at least once in 48 hours- standby pumps at least once a week.

(It is better to operate the pumps by alternating daily)During these periodic check runs, also check the tightness andproper functioning of the auxiliary feed lines.6.1.7 Final CheckAfter the pump has been primed, it must be easy to rotate thecoupling/shaft by hand.There must be no impermissible leakage at the shaft sealduring pump operation.

Gland packingThe gland packing has been fitted in the factory. Its permanentcompression can only be set after several hours of pumpoperation. During this running-in period, seal leakage will behigher than during normal pump operation. Check thetemperature of the leakage.Final adjustment of the gland packing is made gradually afterhaving allowed for a sufficient running-in period, so that leakageis reduced to individual drops (approx. 20 drops per minute).Tightening the gland cover too early or too hardwithout allowinga sufficient running-in period would cause a local temperaturerise and insufficient lubrication, resulting in the destruction ofthe gland packing, premature wear on the shaft protectingsleeve and higher, uncontrollable leakage.

For speed controlled pumps or fluctuating inlet pressure, nopacking should be used, if possible. Changing pressures makethe setting of an even and controlled leakage rate very difficultto achieve.

Should these conditions occur, leakage of thegland packing may not be stopped during any

operating condition whatsoever. With increased inlet pressureand/or increased speed, the inevitably higher leakage of thegland packing must not be reduced by subsequentre-tightening the gland bolts. The setting of the minimumleakage may only be done at lowest speed and/or lowest inletpressure.

Mechanical sealThemechanical seal assembly has beenadjusted and installedin the factory. It is maintenance-free.Check the seal for leakageoccasionally.During commissioning, increased leakage may occur for ashort period of time. If leakage remains high, immediatelyswitch off the unit and investigate the leakage cause, e.g.contaminated medium handled or previous dry running due toinadequate venting of the pump.

Cooled mechanical seal (seal code 64)If the pump is fitted with a cooled mechanical seal (seal code64), vent the seal chamber as described in section 6.1.1.

Caution

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6.2 Operating LimitsThe hydraulic system is designed for pure or slightlycontaminated liquids (solid matter content max. 20 ppm). Careneeds to be taken that the operating limits indicated in the orderconfirmation are complied with.

6.2.1 Temperature of the Medium HandledDo not operate the pump at temperatures exceeding thosespecified on the nameplate or the technical data sheet.

6.2.2 Switching FrequencyThe permissible number of start-ups in a given period of timedepends on the circumstances prevailing in the plant and theoperating conditions. Overloading of the motor may generallyresult in:– an abnormal increase in motor temperature exceeding the

temperature limit of the winding or the bearing grease.– premature coupling wear– a reduced service life of the pump components– irregularities or malfunctions in the plantTo prevent abnormal temperature increases in the motor andexcessive loads on the motor, coupling, pump, seals andbearings, the switching frequency must not exceed thefollowing number of start–ups per hour (h).

Motor rating (kW) Max. start-ups/h

up to 3 kWfrom 4 to 11 kWfrom 11 to 45 kW45 kW and above

2015105

6.2.3 Minimum FlowsIf the plant configuration is such that the pump might beoperated against a closed discharge–side shut–off valve, thefollowing minimum flows are required during this time.t -10 to + 100 �C 15 % of Qoptt > 100 to + 140 �C 20 % of Qoptt > 140 to + 200 �C 25 % of QoptContact KSB if exact minimum flows have to be calculated.

The minimum flows indicated above are for single pumpoperation and prevent a thermal or mechanical overload of thepump. In case of parallel operation with pumps of identical ordifferent design higherminimum flowsmay be required in somecases, to guarantee a stable operating behaviour.

6.2.4 Density of the Medium HandledThe power input of the pump will increase in proportion to thedensity of the medium handled. To avoid overloading of themotor and the pump, the density of the medium must complywith the data specified on the purchase order.

6.3 Shutdown / Storage / Preservation6.3.1 The pump/unit remains installed; periodic check of

operation:In order to make sure that the pump is always ready for instantstart–up and to prevent the formation of deposits within thepump and the pump intake area, start up the pump set regularlyonce amonth or once every 3months for a short time (approx. 5minutes) during prolonged shutdown periods. Follow theinstructions for commissioning (see 6.1).For pumps of material variants 10, 20 and 21 (cast iron), longershutdown periods have to be avoidedespecially whenpumpingaggressive water qualities (high oxygen content). In this case,the pumps should be left filled and the functional run should bemade at least every two days instead of in intervals of 1 to 3months (see also 6.1.5).In the event of frost and/or prolonged shutdowns, the pumpmust be drained and protected against freezing and corrosion.To drain the pump, open drain plug 6B.

In the case of horizontal pumps, vitually completedrainage of the stage casings of pumps in

installed condition can only ensured by opening the plugs onthe stage casings (option). If this is not possible, it isrecommended to remove the pump and to proceed accordingtochap. 6.3.2.

6.3.2 The pump is removed from the pipe and storedBefore putting the pump into storage carry out all checks andmaintenance work specified in sections 7.1. Then preserve asfollows:Drain pump as completely as possible. For vertical pumps, thiscan be done by opening the drai plugs on the suction casing.For horizontal pumps, an almost complete draining can beachieved through the draining holes on the stage casings(option) by opening the respective closing plug. The drainagecan also achieved by having the pump brought into verticalposition with the aid of a crane, with the suction nozzle pointingdown, while turning the rotor by hand. However, in addition, theseal chamber still has to be drained by opening the respectivedrain plug.

When utilising lifting equipment, care must be taken thatthe pump does not slip out of the suspension as other-

wise there is a risk of personal and material damage! If acomplete draining is not possible, it is recommended todismantle the pump and to dry the individual parts.Afterwards, fill the pump with a water--repellent preservative,e.g. RUSTELODEWATERING 924 (manufacturerCASTROL),OSYRIS DW (manufacturer TOTAL) or equivalent.The pump shall be turned by hand several times in order toensure even distribution of the preservative. Then drain thepump and close the suction and discharge nozzle.Exposed blank metal parts are to be treated with a suitableanti-corrosive agent.

If the pump must be preserved for a longerstorage period with KLÜBERTOP K 01--601 or

with another preservative on the basis of glycol, thepreservative must not be drained. In this case, the pump mustbe filled completely with the preservative for storage. Thepreservative has to be drained before the pump is returned tooperation. It can be re--used. Before re--use, it should be madesure that the water content in the preservative does not exceed20 %.

6.4 Returning to Service after StorageBefore returning the pump to service, carry out all instructionslaid down in the sections on ”Commissioning” (6.1) and”Operating Limits” (6.2).Upon completion of the work, all safety-related and protectiveequipment must be properly refitted and/or reactivated beforestarting the pump set.

!

Caution

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7 Maintenance / Repair7.1 General InstructionsThe operator is responsible for ensuring that all maintenance,inspection and installation work is carried out by authorised,duly qualified staff who are thoroughly familiar with theseoperating instructions.A regular maintenance schedule will help avoid expensiverepairs and contribute to trouble-free, reliable operation of thepump with a minimum of maintenance expenditure and work.

Work on the unit must only be carried out with theelectrical connections disconnected.Make sure that

the pump set cannot be switched on accidentally.

Pumps handling liquids posing health hazardsmustbe decontaminated. When draining the medium see

to it that there is no risk to persons or the environment. Allrelevant laws must be adhered to.

7.2 Maintenance / Inspection7.2.1 Supervision of Operation

The pump must run quietly and free fromvibrations at all times.

The pump must never be allowed to run dry.Max. ambienttemperature: 40 �C.The bearing temperature may exceed ambient temperature byup to 50 �C butmust never rise above +90 �C (measured on theoutside of the bearing bracket), see section 7.4.4.1.

Prolonged operation against a closed shut-off element isnot permitted, to prevent the medium handled from

heating up.Caution: Required minimum flows see 6.2.3.

The shut-off element in the inlet line must not be closedduring pump operation.

The mechanical seal leaks only slightly or invisibly (vapour)during operation. It is maintenance-free.Gland packings must leak slightly (individual drops).Any stand-by pumps installed shall be switched on and thenimmediately off again once a week to keep them operational.Attention shall be paid to the correct functioning of the auxiliaryconnections.

7.2.2 Bearings and LubricationFor the variant with grease lubrication, the rolling elementbearings of theMultitec 32 aswell as the rolling element bearingof the non--drive end of the Multitec 50 and 65 in design C andD are lubricated for life and do not require any relubrication. Inthis case, there are no lubricating nipples on the bearingbrackets.

PumpDepending on the pump version, the rolling element bearingsare grease–lubricated or oil-lubricated.Grease Quality / Grease ChangeThe bearings are packed with high-quality lithium-soap grease.Depending on the size of the pump and the operating hours ofthe pump, the rolling element bearings must be re-lubricated orthe grease in the rolling element bearings must be replaced.

Speed (1/min)

Size MTC < 1800 � 2950 � 355032-50-65 10000h 7200h 5700h100-125 9000h 5700h 3900h150 8300h 4000h 3100h

If re--lubrication intervals are short, it is recommended tocompletely exchange the grease once a year. If this is not thecase, a complete exchange must take place at least every twoyears.When doing so, the rolling element bearingsmust be dis-mantled, cleaned, and packed with new grease.In case of unfavourable operating conditions, e.g. high ambienttemperatures and high air humidity, dust-filled air, aggressiveindustrial atmospheres etc., the bearings should be controlledearlier and, if necessary, cleaned and packed with new grease.Under normal conditions grease-lubricated rolling elementbearingswill run for 15,000 operating hours or 2 years. Thereaf-ter, the bearings have to be dismantled, cleaned and re-packedwith grease. Under unfavourable operating conditions, e.g.high room temperature, high atmospheric humidity, dust–ladenair, aggressive industrial atmosphere etc., the bearings shouldbe checked earlier and cleaned and re-lubricated, if required.Use a high-quality lithium-soap grease, free of resin and acid,not liable to crumble and with good rust–preventivecharacteristics. The grease shall have a penetration numberbetween 2 and 3, corresponding to a worked penetrationbetween 220 and 295 mm/10. Its drop point must not be below175 �C. The bearing cavities must only be half–filled withgrease.If required, the bearingsmay be lubricated with greases of othersoap bases. Since greases of differing soap basesmust not bemixed, the bearings must be thoroughly cleaned beforehand.The re-lubrication intervals required must then be adjusted tothe greases used.

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Oil Quality / Oil ChangeQuality: HD 20The first oil change shall be made after 300 operating hours, allsubsequent oil changes after every 3000 operating hours.Unscrew the plug in the re-fill hole and the drain hole. After thebearing housing has been drained completely, plug the drainhole again.

Fig. 7.2-1 Oil fillHinge down the reservoir of the constant–level oiler 638.Pour in the oil through the hole until oil appears in the verticalportion of the connection elbow (see Fig. 7.2-1). Then fill thereservoir of the constant-level oiler with oil and snap it back intooperating position. After a short time check whether the oil levelin the reservoir has dropped.It is important to keep the reservoir two thirds full at all times.

Lubricant quantitiesGrease quantitiesA grease quantity of 5 to 20 grams is required per bearing,depending on the bearing size.Note: For several designs the rolling element bearings arelubricated for life. In these cases there is no lubricating nipple onthe bearing bracket.Oil quantities

Pump size Oil quantity in cm3

325065100125150

250400400500500650

MotorMotors without lubricating nipple: The rolling element bearingshave been lubricated in the supplier’s factory for an operatingperiod of 15000 h or 2 years under normal operating conditions.Motors with lubricating nipple: The rolling element bearingsmust be re-lubricated at the intervals indicated on the motornameplate (appr. 500 h).

7.2.3 Shaft SealMechanical seal:The mechanical seal is maintenance-free.Gland packing:The nuts of the gland cover must only be tightened slightly. Thegland cover must be at right angles to the shaft. After the pumphas been primed and prior to start-up, make sure the glandpacking is set to allow a larger amount of leakage. Afterapproximately 1 operating hour, tighten the nuts at the glandcover gradually until leakage has been reduced to individualdrops (approx. 7 l/h).

7.2.4 CouplingWhen the flexible coupling elements show signs of wear after acertain operating period, they must be replaced in due time andthe alignment motor/pump has to be checked.

7.3 DismantlingIf you need additional information or instructions, pleasecontact KSB’s customer service!

7.3.1 General InstructionsDrainage/Flushing

If the pump was used for handling liquids posing healthhazards, see to it that there is no risk to persons or the

environment when draining the medium. All relevant lawsmustbe heeded. If required, wear safety clothing and a protectivemask.The flushing liquid used and any liquid residues in the pumpmust be properly collected and disposed of without posing anyrisk to persons or the environment.

7.3.2 Preparations for DismantlingMake sure to switch off the pumpunit before start-ing any dismantling activities. Secure the pump

so as to make sure it cannot be switched on accidentally!The shut-off elements in the suction head/lift line and the dis-charge line must be closed and secured against inadvertentopening.The pumpmust have cooled down to ambient temperature.Thepump casing must be drained and its pressure must bereleased and the casing must be drained.Noxious, explosive, hot or other hazardous media shall bedrained without posing any risk to persons or the environment.We strongly recommend to flush the pump after drainage.Flushing and cleaning the pump is anabsolute necessity beforesending the pump to the workshop. In addition, all pumps mustbe supplied with a cleaning certificate.After a prolonged operating period, some components may behard to pull off.We recommend to use a brand name de-rustingagent or a suitable pull-off device.Under no circumstances use force.Dismantling must always be carried out in accordance with thesectional drawings at the end of these operating instructions(see section 9 - general drawings).Heavy components must be sufficiently supported duringdismantling. The components shall be marked with their se-quence of dismantling, to make sure that they will be re-assembled in the correct sequence.Thoroughly clean all dismantled components and inspect theircondition. Careful examination may help to find the cause forpump failure, if any. If in doubt, replace the components.Alwaysreplace parts which are subject to wear (gaskets, O-rings,casing wear rings, rolling element bearings).

Shaft in 1.4021/1.4462

Multitec 32 - 125 Multitec 150

Multitec 32 - 125 Multitec 150

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7.3.3 Dismantling the BearingsThe sections below describe partial dismantling (bearings,seals, etc.) and complete dismantling of the pump unit.

7.3.3.1 Dismantling the Non-Drive-End BearingsPlain bearingThe plain bearing is removed without dismantling the hydraulicsystem of the pump.

Axial suction nozzle:

Fig. 7.3-1

- Pull off bearing cover 160.2 using forcing screws.- Remove circlip 932.1 (shaft in C45) or bolt 901.2 and disc

550.7 (shaft in 1.4021 / 1.4462).- Take out bearing sleeve 529.- Pull out bearing cartridge 381 with its two O–rings 412.2.N.B.: The anti–torsion pin 561.1 remains in position.

Radial suction nozzle:

- Undo bolts 901.3 and remove cover 160.1 with O-ring412.3 and bearing cartridge 381 with O-rings 412.2.

- Remove circlip 932.1 (shaft in C45) or screw 901.2 and disc550.7 (for shafts in 1.4021/1.4462)

- Take out bearing sleeve 529.- Remove disc 550.6Fig. 7.3-2

N.B.: The anti-torsion pin 561.1 remains in position.

Fig. 7.3-3Rolling element bearings:If the pump is oil-lubricated, drain the oil before dismantling.- Unscrew bolts 901.4 or 901.9 and remove non-drive end

bearing cover 361.1 or 361.2.- Unscrew nut 920.7 with lockwasher 931 or the nut with

castellated nut 920.6.- pull out sleeve 520.2 with rolling element bearing 320.2

Grease lubrication

Fig. 7.3-4

Oil lubrication

Fig. 7.3-5

Caution

Grease lubrication Oil lubrication Design version V, Multitec 100/125

(only grease lubrication)

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7.3.3.2 Dismantling the Drive-End Rolling ElementBearings

N.B.: The ceramic plain bearing installed at the non-drive endneed not be dismantled in order to remove the drive-end rollingelement bearings. If the pump is oil lubricated, the oil must bedrained before dismantling.- After loosening the grub screw in the coupling hub

pull out coupling half with key 940.3.- Remove joint ring (V-ring) 411.7 (only for grease-

lubricated version).- Undo bolt 901.1 (for grease-lubricated version)- Loosen bolts 901.8 and pull out together with

washer 550.10 and O--ring 412.12 (for oil-lubricatedversion)

- Remove bearing cover 360.1 or 360.2, dependingon the pump version.

- Remove sleeve 520.4 with ring 500.1 (tolerancering) and O-ring 412.11 (only for oil-lubricatedversion).

The rotating unit is adjusted axially by means ofspacers 551.1. When reassembling the pump

after partial dismantling (bearing or sealmodification), the samespacer discs 551.1 must bemounted on the side of the bearingto reproduce the original rotor adjustment (see also Section7.4.4).- Undo nut 920.2 with lockwasher 931 or nut with

locknut 920.6, depending on the pump version.To undo the nut, hold onto shaft with key 940.3.

- Pull off shaft protecting sleeve 520.1 with rolling elementbearing 320.1 (The shaft is centered in the sleeve withoutlocking device.)

- Remove spacers 551.1, see text above.

Fig. 7.3-6

N. B.: In the versions V, Vx, E, Ex, F, Fx of sizes 32, 50, 65 thepump does not have a fixed bearing as this function is beingtaken over by themotor bearings. In the versions Multitec V100,V125 and V150 the fixed bearing is located in the supportlantern 342.Dismantling and installation are the sameas for thehorizontal versions.

Fig. 7.3-9

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7.3.4 Dismantling and Replacement of Shaft SealGland Packings

7.3.4.1 Replacing the Packing RingsAccess to packing rings without removing the bearing or thelantern:- Undo both nuts 920.3 and pull gland cover 452 out of

seal housing 441.1.- Remove packing rings 461.

7.3.4.2 Replacing the Shaft Protecting Sleeve- Remove the bearing as described in sections 7.3.3.1 and

7.3.3.2.- Remove packing rings as described in section 7.3.4.1.- Grease-Lubricated version pull V-ring 411.6 off

spacer sleeve 525.1.- Remove O-ring 412.10.- Take off spacer sleeve 525.1.- Remove bearing housing 350.1.- Remove the seal housing 441.1 together with gland

cover 452.- Remove key 940- Take off sleeve 524 with a pull--off device. Use the groove

in the sleeve to do so.- Remove O-ring 412.4.

N.B.: If the sleeve 524 proves difficult to remove, the balancedrum can be used for leverage.- Remove balance drum 59-4, disc 550.3 and sleeve 524 with

a pull-off device engaged in the threaded holes on the drum.

This is not possible on pumps without balance drum.

Fig. 7.3-7

Pump design without balance drum

Fig. 7.3-8

7.3.5 Removing the Mechanical Seal7.3.5.1 Removing the Mechanical Seal- Remove the bearings as described in sections

7.3.3.1 and 7.3.3.2.- For grease lubricated version pull V--ring 411.6 off

spacer sleeve 525.1- Remove O-ring 412.10- Pull off spaces sleeve 525.1- Remove any auxiliary pipe work (circulation, etc.),

depending on the pump version.- Loosen nuts 920.3 at the mechanical seal cover

until the spring is relaxed.- Remove bearing housing 350.1.- Take off mechanical seal cover 471.1 with the seat ring and

gasket 400.1, remove spring loaded ring (not in case ofbellows seal).

- Remove key 940.2.- Pull off sleeve 523.1 with the rotating assembly of the

mechanical seal. (Two holes are supplied in the sleeve forengaging a pull-off device.)

- Take off shaft seal housing 441.1- Remove O-ring 412.4.

Caution

Caution

Fig. 7.3-11

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7.3.5.2 Removing an Air–Cooled Mechanical Seal(Seal code 64)

Fig. 7.3-10

N.B.: This mechanical seal design is used forapplication temperatures from 140 �C to 200 �C and Multitecsizes 32 to 100. The pump shall only be coupled to a motor withenclosure IP 55.- Remove bearing acc. to sections 7.3.3.1 or 7.3.3.2.- Remove O--ring 412.10- Pull off spacer sleeve 525.1.- Loosen bolts 901.11.- Remove bearing housing 350.1- Remove mechanical seal cover 471.1 with the seat

ring and gasket 400.1.- Remove key 940.5- Pull off sleeve 523.1 with the rotating assembly of

mechanical seal 433.7. (Two holes are supplied inthe sleeve for engaging a pull–off device.)

- Take off sealing housing 441.1- Remove O-ring 412.4.In case of a between-bearings pump (installation type/pumpversion C or D) the mechanical seal shall be removed as fol-lows:- Remove screws 900.2 and hood 683.1.- Undo axle 87-5 together with fan impeller 831.1- the threaded insert 915 has to remain in the shaft 210

For previous versions (prior to 03/2002) andassembly in the factory, the axle 87-5 and the fan

impeller 831.1 were assembled using Loctite 222.For previous versions and re-installation, the axle87-5 and the fan impeller 831.1 must be

secured with Loctite 222.- Remove support 59-7.- Dismantle the bearing as described in section

7.3.3.1 as well as spacer sleeve 525.1 and bearinghousing 350.1.

The removal of the mechanical seal is done as describedabove.

7.3.5.3 Dismantling of a water--cooled mechanical seal(Sealing Code 64)

Fig. 7.3-12

N.B.: This application concerns the operation at temperaturesranging from 140 to 200�C and sizes 125 and 150 (optional forsizes 32 to 100).

-- Drain pump and unscrew circulation line using the pipeunions 731.15

-- Remove rolling element bearing according to chapters7.3.3.1 and 7.3.3.2

-- Remove O-ring 412.10-- Pull off spacer sleeve 525.1-- Unscrew nuts 920.3-- Take off bearing housing 350.1-- Removemechanical seal cover 471.1 togetherwith theseat-

ring and gasket 400.1-- Remove key 940.5-- Pull off sleeve 523.1 with the rotating assembly of the

mechanical seal 433.7. (Two holes are provided in thesleeve for engaging a pull--off device).

-- Remove cooling jacket 66-2-- Take off seal housing 441.4-- Remove O-ring 412.4

7.3.5.4 Removing a Double-Acting Mechanical SealMechanical seals in tandem, face-to–face and back-to-backarrangement are fitted as per customer specifications. There isa wide variety of variants, types and brands. Please refer to thegeneral drawing and the documentation suppliedwith thepumpfor orientation.

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7.3.6 Dismantling the Hydraulic Elements- Remove the bearings as described in sections 7.3.3.1 and

7.3.3.2 and the shaft seals as described in sections7.3.4 and 7.3.5.

lt possible, place the hydraulic system in vertical position andstart dismantling it from the discharge end.-- Loosen the four tie bolts 905.-- Remove discharge casing 107 and then the hydraulic

system.N.B.:The pump versions A/B/C/D in material variants 22/23/30have an intermediate bearing in the middle stage as of thenumber of stages listed in the table (see Fig. 7.3-12).

Pump Size 32 50 65 100 125 150

No. of Stages 8 7 6 6 5 6

Bild 7.3-12

540.3 Intermediate bearing-bush520.3 Intermediate bearing-sleeve171.5 Intermediate bearing-diffuser230.2 Intermediate bearing-impeller

7.3.7 Recommended Spare Parts Stock for 2 Years’Coutinuous Operation

We recommend to replace different wear parts(such as rolling element bearings, sealing

elements, circlips etc. ) whenever the entire hydraulic system isdismantled (See spare parts list below.)

PartNo.

Description Number of pumps(including stand-by pumps)

2 3 4 5 6+7 8+9 10 andmore

For shaft seal codes 65 and 66 (gland packing)

210230231320.1320.2381411412461502 1)

520524525529540550.12)

59-4

Shaft with small partsImpeller(set � S)Suction impellerFixed bearing (set)Radial bearingBearing cartridgeV–ring( set)O–ring(set � S)Gland packing (set)Casing wear ring (set)SleeveShaft protecting aleeveSpacer sleeveBearing sleeveBushDiscBalance drum

11111144421221121

11111188621221121

21122288822222121

22222288832332232

22233399933333232

33344412121244444343

30 %30 %30 %50 %50 %50 %150 %150 %150 %50 %50 %50 %50 %50 %30 %50 %30 %

For shaft seal codes 61, 62, 63 and 64 (with mechanical seal)

433

523

Complete mechanical seal3)

Shaft sleeve (set)

2

2

3

2

4

2

5

3

6

3

7

4

90 %

50 %

1) only pump sizes 125 and 1502) only pump sizes 32 to 1003) Parts 461 and 524 unassembled

N.B.: Please always indicate the works number stamped ontothe pump name plate when ordering spare parts.

7.4 Reassembly

The pump shall be reassembled in accordancewith the rules of sound engineering practice:

- Under no circumstances use force.- Due to their weight, some pump components must be

supported during reassembly.- Before reassembly, the locating surfaces of the individual

components must be coated with a mounting aid incompliance with hygienic health and safety regulations.

- The properties of new pump components must not bealtered without prior consultation with our technicaldepartments.

- The parts must be clean and free from shavings or dust.- Reassembly is effected in reverse order to dismantling.- The tightening torques indicated must be complied with.

Avoid the use of mounting aids as far as possible. Shoulda mounting aid be required after all, use a commerciallyavailable contact adhesive, e.g. Pattex, HYLOMAR orEpple 33, after prior consultation with our technicaldepartments. The adhesive must only be appliedat selected points and in thin layers. Do not use cyano-acrylate adhesives (quick-setting adhesives).

1 2

3 4

Caution

l

di

da

Multitec

21

7.4.1 Tightening Torques -- Tie Bolts 905

Material codes 10, 11, 12 (casing: cast iron)Pump size Tightening torque (Nm)Multitec 32 85Multitec 50 140Multitec 65 250Multitec 100 395Multitec 125 600Multitec 150 700

Material codes 20, 21, 22, 23, 30(casing: steel or stainless steel)

Pump size Operating pressure(bar)

Tightening torque(Nm)

Multitec 32 150

Multitec 50 240

Multitec 65 All 430

Multitec 100 680

Multitec 125 1370

Multitec 150≤ 40 1500

Multitec 150> 40 2000

7.4.2 Reassembly of Hydraulic System

Pump reassembly starts at the suction side and proceedstowards the discharge side. lt is advisable to place the pump invertical position for reassembly. The sequence of reassemblydoes not pose special problems and should be done accordingto detailed sectional drawings showing the list of individualparts. The components shall be re--installed in the same placeas before dismantling.A clearance of 0.7 to 1.2 mm shall be set between the lastimpeller 230.1 or 230.3 and the balance drum 59-4 (or spacersleeve 525.4).When tightening the tie bolts, proceed as follows:- Tighten the nuts of the tie bolts 905 gently, with the pump

in vertical position.- Place the pump in horizontal position upon its feet on the

assembly table.- Tighten the nuts of tie bolts 905 in two steps (first step:

50 % of nominal torque, second step: nominal torque) inthe sequence 1.4.2.3.

Fig. 7.4-1

7.4.3 Seals

Gland packing

Before re-packing, thoroughly clean the gland packingchamber and the gland cover.

Packing rings must be inserted so that the cutedge is displaced by approx. 90! to 120! in

relation to the previous one.Slip the pre–stressed packing rings onto the shaft protectingsleeve, press home the first packing ring with the help of thegland follower. Each packing ring must be pressed into thepacking chamber individually, using the gland cover.For gland packings with lantern ring (for use in vacuum oper-ation), the lantern ring is mounted instead of the next to lastpacking ring (the last packing ring is located in the seal chamberon the pump side).

The gland covermust be tightened by hand at first. Use a feelergauge to check the level position of the gland cover. It must beeasy to rotate the rotor by hand.Leakage is normal during pump commissioning. After approx.5 minutes’ operating period, the amount of leakage can bereduced by steadily tightening the nuts of the gland cover by 1/6of a turn. Keep an eye on the amount of leakage and the watertemperature. It takes several hours of pump operation for thegland to be adjusted completely. There must be a high leakagerate during the running-in period.Repeat this procedure every fiveminutes until a minimumvalueis reached.

Dimensions in Pump sizeDimensions inmm 32 -- 50 -- 65 100 125 150

Packing cross-section 10 " 12,5 " 16 "

Length ofpacking cord ≈181 ≈223 ≈254 ≈306

Number ofpacking rings 5 6

Gland housing

Pump size di da l

32 -- 50 -- 65 45 65 50

100 56 80 60

125 66 90 72

150 78 110 96

Fig. 7.4-2 Gland chamber dimensions

Caution

Caution

Left--hand spring Right--hand spring

Shaftrotation:anti-clock-

wise

Shaftrotation:clockwiseView

towardsthe spring-loaded ring

Caution

Multitec

22

Mechanical SealsMechanical seals are precision components. Theseat ring and the spring-loaded ring must always

be replaced together, i.e. always replace the entire mechanicalseal.To ensure trouble-free operation of the mechanical seal. Theseal faces and any tools used must be absolutely clean.Mechanical seals must be installed with utmost care.The seal faces shall only be cleaned immediately beforeassembly takes place. They must not be greasy (grease,smudges ...) or damaged.Individual seal components such as O–rings made of EPDMmust never come into contact with oil or grease.The mechanical seal shall be re-assembled in the reversesequence of dismantling.When mounting the seat ring, the shaft sleeve may be wettedwith clean medium handled to reduce the friction forces.The seat ring and the spring-loaded ring shall always bemounted by hand resp. fingers, making sure that pressure isapplied evenly, without tipping.

Horizontal baseplate–mounted pumpsOn pump versions C and D, the rotationaldirection has to be observed formechanical seals

fitted with uni-directional springs.

Fig. 7.4-3

Sealing elementsDSealing elements made of EPDM must nevercome into contact with oil or grease.

Defective O-rings (which have sustained mechanical damagesuch as cuts, cracks and deformation as well as changes inproperties from deposits or embrittlement) must be replaced.New gaskets shall be used whenever the pump isreassembled.If possible, sealing elements shall be mounted without the useof mounting aids like grease or adhesives, unless authorisedmounting aids are used.

7.4.3.1 Leakage at the Mechanical Seal- Check axial alignment of the seal.- Check gasket 400.1.- Remove seal cover 471.1 (471.2 forbellows seal)and check

position of seat ring in the cover.- Check the O-ring on shaft sleeve 523.1.- Check O-ring 412.4.

7.4.4. Bearings

Plain bearingsin installation types A, B, E, Ex, F, Fx, V, Vx are re-installed inreverse order to dismantling.

Rolling element bearingsThe rolling element bearings are generally mounted on abearing sleeve and tightened with the shaft nut920.2/920.6/920.7. They are re--installed in reverse order todismantling.Check the concentricity and face run-out of ring 500.1 with adial gauge for variants with oil lubrication.

Caution

Caution

1.) Tighten nut with torque M1, then loosen again

1.) Tighten first nut with torque M1, then loosen again

2.) Tighten first nut with torque M2

3.) Tighten second nut with torque M3, at the same time block first nut

1.) Tighten first nut with torque M1

2.) Tighten second nut with torque M2, at the same time block first nut

2.) Tighten with torque M2 and bend over lockwasher

Multitec

23

When tightening shaft nuts, the following has to be observed:

The shaft nuts must be tightened according to the values indicated in the table ”Tightening Torques of Shaft Nuts”.

Tightening of the Shaft Nuts of the MultitecShaft nuts without lockwasher

Does not apply to drive side of MTC 32/50/65 with self--locking shaft nut.

Tightening torques for shaft nuts

Drive End Non-drive End

Size A, B, C, D E,F,V A,B,E,F,V C,D

Nut Nm Nut Nm Nut Nm Nut Nm

80 1) 80 1) 80 1)

MTC 32 M 25x1,5 40(***) M 25x1,5 40 (***) M 25x1,5 40 M 25x1,5 40

100(*)

80 1) 80 1) 80 1)

MTC 50 M 30x1,5 40(***) M 25x1,5 40 (***) M 30x1,5 40 M 30x1,5 40

120(*)

100 1) 80 1) 100

MTC 65 M 35x1,5 50(***) M 30x1,5 40 (***) M 35x1,5 50 M 35x1,5 50

150(*)

M 42 1 5150 1)

M 42 1 5150 1) 150 1)

MTC 100M 42x1,5(2x)

50 M 42x1,5(2x)

50 M 42x1,5 50 M 42x1,5 50(2x)

150(*)(2x)

150(*) 150(*)

M 52 1 5200 1)

M 52 1 5200 1) 200 1)

MTC 125M 52x1,5(2x)

60 M 52x1,5(2x)

60 M 50x1,5 60 M 52x1,5 60(***)(2x)

200(*)(2x)

200(*) 200(*)

M 62 1 5250 1)

M 62 1 5250 1)

M 62 1 5250 1)

MTC 150M 62x1,5(2x)

80 M 62x1,5(2x)

80 M 60x1,5 80 M 62x1,5(2x)

80(2x)

250(*)(2x)

250(*) 250(*)(2x)

250(*)

1) loosen after first tightening(*) block when tightening first nut(**) self--locking nut(***) bend over lockwasher

Tightening of the Shaft Nuts of the Multitec

Nut with lockwasher -- (drive end and non--drive end for versions C and D)

M1

M2

Nut with counter--nut – drive end (and non--drive end for versions C and D)

M1

M2

M3

Nut with counter--nut – non--drive end (except for versions C and D)

M1

M2

Self-locking nut -- old design MTC E/F/V 32/50/65 (drive side) No torques specified.No torques given

Caution

0.2 ...0.8 mm

0.2... 0.8 mm

Multitec

24

If there is no suitable torque wrench available for the tighteningof the shaft nuts, proceed as follows with respect to eachdesign:

Self--locking nut on drive end or non-drive end (versionsC and D)# Tighten fast the shaft nut firmly# Loosen the shaft nut again# Apply adhesive to thread (e.g. LOCTITE)# Moderately tighten the shaft nut

Nut with lockwasher on drive end (or non-drive endversions C and D)# Tighten the shaft nut firmly# Loosen the shaft nut again# Moderately tighten the shaft nut# Bend over lockwasher

Nut with counter--nut on drive end or non--drive end(versions C and D)# Tighten fast first shaft nut firmly# Loosen first shaft nut again# Moderately tighten first shaft nut# Block first shaft nut using suitable tool and tighten

counter-nut firmly against first shaft nut

Nut with counter--nut on non-drive end(all versions except C and D)# Moderately tighten first shaft nut# Block first shaft nut using suitable tool and tighten

counter-nut closely against first shaft nutFixed bearings

The fixed bearing is the coupling--side bearing on the cou-pling end. Deep groove ball bearings are installed in size 32.The other sizes are equipped with angular contact ballbearings mounted in X arrangement (see sectional drawing).The spacer discs 551.1 serve to position the rotor in axialdirection.Axial adjustment of the rotor in not required.The correct axial position of the rotor is achieved by putting inthe bearing housing 350.1 spacer discs 551.1 to a totalthickness of 1.6 mm (1 x 1 mm + 3 x 0.2 mm) on the side ofthe bearing (or angular contact ball bearings).

On previous versions, the axial alignment of therotor is set by putting on both sides of the bearing

(or the angular contact ball bearing) spacerdiscs 551.1 to a totalthickness of 1.6 mm.The tightening of the cover bolts 901.1 (or 901.8 foroil-lubricated bearings) must be done in diagonally oppositesequence taking into consideration the tightening torques asfollows:

MTC 32/50/65 : 30 NmMTC 100/125/150 40 Nm

After installation of the bearings, the following controls needto be made:- Grease lubricated bearings: Check the clearance

between cover 360.1 and bearing housing 350.1 afterhaving tightened the bolts 901.1. There should be aclearance between 0.2 mm and 0.8 mm. The cover 360.1must not rest on the bearing housing 350.1.

- Oil lubricated bearings: Check the clearance betweencover 360.2 and bearing housing 350.1 by verifying thedimensions prior to re–assembly (if bearings or coverhave to be replaced).

Rolling element bearingsGrease lubricated bearings

Fig. 7.4-4Pump size Drive end 320.1 Non–drive end 320.2

32 6309 ZZ C3--HT 6309 ZZ C3--HT50 2 x 7309 BUA 6309 ZZ C3--HT65 2 x 7309 BUA 6309 ZZ C3--HT100 2 x 7312 BUA 6312 C3125 2 x 7312 BUA 6312 C3150 2 x 7315 BUA 6315 C3

Oil-lubricated bearings

Fig. 7.4-5

The same rolling element bearings will be installed for oillubrication as for grease lubrication.Exception: Instead of bearing design 6309 ZZ C3-HAT, rollingelement bearing type 6309C will be used for oil lubrication.

Fig. 7.4-6

Caution

Multitec

25

Radial bearingVersions Cand Dare equippedwith a deep-groove ball bearingas radial bearing. (The other versions are fitted with a plainbearing in the suction casing.) The outer race of thedeep-groove ball bearing must have axial play. The bearing isinstalled without spacer discs 551.1.

7.4.4.1 Temperature of the Rolling Element BearingsThe temperature of the rolling element bearings,which run at 3000 1/min and more, can be 90�C.

Manual temperature checks are not sufficient!- The bearings only reach their normal operating temperature

after some hours of operation.- When a new pump is started up, the bearing temperature

may exceed 95�C. After 2 or 3 operating hours, it will sinkslowly and level out to a constant value after approximately one week.

- A temperature rise may occur after service activitiescomprising re-placement of bearings or dismantling ofhydraulic system.

Should the temperature exceed 100 �C during pump start--up,switch off the pump and perform the following checks:- Check whether the unit is correctly aligned- Remove the bearings, check grease quantity.

An excessive grease quantity will cause excessivetemperatures.

- Check the bearing type and arrangement (see 7.4.4.4)- Restart the pump. Ensure tight press fit between outer races

and cover (fixed bearing).

7.5 Re-adjusting the Clearance Gaps7.5.1 Maximum Clearance GapsThe following max. diameters of clearances apply:D

Impellers 230 and 231

Suction side clearance gap 0.8 mm

Clearance gap at the hub 0.8 mm

Balance drum 59-4 0.8 mm

Suction casing 106.1 and spacersleeve 525.2 (only for pump ver-sions C and D)

1.0 mm if the product is pumpedfrom a vessel under vacuumconditions2.5 mm for all other operatingconditions

Should wider clearances be found, the parts subject to wearmust be replaced.N.B.: The performance of the pump is adversely affected byexcessive clearances. Losses in efficiency and head will occur.

7.5.2 RepairsClearance between impeller 231 and suction casing:Pump size 32 to 65 for material codes 10, 11, 12:Re-working the suction casing and mounting a spare casingwear ring as per ZN 1095 and re--working the impeller.For other pump sizes and material codes:Replacing the casing wear ring 521.1 by a spare ring as perZN 1095 and re-working the impeller.Clearance between impeller 230 and disc 550.1 resp.casing wear ring 502.2:(Size 125 and 150):Replace the casing wear ring 502.2 with a spare ring as perZN 1095 and re--working the impeller.(Size 32 to 100):Various repair methods are possible:a) Replacing the impellers 230 and discs 550.1with newparts.Quick repair method, no re-work of parts required.b) Re-working the impellers at the impeller eye by depositwelding and subsequently machining to the original diameter.This repairmethod is used for impellers made of stainless steel.c) Re-working the impellers 230, re-assembly of stagecasings or diffusers (depending on the pump version) andreplacing the discs made of deep-drawn sheet metal by soliddiscs. This repair method does not require KSB spare parts.

Multitec

26

N.B. The advantage of the deep-drawn discs is their hardnessat the sealing gap due the forming procedure during production.Deep-drawn parts aremuch harder thanmachined parts,whichplaces the deep-drawn components at a considerableadvantage in the event of the impeller coming into rubbingcontact during pump operation. This feature is of particularimportance for pumps with stainless steel impellers.Should repairmethod c) be applied, the clearance gaps have tobe increased by approx. 0.1 mm as against the originalclearance gaps.

Fig. 7.5-1

Fig 7.5-2

Clearance gaps between impeller 230 and diffusor:a) Re-working the impellers at the sealing gaps of the hubs.Re-working the diffusors and installing a casing wear ring toZN 140.b)Should hub thickness be insufficient after re-working, replacethe impeller or install a spacer sleeve (see drawing below). Thespacer sleeve must be driven by the impeller key. Attentionshould be given that the carrying key length in the impeller is atleast 2/3 of the total (carrying) key length.

Fig. 7.5-3Installation and Re-commissioningPlease refer to the appropriate sections of these operatinginstructions.

Pum

pdeliversinsuficientflowrate

Motorisoverloaded

Pum

pdoes

notgenerateanyflow

Increase

inbearingtem

perature

Leakageatthepump

Excessive

leakageattheshaftseal

Vibrations

duringpumpoperation

Escessive

riseoftemperatureinside

thepump

Multitec

27

8 Trouble-Shooting

Cause Remedy 1)

* * * Pump delivers against an excessively high discharge pressure. Re-adjust duty point.Check plant for impurities.Fit one or several larger impellers.Increase the speed (turbine, I.C. engine).

* * * * Pump or piping are not completely vented or primed. Vent and/or prime.

* * Supply line or impeller clogged. Remove deposits in the pump and/or piping.

* * Formation of air pockets in the piping. Alter piping layout.Fit a vent valve.

* * * * * Suction head is too high/NPSHavailable (positive suction head) is too low. Check/alter liquid level.Fully open shut-off valve in the suction line.Change suction line, if the friction losses in the suction line are too high.Check strainer / foot valve and suction line for clogging.

* * Air intake at the shaft seal. Clean sealing liquid channel, supply with external sealing liquid 2) 3), ifrequired, or increase its pressure.Fit new shaft seal.

* * * Reverse rotation. Interchange two of the phases of the power supply cable.

* Speed is too low. 2) Increase speed.

* * * * Wear of internal pump parts. Replace worn components by new ones.

* * Pump back pressure is lower than specified in the purchase order. Adjust duty point accurately.

* * Density or viscosity of the fluid pumped is higher than stated in thepurchase order.

2)

* * * Gland cover too tight or askew. Correct. Increase leakage slightly.

* Speed is too high. Reduce the speed. 2)

* Tie bolts/seals and gaskets. Tighten the bolts.Fit new seals and gaskets.

* Worn shaft seal. Fit new shaft seal.Check sealing liquid pressure 2) 3)

* Score marks or roughness on shaft protecting sleeve / shaft sleeve. Fit new shaft protecting sleeve / shaft sleeve.Fit new shaft seal.

* Vibrations during pump operation. Improve suction conditions.Re–align the pump.Re–balance the rotor.Increase the pressure at the pump suction nozzle.

* * * The unit is misaligned. Re-align.

* * * The pump is warped or sympathetic vibrations in the piping. Check pipeline connections and secure fixing of pump; if required, reducethe distances between the pipe clamps.Fix the pipelines using anti–vibration material.

* Outer bearing races of fixed bearing are loose. Clamp outer bearing races axially.

* Increased axial thrust. 2) Check rotor clearances, axial adjustment and clearance on throttling bush/balance drum

* * Insufficient or excessive quantity of lubricant or unsuitable lubricant. Top up, reduce or change lubricant.

* Non-compliance with specified coupling distance. Correct distance according to the installation plan.

* * The motor is running on two phases only. Replace the defective fuse.Check the electric cable connections.

* * * Rotor is out of balance. Clean the impellers.Re–balance the rotor.

* * * Defective bearings. Fit new bearings.

* * * Insufficient rate of flow. Increase the minimum rate of flow.

* Fault in circulation line Increase the free cross–section.

* * * * In case of parallel operation, check valve defective or missing. Check.

* Incorrect installation of gland packing.Unsuitable packing material.

Check.

* * * Inadequate cooling of shaft seal chamber. Check the free cross–section of the cooling liquid feed line.

* * * Change in the free cross–section of the return line of the balancing liquid.Wear in balancing device.

Check the balancing line.Check the clearance on the throttling bush/balance drum

1) The pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.2) Contact KSB.3) Pump version with sealing liquid supply only available on request.

Sizes 32 to 100Radial suction nozzle

Design without balance drumwith mechanical seal

1) only for version with mechanical seal2) from pump size 653) from pump size 1004 except for pump size 325) only pump size 32 and 506) only hydraulics 9.2/10.2/11.1 and 12.17) only for variant with balance drum

Axial suction nozzleup to pump size 50

Axial suction nozzlepump size 65 and above

Multitec

28

9 General Drawing

Multitec

29

Close-coupled pump up to size 65Radial suction nozzle

Vertical version

Pump size 32, 50 and 65Vertical version

Pump size 100 and 125

1) only for version with mechanical seal2) from pump size 653) from pump size 1004 except for pump size 325) only pump size 32 and 506) only hydraulics 9.2/10.2/11.1 and 12.17) only for variant with balance drum

Multitec

30

Pump size 125 and 150

Version B

Version C

Material codes 20, 21, 22, 23 and 30

Bypass of balancing lineMTC 150, 2-pole

1) only for version with mechanical seal2) from pump size 653) from pump size 1004 except for pump size 325) only pump size 32 and 506) only hydraulics 9.2/10.2/11.1 and 12.17) only for variant with balance drum

Multitec

31

9.1 List of Components

This list of components contains all spare parts mentioned in this document.

Part No. Description

106.1 /.2 Suction casing107 Discharge casing108.1 Stage casing160.1 /.2 Cover171.1 Diffuser181 Pump stool182 Foot210 Shaft 1)230 Impeller 1)231 Suction impeller 1)320.1 /.2 Rolling element bearing 1)

341 Drive lantern342 Thrust bearing lantern350 Bearing housing360.1 Bearing cover361.1 Non–drive end bearing cover381 Bearing cartridge 1)

400.1 Gasket411.1/2/3/4/5/6/7/8/13 Joint ring 1)

412.1/2/3/4/5/10/11/12 O–ring 1)

421.1/2/3 Radial seal ring433.1/7/10 Mechanical seal441.1/4 Seal housing452 Gland cover461 Gland packing 1)

471.1/2 Seal cover500.1 Ring502.1/2 Casing wear ring 1)

520.1/2/3/4 Sleeve 1)

523.1 Shaft sleeve524 Shaft protecting sleeve 1)

525.1/2 Spacer sleeve 1)

529 Bearing sleeve SiC 1)

540.1/2 Bush 1)

550.1/2/3/4/6/8/9/10/11 Disc 1)

551.1 /.2 Spacer disc561.1 Grooved pin565 Rivet59-4 Balance drum 1)

59-7 Support636 Lubricating nipple638 Constant level oiler681.2 Coupling guard683.1 Hood710.1/2 Pipe723.1 Flange731.1/3/4/5 Pipe union800 Motor831.1 Fan impeller861.1/2/3/4 Coupling half87-5 Axle89-8 Foundation rail900.2 Screw901.1/2/3/4/5/6/7/8/9/10/11/12 Hex. head bolt902.2 Stud903.1/2/3/4/5/9/10/11/14 Screwed plug905 Tie bolt914.1 Socket head cap screw920.1/2/3/4/5/6/7/9/10/11 Nut931 Lockwasher932.1/2 Circlip940.1/2/3/4/5 Key950.2/3 Spring971.1 Plate1) recommended spare parts (see section 7.3.7 on page 20)

01.07.2002

d/5

XBS

Subjecttotechnicalm

odifications

Attenzion

Caution

Achtung

KSB S.A.Allée de Sagan - B. P. 189 . 36004 Châteauroux CedexTél.: (02) 54 08 84 00 Fax: (02) 54 08 84 91 www.ksb.fr

Multitec

Adjusting Dimensions for Coupling Alignment, Pump sizes 32 to 65, Pump Versions E, Ex, F, Fx, V, VxCotes de réglage pour alignement de l’accouplement tailles 32 jusqu’à 65, Exécutions E, Ex, F, Fx, V, VxEinstellmaße für Kupplungsausrichtung Baugrößen 32 bis 65, Ausführung E, Ex, F, Fx, V, Vx

The motors of versions Ex, Fx and Vx are special motors with reinforced bearing which cannot be replaced bystandard motors!Les moteurs pour les versions Ex, Fx et Vx sont des moteurs spéciaux à paliers renforcés qui ne peuvent pas êtreremplacés par des moteurs standard!Bei denMotoren für die VersionEx, Fx und Vx handelt es sich umSondermotorenmit verstärkter Lagerung , die nichtdurch Standard--Motoren ersetzt werden können!