Operating Instruction - HYDACRead the Operating Instruction all the way through. Assembling the...

CSI-B-1 ConditionSensor Interface

Operating Instruction

English (translation of original instructions)

Valid from firmware versions V 1.11 up

Documentation no.: 3424452b

CSI-B-1 Imprint

HYDAC FILTER SYSTEMS GMBH en(us) / 36

BeWa CSI-B-1 3424452b 2012-04-20 en-us.doc 2012-04-20

Imprint

Publisher and responsible for the content:

HYDAC FILTER SYSTEMS GMBH

Postfach 1251

66273 Sulzbach / Saarland

Germany

Telephone: +49 (0)6897 509 01

Fax: +49 (0)6897 509 846

E-mail: [email protected]

Homepage: www.hydac.com

Court of Registration: Saarbrücken, HRB 17216

Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering

Documentation Representative

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar

Telephone: ++49 (0)6897 509 1511

Telefax: ++49 (0)6897 509 1394


© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely.

All details are subject to technical modifications. Technical specifications are subject to change without notice.

The trademarks of other companies are exclusively used for the products of those companies.

CSI-B-1 Contents



Contents

Imprint .......................................................................................................................2

Documentation Representative...............................................................................2

Contents....................................................................................................................3

Preface ......................................................................................................................5

Technical Support...................................................................................................6 Modifications to the Product ...................................................................................6 Warranty .................................................................................................................6 Using the Documentation .......................................................................................7

General ......................................................................................................................8

Using this Manual ...................................................................................................8 Explanation of Symbols and Warnings ...................................................................8

Checking the Scope of Delivery..............................................................................9

CSI-B-1 Features ....................................................................................................10

System Requirements............................................................................................11

System requirements for hardware.......................................................................11 Software................................................................................................................11 Observe before connecting...................................................................................11

Assembling the CSI-B-1.........................................................................................11

Installing USB Driver(s) .........................................................................................12

CSI-B-1 Connection Overview...............................................................................13

Checking CS1000 hardware index .......................................................................14 Connecting CS1000 with Hardware Index "a" or "b".............................................15 Connecting CS1000 with hardware index "c" or later ...........................................15 Connecting AS1000..............................................................................................16 Connecting HLB1000............................................................................................16 Setting up Connection with PC .............................................................................17 Connecting the Voltage Supply ............................................................................17

CSI-B-1 is detected by the PC ...............................................................................18

Parameterizing CSI-B-1 with the HyperTerminal .................................................19

Checking/setting interface parameters .................................................................20

Parameter Mode .....................................................................................................23

HSI Transparent Mode ...........................................................................................24

Configuring Analog Output ...................................................................................25

Configuring Switching Output R1 / R2 / R3 / R4..................................................25

CS 1000 - Reading out measured values .............................................................26

HYDACLab - Reading out measured values ........................................................28

AS 1000 - Reading out measured values .............................................................29

Accessories ............................................................................................................30

Plugs.....................................................................................................................30 Connection Cable, Shielded .................................................................................30 Cable Coding ........................................................................................................31

CSI-B-1 Contents



Power Supply Unit for CS1000 .............................................................................31

Disposing of the CSI-B-1 .......................................................................................32

Model Code .............................................................................................................32

Technical Data ........................................................................................................33

CSI-B-1 Preface

Preface

For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance.

It is intended to help you become acquainted with the ins and outs of the product and use it properly.

You should keep it in the vicinity of the product so it is always at your fingertips.

Sometimes the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting-edge. Consequently, there might be deviations in technical details, illustrations and dimensions.

If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us:

HYDAC FILTER SYSTEMS GMBHTechnische DokumentationPostfach 12 5166273 Sulzbach / Saar

Germany

We look forward to receiving your input.

Our motto: “Putting experience into practice”



CSI-B-1 Preface



Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type designation and article no. of the product:

Fax: +49 (0) 6897 / 509 - 846


Modifications to the Product We would like to point out that changes to the product (e.g. purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient.

When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative.

Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GmbH.

You will find these under www.hydac.com -> General terms and conditions.

http://www.hydac.com/

CSI-B-1 Preface

Using the Documentation

Please note that the method described above of locating specific information does not release you from your responsibility for carefully reading the entire manual prior to starting the unit up for the first time and carefully rereading the manual at regular intervals later on.

WHAT do you want to know?

I determine which topic I am looking for.

WHERE can I find the information I’m looking for?

The document has a table of contents at the beginning. I select the chapter I'm looking for and the corresponding page number.



Product description / Chapter heading

Page number

Edition date

Document language Documentation No.with Index /

File name

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

CSI-B-1 General

General

With the ConditionSensor Interface (henceforth only referred to as CSI), the following devices can be conveniently monitored:

ContaminationSensor CS1000

AquaSensor AS1000

HYDACLab HLB1000

The CSI-B-1 can read out only a maximum of 1 sensor!

Using this Manual In order to keep the instructions simple, the software is explained using examples with the CS1000 sensor. These explanations naturally also apply analogously to the AS1000, HYDACLab (HLB1000).

In this manual, we assume that the user has a working knowledge of Windows, as well as how Windows programs are structured and installed.

Explanation of Symbols and Warnings

The following designations and symbols are used in this manual:

Important information is summarized under this symbol.

This symbol designates tips for use and other particularly useful information.

This symbol provides important tips for the proper handling and operation of the product. The non-observance of these instructions can lead to false use or malfunction of the product.

For any questions or queries regarding FluMoS light, please contact our technical sales department.

HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar

Germany


Fax: +49 (0) 6897 509 846



mailto:[email protected]

CSI-B-1 Checking the Scope of Delivery

Checking the Scope of Delivery

The ConditionSensor Interface comes packed and factory-assembled. Before starting up the CSI-B-1, check that the content of the package is complete.

The following items are supplied:

Qty Description

1 ConditionSensor Interface CSI-B-1

1 Support CD with USB driver software and Operating Instruction

1 Operating Instruction (this document)



CSI-B-1 CSI-B-1 Features



CSI-B-1 Features

The condition sensor interface CSI-B-1 makes it possible to easily integrate the following sensors into analog data acquisition systems:

- ContaminationSensor CS1000, - AquaSensor AS1000, - HYADCLab HLB1000.

These sensors determine two or four measured values which can be extracted via a digital interface or an analog output.

In the case of analog output, the two or four measured values are either transferred chronologically one after the other or the output is permanently set to a single measurement channel.

In view of the fact that the data collection systems which are used often do not enable any simple decoding of the chronologically coded analog signal, the CSI-B-1 is made available as an easy-to-use module which outputs the sensor data in the form of four separate analog signals.

The connected sensor is recognized automatically – no configuration of the CSI-B-1 is required.

In addition, the module can be utilized as a miniature monitoring system. A readily programmable switching output is available for each of the four measurement channels which can be used to monitor whether a measurement parameter is within or outside of a range or whether limit values are exceeded or not achieved.

The ConditionSensor Interface CSI-1-B can be parameterized through the USB interface via hyperterminal.

CSI-B-1 System Requirements

System Requirements

System requirements for hardware

Pentium processor 200 MHz or higher

64 MB RAM memory

Microsoft Internet Explorer 4.0 or higher

VGA graphic card (800x600 min.)

Hard disk with a minimum of 15 MB free disk space

A free USB port that is not being used by any other program (e.g. terminal, modem or network software)

Microsoft Windows-compatible mouse

Software

Operating system: WINDOWS 2000, XP, WINDOWS 7 only with installed HyperTerminal

Administrator rights to software installation

Observe before connecting

Uninstall older versions of the USB driver from your PC to ensure that the software functions properly.

Read the Operating Instruction all the way through.

Assembling the CSI-B-1

The CSI-B-1 is intended for installation on size 35 top hat rails in accordance with EN 60715. The CSI-B-1 has a corresponding fastening profile on its rear side for this purpose.

(Dimension t = component height. All dimensions in mm)



CSI-B-1 Installing USB Driver(s)

Installing USB Driver(s)

Before connecting the CSI-B-1 to the PC, install the USB driver from the support CD as described below.

Note that the USB driver provided is software which is subject to the conditions outlined in our "Special Sales and Delivery Conditions for Software Products and Freeware", with which your are already familiar.

These can be found on our homepage under:

www.hydac.com => General Terms and Conditions

With the installation of the software, you declare your consent to the "Special Sales and Delivery Conditions for Software Products and Freeware".

Administrator rights for the PC on which the USB driver is to be installed are required for such installation.

Double-click to start the file "CP210xVCPInstaller.exe", which is found on the Support CD in the CSI-B-1 USB driver directory.

You will receive the following message if the installation has been successfully completed:

Restart the PC.



http://www.hydac.com/

CSI-B-1 CSI-B-1 Connection Overview

CSI-B-1 Connection Overview

The maximum line length from CSI to the sensor is 10 m.

Connect the CSI-B-1 as described below:




Checking CS1000 hardware index

For identification details of the CS1000, see the type label. This is located in a very visible spot on the upper side of the device and includes the hardware index in the serial number.



6 00083230C

!xxx xxxx

1234567E

! xxx xxxx


Connecting CS1000 with Hardware Index "a" or "b"

When connecting a CS1000 with the hardware index "a" or "b", use a separate power supply unit for the voltage supply for the CS1000. Use the Y adapter ZBE41 for this circuit. You will find the part no. in the chapter Accessories on page 30.

Connect the pins 1/3/5 of the CS1000 sensor to the terminals 3/4/5 on terminal block X3.

Connecting CS1000 with hardware index "c" or later

Connect the pins 1/3/5 of the CS1000 sensor to the terminals 3/4/5 on terminal block X3.




Connecting AS1000

Connect the pins 1/3/5 of the AS1000 sensor to the terminals 3/4/5 on terminal block X3.

Connecting HLB1000

Connect the pins 1/3/5 of the HLB1000 sensor to the terminals 3/4/5 on terminal block X3.




Setting up Connection with PC

Before connecting the CSI-B-1 to the PC, install the USB driver from the support CD as described below (see page 12).

Connecting the Voltage Supply

Connect the 24 V DC voltage supply with terminals 1 and 2 on the clamp gib X3. Check that the polarity is correct.

After the voltage has been switched on, the CSI-B-1 begins to operate; the sensors are supplied with voltage through the CSI-B-1.

If the corresponding sensor is detected at the input, the LED on the CSI-B-1 lights up green.



CSI-B-1 CSI-B-1 is detected by the PC

CSI-B-1 is detected by the PC

The PC detects the CSI-B-1 after the following steps have been carried out:

- USB driver is installed

- CSI-B-1 is connected with the PC via a USB cable

- the PC is switched on

- the CSI-B-1 is equipped with voltage

You will receive the following message only after the first time the CSI-B-1 is connected:

New hardware found

Installation ....

This completes the installation of the CSI-B-1.

Run the Windows DeviceManager as follows in order to determine the COM interface at which the CSI-B-1 is now located.

Settings -> System Control -> System -> Hardware -> DeviceManager

DeviceManager

!

If the CSI-B-1 has been detected by the system, then this will be identified in the DeviceManager with the corresponding COM interface (here: COM9).

Please make a note of this COM interface for yourself. This information will be needed again when the HyperTerminal is opened.



CSI-B-1 Parameterizing CSI-B-1 with the HyperTerminal

Parameterizing CSI-B-1 with the HyperTerminal

You will require the standard software HyperTermainal to parameterize the CSI-B-1.

This program is part of the Window Standard Installation. You can find it in Windows under:

Programs -> Accessories -> Communications -> HyperTerminal

New connection

Name:

Symbol:CSI-B-1

OK Cancel

After the Start you will be prompted to give this connection a name (example: CSI-B-1) and you can select a suitable symbol.

Connect with

Connect via:

Cancel OK

Now select for the "Connect via" point the interface which you had determined previously via DeviceManager (see page 18).




Checking/setting interface parameters

Check the HyperTerminal for the following settings in order to ensure the data exchange between CSI-B-1 and the PC.

Transfer rate (bps) 9600

Data bit 8

Parity No

Stop bits 1

Handshake / Protocol / Flow control

None

Connection settings

Transfer rate (bps):

Data bits:

None Parity:

Stop bits:

Flow control: None

Restore Standard

Cancel Apply OK

The HyperTerminal opens after the acknowledgement of the interface parameters and the adjustment of the ASCII configuration.

Open the "Properties" of the HyperTerminal via the File menu.

File

New connection

Open...

Save

Print

Properties

Close




Check the properties for the following settings:

Properties of CSI-B-1

Connect with Program settings

Assignment of the function, arrow and Ctrl keys

Backspace key

Ctrl+H, Empty space, Ctrl+H Del Ctrl+H

Emulation

Terminal configuration

Telnet terminal

Lines in image run buffer

Acoustic signal when connecting or disconnecting

Translation of the input data

ASCII configuration

OK Cancel

ACSII configuration:

ASCII configuration

Settings for ASCII transmission

Lines sent end with line feed

Local outputting of entered character (local echo)

Line delay: Milliseconds

Character delay: Milliseconds

Settings for ASCII reception

Line feed at line end during reception

Receive input data in 7-bit ASCII format

Wrap overlong lines in terminal window

OK Cancel




The HyperTerminal is available to you for parameterization after the acknowledgement of the interface parameters and the adjustment of the ASCII configuration.

Press the Return key to start the communication with the CSI-B-1.



CSI-B-1 Parameter Mode



Parameter Mode

Parameter Mode:

x - Go back

t - HSI Transparent Mode

r - Programming Relay/Analog Output

Enter key (x, t, r) and Return:

t HSI Transparent Mode: 0

x - Go back

1 - HSI Transparent Mode: On

0 - HSI Transparent Mode: Off

Enter key (x, 0, 1) and Return:

r r – Choose Relay number/Analog Output channel you want to program

a – Configuration Analog Output Function

c – Choose measure channel

f – Choose function of switch

l – Enter limits

x – Go back

Enter key (x, a, c, f, l) and Return:

r Relay number/Analog Output channel: 1

Enter key (x, 1-4) and Return:

a Analog Output channel 1 is: 0

x - Go back

1 - CURRENT Output

0 - VOLTAGE Output

Enter key (x, 0, 1) and Return:

c Relay 1 - Measure channel: 1

CS1000

1=ISO 4, 2=ISO 6, 3=ISO 14, 4=SAE A, 5=SAE B, 6=SAE C, 7=SAE D, 8=Temp, 9=Flow, 10=Drive

HLB1000:

CSI-B-1 HSI Transparent Mode



1=Temperature, 2=Osc. Div., 3=DK. Div., 4=rel. Hum.

AS1000: 1=rel. Hum., 2=abs. Hum., 3=Temperature


f Relay 1 - Function of switch: 1

- 1=no function, 2=within range, 3=outside range, 4=exceed, 5=fall below


l Relay 1 - Switch values: 10.00 – 20.00

Enter key or Relay switch values (x, Lower Higher(e.g. 10.00 20.00)) and Return:

HSI Transparent Mode

The HSI Transparent Mode can be used to switch the operating mode of the CSI-B-1 from:

(off) via limit values and switching statuses of programmable controller and

(on) simple interface converter between HSI <-> USB

Details about paramterization can be found in chapter Parameter Mode.

CSI-B-1 Configuring Analog Output

Configuring Analog Output

The analog output is parameterizable via the HyperTerminal so that each channel can be individually used as a current output 4 ... 20 mA (LED = red) or voltage output 2 ... 10 V (LED = green).


Configuring Switching Output R1 / R2 / R3 / R4

The switching output can be parameterized in the following points via HyperTerminal with respect to:

Switching functions

Limit values




CSI-B-1 CS 1000 - Reading out measured values



CS 1000 - Reading out measured values

If a CS 1000 is detected at the sensor input, then the CSI-B-1 outputs the following analog signals:

Output

OUT1 SAE A (0.0 … 14.0) or ISO >4 µm (9.6 … 23.7)

OUT2 SAE B (0.0 … 14.0) or ISO >6 µm (8.3 … 22.3)

OUT3 SAE C (0.0 … 14.0) or ISO >14 µm (5.8 … 19.8)

OUT4 SAE D (0.0 … 14.0)

The values in the tables can be calculated as follows:

Value Formula

Voltage U = 2 + 8 x SAE class / 14

Current I = 4 + 16 x SAE class / 14

SAE class = (voltage U - 2) x 14 / 8

SAE class = (current I - 4) x 14 / 16

ISO > 4µm ~ SAE A + 9.6

ISO > 6µm ~ SAE B + 8.3

ISO > 14µm ~ SAE C + 5.8

ISO > 21µm ~ SAE D + 3.3

CSI-B-1 CS 1000 - Reading out measured values



Current Voltage SAE ISO ISO ISO

I U A/B/C >4 µm >6 µm >14 µm

4.0 mA 2.0 V 0.0 9.6 8.3 5.8 4.6 mA 2.3 V 0.5 10.1 8.8 6.2

5.1 mA 2.6 V 1.0 10.6 9.3 6.8

5.7 mA 2.9 V 1.5 11.1 9.8 7.2

6.3 mA 3.1 V 2.0 11.6 10.3 7.8

6.9 mA 3.4 V 2.5 12.1 10.8 8.3

7.4 mA 3.7 V 3.0 12.6 11.3 8.8

8.0 mA 4.0 V 3.5 13.1 11.8 9.3

8.6 mA 4.3 V 4.0 13.6 12.3 9.8

9.1 mA 4.6 V 4.5 14.1 12.8 10.3

9.7 mA 4.9 V 5.0 14.6 13.3 10.8

10.3 mA 5.1 V 5.5 15.1 13.8 11.3

10.9 mA 5.4 V 6.0 15.6 14.3 11.8

11.4 mA 5.7 V 6.5 16.1 14.8 12.3

12.0 mA 6.0 V 7.0 16.6 15.3 12.8

12.6 mA 6.3 V 7.5 17.1 15.8 13.3

13.1 mA 6.6 V 8.0 17.7 16.3 13.8

13.7 mA 6.9 V 8.5 18.2 16.8 14.3

14.3 mA 7.1 V 9.0 18.7 17.3 14.8

14.9 mA 7.4 V 9.5 19.2 17.8 15.3

15.4 mA 7.7 V 10.0 19.7 18.3 15.8

16.0 mA 8.0 V 10.5 20.2 18.8 16.3

16.6 mA 8.3 V 11.0 20.7 19.3 16.8

17.1 mA 8.6 V 11.5 21.2 19.8 17.3

17.7 mA 8.9 V 12.0 21.7 20.3 17.8

18.3 mA 9.1 V 12.5 22.2 20.8 18.3

18.9 mA 9.4 V 13.0 22.7 21.3 18.8

19.4 mA 9.7 V 13.5 23.2 21.8 19.3

20.0 mA 10.0 V 14.0 23.7 22.3 19.8

CSI-B-1 HYDACLab - Reading out measured values



HYDACLab - Reading out measured values

If a HYDACLab is detected at the sensor input, then the CSI-B-1 outputs the following analog signals:

Output Value

OUT1 Temperature T (−25°C … +100°C)

Voltage U = Voltage U =

2 + 8 x (T + 25°C) / 125°C

Current I = Current I =

4 + 16 x (T + 25°C) / 125°C

Temperature = ((voltage U − 2) × 125 / 8) − 25

Temperature = ((current I − 4) × 125 / 16) − 25

OUT2 Rel. change in the dielectric constant rDK (−30 % … +30 %)


2 + 8 x (rDK + 30%) / 60%


4 + 16 x (rDK + 30%) / 60%

rDK = rDK = ((voltage U − 2) × 60 / 8) − 30

rDK = rDK = ((current I − 4) × 60 / 16) − 30

OUT3 Saturation level S (0 ... 100 %)


2 + 8 x S / 100


4 + 16 x S / 100

S = (voltage U − 2) × 100 / 8

S = (current I − 4) × 100 / 16

CSI-B-1 AS 1000 - Reading out measured values



AS 1000 - Reading out measured values

If an AS 1000 is detected at the sensor input, then the CSI-B-1 outputs the following analog signals:

Output Value

OUT1 Saturation level S (0 ... 100 %)


2 + 8 x S / 100%


4 + 16 x S / 100%

S = (voltage U − 2) × 100 / 8

S = (current I − 4) × 100 / 16

OUT2 Temperature T (−25 … +100°C)


2 + 8 x (T + 25°C) / 125°C


4 + 16 x (T + 25°C) / 125°C

Temperature = (voltage U − 2) × 125 / 8

Temperature = (current I − 4) × 125 / 16

CSI-B-1 Accessories

Accessories

Plugs

Part no.

Connector female with screw clamp, screened

6049128

Connector female with screw clamp, screened

ZBE 08 6006786

Connector female with screw

clamp, screened ZBE 44 3281243

Connector female with screw

clamp, screened ZBE 0P 6055444

Connection Cable, Shielded

Connector female ↔ Cable

ending open

Length Part no.

↔ +

screen 2 m ZBE 42S-02 3281220

↔ +

screen 5 m ZBE 42S-05 3281239

↔ +

screen 10 m ZBE 42S-10 6072262

↔ +

screen 2 m ZBE 08S-02 6019455

↔ +

screen 5 m ZBE 08S-05 6019456

↔ +

screen 10 m ZBE 08S-10 6023102

↔ +

screen 30 m ZBE 08S-30 6035063



CSI-B-1 Accessories

Cable Coding

Y-Adaptor

Coupling plug

Coupling socket

88

5

Color: yellow

Coupling plug

ZBE 41 910000

Power Supply Unit for CS1000

Power supply unit ↔ Connector female Length Part no. 100 – 240 V AC, 50-60

Hz, 0.4 A ↔ 15 V DC, 500 mA

↔ 1.8 m PS1 3376530

USB - Connection Cable

Connector female ↔ Connector female Length Part no.

↔ 1.8 m 6064127

↔ 5 m 6064126



CSI-B-1 Disposing of the CSI-B-1



Disposing of the CSI-B-1

Please dispose of the packaging material in an environmentally friendly manner.

After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner.

Model Code

The following model code is valid for this product:

CSI - B - 1 - 000

Product series

CSI = ConditionSensor Interface

Housing

B = Top hat rails housing

Signal output

1 = HSI -> analog output

Modification

000 = Standard

CSI-B-1 Model Code



Technical Data

General data

Dimensions 142 x 105 x 35

Securing the ERF Intended for installation on size 35 top hat rails in accordance with EN 60715

Mounting position Arbitrary

Ambient temperature range -40 … 85 °C

IP class IP40

Weight 0.35 kg

Electrical data

Connection plug USB (B), 4 x 8-way clamp gibs

Supply voltage 24 V DC, residual ripple <10%, (protected against polarity reversal)

Power consumption 0.6 Watt max.

Analog output 2-conductor technology 4 - 20 mA active output (max. burden 500Ω) or 2 - 10 V active output (min. load resistor 820Ω)

Deviations: +/-1%

Switching output Relay with max. switching current 3 A, max. switching voltage 220 V DC / 250 V AC, dead open

HSI (HYDAC Sensor Interface) 1 wire, half duplex

HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach / Saar 66273 Sulzbach / Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com Email: [email protected]

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