OPEN GAS SOLID FUEL ELECTRIC HIGH EFFICIENCY

What Integra options are available for Gas?

Traditional Chimneys

For rooms with a traditional chimney (known as a class 1 flue) there is adeep Convector Engine (pages 4 & 14) with an amazing heat output of4kW and an efficiency approaching 60%. This Engine is open frontedand available with a choice of manual or remote control and is alsoavailable in LPG.

If you can bare to sacrifice an open fire for our new glass fronted High Efficiency (HE)Engine (pages 3 & 11) you can achieve 4kW with an increased efficiency of over 80%.

Pre-fabricated or Pre-cast Flues

For rooms with a flue but no traditional chimney breastthere is a Classic Multiflue Engine (pages 7 & 22) with aheat output of 3.3kW and an efficiency approaching 50%.These flues often consist of a pre-cast fluepipe built insidethe cavity of a wall and can often be seen from outside by ametal cowl or raised ridge tile on a roof instead of a traditional chimney pot.

No Chimney Options

For rooms with no chimney or flue but a suitable external wall there isan open fronted fan-assisted Powerflue Engine (page 24) with a heatoutput of 3.3kW and an efficiency approaching 50%.

If you can sacrifice the open gas fire for our new glass fronted Balanced Flue Engine (page 16) you can achieve a quieter operationwith an output of 4.3kW and an increased efficiency approaching 94%.

What Integra options are available for Solid Fuel?There is a Solid Fuel Integra Suite available in many of the Integra designs suitable forwood burning and smokeless fuels - see Pages 18 & 19.

What Integra options are available for Electric?There is an Electric Integra Suite available in many of the Integra designs - see Pages 20& 21.

Are the Mantels shown in the brochure available?Yes, all mantels shown in the brochure are available from your Retailer (and are inter-changable). Standard mantel dimensions are shown on page 26 (but smaller sizes areoften available).

Material options include Turkish Limestone, Italian Marble, Chinese Black Granite andtimber such as Solid Oak and Pine.

ContentsIntegra Gas3 Anson Black HE4 Anson Full Polish5 Ashbourne6 Oxford7 Washington8 Anson Black9 Jesmond10 Anson Half Polish11 Majestic12 Majestic Combination13 Ashbourne Combination14 Glen15 Aston16 Eden17 Tiles & Sleeves

Integra Solid Fuel18 Majestic19 Oxford

Integra Electric20 Anson21 Ashbourne

Gas Fires with Trims & Frets22 Classic Multiflue23 Convector24 Powerflue25 High Efficiency26 Assembly & Dimensions27 Gas Fire Specifications

There can be little else moreinviting and comforting thanthe warmth and glow of areal coal fire inside a

traditional cast-iron fireplace.The Industrial Revolution launched

the robust, practical and stylish cast-ironfireplace and it still remains with us today.

The open coal fires of yesteryear, however,were often replaced over the last few decadesby inefficient decorative gas coal effect fires.What options do we have in today's greenerand more efficient market? Well, we would liketo introduce you to the Integra Collection.

Integra is a unique range of quality cast-ironinserts which integrate fully with some of themost efficient gas, solid fuel and electric fireson the market today. These fires, known asIntegra Engines, can be fitted into almost anyflue application.

We hope you enjoy your journey through ourbrochure.

Internet PolicyWe do not recommend purchasing an Integra fireplaceonline as it can be a complex product to order, deliver,assemble and install. Professional advice and experienceare advisable as every fireplace and fitting is unique andis governed by regulation.

For this reason Cast Tec and its distributors only supplyreputable outlets that display Integra products in ashowroom, provide suitably qualified staff and use GasSafe or HETAS registered fireplace installers.

To locate your nearest Retailer please use the contactdetails on the back cover.

3

Anson Black HECast Anson Integra Black

Mantel Chelsea Mocha Beige

Hearth Granite 1448mm x 432mm (57” x 17”)

Gas Fire HE (High Efficiency) shown

Solid Fuel Yes – see page 18

Electric Yes – see page 20

Anson IntegraFull Polish

The Anson Integra Full Polish has acontemporary feel about it with itsstunning fully polished finishproviding a splendid contrast to thatof the Athena mantel shown here inblack granite.

4

Cast Anson Integra Full Polish

Mantel Athena Black Granite


Gas Fire Convector shown



5

AshbourneIntegra

Polished

The Ashbourne Integra is a traditionaldecorative arched insert with theintricate detail shown in a highlightpolish finish. An equally splendid butmore discreet look is achieved using amatt black finish.

The Ashbourne is shown inside theVerona marble mantel in ItalianCarrara (also available in black graniteor Crema Marfil beige marble).

Cast Ashbourne Integra Polished

Mantel Verona Carrara Marble





Oxford Integra Polished

The Oxford Integra is a typical artnouveau period casting shown herein a highly polished finish (alsoavailable in matt black).

The tulip design on the canopycompliments the Liberty tile setdisplayed in ivory and burgundy.

The Oxford is shown inside theLimerick cast-iron mantel in ahighlight polished finish sitting on ablack granite hearth.

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Cast Oxford Integra Polished

Mantel Limerick Cast Iron

Tiles Liberty (Ivory/Burgundy)




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WashingtonIntegra

Polished

The Washington Integra is a simplesquare design as opposed to theusual arched design. The casting isshown in a polished finish and is alsoavailable in matt black.

The York mantel is suitable for smallerchimney breasts and is shown here inbeige Crema Marfil pure marblesitting on a black granite hearth.

Cast Washington Integra Polished

Mantel York Crema Marfil


Gas Fire Classic Multiflue shown

Anson IntegraMatt Black

The Anson Integra is a simple archedinsert shown here in an understatedmatt black finish.

The simplicity of the castingcompliments the bold corbels of theTraditions solid oak Richmond mantelin a period finish (antiqued pine alsoavailable).

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Cast Anson Integra Black

Mantel Richmond Solid Oak





9

Jesmond IntegraFull Polish

The Jesmond Integra is shown in fullpolish with a set of Art Deco sleevesgiving a very contemporary look. A more subtle look can be obtainedin matt black and the sleeves can bereplaced by tiles to add some colour.

The mantel shown is the Mayfair inMocha Beige marble and is alsoavailable in Crema Marfil, Carrara,Limestone and Black Granite.

Cast Jesmond Integra Full Polish

Mantel Mayfair Mocha Beige

Sleeves Art Deco Full Polish



The Jesmond Integra is also availablewith a decorative floral canopy andbecomes the Roma Integra.

Anson IntegraHalf Polish

The Anson Integra Half Polish is anelegant arched insert with a mattblack outer band contrasting with ahighly polished interior.

The casting looks quite exquisite withthe rather grand Durham mantel inbeige Crema Marfil pure marble. Thebase is a simple black granite hearth.

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Cast Anson Integra Half Polish

Mantel Durham Crema Marfil





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Majestic IntegraPolished

The Majestic Integra is a plain mattblack insert with a simple polishedarched band giving a more discreetand minimalist feel.

This casting is shown inside the FlatVictorian Mantel in Turkish Limestone(but also available in Black Granite orCarrara Pure Marble).

Cast Majestic Integra Polished

Mantel Flat Victorian Limestone


Gas Fire HE (High Efficiency) shown



The glass fronted HE (High Efficiency)Engine boasts an impressive output of4kW with a gross efficiency of 80%.

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Majestic IntegraCombination

Polished

The Majestic Combination is acomplete cast-iron fireplace with shelfattached making it ideal to suit thesmaller chimney breast.

Whilst maintaining its traditionalelegance, the simple design gives thiscast a rather contemporary feel and itwould not be out of place in the mostmodern of homes.

The casting is designed to fit flatagainst a wall with only the gasappliance protruding into the standardfireplace opening therefore making itvery easy to fit.

Cast Majestic Combination Polished



Solid Fuel Pending

Electric Pending

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Ashbourne IntegraCombination

Polished

The Ashbourne Combination is similarin size and function to the MajesticCombination but portrays a traditionaldecorative design on the arches andcanopy. This makes the casting lookmore authentic whilst maintaining itsability to integrate with the mostefficient gas fires available.

The Ashbourne is shown in a highlightpolished finish but is also available inan antique graphite or matt blackfinish.

Cast Ashbourne Combination Polished



Solid Fuel Pending

Electric Pending

Glen IntegraMatt Black

The Glen Integra is a traditionalVictorian design. Shown in matt blackthe Glen is also available in anantique or highlight polished finish.

The handpainted tubeline tiles depict aburgundy coloured tulip (other coloursand designs are available on p17).

The Traditions Kielder mantel displaysseveral beautiful mouldings and isshown here in solid oak (alsoavailable in solid pine).

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Cast Glen Integra Black

Mantel Kielder Solid Oak

Tiles Tulip (Ivory/Burgundy)



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Aston IntegraAntique

The Aston Integra is anothertraditional design looking veryelegant in an antique finish verysimilar to the old fashioned blacklead but these days graphite is used.

The Aston is also available in a mattblack or highlight polished finish.

The handpainted tubeline tiles depicta blue iris flower (other colours anddesigns are available on p17).

The mantel shown is the Balmoral insolid pine (with an antique finish)and this mantel is also available insolid oak.

Cast Aston Integra Antique

Mantel Balmoral Solid Pine

Tiles Oriental Iris (Ivory/Blue)



Eden IntegraMatt Black

The Eden Integra may look verytraditional in a matt black finishfurnished with beautiful Oriental Iristiles in ivory & burgundy.

This fireplace, however, in commonwith all the other Integra castings inthis brochure can be fitted into aroom with no chimney or flue.

The Integra Balanced Flue gas fire(shown in the picture), boasts anoutput of 4.3kW and an extraordinaryefficiency of 94%.

Those living in a new or convertedproperty should no longer need tosacrifice their choice of a traditionalcast-iron fireplace due to inefficiencyor the lack of a chimney.

The Eden is shown with the TraditionsSherwood solid oak mantel which isalso available in solid pine.

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Cast Eden Integra Black

Mantel Sherwood Solid Oak

Tiles Oriental Iris (Ivory/Burgundy)


Gas Fire Balanced Flue shown

Important Information

Products shown in this brochure are manufactured for Cast Tec Ltd., who, with aprofessional group of companies, distribute them exclusively in the U.K.

Goods must be checked prior to installation, as no responsibility will be acceptedthereafter for the redecoration, removal or reinstallation of products.

Faulted goods must be reported within 48hours.

Installation should be carried out by a professional Gas Safe or HETAS Registeredfireplace fitter. No responsibility will be accepted for damage or problems arisingfrom an incorrect or unqualified installation.

Integra is a registered trademark and the Integra Split Fascia Concept is patented.

Integra Engines are CE approved and manufactured specifically to suit the IntegraCasting.

No responsibility will be accepted for problems arising where a gas or electricappliance has been used which is not approved or suitable to fit into the IntegraCasting or where the fitting has taken place without the relevant instructions.

Cast Tec Ltd., reserve the right to delay or withdraw products, change designs,specifications or materials without prior notice due to continuous productdevelopment or supply problems.

Photographs and designs shown in this brochure are the copyright and designrights of Cast Tec Ltd. and can only be used or copied with permission.

Cast Iron CarePackagingYour Integra cast-iron fireplace is packaged so as to minimise exposure to adverseelements and should reach you in perfect condition. The product should be storedin a warm, dry environment and remain packaged until the fireplace is ready tobe installed. This will prevent accidental damage being caused, which will not becovered under warranty. It is essential that you inspect your Integra casting priorto installation as it will be deemed to be of merchantable quality thereafter andno liability will be accepted for product removal, reinstallation or redecoration.

CleaningYour Integra casting requires only the minimum upkeep and it should remain insuperb condition for many years. Matt black, antique or polished finishes can bemaintained simply by dusting with a dedicated dry paint brush.

WarningCast-iron products are vulnerable to rust and tarnishing if exposed to dampness orwater. Avoid the use of damp cloths, water-based liquids, furniture polish,detergents, oils, grease etc. onto the surface of the cast-iron. Should your fireplacebecome wet for any reason, dab it gently with a simple dry cloth. This shouldprevent any tarnishing or rust from forming. It is normal for some discoloration tooccur to the working parts of a cast-iron fireplace.

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Hand Painted Tubeline Tiles & Cast-Iron Sleeves

Liberty

Lily Urn Med Poppy

Brown Yellow Ivory Blue Green Burgundy Honey Yellow Ivory Burgundy

Mediterranean Poppy

Honey Yellow Ivory Burgundy Green Burgundy Ivory Blue

Tulip Cast-iron Sleeves

Ivory Burgundy Green Yellow Honey Yellow Ivory Blue

Oriental Iris

Green Yellow Ivory Blue Ivory Burgundy

Luscia

Honey Yellow Ivory Blue Ivory Burgundy

Tubeline Tiles were traditionally made towithstand the high temperatures generated by aworking fireplace and performed the practicalfunction of reflecting heat into the room whenplaced at an angle facing inward.

With a choice of five designs and various colouroptions, two runs of five tiles make up a set to fit

into an Integra casting. The Luscia andMediterranean Poppy tile sets include a left andright handed design.

Our tubeline tiles are individually handpainted inthe traditional way and will be subject to colourvariation and normal crazing.

Cast-iron Sleeves are an alternative to the morecolourful tubeline tiles. Sleeves are supplied inpairs to suit an Integra casting and these areavailable in a matt black, antique or highlightpolished finish. The Art Deco Sleeve design, asshown on page 9, is also available in Full Polish.

Tulip

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Solid Fuel IntegraMajestic

The Majestic SF Integra is a typicalarched cast-iron insert adapted for usewith a highly efficient stove box calledthe Solid Fuel Inset (shown below).

Solid Fuel Integra’s are suitable forwood burning and smokeless fuelsand boast outputs up to 5kW andefficiency levels approaching 78%.

The Majestic, shown inside theEdwardian Corbel mantel in TurkishLimestone, is also available as theAnson or traditional Ashbourne archeddesign.

Cast Majestic SF Integra

Mantel Edwardian Corbel Limestone

*Hearth Granite 1448mm x 457mm (57” x 18”)

Solid Fuel SF Inset as shown

*NOTE: Hearths fitted for solid fuel may havespecific requirements to allow for expansion. Seek appropriate advice.

360mm

550m

m

270mm

Solid Fuel Inset

DEFRAApprovedAppliance

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Solid Fuel IntegraOxford

The Oxford SF integrates a traditional tiledcast-iron insert with the highly efficientglass fronted Solid Fuel Inset (shownprevious page).

Available highlight polished, matt black(shown) or with an antique graphitefinish, the Oxford is shown inside theVictorian Corbel mantel in TurkishLimestone and sits upon a beautiful mattblack Ciara Slate porcelain tiled hearthwhich is ideally suited to the rigors ofsolid fuel.

The Solid Fuel Inset, suitable for woodburning and smokeless fuels, boastsoutputs up to 5kW and efficiency levelsapproaching 78%. There is a PrimaryAirwash system located below the canopyof the casting which helps to keep thewindow clean and there is a SecondaryAir Regulator which can be adjusted bymoving the knob on the firefront door leftor right. The door simply clips open orclosed with an operating tool.

A hollow in the Integra Outer Fascia (seeAssembly page 26) allows access toconnect a flue liner (for maximumefficiency and safety) to the spigot or flueoutlet.

Cast Oxford SF Integra

Mantel Victorian Corbel Limestone


Solid Fuel SF Inset as shown DEFRAApprovedAppliance

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Cast Anson Electric Integra Full Polish

Mantel Durham Black Granite


Electric Electric Inset shown

Realistic flame effect

EASY TO FITThe Electric Integra is a flat wall fixingwhich allows it to be fitted to anywall without the need to break intothe plaster or brickwork (using astandard 76mm (3”) rebated mantel).

Electric IntegraAnson Full Polish

The Anson Electric is shown fullypolished giving a beautifulcontemporary feel but is also availablein Half Polish, Matt Black and Majesticfinishes. The mantel shown is theDurham in stunning Black Granite.

The standard Electric Integra Insetcomes with a remote controlled 2kWfan assisted heater (fan is behindcanopy) with a realistic flame effectbut this can be upgraded to theIntegra LCD on page 21 for thosewanting more than just a flame effect.

21

Electric IntegraLCD

Ashbourne Antique

The Ashbourne Electric is shown herein an antique finish creating a nicecontrast with the Georgian Roundelmantel in Carrara Italian Marble.Shown with a Ciara Slate matt blacktiled hearth the Ashbourne is alsoavailable in a highlight polish or mattblack finish.

Cast Ashbourne Electric Integra Antique

Mantel Georgian Roundel Carrara Marble

Hearth Tiled Ciara Slate 1460mm x 438mm (57”x17”)

Electric Integra LCD shown

The Electric Integra LCD inset shown isa state of the art electric fire whichnot only produces a stunning deepflame effect but all the other noiseeffects and settings you could everimagine at the touch of a remotecontrol. This fire is not only realisticand easy to use but can be truly moodchanging! The Integra LCD fits all theElectric Integra castings.

Multiflue The Classic Multiflue is a simple yeteffective coal effect fire beingdesigned to fit almost any chimneyor flue-type. Its cosy flame pictureand 3.3kW output make it a welcomeedition to any living room.

Shown here with a chrome trim andMedia fret in black & chrome, theClassic Multiflue is also available in abrass or black finish with a choice offret.

The Traditions solid oak Grizedalemantel in a period finish lookselegant against the contrast of theblack granite hearth set and chromeembellishments of the gas fire.

Mantel Grizedale Oak

Back panel Granite 940mm x 940mm (37” x 37”)


Trim Chrome

Fret Media – Black & Chrome

Gas Fire Classic Multiflue

Gas Fires with Trims & Frets

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Convector The Integra Convector stands alone inthe convector market with itsimpressive 4kW output delivering thewarmth and efficiency you wouldexpect.

Suitable for traditional chimneys withits extra depth the Integra Convectorhas an impressive flame picture and isavailable in either a manual or handheld remote control.

Shown here with a black trim andBauhaus fret in black, the IntegraConvector is also available with a brassor chrome trim and a choice of fret.

The Traditions solid oak Rothburymantel in a period finish gives arather minimalist and understatedlook when combined with the highlypolished cast-iron of the Hilton fasciashown here in a Half Polish finish.

The Hilton fascia is also available in aFull Polish, Matt Black or Polishedmoulding only version.


Cast Hilton Half Polish

Mantel Rothbury Oak


Trim Black

Fret Bauhaus – Black

Gas Fire Integra Convector (NG & LPG option)

Powerflue The Integra Powerflue has beendesigned specifically for homeswithout a chimney or flue.

A fan operated flue system allowsthe 3.3kW output gas fire with itsrealistic flame picture to be fitted to asuitable external wall.

Shown here with a brass trim and brassNew Wave fret, the Integra Powerflueis also available with a chrome or blacktrim and a choice of fret.

The Traditions solid oak Corinthmantel in a period finish has asplendid curved inner mouldingcomplimenting the unusual curve ofthe black granite hearth.

A new Integra Balanced Flue gasfire shown on page 16 boasts ahigher output and efficiency than thePowerflue due to its glass fronteddesign.

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Mantel Corinth Solid Oak

Back panel Granite 37” x 37”

HearthGranite Half Moon1372mm x 381mm (54” x 15”)

Trim Brass

Fret New Wave – Brass

Gas Fire Integra Powerflue


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High Efficiency The HE (High Efficiency) is anattractive gas fire which, similar tothe convector, benefits from asubstantial 4kW output, but unlike theconvector, the HE is glass fronted, andthis difference increases the efficiencyfrom 60% to over 80% and in effectgives you more heat for less cost.

Shown here with a black trim andBauhaus fret in black, the Integra HEis also available with a brass orchrome trim and a choice of fret.

The HE is shown inside a fullypolished Hilton fascia casting whichcontrasts pleasantly with the denseblack granite of the Flat Victorianmantel.

The Hilton fascia is also available inHalf Polish (p23), Matt Black or withthe Moulding Polished only and theFlat Victorian mantel is also availablein Italian Carrara marble or TurkishLimestone.


Cast Hilton Full Polish

Mantel Flat Victorian Black Granite


Trim Black

Fret Bauhaus – Black

Gas Fire Integra HE (High Efficiency)

Mantel E F G H I J KShelf Length Height Int Width Int Height Base Shelf Width Rebate

Athena 1525 1150 965/815 915 Variable 250 76Balmoral 1375 1135 915 915 1240 215 25/76Chelsea 1520 1225 915 915 Variable 235 76Corinth 1370 1130 915 920 1230 210 25/76Danbury 1372 1225 915 915 1200 200 25/76Durham 1520 1140 940/790 915 Variable 300 76Edwardian Corbel 1455 1140 915 915 Variable 255 76Flat Victorian 1470 1150 965/865 915 Variable 205 76Georgian Roundel 1420 1120 915 915 Variable 230 76Grizedale 1370 1135 900 900 1215 195 25/76Kielder 1365 1220 915 915 1225 230 25/76Limerick 1530 1200 915 915 1400 220 76Mayfair 1467 1205 915 915 Variable 190 76Richmond 1475 1145 915 915 1330 240 25/76Rothbury 1370 1135 915 915 1230 210 25/76Verona 1510 1150 940/790 915 Variable 250 76Victorian Corbel 1524 1194 Variable 915 Variable 279 76York 1370 1140 860/970 915 Variable 195 76

Cast & Mantel Dimensions

A: width. B: height. C & D: minimum fire surround aperture required.

Cast Assembly Details

Easy to fitThe Integra casting can becomfortably housed inside a standard76mm (3") rebated mantel whichalleviates the need for a fitter toknock into the plasterwork orbrickwork of a wall.

In addition, the Integra Engine can beserviced or even replaced simply byremoving the inner fascia.

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Integra Castings A B C D

Anson, Ashbourne & Majestic 960 960 825 880

Aston, Eden & Glen 970 960 890 880

Hilton 955 955 865 820

Combinations (Base 1005mm) 1118 1130 825 880

Jesmond, Roma & Washington 970 1130 890 880

Oxford 970 960 880 870

Gas Fire SpecificationsFrets & Trims

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Bauhaus

Black

Brass Plate

Polished(as shown)

New Wave

Black (as shown)

Brass

Chrome

Trim

Black

Brass(as shown)

Chrome

Media

Black

Black & Chrome

Black & Brass(as shown)

513mm

606m

m

Accessories

Matt black cast-iron paint, gratepolish (for antique finishes) ormetal polish (for polishedfinishes) can be applied to yourcast-iron fireplace but only inexceptional circumstances withexpert advice and taking theutmost care.

*Extension available up to 5 metres

*

Cast Tec LtdEast Side, Tyne Dock South Shields NE33 5SPV4 2010

Tel: 0191 497 4280Fax: 0191 497 4288

Email: [email protected]: www.casttec.co.ukfor all your cast-iron needs

BALANCED FLUE LPG PRE-CAST LCD

OPEN GAS SOLID FUEL ELECTRIC HIGH EFFICIENCY · The mantel shown is the Mayfair in Mocha Beige...

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