OPAL-RT RT13 Conference: Rapid control prototyping solutions for power electronics drive & power...
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Transcript of OPAL-RT RT13 Conference: Rapid control prototyping solutions for power electronics drive & power...
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Rapid Control Prototyping Solutions
for Power Electronics, Drive, and
Power Systems
New Features & Advantages
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Key Take-Aways
Find errors at the start of your project to savetime, costs and increase overall quality.
Easily build real-time demonstration and experimental setups; tweak and tune it with efficient tools.
Efficiently address power electronics, electric drive and power systems with OPAL-RT RCP solution.
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What is Rapid Control Prototyping ?
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Model DesignSignal Acquisition & DisplayParameter change
Real-time model execution on CPUFast I.O and signal processingCommunicationReal-time data logging
Assess control designs in a representative environment.
PlantWorkstation Real-Time Computer
Electronic Control Unit
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Automatic Code
Generation
Model DesignI/O configuration
Rapid design iteration
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Real-Time Execution
Test(easy parameter
changeand data visualization)
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Design Coding &Impl.
Integrationtests
Systemtests
Delivery
Value of RCP
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When software errors are introduced
Verifycontrolerdesign at the earlieststage…
…at low
rework andvalidation
cost
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Design Coding &Impl.
Integrationtests
Systemtests
Delivery
Cost of fixing software errors
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Application Highlights: Electric Motor Drive
Electric Motor Drive Control(PMSM, BLDC, Induction…)
• Range extender R&D development (electric vehicle program)• Used for engineering of new products (control algorithm validation)• Saves expensive prototype ECU development, allows rapid control validation
Illustration picture
Electric Drives
Hybrid Electric Drive Electric Steering Electrical actuators
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Application Highlights: Modular Multilevel Converters
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• Best of the bread for MMC : • Cycle time of 20µs, 2500 IO channels, all synchronized• Supports Half-Bridge and Full-Bridge• Optical interface (option)
• Perfect tool for practical validation (R&D) and product development• Focus on algorithms design, not complex low-level implementation issues
Cell & Pole Controls
HVDC Meshed DC grids MMC FACTS SVCs
High Voltage Power Electronics
Chosen by :
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Pole 1 Pole 2
Pole 3
VSC Controls
AC GRID REAL-TIMESIMULATOR
Po
we
r S
ou
rce
Po
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r S
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rce
Power Source
HVDC Meshed DC grids MMC FACTS SVCs
High Voltage Power Electronics
Application Highlights: Multi-terminal / multi-fed HVDC
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Application Highlights: PMU and Relay Prototyping
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GPS clock
Power Grid
Real-Time EMT Simulation
ofPower Grid
Protection Relay PMU SCADA Energy Management
Systems
Power Systems & Smart Grids
• IEC 61850, IEC 60870-5-104, DNP 3• MODBUS, Ethernet, OPC
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Demo time !!!
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Value
Assess ideas in a representiveenvironment
Run your model in real-time
without coding
Interact in real-time with
control model
Tune and fix, iterate rapidly
Reuse for several projects
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What we need
Low-latency execution (model + IO)
Handle large IO count in a flexible way (MMC)
Connectivity with IEC61850, C37.118…
Tools to capture, analyze, tweak and tune on-the-fly
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Fast and versatile architecture
Workstation MulticoreCPU
FPGA firmware System Under Control
Ethernet PCIExpress
Analog I/O
Digital I/O
Real-Time Computer
System-Level Communication Options
CAN, RS232, RS485, LIN, ARINC, MILSTD 1553Ethernet, IEC 61850 GOOSE & SV, DNP 3.0, C37.118, …
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Flexible I/O Connectivity
FPGA
AnalogADCResolver Sinus/Cosinus InputResolver excitation inputVoltage SensorCurrent SensorTemperature Sensor
DigitalQuadrature encoder (A,B,Z)Hall EffectSynchronous Serial interface (SSI)Serial Peripheral interface (SPI)Custom protocol
AnalogDACResolver excitation output
DigitalGate Firing Out (PWM, SVM, …)Synchronous Serial interface (SSI)Serial Peripheral Interface (SPI)
FPGA FirmwareInput/Ouput managementGeneric control functions, such as electric motor driveSpecific / user-made signal processing or control logics
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Features : • ADC – PWM synchonization• Sensors setting• Carrier wave mode• Multi-carrier PWM (phase-shift method)• Dead-time setting (10ns resolution)• Interleaving (for multilevel topologies)• Safety output in case of fault
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Easy to use (Simulink blockset interface)
Flexible PWM settings
Accurate
Extrem performance
– Up to 120 KHz switching frequency
– Multidrive configuration
RCP-DRIVE generic FPGA Firmware
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Compatible with Xilinx System Generator
Develop faster with ready-made functions
Access to I/O, exchange data with CPU
Supports floating point (Virtex 6 version)
RT Datalogging of FPGA signals
Prototype Your Own FPGA Functions
OPAL-RT RT-XSG blockset : • CPU data exchange• IO Hardware access• Frequency Measurement• Mean-Square & Average• Quadrature Decoder• Resolver In• …
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A must-have for fast controls found in powerelectronics and protection applications
Real-time logging of CPU/FPGA/IO signals
Down to 10ns resolution
Stored in MATLAB format
Accurate Datalogging for SimplerDebugging
Internal Hard Drive
Advanced features :• High frequency sampling• External, internal or manual triggered
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Scalable IO
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VSC1 BRANCH 1
VSC1 BRANCH 2
VSC1 BRANCH 3
DO
LP
HIN
PC
I E
XP
RE
SS
SW
ITC
H
Pole Controls
Valve Controls IO
Optical fibers
VSC2 BRANCH 1
VSC2 BRANCH 2
VSC2 BRANCH 3
OP7020
OP5600Workstation
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OPAL-RT Dedicated Solutions
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Electric Drives
Hybrid Electric Drive Electric Steering Electrical actuators
Teaching Laboratory
Electric Drive 250W kit Doubly Fed Induction
Generators 2KW kit
High Power Industrial drives
Multi-machine drives Multi-phase drives Marine, Oil & Gas Off-track vehicles TrainsR
CP
-DR
IVE
Renewable Energy
Renewable Energy Resources
Storage Smart Home
Automation
Protection Relay PMU SCADA Energy Management
Systems
Power Systems & Smart Grids
HVDC Meshed DC grids MMC FACTS SVCs
High Voltage Power ElectronicsR
CP
-GR
ID