Op 456 3 English.book Page -1 Monday, February 14, 2011 … · Elcometer 4563 English Coating...

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lish

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Op_456_3_English.book Page -1 Monday, February 14, 2011 3:32 PM

Elcometer 4563

Coating Thickness Gau

Basic Models

Operating Instruction

Eng

lish

models: (FNF)

Equipmen Patents:FNF UK P 5886522F1 2 UK P US 6,762,603F1 2 Germ

All other tr

© CopyrighAll rights re transcribed, stored (in a retrievalsystem or means (electronic, mechanical,magnetic, f Elcometer Limited.A copy of t a www.elcometer.com.

Doc.No. TMA-0422 Issue 06Text with Cover No: 20241

Op_456_3_English.book Page 0 Monday, February 14, 2011 3:32 PM

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These instructions apply to the following Elcometer 4563 Ferrous (F), Non-Ferrous (NF) and Dual Ferrous/Non-Ferrous

t described in these instructions is covered by the following atent No: GB2306009B FNF US Patent No: atent No: 2367135B F1 2 US Patent No. an Patent Pending

is a registered trademark of Elcometer Limited.ademarks acknowledged.

t Elcometer Ltd. 2004-2010.served. No part of this Document may be reproduced, transmitted,otherwise) or translated into any language, in any form or by anyoptical, manual or otherwise) without the prior written permission ohis Instruction Manual is available for download on our Website vi

http://www.elcometer.com/downloads

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1

conductively coupled radio-fre-

s directly connected to a low voltage

wing two conditions: (1) this device received, including interference that

ss B digital device, pursuant to Partn against harmful interference in ancy energy and, if not installed andmmunications. However, there is not does cause harmful interference tond on, the user is encouraged to try

receiver is connected.

ority to operate the equipment under


This product meets the Electromagnetic Compatibility Directive.The product is Class B, Group 1 ISM equipment according to CISPR 11.Group 1 ISM product: A product in which there is intentionally generated and/or usedquency energy which is necessary for the internal functioning of the equipment itself.Class B product are suitable for use in domestic establishments and in establishmentpower supply network which supplies buildings used for domestic purposes.This device complies with Part 15 of the FCC Rules. Operation is subject to the follomay not cause harmful interference, and (2) this device must accept any interferencemay cause undesired operation.NOTE: This equipment has been tested and found to comply with the limits for a Cla15 of the FCC Rules. These limits are designed to provide reasonable protectioresidential installation. This equipment generates, uses and can radiate radio frequeused in accordance with the instructions, may cause harmful interference to radio coguarantee that interference will not occur in a particular installation. If this equipmenradio or television reception, which can be determined by turning the equipment off ato correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit different from that to which the • Consult the dealer or an experienced radio/TV technician for help.Modifications not expressly approved by Elcometer Limited could void the user's authFCC rules.This Class B digital apparatus complies with Canadian ICES-003.

Page. . . . . . . . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 9. . . . . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . . . . . . . . . . . . . 11. . . . . . . . . . . . . . . . . . . . . . . 11. . . . . . . . . . . . . . . . . . . . . . . 12. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 14


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CONTENTS

Section1 About your gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 What this box contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Conventions in these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Quick-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Fitting the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Battery condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Fitting probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 The controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Switching the gauge on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 Switching the gauge off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 The screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 Selecting a language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Taking a reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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. . . . . . . . . . . . . . . . . . . . . . . 32

. . . . . . . . . . . . . . . . . . . . . . . 33


4 The reading screen and menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Reading screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Main MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Main MENU - Extended menu off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 Main MENU - Extended menu on . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Calibration adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Calibration method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Calibration foils and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Calibration adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Enlarge stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Stats on LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Clear stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Select stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Set NDFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 34

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. . . . . . . . . . . . . . . . . . . . . . . 39

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. . . . . . . . . . . . . . . . . . . . . . . 44

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7 Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Personalised welcome screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Storage and transit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Statistics terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Related equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Fitting the wrist harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Probe measurement performance . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Probe capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

able inBasic,. This

s thethe

sic. gauge-to-useaphicales the

s suchurationbration

ble either with a built-in integralate probe version. A wide rangeble to suit requirements - see probes may be standard, Integral Probes (PINIP™), andparately.

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Figure 1. Elcometer 4563

Coating Thickness Gauge


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Thank you for your purchase of this Elcometer 4563

Coating Thickness Gauge. Welcome to Elcometer.Elcometer are world leaders in the design,manufacture and supply of coatings inspectionequipment. Our products cover all aspects ofcoating inspection, from development throughapplication to post application inspection.The Elcometer 4563 Coating Thickness Gauge is aworld beating product. With the purchase of thisgauge you now have access to the worldwideservice and support network of Elcometer. Formore information visit our website atwww.elcometer.com.

1 ABOUT YOUR GAUGE

The Elcometer 4563 Coating Thickness Gauge is ahandheld gauge for fast and accuratemeasurement of the thickness of coatings on metalsubstrates.

The gauge is availthree versions; Standard and Topmanual describeoperation of Elcometer 4563 BaAll versions of thefeature an easymenu driven grinterface which guiduser through taskas gauge configand caliadjustment.

The gauge is availaprobe or as a separof probes is availapage 34. Separateminiature or Plug inmust be ordered se

http://www.elcometer.com

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F)3900 (C5), BS 5411 (3),4, ISO 2360,2808-12

N-FERROUS (FNF)94.3-B, AS/NZS 1580.108.1,M E 376, ECCA T1,

808-12, NSTM 631, , US NAVY NSI 009-32,1-000

e coating thickness should berded. Your Elcometer 456 can

Organisation, Performance Standard for


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1.1 FEATURES• A range of smooth and rough surface

calibration adjustments.• Menu driven backlit graphical user interface.• Interchangeable probes (separate versions

only).• Simple statistics.• Monitoring of readings to NDFT in accordance

with 90/10 rule.• RS232 interface.

1.2 STANDARDSThe Elcometer 4563 can be used in accordance withthe following National and International Standards:

FERROUS (F)ASTM B 499, ASTM D 1186-B, ASTM G 12,BS 3900(C5), BS 5411 (11), DIN 50981,IMO MSC.215 (82/84), ISO 1461, ISO 2063,ISO 2808-7C, ISO 2808-12, ISO 19840,NF T30-124, SSPC-PA2 (2004)

NON-FERROUS (NASTM D 1400, BSBS 5599, DIN 5098ISO 2808-7D, ISO

FERROUS AND NOAS 2331.1.4, AS 38ASTM D 7091, ASTEN 13523-1, ISO 2SMS 6310-081-015US NAVY PPI 6310

For IMO PSPCa thmeasured and recobe used for this.

a. International MarineProtective Coatings

7

re the gauge and start taking

see page 8see page 9see page 10

e: see page 12ding: see page 13n: see page 23onfigured and ready to use.e benefits of your newease take some time to readstructions. Do not hesitate to or your Elcometer supplier ifstions.

parate probes only


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1.3 WHAT THIS BOX CONTAINS• Elcometer 4563 Gauge with integral probe, or

Elcometer 4563 Gauge and separate probe(probe must be ordered separately)

• Calibration foils• Gauge carrying pouch• Wrist harness• Batteries• Operating instructions

1.4 CONVENTIONS IN THESE INSTRUCTIONSThe Elcometer 4563 is controlled using a simplemenu structure which helps you get the most fromyour gauge - see page 19.As an example, the LANGUAGES option which is inSETUP from the MAIN MENU would be shown inthese instructions as MENU/SETUP/LANGUAGES.These instructions include images of Elcometer4563 screens with units set to microns (µm). Similarscreens will be seen when the gauge is set to otherunits such as mils or inches.

1.5 QUICK-STARTTo quickly configureadings:1. Fit batteries:2. Fit probeb:3. Switch on:4. Select languag5. Try taking a rea6. Adjust calibratioThe gauge is now cTo maximise thElcometer 4563, plthese Operating Incontact Elcometeryou have any que

b. Gauges with se

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DITION.

condition/action required

00%

6%, replacement ended.

3%, replacement required.

auge beeps every 10 seconds bol flashes - immediate ent required.

eeps, gauge switches off ically.


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2 GETTING STARTED

2.1 FITTING THE BATTERIES1. Open battery compartment cover; press down

in direction of arrow using thumb nail.2. Insert 2 x LR03 (AAA), alkaline dry batteries

taking care to ensure correct battery polarity(2).

3. Close battery compartment cover.Rechargeable batteries can be used but they willonly have 25% to 30% of the life of alkalinebatteries.

Figure 2. Fitting batteries -ensure correct battery polarity

2.2 BATTERY CON

Symbol Battery

100%

66% to 1

33% to 6recomm

16% to 3

<16%, gand symreplacem5 loud bautomat

9

betion and pulle gauge. Thelock and the

ntil theTakings theobe byg ringse, or


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2.3 FITTING PROBES(separate versions only)

To ensure correct transfer of data from theprobe and detection of the new probe, thegauge must be switched off when

separate probes are fitted.A probe must be calibrated once it has beenfitted - see “Calibration adjustment” on page 23.

To fit the probeAlign connector keyway andpush in direction shown. Theconnector locks automatically.Note: The design of the probeconnector allows somemovement between the probeand the gauge. This is intentionaland does not affectmeasurement performance.

To release the proGrasp knurled secgently away from thconnection will unprobe will release.

To fit the PINIP™Twist the PINIP™ uconnector locates. care not to crosthreads, lock the prturning the lockin1½ times clockwiuntil tight.

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E GAUGE ON

hing the gauge on for the first a language” on page 12.

te :to

al

toor a

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CAL DATA STATS MENU

09 : 30 09 / 10 / 2000F1

F456


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2.4 THE CONTROLSThe gauge is operated by 5 keys (3).

• On/Off key : Switches the gauge on or off.• Softkeys: The function of these keys varies

and is described by symbols and writing on thebottom line of the screen.

• LED: Red/green flashes when the gauge isswitched on, green flashes when a reading istaken. Indicates when readings pass or fail the90/10 rule (see page 32).

Figure 3. Elcometer 4563 control keys

2.5 SWITCHING TH

Note: Before switctime read “Selecting

Softkeys

On/Off key

LED

Gauges with separaand PINIP™ probesPress key switch on gauge.

Gauges with integrprobes:Press key switch on gauge, place the probe onsurface.

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is switched on a welcomemay be displayed briefly (4).

al Elcometer 4563 welcome screen

e measurement values andlayed is called the Readingcter size of the measurement additional information is shown. To maximise character size, (see Stats on LCD, page 31)

softkeys (see SOFTKEYS).

al Elcometer 4563 reading screens


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2.6 SWITCHING THE GAUGE OFFTo switch off all gaugetypes, press and hold

key for 3 seconds.The gauge will beep,two single tonesfollowed by a doubletone.The Elcometer 4563 switches itself off 60 secondsafter the last operation unless the Auto Switch Offtime is changed (MENU/SETUP/AUTO SWITCHOFF). The Auto Switch Off feature can be set to amaximum of 10 minutes or can be deactivated - see“AUTO SWITCH OFF:” on page 21.

2.7 THE SCREENFamiliarise yourself with the Elcometer 4563 screen.The screen displays:• Welcome information• Measurement information• Menus to configure the gauge and control functions• Help and miscellaneous information

When the gauge information screen

Figure 4. Typic

The screen wherstatistics are dispScreen. The charavalue decreases ason the display (5)switch off statisticsand unlock the LOCKED:, page 22

Figure 5. Typic

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3 seconds

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ff. left hand softkey.o switch on gauge.ill show language selectionrrent language highlighted by

nd softkey.ructions given above to select

t MENU/SETUP/LANGUAGESU - Extended menu on” on


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2.8 SELECTING A LANGUAGEThe Elcometer 4563 has over 20 built-in languages.When the gauge is switched on for the first timeafter dispatch from the Elcometer factory thedisplay will show the language selection screen (6).

Figure 6. Language selection screen

AT FIRST SWITCH ON1. Press Up/Down softkeys to locate language

required.2. Press SEL softkey to activate the selected

language.The screen displays an Elcometer 4563

welcome screen (4) followed by the readingscreen (5).The gauge operates in the new language untilchanged.

AT ANY TIME1. Switch gauge o2. Press and hold3. Press key t

The display wscreen with cucursor.

4. Release left haFollow the instthe language.

Alternatively, selec- see “Main MENpage 19.

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DING

STARThe correct type of probe?n page 34.librated?n adjustment” on page 23.statistics? on page 30.measurement do you want to

n page 21.


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2.9 INTERFACESAn RS232 5-pin connector is located on the side ofyour gauge. Use this connector and the optional PCconnection cable to connect your gauge to a PC toenable you to create personalised ‘welcome’screens (see “Personalised welcome screen” onpage 36) or transfer individual readings and astatistical summary.

Figure 7. RS232 interface

3 TAKING A REA

3.1 BEFORE YOU • Are you using t

See “Probes” o• Is the probe ca

See “Calibratio• Do you require

See “Statistics”• What units of

use?See “UNITS:” o

RS232 5-pin connector

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SCREEN AND MENUS

EENeading screen (10, 11) depends

easurement being made andt up.

ple of reading screen with calibration method selected

lected calibration adjustment

the main MENU of the gauges to user-selectable features -

ing

)Battery state

Substrate

Unitstions/symbols

Calibration Method


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3.2 PROCEDURE1. Press key to switch on gauge.2. Place probe on surface to be measured. The

reading may be inaccurate if the probe isnot held as shown in 8.

Figure 8. Taking a reading

3. Reading is displayed on screen (9).

Figure 9. Typical reading

4 THE READING

4.1 READING SCRThe content of the rupon the type of mhow the gauge is se

Figure 10. Examsmooth surface

CAL: Operates semethod.MENU: This opensand provides accessee page 19.

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Separate probe Integral probe

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CAL DATA STATS MENU

09 : 30 09 / 10 / 2000F1

F456Automatic-switchprobe symbol(FNF probes only

Softkey func

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n and measurement functionsg menus (12). The structure of on page 19.

ical Elcometer 4563 menu

w the status of a feature to be off or select or deselect, etc. Aes this type of feature. A ticktem indicates the function isd.ts the option displayed and in the status of a tick box off/on.

move the cursor to the. The menus scroll up/down andreen indicates the start and end

Menu title

Menu contents

Softkey functions


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Note: If CAL softkey symbol is flashing the gaugeshould be recalibrated. This is due to the calibrationadjustment method having been changed or aprobe change - see “Calibration adjustment” onpage 23.

Figure 11. Reading screen in extended mode and showing full set of statistical values.

4.2 MAIN MENUGauge configuratioare controlled usinthe menus is shown

Figure 12. Typ

Some screens allochanged e.g. on totick box indicatagainst a menu iactivated or selecteSEL softkey selecsome cases togglesUp/Down softkeysmenu item requireda line across the scof the menu.

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XTENDED MENU OFF

menu - extended menu off

on and off. Toggle tick box to With BACKLIGHT activatedminated for approximately 5

ading is taken or a key pressed.fe is reduced by about one thirdis activated.

CKEDdvertent calibration adjustment.o activate/deactivate. If CALwhile CALIBRATION LOCKEDauge displays CALIBRATIONU TO UNLOCK. The messageeconds.


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BACK softkey returns the gauge to a previousscreen. Holding this softkey down will rapidly exitfrom any menu and return to the reading screen.

SIMPLE AND EXTENDED MENUSThe Elcometer 4563 Basic Gauge has two menustructures:• Extended menu off (simple menu mode):

The gauge is shipped from the Elcometerfactory with EXTENDED MENU turned off. Inthis simple menu mode the gauge can becalibrated and used to take measurements.This is the ideal setting for users who do notrequire access to advanced features of thegauge.

• Extended menu on (extended menu mode):Additional items are automatically added to theMENU and the STATS softkey is activated.These give access to more advanced functionssuch as statistics, calibration method,print/output, setup, etc.

4.3 MAIN MENU - E

Figure 13. Main

BACKLIGHTSwitches backlightactivate/deactivate.the display is illuseconds when a reNote: The battery liwhen the backlight

CALIBRATION LOProtects against inaToggle tick box tsoftkey is pressed is activated the gLOCKED USE MENdisappears after 3 s

17

libration or Gauge resets. Then (15) allows one of three gauged:

eturns gauge to calibrationt time of manufacture of the

will not necessarily restorevalues. The calibration of thedjusted before use, or at least that it has been previously

or the conditions of use.

sets gauge to International. DD/MM/YY date format and

ngs can also be activated at switchld softkey 3 and switch on gauge.


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EXTENDED MENUProvides access to additional features. Toggle tickbox to activate/deactivate. See “Main MENU -Extended menu on” on page 19.

ABOUTProvides information on Gauge, Probe, Contactinformation and Help (14):GAUGE INFORMATION: Elcometer 4563 model,software versions, etc.PROBE INFORMATION: Probe type, range, etc.CONTACT: Details of Elcometer offices worldwideand, if programmed, the contact details for theSupplier or Local Distributor.HELP: Explains symbols used on Elcometer 4563

display screens.

Figure 14. About menu

RESETSelects Factory CaRESET menu optioresets to be selecteFACTORY CAL: Rsettings created aprobe.Factory calibrationprecise calibration gauge should be achecked to ensureadjusted correctly f

INTL GAUGEc: Redefault settings e.gmetric units.

c. International settion. Press and ho

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USA GAUGED: Resets gauge to USA defaultsettings e.g. MM/DD/YY date format and imperialunits.

Figure 15. Reset menuA confirmation screen will be displayed. Press YESto reset, NO to cancel.

d. USA settings can also be activated at switch on.Press and hold softkey 4 and switch on gauge.

19


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4.4 MAIN MENU - EXTENDED MENU ONTo toggle EXTENDED MENU on/off select MENU/EXTENDED MENU/SEL

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g to delete, the gauge displays:

e last reading not available screen

to Delete menu.

calibration method from list ofration method” on page 23 for

nge or activate gauge features:ates simple statistics feature.lay” on page 33.t NDFT” on page 32Select stats” on page 32.switches STATS softkey on/off.


20

The following features are added to the MENUwhen EXTENDED MENU is active:

PRINT/OUTPUTOutputs individual readings or a statistical summaryvia the RS232 interface.To use this function, first setup using:MENU/SETUP/OUTPUT - see “OUTPUT:” onpage 21.If no printers have been setup, PRINT/OUTPUT willdisplay a NOT AVAILABLE message.

DELETEDeletes last reading only. Gauge displays AREYOU SURE? (16).

Figure 16. Delete last reading confirmation screen

Press NO softkey to include reading in statisticalsummary or YES softkey to delete reading.

If there is no readin

Figure 17. Delet

Press OK to return

CAL METHODAllows selection ofoptions - see “Calibmore details.

SETUPUsed to select, chaSTATISTICS: ActivDisplay - see “DispSet NDFT - see “SeSelect stats - see “Softkey enabled -

21

baud rate (18) and activatesthe RS232 interface - see

e 13.

8. OUTPUT screen

be set at values from 1200 tovalue is 9600 baud.GE Toggle tick box to

When activated, readings areinterface as they are taken. Allters are output as bit-maps. Thisthe Elcometer Miniprinter (seee 43).EXT Toggle tick box to

When activated, readings arenterface as they are taken. Theard ASCII characters from thesete. This allows printing on

the Elcometer Miniprinter, e.g.


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PROBE: Only for dual function probes (FNF and F12). Changes probe mode.FNF probes - select from Automatic, F or N.F1 2 probes - select from F1 or F2.UNITS: Units are automatically set by the probetype, however the user can manually override theautomatic setting. Select from µm, mm, mil, thou orinch.AUTO SWITCH OFF: Changes delay beforegauge switches off when displaying ReadingScreen.• Minimum = 1 minute• Maximum = 10 minutes• Default = 1 minuteAuto switch off may be disabled by selecting ‘off’ (Inthis case, switch off using On/Off key .)OUTPUT: Activates data output. Toggle tick box toactivate/deactivate. When activated, readings aresent to the mini portable printer as they are taken.See “Miniprinter” on page 43 for sales part numberof this optional accessory.

OUTPUT: Selects data output via “Interfaces” on pag

Figure 1

BAUD RATE can 19200. The default RS232 BIT IMAactivate/deactivate.sent to the RS232 images and characallows printing on “Miniprinter” on pagRS232 PLAIN Tactivate/deactivate.sent to the RS232 igauge sends standCourier New font devices other than

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ED: When ticked, the softkeys be displayed.

ftkeys locked/unlocked

e softkey functions disappearreen 5 seconds after the readingdisplayed, or 5 seconds after To view the functions again,e four softkeys.re always visible in menus.

: Disables the openingso that the gauge switches on to screen. welcome screen has been gauge (see page 36), Openingivated to display this screen.


22

RS 232 printers or PC via Elcometer software or viaHyperTerminal.BEEP VOLUME: Changes volume.• 0 = off• 5 = loudest• Default = 3LANGUAGES: Allows selection of language.LARGE FONTS: When ticked, displays all menusand screens using double height, single width fonts(for improved legibility, if needed).

Figure 19. Large fonts enabled

SOFTKEYS LOCKfunctions will alway

Figure 20. So

When un-ticked, thfrom the reading scscreen has been pressing any key.press any one of thSoftkey functions aOPENING SCREEN(welcome) screens display the readingIf a personaliseddownloaded into theScreen must be act

e. When RS232 Plain Text is selected the following lan-guages will be output as English: Chinese, Greek,Hebrew, Japanese, Korean, Russian, Lithuanian,Farsi.

23

indicated on the screen by a

CAL METHOD screen

surface calibration where the on the uncoated surface and a

bove the expected thickness of

n on a thin value and a thickf the expected thickness. Thisuracy of the gauge over thefined by the two values.tion method similar to 2-Point.accuracy of the gauge over thefined by the two values.is method uses the 2-Pointual substrate materials such astypes of stainless steel, highl aluminium alloys, etc.


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5 CALIBRATION ADJUSTMENT

Calibration adjustment is the process of setting thegauge to known values of thickness to ensureaccuracy on different substrate types, shapes andsurface finishes.Note: When using an FNF probe it must becalibrated in both the ferrous mode and in the non-ferrous mode to ensure accuracy of reading.

5.1 CALIBRATION METHODThe calibration of the gauge can be adjusted(MENU/CAL METHOD) using several differentmethods described in National and InternationalStandards.The calibration adjustment method chosen isdependant on the condition of the substrate to be

measured and is symbol (21):

Figure 21.

SMOOTH: Smoothgauge is set to zeroknown thickness athe coating.2POINT: Calibratiovalue either side oenhances the accthickness range deROUGH: A calibraThis enhances the thickness range deSPECIAL SUB: Thcalibration for unuscast iron, certain carbon steel, specia

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ibration method is changed, e.g.ough, the gauge will display a

alibration required screen

is pressed the CAL softkeydings Screen will flash to warnstment is still required.y is pressed the calibrationre is activated - see “Calibrationre” on page 25.

FOILS AND STANDARDSent should be carried out withbe on the same type of metal, and similar finish to the item toest to use an uncoated samplested.arried out using measured foils.


24

ZERO OFFSET: This is the method described inISO 19840 for coatings on steel surfacesroughened by blast cleaning. The calibration usesthe smooth surface technique, and a correctionvalue (zero offset) is applied to each reading toaccount for the effect of the roughened surface; thevalue depends on the surface profile - see Table 1.SET OFFSET: This screen sets and changes theoffset for different surface roughness This value isused only with the Zero Offset calibration method.

Note: When the calfrom Smooth to Rmessage (22).

Figure 22. Rec

If the NO softkeysymbol on the Reathat calibration adjuIf the YES softkeadjustment proceduadjustment procedu

5.2 CALIBRATIONCalibration adjustmthe appropriate prothe same curvaturebe measured. It is bof the items to be teCalibration can be cor coated standards

Table 1: Correction values from ISO 19840

Profile according to ISO 8503-1

Correction Value(µm) (Zero Offset)

Fine 10Medium 25Coarse 40

25

ng the foil labels between the

g foils to increase thickness

: Thickness standards usingterials coated with hardwearingeasured using techniques

gauge.are most often used to confirmets its specifications if it is not (shims).

ADJUSTMENT PROCEDUREent can be carried out at anyAL softkey from the reading

vent inadvertent calibration

Serial no.Inspected bymicron mils/thou

502 19.75

TK1009

Seria

l no.

Insp

ecte

d by

micr

onm

ils/th

ou

176.

16.

93

TK10

10


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FOILS (SHIMS): These are coating thicknessstandards which have been measured usingtechniques independent of the gauge. They areideal for calibration because they provide a knownvalue of thickness on the actual substrate to bemeasured. Calibration certificates for foils areavailable upon request.When using foils care must be taken to keep thefoils clean and free from dust and to avoid damageby creasing particularly the thinner foils. Alwaysremove a foil from its storage wallet before use.When calibrating a High Temperature PINIP™Probe use the special thickness standards suppliedwith the probe - see “Calibrating High TemperaturePINIP™ Probes” on page 30.Note: To calibrate 5 mm (200 mils) and 13 mm(500 mils) range gauges it will be necessary tostack the foils (23). Care must be taken to avoid

errors due to placifoils.

Figure 23. Stackin

COATED STANDARDStypical substrate mamaterials and mindependent of the Coated standards that the gauge mepossible to use foils

5.3 CALIBRATIONCalibration adjustmtime by pressing Cscreen. To pre

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ir and press CAL softkey (24).

1 - on thickness standard

turns the gauge to the Readinge Calibration Procedure withoutnges.llows the user to take readingsuracy of the current calibration.s do not affect statistical

on calibration standard. Theay a reading. then replace on calibratione displays the average ( ) of


26

adjustment the CAL softkey can be locked(MENU/CALIBRATION LOCKED).The user is guided through the operation of thechosen calibration procedure by means ofinstructions and illustrations on the graphicsscreen. Audible warnings are also provided whenaction is required, e.g. when the probe must beplaced down to get a reading.If the routine is interrupted in any way the previoussettings will be restored until after the full calibrationroutine has been completed or the reset has beencompleted.The screen detail depends on the calibrationmethod chosen, but the calibration is in two steps.The following example is for a Smooth Calibrationadjustment.

Step 11. Hold probe in a

Figure 24. Step

ESC softkey reScreen from thmaking any chaTEST softkey ato verify the accThese readingcalculations.

2. Place probe gauge will displ

3. Lift probe andstandard. Gaug

27

ates over-range (26). Taking aange clears this screen.

. Over-range reading

n uncoated standard or zerouge will take and display a

then replace on uncoatedro plate. Gauge displays the

f these readings and the last


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these readings and the last reading. Repeatthis action until a stable reading is obtained.

Figure 25. Step 1 - Calibration adjustment on thickness standard

To reject the displayed reading and start thecalibration procedure again, press both the Upand Down softkeys at the same time.To adjust the displayed reading until it iscorrect relative to the thickness standard usethe Up/Down softkeys.

4. Press SET softkey to accept the value.

Note: - - - indicreading within r

Figure 26

Step 21. Place probe o

plate. The gareading.

2. Lift probe andstandard or zeaverage ( ) o

First reading Second reading

Average

Last

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l display the option to test thee gauge.

EST READINGS screen

NO softkey to complete thestment procedure and return

e reading screen, or proceed tongs - see Taking test readings


28

reading. Repeat this action until a stablereading is obtained.

Figure 27. Step 2 - Calibration adjustment on uncoated sample

To reject the displayed reading and start Step2 of the calibration procedure again, press theReset softkey .

3. Press ZERO softkey to zero the display (28).

Figure 28. Zero the display

4. Press SET softkey to accept this value.

The gauge wilcalibration of th

Figure 29. T

5. Either press calibration adjuthe gauge to thtake test readibelow.

First reading Second reading

29

ken on a thin standard valuecoated base.

tep 2 - On thin standard

ing will display the average. Thisl for rough surfaces as it allowsrface to be accounted for in theent, therefore improving thege.

- Calibration adjustment on hin standard

g Second reading


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Taking test readingsPress YES softkey (see previous section) to taketest readings. This allows the calibration of thegauge to be tested without contributing to thestatistical calculations.

Figure 30. TEST READINGS screen

CAL softkey returns the gauge to Step 1 of thecalibration adjustment procedure.OK softkey exits the calibration adjustmentprocedure and returns the gauge to the readingscreen.

Other calibration methodsFor the 2-POINT, ROUGH and SPECIALSUBSTRATE calibration methods Step 2 requires

readings to be tainstead of on an un

Figure 31. S

Repeating the readis particularly usefuvariations in the sucalibration adjustmaccuracy of the gau

Figure 32. Step 2t

First readin

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3 Basic has a Simple Statisticshich calculates and displays af readings as they are taken.

MENU is active, press STATSTATS MENU (33).

e 33. Stats menu

ble are:dings

tion ariation g g equal to NDFT

and 100% of NDFT ail


30

Calibrating High Temperature PINIP™ ProbesSpecial thickness standards are supplied withF1 2 High Temperature PINIP™ Probes - seepage 36. These thickness standards should beused in place of the calibration standard in Step 1of “Calibration adjustment procedure” on page 25.1. Place appropriate thickness standard over end

of PINIP™ probe.2. Press CAL softkey.

3. Place probe on hotf surface and take areading.

4. Lift probe and then replace on hot surface totake second reading.

5. Repeat as necessary until reading is stable.6. Press SET to accept value.7. Remove thickness standard from end of

PINIP™ probe.8. Proceed with Step 2 - see page 27.

6 STATISTICS

The Elcometer 456feature (STATS) wstatistical analysis oWhen EXTENDEDsoftkey to access S

Figur

The statistics availa• Number of Rea• Mean • Standard Devia• Coefficient of V• Highest Readin• Lowest Readin• % greater to or• % between 90%• 90/10 pass or f

f. The temperature of the surface used for calibrationshould be equal to the temperature of the substratebeing measured.

31

ntation of the chosen statisticalng screen.

ng screen with all statistics

l statistical values selected inPLAY.

Combined statistics symbol


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For more information see:• “Select stats” on page 32.• “Statistics terminology” on page 39.If you require statistics in batches, or memory forreadings, Elcometer 4563 models Standard and Topprovide this facility. Contact Elcometer or your localElcometer supplier for more details.

6.1 ENLARGE STATSDisplays the chosen statistical values as double-height characters. The example screens (34)appear when all the statistical values are selected.The Up/Down softkeys can be used to movethrough the list. OK softkey returns to the ReadingScreen.

Figure 34. Enlarged statistics

6.2 STATS ON LCDActivates the presevalues on the readi

Figure 35. Readi

6.3 CLEAR STATSResets to zero alSTATS MENU/DIS

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t valueg for NDFTh is 320 µm

t this value, select ‘SET NDFT’,oftkeys to adjust the valueK. If any readings have beente mode, a screen will behat the statistics will be cleared.ue (to change the NDFT value)

nd leave the value unchanged).

ADINGSble of displaying PSPC readings/10 rule as defined in the IMOj

ule (37):of all thickness measurements than or equal to NDFT, and

PSPC for Ballast Water Tanks Thicknessdard for Protective Coatings

time Organisation


32

6.4 SELECT STATSAllows the user to chose which statistical values aredisplayed. The default condition is all values exceptPSPC readings (36).

Figure 36. Select stats menu

Use Up/Down softkeys to move cursor and SELsoftkey to select or deselect the statistical values.Note: When PSPC readings is selected, no othervalues can be selected and the SET NDFT screenwill be displayed automatically.See “Set NDFT” on page 32 for further informationabout PSPC and NDFT.

6.5 SET NDFTThe factory defaul(12.6 mils).If you need to adjususe the Up/Down sand then press Otaken in immediadisplayed warning tPress YES to continor NO to escape (a

ABOUT PSPCI REYour gauge is capaaccording to the 90requirements.To pass the 90/10 r• At least 90%

shall be greater

g. Default value fromh. Nominal Dry Filmi. Performance Stanj. International Mari

33

tics are selected the standard on the screen are replaced by):

C statistics - selected and d on reading screeng readings with PSPC statisticse will beep and flash the LED:

: 1 beep Green flash: 3 beeps Green flash

: 3 beeps Red flash

using dual function probes.he types of readings used in then when a dual function probe is

nd N combinedk

1 and F2 combinedk


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• none of the remaining measurements shall bebelow 0.9 x NDFT.

Figure 37. Pass/Fail criteria for 90/10 rule

When PSPC statisstatistics displayedthose for PSPC (38

Figure 38. PSPdisplaye

While you are takinselected, your gaugPassFail (90%)Fail (<0.9xNDFT)

6.6 DISPLAYOnly applies whenAllows selection of tstatistical calculatioconnected.Probe OptionsFNF F, N or F aF1 2 F1, F2 or F

SUBSTRATE

NDFT

0.9 x

COATING

NDFT

At least 90% ofall readingsmust be in thiszone...

... no readingsmust be in thiszone

To PASS 90/10

AND

90/10 FAILED ifLess than 90%of all readingsare in thiszone...

OR

... any readingsare in this zone

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lvanising, enamel, powder paint,ther coatings such as electro-

to steel or iron.

S (N) PROBESL

the thickness of non-metallicagnetic metals. They can be

paint, plastic coatings, powder to aluminium, brass, non-

steel, etc.

S/NON-FERROUS (FNF)

l function, F and N in one probe.utomatically detect the type ofet the mode accordingly.

ode can be set manually - see21 and “Coatings on galvanised on page 36.

(or an FNF probe manually set tosubstrate will give a reading, but theorrect.


34

7 PROBES

An extensive range of probes is available for theElcometer 4563 Coating Thickness Gauge. Probesfor ferrous (F), non-ferrous (N) and dualferrous/non-ferrous (FNF) operation are availableas either integral (built-in) or separate options.Separate probes are fully interchangeable and areavailable in standard, PINIP™ and miniatureformats.PINIP™ format (Plug-In Integral Probe) is anintegral style probe which plugs in to a separategauge. This provides all the benefits of an integralgauge and the flexibility of a separate gauge in asingle unit.Miniature separate probes permit measurementswhere space is restricted.

7.1 FERROUS (F) PROBESF probes measure the thickness of non-magneticcoatings on magnetic substrates. They can be used

on paint, plastic, gahard chrome and oless nickel applied

7.2 NON-FERROUN probes measurecoatings on non-mused on anodising,paint, etc. appliedmagnetic stainless

7.3 DUAL FERROUPROBESFNF probes are duaFNF gauges will asubstrate and sAlternatively the m“PROBE:” on pageor metallised steel”

k. When readings are combined a symbol will bedisplayed on the Reading Screen (35).

l. Using an N probeN1) on a ferrous reading will be inc

35

s available for integral type

bines the F1 scale with the F2probe. The user selects thefor the work in hand. The

uge is dependent on the scalege.

*

s

straight 45° 90°

*le

Gauge TypeF N FNF


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7.4 PROBE INTERCHANGEABILITYThe following table shows which probes can beused in the three types of Elcometer 4563 Gauge.

* indicates probegauges.

7.5 F1 2 PROBESThe F1 2 scale comscale in a single appropriate range resolution of the gaselected on the gau

Probe type Gauge TypeF N FNF

FER

RO

US

F1 *F2 *F1 2 *F3 *F1 right angleF2 right angleF1 2 right angleF1 telescopicF2 telescopicF1 PINIP™F2 PINIP™F1 2 PINIP™ High TempF3 PINIP™FM3 miniature straightFM3 miniature 45°FM3 miniature 90°FM5 miniature 90°

NO

N-F

ERR

OU

S

N1N2N1 right angleN1A anodiser’N1 PINIP™NM3 miniatureNM3 miniatureNM3 miniature

DU

AL FNF1

FNF1 right angFNF PINIP™

Probe type

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taken to ensure that theditions are not affected bye zinc or aluminium coating can be determined by checkingan area of the galvanised orteel. Metal coatings on steelmil/thou) should be consistent

in a stable zero on the layer of

D WELCOME SCREEN

ome screen can be created ande gauge. are 128 pixels x 64 pixels. Thetypically used to personalise theserial number, user name, etc.en displayed when the gauge is

E SCREENcometer ‘Welcome Screenre. This software is available


36

7.6 F1 2 HIGH TEMPERATURE PINIP™ PROBES

These probes are capable of measuringon surfaces up to 250°C (480°F). Wearappropriate protective clothing and takecare to avoid bodily contact with the hot

surface during measurement.Do not exceed the maximum measurement speedwhen using these probes - see page 40.Note: Refer to special calibration procedure - see“Calibrating High Temperature PINIP™ Probes” onpage 30.

7.7 COATINGS ON GALVANISED OR METALLISED STEEL The FNF probe in fixed N1 mode may be used tomeasure paint coatings on galvanised, aluminium(Al) or zinc (Zn) sprayed steel substrates.1. Set the gauge to the N1 mode

(MENU/SETUP/PROBE).2. Zero and calibrate the gauge on a sample of

the coated steel - see “Calibration adjustment”on page 23.

Care must becalibration conchanges in ththickness. Thisthe zero over metal-coated sabove 50 µm (2enough to obtametal.

3. Take readings.

8 PERSONALISE

A personalised welcdownloaded into thScreen dimensionswelcome screen is gauge with a logo, This is the first screswitched on.

8.1 CREATING TH1. Download El

Wizard’ softwa

37

D TRANSIT

ge incorporates a Liquid Crystal(LCD). If the display is heated°C (120°F) it may be damaged. happen if the gauge is left in a sunlight.uge in its carrying pouch when ies from the gauge and storee gauge is to remain unused fore. This will prevent damage to

event of malfunction of the

E

the finest hand-held coating the world. If looked after, it will

ot contain any user-serviceable unlikely event of a fault, theturned to your local Elcometerto Elcometer. The warranty will


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free of charge from the downloads section ofthe Elcometer website, www.elcometer.com.

2. Connect gauge to PC using optional 456 to PCconnection cable - see “PC Connection Cable”on page 43.

3. Press key to switch on gauge.4. Ensure Reading Screen is displayed.5. Run ‘Welcome Screen Wizard’ software and

follow the on-screen instructions.

8.2 DELETING THE SCREEN1. Run the ‘Welcome Screen Wizard’ software.2. Click ‘Next’.3. Select ‘Create a new screen setup’.4. Click ‘Next’.5. Select ‘Disabled’.6. Click ‘Next’.Follow the remaining on-screen instructions todelete the welcome screen.

9 STORAGE AN

This gauDisplay above 50This can

car parked in strongAlways store the gait is not being used.Remove the batterthem separately if tha long period of timthe gauge in thebatteries.

10 MAINTENANC

You own one of thickness gauges inlast a lifetime.The gauge does ncomponents. In thegauge should be resupplier or directly


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38

be invalidated if the gauge has been opened.Contact details are stored in the gauge -MENU/ABOUT/CONTACT.Worldwide: [email protected] USA/Canada: [email protected]: Probes will eventually wear. Probe life willdepend on the number of measurements takenand how abrasive the coating is. Probe life canbe prolonged by careful positioning of theprobe on the surface.Replacement separate and PINIP™ probes canbe fitted by the user without the need to returnthe gauge for service.Gauges with an integral probe have to bereturned for re-programming or replacement ifthe probe becomes worn or damaged.

39

divided by the mean for a group

of readings.

of readings.

the individual readings divided

number of readings taken in a Readings is the number of gs taken.e spread of values in a group of

equal to the value of NDFT (see

alue of NDFT but greater than

test, = fail due to a reading is displayed, insufficient valid - take more measurements)


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11 STATISTICS TERMINOLOGY

Term Meaning

COEF OF VARIAT’N Coefficient of Variation. The standard deviationof readings, expressed as a percentage.

HIGHEST READING The value of the maximum thickness in a group

LOWEST READING The value of the minimum thickness in a group

MEAN The average of a group of readings; the sum ofby the number of readings.

NO. OF READINGS Number of Readings. The running value for thegroup. In the case of the mode, the Number ofvalues recorded, not the total number of readin

STD DEVIATION Standard Deviation. A statistical measure of threadings.

PERCENT GREATER OR EQUAL TO NDFT

The percentage (%) of readings greater than or“Set NDFT” on page 32)

PERCENT BETWEEN 90% AND 100% NDFT

The percentage (%) of readings less than the v90% of the value of NDFT.

90:10 PASS / FAIL 90/10 test results: = pass, = failed on 90%below 0.9xNDFT (if a number between 1 and 10 measurements have been taken to be statistically

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ut outer sleeve: 150°C (300°F)80°C (176°F)

LY2 x LR03 (AAA), alkalinem dryeablen equivalents.

rate Probe (FNF1), 190g z)rate Probe (PINIP™), 155g z)ral Probe, 130g (4.6oz)mm x 70 mm x 35 mm" x 2.76" x 1.38")

to 50°C (32°F to 120°F)ation outside these limits nds upon climatic conditions.o 95

impact ABS


40

12 TECHNICAL DATA

12.1 MEASUREMENT SPEED>60 readings per minute.When measuring high temperature materialsmeasurement speed must be reduced to preventoverheating of the probe. The maximummeasurement speed of the High TemperaturePINIP™ probe at 250°C (480°F) is 4 readings perminute.

12.2 MINIMUM SUBSTRATE THICKNESSFerrous: 300 µm (12 mils)Non-ferrous: 100 µm (4 mils)Measurements can be taken on thinner substratesif 2-point calibration is carried out either side of therequired substrate thickness, however gauges willhave reduced range when adjusted for thinsubstrates.

12.3 PROBE OPERATING TEMPERATURESeparate ferrous probes: 150°C (300°F)High temperature PINIP™ probes: 250°C (480°F)

Miniature probes withoAll other probes:

12.4 PHYSICAL

12.5 POWER SUPPInternal batteries, batteries or recharg

Weight (including batteries):

Sepa(6.7oSepa(5.5oInteg

Dimensions: 130(5.12

Gauge operating temperature:

0°C Operdepe

Relative Humidity:

0% t

Case: High

41

S3 is complete with all the itemsted and take measurements.ing accessories are optional.

e consumable items that may over the lifetime of the gauge.s are available from Elcometer,

eter supplier. At time of orderingales part number which followsach accessory.

extensive range of 456 probesfrom Elcometer, your local

r or the Elcometer website,.


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Battery life30o hours to 40 hours continuous use with alkalinedry batteries. (15 000 to 20 000 readings at anaverage of 8 readings per minute.) Battery life isreduced by one third when using the backlight.

12.6 PACKAGINGThe gauge is packed in cardboard and plasticpackaging. Please ensure that this packaging isdisposed of in an environmentally sensitivemanner. Consult your Local EnvironmentalAuthority for further guidance.

13 ACCESSORIE

The Elcometer 456required to get starMany of the followHowever, some arneed to be replacedAll these accessorieor your local Elcomplease quote the sthe description of e

13.1 PROBESFull details of the can be obtained Elcometer suppliewww.elcometer.com

m. Alkaline batteries must be disposed of carefully toavoid environmental contamination. Please consultyour local environmental authority for information ondisposal in your region.Do not dispose of any batteries in fire.

n. Rechargeable batteries can be used if they arecharged outside the gauge.

o. Battery life is reduced to approximately 25% of drybattery life when using rechargeable batteries. Followthe instructions provided by the battery manufacturerwhen charging and disposing of rechargeablebatteries.


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KNESS STANDARDS IFICATE

EMENT JIGioning on small components aig is available and an adapterith the full range of miniatureable as an accessory.

TERS

4 Values): T995111261ard (4 Values): T995111271

g: T95012880

F and N T9997766-

FNF probes): T99913225 (F & N T9997381-

(FNF probes): T99913133


42

13.2 FOIL SETS

Individual foils in the range 12.5 µm to 25 mm (0.5mil to 980 mils) and customised sets chosen fromthis range are also available. Consult your localElcometer supplier.

13.3 CALIBRATION CERTIFICATES FOR FOILSCertificates traceable to National Standardsincluding UKAS and NIST are available on request.

13.4 TEST CERTIFICATESA certificate with results of a standard test on knownfoil values over the full range of the probe. Orderusing sales part number TEST-456.

13.5 COATED THICINCLUDING CERT

13.6 PROBE PLACTo aid probe positprobe placement jsuitable for use wprobes is also avail

13.7 PROBE ADAP

Scale 1 : 1500 µm (60 mils) T99022255-1Scale 2 : 5000 µm (200 mils) T99022255-2Scale 3 : 13 mm (500 mils) T99022255-3Scale 6 : 25 mm (980 mils) T99022255-6Scale M3 : 500 µm (20 mils) T99022255-7Scale 2B : 5000 µm (200 mils) T99022255-8

Ferrous Standard (Non-Ferrous Stand

Probe placement ji

Jumbo Hand Grip (probes):Jumbo Hand Grip (V Adapter for pipesprobes):V Adapter for pipes

43

DS

TION CABLE

pin adapter may be required fororts.

ion: T45616161robe Version: T45616162

2 Connection T99916217

le Adaptor n with ect to a USB

T99916716

Connection es of 16716)

T99916217A


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13.8 Miniprinter42 column, rechargeable battery poweredMiniprinter complete with charger. Three chargeroptions:

Miniprinter spares

13.9 BENCH STAN

13.10 PC CONNEC

Note: A 9-pin to 25-certain PC RS232 p

230V (UK Plug): X4569964B230V (European Plug): X4569964C110V (US Plug): X4569964D

456 to printer connection cable (25-pin):

T45616267

Ribbon Cassettes (Pack of 5): T9769992-Paper Rolls (Box of 20): T9999993-

Integral Probe VersIntegral/Separate P

Gauge-to-PC RS23CableRS232 to USB Cab(Used in conjunctioT99916217 to connport)Gauge-to-PC USBCable Kit (ComprisT99916217 & T999

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WRIST HARNESS


44

14 RELATED EQUIPMENT

Elcometer produces a wide range of coatingthickness gauges and associated paint inspectionequipment. Users of the Elcometer 4563 may alsobenefit from the following Elcometer products:• Uncured powder thickness gauges• Coatings analyser• Inspection management software• Mechanical coatings thickness gauges• Appearance testers• Adhesion testersFor further information contact Elcometer, yourlocal Elcometer supplier or visitwww.elcometer.com

15 FITTING THE

1. Pass harnessround pin

2. Pass harnessthrough loop

3. Pull tight

45

easured.

ion in range0 µm to 99.9 µm100 µm to 1500 µm0 mil to 4.99 mils5 mils to 60 mils0 mm to 0.99 mm1.0 mm to 5.0 mm0 mil to 49.9 mils50 mils to 200 mils0 mm to 1.99 mm2 mm to 13 mm0 mil to 99.9 mils100 mils to 500 mils0 µm to 99.9 µm100 µm to 500 µm0 mil to 3.99 mils4 mils to 10 mils0 mm to 1.99 mm2 mm to 25 mm0 mil to 99.9 mils100 mils to 980 mils0 mm to 1.99 mm2 mm to 30 mm0 mil to 99.9 mils100 mils to 1200 mils


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16 PROBE MEASUREMENT PERFORMANCE

Scale Total range Accuracya

a. Whichever is the greater. Lower value achieved when calibrated close to the thickness to be m

ResolutF1F1 2 (F1 mode)FNF1, FM5N1, N1A

0 µm to 1500 µm ±1% to ±3% or ±2.5 µm 0.1 µm1.0 µm

0 mil to 60 mils ±1% to ±3% or ±0.1 mil 0.01 mil0.1 mil

F1 2 (F2 mode)N2

0 mm to 5.0 mm ±1% to ±3% or ±0.02 mm 1.0 µm10 µm

0 mil to 200 mils ±1% to ±3% or ±1 mil 0.1 mil1 mil

F3 0 mm to 13 mm ±1% to ±3% or ±0.05 mm 1.0 µm10 µm

0 mil to 500 mils ±1% to ±3% or ±2.0 mils 0.1 mil1 mil

FM3NM3

0 µm to 500 µm ±1% to ±3% or ±2.5 µm 0.1 µm1.0 µm

0 mil to 10 mils ±1% to ±3% or ±1.0 mil 0.01 mil0.1 mil

F6 0 mm to 25 mm ±1% to ±3% or ±0.1 mm 10 µm100 µm

0 mil to 980 mils ±1% to ±3% or ±2.0 mils 1 mil10 mil

N6 0 mm to 30 mm ±1% to ±3% or ±0.05 mm 10 µm100 µm

0 mil to 1200 mils ±1% to ±3% or ±2.0 mils 1 mil10 mil

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inimum mple ameter

Cal foil valuea

accuracy under these measurement

mm (0.16”) 250 µm (10 mil)

mm (0.32”) 1 mm (40 mil)

mm (0.55”) 2.5 mm (100mil)

mm (0.24”) 250 µm (10 mil)

mm (0.32”) 250 µm (10 mil)

mm (0.16”) 250 µm (10 mil)


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17 PROBE CAPABILITIES

17.1 INTEGRAL PROBES

Probe typeMinimum convex surface diameter

Minimum concave surface radius

HeadroomMsadi

a. This is the recommended maximum calibration foil value to achieve the specifiedconditions

F1 (or F1 2 set for F1 operation)

4 mm (0.16”) 25 mm (0.98”) 130 mm (5.1”) 4

F1 2 (set for F2 operation)

4 mm (0.16”) 25 mm (0.98”) 135 mm (5.3”) 8

F3 15 mm (0.59”) 40 mm (1.57”) 150 mm (5.9”) 14

N1 (N) 35 mm (1.38”) 25 mm (0.98”) 130 mm (5.1”) 6

FNF1 (N) 38 mm (1.50”) 25 mm (0.98”) 135 mm (5.3”) 8

FNF1 (F) 4 mm (0.16”) 25 mm (0.98”) 135 mm (5.3”) 4

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nimum mple ameter

Cal foil valuea


m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

mm (0.55”) 2.5 mm (100 mil)

x 51 mm" x 2")

5 mm (200 mil)


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17.2 SEPARATE FERROUS PROBES



HeadroomMisadi


F1 (or F1 2 set to F1) 4 mm (0.16”) 25 mm (0.98”) 85 mm (3.35”) 4 m

F1 2 (set to F2) 4 mm (0.16”) 25 mm (0.98”) 89 mm (3.50”) 8 m

F1 Right Angle(or F1 2 set to F1)

4 mm (0.16”) 25 mm (0.98”) 28 mm (1.10”) 4 m

F1 2 Right Angle(set to F2)

4 mm (0.16”) 25 mm (0.98”) 32 mm (1.26”) 8 m

F1 Telescopic 4 mm (0.16”) 25 mm (0.98”) 32 mm (1.26”) 4 m

F1 2 Telescopic 4 mm (0.16”) 25 mm (0.98”) 36 mm (1.42”) 8 m

F3 15 mm (0.59”) 40 mm (1.57”) 102 mm (4.02”) 14

F6 35 mm 170 mm 150 mm 51(2

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nimum mple meter

Cal foil valuea


m (0.24”) 250 µm (10 mil)

m (0.24”) 250 µm (10 mil)

m (0.24”) 250 µm (10 mil)

mm (0.55”) 1 mm (40 mil)

mm Any


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17.3 SEPARATE NON-FERROUS PROBES



HeadroomMisadia


N1 35 mm (1.38”) 25 mm (0.98”) 85 mm (3.35”) 6 m

N1 Right Angle 35 mm (1.38”) 25 mm (0.98”) 28 mm (1.10”) 6 m

N1A Anodiser’s Probe

35 mm (1.38”) 25 mm (0.98”) 85 mm (3.35”) 6 m

N2 100 mm (3.97”) 150 mm (5.90”) 85 mm (3.35”) 14

N6 Flat surface 400 mm 160 mm 58

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nimum mple ameter

Cal foil valuea


m (0.32”) 250 µm (10 mil)

m (0.16”) 250 µm (10 mil)

m (0.32”) 250 µm (10 mil)

m (0.16”) 250 µm (10 mil)


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17.4 SEPARATE DUAL FNF



HeadroomMisadi


FNF1 (N) 38 mm (1.50”) 25 mm (0.98”) 88 mm (3.46”) 8 m

FNF1 (F) 4 mm (0.16”) 25 mm (0.98”) 88 mm (3.46”) 4 m

FNF1 Right Angle (N)

38 mm (1.50”) 25 mm (0.98”) 34 mm (1.34”) 8 m

FNF1 Right Angle (F)

4 mm (0.16”) 25 mm (0.98”) 34 mm (1.34”) 4 m

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nimum mple meter

Cal foil valuea


m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

mm (0.55”) 2.5 mm (100mil)

m (0.24”) 250 µm (10 mil)

m (0.32”) 250 µm (10 mil)

m (0.16”) 250 µm (10 mil)


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17.5 PINIP™ PROBES



HeadroomMisadia


F1 (or F1 2 set to F1) 4 mm (0.16”) 60 mm (2.36”) 155 mm (6.10”) 4 m

F1 2 (set to F2) 4 mm (0.16”) 60 mm (2.36”) 159 mm (6.25”) 8 m

F3 15 mm (0.59”) 45 mm (1.77”) 169 mm (6.65”) 14

N1 35 mm (1.38”) 50 mm (1.97”) 155 mm (6.09”) 6 m

FNF1 (N) 38 mm (1.50”) 55 mm (2.17”) 156 mm (6.15”) 8 m

FNF1 (F) 4 mm (0.16”) 55 mm (2.17”) 156 mm (6.14”) 4 m

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Minimum access width

Overall length (headroom)

(0.24”) 150 mm (5.91”)

(0.24”) 260 mm (10.24”)

7 mm (0.28”) 145 mm (5.71”)

7 mm (0.28”) 250 mm (9.84”)

7 mm (0.28”) 140 mm (5.51”)

7 mm (0.28”) 140 mm (5.51”)

7 mm (0.28”) 245 mm (9.64”)


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17.6 SEPARATE MINIATURE FERROUS PROBES

Probe Type

Minimum convex surface diameter


Minimum sample diameter

Minimum access height

FM3, Straight,45 mm (1.77”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 6 mm

FM3, Straight,150 mm (5.9”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 6 mm

FM3, 45°,45 mm (1.77”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 18 mm (0.71”)

FM3, 45°,150 mm (5.9”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 18 mm (0.71”)

FM3, 90°,45 mm (1.77”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 16 mm (0.63”)

FM5, 90°,45 mm (1.77”)

3 mm (0.012”) 6.5 mm (0.26”) 4 mm (0.16”) 16 mm (0.63”)

FM3, 90°,150 mm (5.9”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 16 mm (0.63”)

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Minimum access width

Overall length (headroom)

(0.24”) 150 mm (5.91”)

(0.24”) 260 mm (10.24”)

7 mm (0.28”) 145 mm (5.71”)

7 mm (0.28”) 250 mm (9.84”)

7 mm (0.28”) 140 mm (5.51”)

7 mm (0.28”) 245 mm (9.64”)


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17.7 SEPARATE MINIATURE NON-FERROUS PROBES

Probe TypeMinimum convex diameter

Minimum concave radius

Minimum sample diameter

Minimum access height

NF, Straight,45 mm (1.77”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 6 mm

NF, Straight,150 mm (5.9”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 6mm

NF, 45°,45 mm (1.77”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 18 mm (0.71”)

NF, 45°,150 mm (5.9”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 18 mm (0.71”)

NF, 90°,45 mm (1.77”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 16 mm (0.63”)

NF, 90°,150 mm (5.9”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 16 mm (0.63”)

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messages are normally cleared by the message and should be

akege - return to Elcometer*.uge - remove probe and refit. ists, return to Elcometer*.ge - return to Elcometer*.uge - try new probe.ists, return to Elcometer*.lcometer*.odel F and gauge model N sed with a dual FNF probe. Elcometer* for software

adjustment required.

om electro-magnetic . Elcometer*.


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18 ERROR MESSAGES

Under certain conditions the gauge will display error messages (39). Theseby pressing any one of the softkeys. The cause of the error will be indicatedcorrected before proceeding.

Error message Causes Action to t#1 - PROBE Probe-to-gauge communication failure. Integral gau

Separate gaIf error pers

#2 - PROBE Corrupt data output from probe. Integral gauSeparate gaIf error pers

#3 - PROBE Internal error. Return to EPROBE UNSUPPORTED

a) Probe is dual FNF, but gauge is ferrous only, or non-ferrous only. See page 34.b) Old gauge software does not support new probe.

a) Gauge mcannot be ub) Return toupgrade.

PROBE CHANGED

Probe has been changed. Calibration

UNSTABLE READING

a) External electro-magnetic interference.b) Gauge faulty.

a) Isolate frinterferenceb) Return to

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cted to gauge

ge off then on again.ists contact Elcometer..ists, return to Elcometer*.lcometer*.

ake


54

* Contact Elcometer or your local Elcometer Supplier to arrange return.

Figure 39. Example error message - no probe is conne

VALUE TOO LARGE

Numerical error. Switch gauIf error pers

CALIBRATION Incorrect calibration calculation. Re-calibrateIf error pers

LANGUAGE MEMORY

Software error. Return to E

Error message Causes Action to t

CoatingsOn galvanised steel 36On metallised steel 36

Coefficient of Variation 39Computer

Connection cable 43

DDelete last reading 20Dimensions 40DIN 50981 6DIN 50984 6Display

Changing size of fonts 22Character size 11Locking softkeys 22

EECCA T1 6Elcometer 456

Features 6Overview 5

EN 13523-1 6Error messages 53ESC 26Extended menu

Contents 20

FFactory calibration 17FNF 34Foils 25


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19 INDEX

Numerics2 Point calibration method 2390/10 rule 32

AAccessories 41AS 2331.1.4 6AS 3894.3-B 6AS/NZS 1580.108.1 6ASTM B 499 6ASTM D 1186-B 6ASTM D 1400 6ASTM D 7091 6ASTM E 376 6ASTM G 12 6

BBatteries

Fitting 8Life of 41Precautions 37Rechargeable

Charging 41Life of 8

Specification 40Baud rate 21Beep

Changing volume 22Switching off 22

BS 3900 (C5) 6BS 3900(C5) 6BS 5411 (11) 6

BS 5411 (3) 6BS 5599 6

CCable

PC to gauge 43CAL softkey

Flashing 24Calibration

Adjustment 24Coated standards 24Coated thickness standards 25FNF probes 23Foils 24Locking 16Methods 23Shims 25

Calibration Adjustment 25Procedure, 2Point 29Procedure, Rough 29Procedure, Smooth 26Procedure, Special substrate 29

Calibration certificates 42Calibration methods

2 POINT 23ROUGH 23SET OFFSET 24SPECIAL SUB 23ZERO OFFSET 24

Character size 11Coated thickness standards 25

Spares 42

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SET OFFSET 24SETUP 20SMOOTH 23SOFTKEYS LOCKED 22SPECIAL SUB 23STATISTICS 20STATS MENU 30STATS ON LCD 31UNITS 21USA GAUGE 18ZERO OFFSET 24

MenusExtended off (simple) 16Extended on 19Overview 16Structure 19

Metallised steel 36Minimum substrate thickness 40

NNDFT, adjusting 32NF T30-124 6NSTM 631 6Number of readings 39

OOn/off 10Opening screen

Creating 36Disabling 22

PPackaging 41PINIP probes


Ordering 42

GGalvanised steel 36Gauge information 17

HHigh temperature 36Highest reading 39

IIMO MSC.215 (82/84) 6IMO, testing to standards of 32Interface 13

RS232 13International gauge settings 17ISO 1461 6ISO 19840 6, 24ISO 2063 6ISO 2360 6ISO 2808-12 6ISO 2808-7C 6ISO 2808-7D 6

KKeypad 10

LLanguage, selecting 12Lowest reading 39

M

Maintenance 37Mean 39Measurement speed 40Menu items

2-POINT 23ABOUT 17AUTO SWITCH OFF 21BACKLIGHT 16BAUD RATE 21BEEP VOLUME 22CAL METHOD 20CALIBRATION LOCKED 16CLEAR STATS 31CONTACT 17DELETE 20DISPLAY 33ENLARGE STATS 31EXTENDED MENU 19FACTORY CAL 17GAUGE INFORMATION 17HELP 17INTL GAUGE 17LANGUAGES 22LARGE FONTS 22OPENING SCREEN 22OUTPUT 21PRINT/OUTPUT 20PROBE 21PROBE INFORMATION 17RESET 17ROUGH 23RS232 BIT IMAGE 21RS232 PLAIN TEXT 21SELECT STATS 32SET NDFT 32

ESC 26MENU 14SEL 15SET 27, 28TEST 26UP/DOWN 15ZERO 28

Special sub calibration method 23SSPC-PA2 (2004) 6Standard deviation 39Standards

Coated thickness 42Statistics

Activating 20Choice of 32Clearing 31Displaying on screen 31Dual function probes 33Increasing size on display 31Overview 30Terminology 39

Substrate selectionAutomatic 21, 34Manual 21, 34

Substrate thicknessMinimum 40

Switching on/off 10Automatically 11, 21

TTemperature

Effect on measurement speed 40High, measuring of 36Operating 40


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57

Fitting of 9High temperature 36

Power supply 40Printer

Miniprinter 43Printing

Statistical summary 20Printing readings 21Probe positioning jig 42Probes 34

Adapters 42Capabilities 46–52Extending life of 38F (Ferrous)

What used for 34F1 2

High Temperature PINIP 36Substrate selection modes 21

F1 2 overview 35Fitting of 9FNF (Ferrous/Non-ferrous)

Substrate selection modes 21, 34What used for 34

Maximum temperature 40N (Non-ferrous)

What used for 34Performance 45PINIP

What used for 34Replacement of 38Wear of 38Which one to use? 35

PSPC readings90/10 rule 32

About 32

QQuick-start 7

RReading screen 11

Typical 14Reading, taking 13Resetting the gauge 17Rough calibration method 23RS232 interface 13

SScale selection, F1 F2 21Screen

Welcome information 11Screen symbols

Battery condition 8Definition of 17

Screen symbols, explanation of 17Set offset 24Setting up the gauge 20Shims 25

Ordering 42Simple menu

Turning on/off 17Smooth calibration method 23SMS 6310-081-015 6Softkey

BACK 16CAL 14, 29

Flashing 15Procedure 25

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Probes, maximum 40Test certificates 42Test readings 28Testing calibration of gauge 29Tick box 15

UUnits

Automatic setting of 21Manual setting of 21

Up/Down 15US gauge settings 18US NAVY NSI 009-32 6US NAVY PPI 63101-000 6

WWeight 40Welcome screen

Creating 36Disabling 22

Wrist harness, fitting of 44

ZZero offset calibration method 24

Op 456 3 English.book Page -1 Monday, February 14, 2011 … · Elcometer 4563 English Coating...

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