OOO NIPI ONGMnipi-ongm.ru/upload/Presentation_NIPI_ONGM_3D... · 2017-09-21 · strip out H2S and...

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OOONIPIONGM www.nipi-ongm.ru

Transcript of OOO NIPI ONGMnipi-ongm.ru/upload/Presentation_NIPI_ONGM_3D... · 2017-09-21 · strip out H2S and...

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OOO NIPI ONGM

www.nipi-ongm.ru

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3D Application Experience

• NIPI ONGM has more than 100 employees with work experience in 3D modelling

• NIPI ONGM uses software of such CAD developers as and

• For 3D design we use such software as PDS and Smart3D

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Heavy Oil Hydrocracking Complex, First Phase. Burgas (Bulgaria).

The project was performed together with Technip Italy. 2011-2013

Examples of Projects Completed

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Examples of Projects CompletedHeavy Oil Hydrocracking Complex, First Phase. Burgas (Bulgaria).

The project was performed together with Technip Italy. 2011-2013

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Examples of Projects CompletedHeavy Oil Hydrocracking Complex, First Phase. Burgas (Bulgaria).

The project was performed together with Technip Italy. 2011-2013

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Examples of Projects CompletedHeavy Oil Hydrocracking Complex, First Phase. Burgas (Bulgaria).

The project was performed together with Technip Italy. 2011-2013

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Design & Survey Services to Upgrade the Facility.

OAO NK RosNeft ZAO Otradny Gas Processing Plant

Comprising:

- Inlet Separators;

- Associated Gas Amine Treatment Unit to

strip out H2S and CO2;

- Gas and Gas Condensate Adsorption-based Dehydration and DMC Unit.

Key Performance Parameters:

- facility capacity for associated gas – 300

million nm3/year;

- associated gas is stripped of H2S

compounds and dehydrated to be fed to

Low-temperature Rectification Unit and

Ethane Recovery Unit.

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Design & Survey Services to Upgrade the Facility.

OAO NK RosNeft ZAO Otradny Gas Processing Plant

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Design & Survey Services to Upgrade the Facility.

OAO NK RosNeft ZAO Otradny Gas Processing Plant

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2514 CDU/VDU Complex Omsk Refinery - work in progress

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2514 CDU/VDU Complex Omsk Refinery

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Development of Wells Infrastructure in Eastern part of Orenburg Oil Gas Condensate

field. Phase 2. ZAO Gazprom Neft Orenburg

Field Well Site.

Comprising: construction of 36 well pads, 10 single

producing wells, 26 injection wells, construction of pipelines

with a total length of 300km, 110/35/6kV Substation

including a 100km 6kV power line, construction of 80km of

in-field roads.

Oil and Gas Treatment Unit.

Comprising:

separation equipment, gas dehydration

for the gas-lift oil recovery system, oil

treatment (dewatering, desalting), gas

compression for external transportation,

tank farm, and auxiliary equipment.

Capacity:

Oil 2944.4 KTA.

Liquids 4085.5 KTA.

Associated gas 3457.0 mscm p.a.

Gas-lift 400 cubic meters per tonne.

The key challenge of the project was

sour gas with H2S concentration of up

to 9 vol.%, which called for additional

safety measures.

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Development of Eastern area of Orenburg Oil Gas Condensate field. Associated

petroleum gas treatment unit. Stage Project Design ZAO Gazprom Neft Orenburg

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Condensate Stabilization Unit at Shinginsky Field

ООО Gazpromneft-Vostok

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Condensate Stabilization Unit at Shinginsky Field

ООО Gazpromneft-Vostok

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The contents of 3D model reviews

30% Model 60% Model 90% ModelPackage of design

and cost estimate

documentation

Comprising:

Equipment: In compliance

with standard library,

including outlet areas

Critical stress lines and

process lines, large lines

and lines with unusual

properties

Main pipe racks

Equipment foundations

(expected dimensions)

Steel structures (only main)

Comprising:

Equipment: General form,

including outlet areas, as

well as an external volume

of additional accessories.

Volumes for maintenance,

access and evacuation

routes

All pipes larger than 1.5”

Pipe racks with foundations

and staircases

Main steel structures with

foundations

Bearing steel structures

Comprising:

Equipment: General form,

including outlet areas, as

well as an external volume

of additional accessories.

All pipelines

All steel structures with

foundations, staircases,

ladders and fences

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An example of an action point as a result of Review

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Example of 3D documentation received

About 17 000 process lines

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H-Oil Hydrocracking Complex. Phase 1.

Burgas (Bulgaria).

Work in progress. Panoramic View.

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Modification of 3D model as a result of construction

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Automatic check for clashes

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Use of material classes and rules of design

For each project it own Material Classes are created

The user doesn’t choose an element from the base. He only chooses its

type. The software chooses it itself in compliance with the defined rules.

The use of Classes help to:

-Avoid confusion with various types of elements

-Simplify the work of a designer

-Eliminate human factor

-Simplify introductions of modifications into the project.

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Example of documentation obtained.

Drawings obtained and finalized from 3D

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Example of documentation obtained

Isometric sketches extracted automatically from 3D.

2,000 sheets for Otradnensky GPP

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Example of documentation obtained

A line list extracted automatically from 3D

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Example of documentation obtained

A bill of materials extracted automatically from 3D

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Example of interoffice memos obtained from 3D

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Example of interoffice memos obtained from 3D

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Example of design process automation

Automatic tagging of elements

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Example of design process automation

Calculation of support loads

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Example of design process automation

Drawing extracted automatically

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Example of design process automation

Report on supports

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Advantages and disadvantages of using Smart 3D for NIPI ONGM.

Advantages: Reduced manpower and higher quality of works

- The largest part of information is entered only 1 time in the 3D model, and in the future it is used to obtain all

deliverables (drawings, reports, interoffice memos).

-It is easier to introduce modifications – 3D is updated, and automatically all deliverables are modified as well.

-Automation some works to be performed.

-Easier interaction between departments Really multi-user work on the project.

-Software check for clashes in compliance with determined rules.

-Fewer mistakes and lower influence of human factor. Easier check of engineering solutions.

-Use of material classes. The uses only chooses the pipeline class, and pipes, fittings and valves are chosen in

compliance with rules determined in the class.

A disadvantage is only the cost of the software and the necessity to train personnel.

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Email: [email protected]

Tel: +7 (347) 293-68-58, tel/fax: +7(347) 293-68-59

Address: #52/2 Sofia Perovskaya Str., Ufa, Bashkiria, RUSSIA

Thank you for your attention