Online Catalogue in English

Camellia Metal

Update：July 23th, 2015

1

Table of Content

1. Corporate Overview 2. Corporate Status 3. Products

– Product Specifications – Drawing Machines – Further Processing – Applications

4. Inspection Instruments 5. Warehousing 6. Packaging 7. Appendix

2

West Coast Expy

Lugong Rd.

Gongye Rd.

Gongye West 3rd Rd.

Gongye West 6th Rd.

Lugong South 3rd

Rd.

Plant I

Plant II Plant III

Corporate Overview

May 1971

Aug. 1989

Apr. 1997

Jan. 2003

Feb. 2005

Mar. 2012

Dec, 2014

Camellia Metal established Purchased Zhongli 1st Plant Material warehouse and furnace plant completed Lukang 1st plant completed Lukang 1st plant expanded Lukang 2nd plant completed Lukang 3rd plant completed

Camellia Metal listed on OTC market

Taiwan

Malaysia

Indonesia

China (including Hong Kong)

Thailand

Vietnam

Capital： Employees： Annual Sales： No. of Customers： ISO 9001 Certification

NT$700 million

210

80000 ton

500

Corporate Status

4

Products

Steel Wire

5

Steel Bar

Diameter Tolerance

h6 h7 h8 h9 h10 h11 h12

below 3.00 +0 -6 +0 -10 +0 -14 +0 -25 +0 -40 +0 -60 +0 -100

3.01 - 6.00 +0 -8 +0 -12 +0 -18 +0 -30 +0 -48 +0 -75 +0 -120

6.01 - 10.00 +0 -9 +0 -15 +0 -22 +0 -36 +0 -58 +0 -90 +0 -150

10.01 - 18.00 +0 -11 +0 -18 +0 -27 +0 -43 +0 -70 +0 -110 +0 -180

18.01 - 30.00 +0 -13 +0 -21 +0 -33 +0 -52 +0 -84 +0 -130 +0 -210

30.01 - 50.00 +0 -16 +0 -25 +0 -39 +0 -62 +0 -100 +0 -160 +0 -250

Steel Bar Specifications Length：2.5M~6.0M Round：2mm ~ 60mm Hexagon：2mm ~ 50mm Square：2mm ~ 45mm

Straightness Tolerance

Free Cutting Steel Stainless Steel

Cold Drawn Cold Drawn and Ground

Cold Drawn Cold Drawn and Ground

General Shaft L=400 0.08 MAX. 0.06 MAX. 0.15 MAX. 0.10 MAX.

L=1000 0.40 MAX. 0.30 MAX. 0.60 MAX. 0.50 MAX.

General Parts L=1000 0.60 MAX. 0.50 MAX. 0.80 MAX. 0.70 MAX.

unit：mm

unit：mm

unit：μ

6

Bar Drawing Machines SCHUMAG

Model Set Round Hexagon Square

OB/2 1 2.00 - 8.00 2.00 - 8.00 2.00 - 7.00

I B/5 5 5.00 - 16.00 5.00 - 14.00 5.00 - 12.00

I B/9 1 8.00 - 25.00 6.00 - 20.00 6.00 - 16.00

II B/15 1 10.00 - 32.00 10.00 - 27.00 10.00 - 25.00

IV B/40 1 20.00 - 60.00 20.00 - 50.00 20.00 - 45.00

Miyazaki


0 2 3.00 - 8.00 3.00 - 8.00 3.00 - 7.00

I 4 5.00 - 13.00 5.00 - 13.00 5.00 - 12.00


EDL-0 1 4.00 - 8.00 4.00 - 8.00 4.00 - 7.00

Elite

7

Chamfering Diameter：4.0mm ~ 60.0mm Facilities：SCHUMAG × 3 sets, Masuda × 9 sets

Grinding Diameter：2.0 mm ~ 25.0 mm, Length: within 4 meters Facilities：SCHUMAG × 3 sets, JHC × 9 sets, Ohmiya × 9 sets

Polishing 2.0 mm ~ 40.0 mm in diameter, within 4 meter in length Facilities：SCY × 3 sets, self-modified × 1 sets

Straightening： Diameter: 16 mm ~ 24 mm, Length: within 4 meters General：0.08mm MAX., Customized：0.05mm MAX. Facilities：KAWASAKI × 1 set, Kawazoe × 3 sets

Head Tail Head Tail Head Tail Head Tail

Further Processing

8

Descaling

Pickling & Coating

Descaling and lubrication of wire rods Installed with three pickling rooms

Shot Blasting Machine

Descaled by on-line blasting machines that shorten production process and prevent discarded acid

Facilities：Disa × 8 sets, Sinto × 1 set

Detects and abandons bars with surface blemishes to minimize defect rate. Diameter：4.78mm ~ 30.00mm Facility：KAWASAKI

Eddy Current Testing

10

Interface of Eddy Current Tester

Applications Free-cutting Steel Bar • Printer shafts • Parts and components of electronics, autos, scooters, and bikes Medium-carbon Steel Bar • General shafts • Hand tools • Shock absorbers and other auto parts

Low-carbon Steel Bar • Chains, nails, pallet jacks, wire, frame structure, and others

Spring Steel Bar • Clock springs in autos

Stainless Steel Bar • High-end shafts • Medical devices • Kitchen hardware

Back

Diameter Tolerance

h6 h7 h8 h9 h10 h11 h12

below 3.00 +0 -6 +0 -10 +0 -14 +0 -25 +0 -40 +0 -60 +0 -100

3.01 - 6.00 +0 -8 +0 -12 +0 -18 +0 -30 +0 -48 +0 -75 +0 -120

6.01 - 10.00 +0 -9 +0 -15 +0 -22 +0 -36 +0 -58 +0 -90 +0 -150

10.01 - 18.00 +0 -11 +0 -18 +0 -27 +0 -43 +0 -70 +0 -110 +0 -180

18.01 - 30.00 +0 -13 +0 -21 +0 -33 +0 -52 +0 -84 +0 -130 +0 -210

30.01 - 50.00 +0 -16 +0 -25 +0 -39 +0 -62 +0 -100 +0 -160 +0 -250

Round：2mm ~ 40mm Hexagon：4mm ~ 20mm Square：4mm ~ 20mm

Wire Specifications

Tolerance when diameter reduces beyond 0.5mm

Diameter Roundness

below 5.00 below 0.04

5.01 - 12.00 below 0.05

12.01 - 16.00 below 0.06

16.01 - 22.00 below 0.07

above 22.01 below 0.08

Tolerance when diameter reduces within 0.5mm

Diameter Roundness

below 3.00 below 0.02

3.01 - 6.00 below 0.02

6.01 - 16.00 below 0.03

16.01 - 22.00 below 0.03

above 22.01 below 0.04

unit：mm

單位：mm

單位：μ

Model Quantity Diameter

NSC-600 2 2.00~6.45

NSC-600S 1 1.50~3.60

IVD-600 1 4.00~7.00

IVD-800 4 3.80~12.50

IVD-800S 1 9.10~12.86

IVD-1000 1 5.55~9.08

IVD-1000H 1 8.00 - 25.00

Chengi Machinery


GVY-900 2 6.90~11.60

YTD-600S 2 below 4.00

連伸一 1 4.00~5.00

連伸二、三 2 2.00~4.00

An Chen Fa Machinery


HB 25 1 11.00~19.00

HB 40 1 18.00~40.00

Herborn Breitenbach


HCD-800 1 4.10 - 9.00

2VCD-600 1 1.50~5.50

Gwolian Machinery

Wire Drawing Machines

Wire Annealing

Bell Annealing Furnace To increase steel ductility Facility：Rad-Con Capacity：24 tons × 10 sets（N2） 24 tons × 02 sets（H2）

Hydrogen Bell Annealing Furnace To increase steel ductility with high efficiency Facility：Rad-Con Capacity：3.5 tons × 2sets

Continuous Annealing Line To increase stainless steel ductility Facility：Yung Sheng Capacity： 90 tons × 2 sets

15

Descaling

Pickling & Coating

Descaling and lubrication of wire rods Installed with three pickling rooms

16

Applications Medium-carbon Steel Wire • Hand tools • Steel screws • Customized screws and wire for vehicles

Low-carbon Steel Wire • Nails, screws, and mesh

Alloy Steel Wire • Hand tools • Steel screws • Customized screws and wire for vehicles

Stainless Steel Wire • Spokes and nipples • Screws • Medical devices • General hardware

17

Back

Inspection Instruments

Instruments Sets

Universal Testing Machine 2

Micro Vickers Hardness Tester 2

Rockwell Hardness Tester 2

Metallurgical Microscope 1

Stereo Microscope 2

Concentricity Gauge 11

Roundness Measuring Instrument 2

Surface Roughness Tester 1

Handy Gauss Meter 4

18

Warehousing

Stand-alone Warehouse Avoid materials collision with machinery Build orderly arrangement of equipment Create effective inventory management

19

Packaging

20

Bar PP with oil in wooden case PP with oil and wooden slate

PP with Oil Steel Binding

Wire

Corrugated paper

• Chemical composition

• Specifications comparison

• China Steel

• Feng Hsin Steel

Carbon, Free-cutting, and Alloy Steels

• System charts

• Chemical composition

• Walsin Lihaw

• NSSC

Stainless Steel

• Sources of materials

Sources of Materials

• Material receiving & transfer

• Descaling of common steel

• Descaling of stainless steel

• Wire drawing

• Bars drawing

• Packing

Quality Control

• SCHUMAG

• Miyazaki

• Chengi Machinery

• An Chen Fa Machinery

• Gwolian Machinery

• Forng Wey Machinery

Machinery Catalogues

• Bars

• Wire

Production Process

• Plant I – Wire Section

• Plant I – Bar Section

• Plant II

Plants Layout

• Order specifications

Order Specifications

21

China Steel, Feng Hsin Steel, Quintain Steel, Yieh Hsing

China Steel, Feng Hsin Steel, TATA Steel

China Steel, Feng Hsin Steel, Saarstahl AG JFE Bars & Shapes, Nippon Steel, TATA Steel, ArcelorMittal

China Steel, Nippon Steel, JFE Bars & Shapes

Walsin Lihwa, Yieh Hsing, Daido Steel Nippon Steel & Sumikin Stainless Steel、POSCO

Low-carbon Steel

Sources of Materials

Medium-carbon Steel

Free Cutting Steel

Alloy Steel

Stainless Steel

22

China Steel

Product Diameters (mm)

Wire

Rod

5.5 6.35 6.5 7 7.5 8 8.5 9 9.5 10

10.5 11 11.5 12 13

Bar

in

Coil

14 15 16 17 18 18.5 19 19.5 20

20.5 21 22 22.5 24 24.5 25 25.5 26 27 27.5 28 30

32 33 34 35 36 38 45 46 48 50 53 55

Note：Other diameters are negotiable. 23

Product Wire Rod Bar in Coil

Diameter (mm) 5.5 ~ 13.0 14.0 ~ 55.0

Inner Diameter 850 890 ~ 970

Outer Diameter 1250 1320 ~ 1450

Mass 1400 ~ 2250 1400 ~ 2250

Direction Counterclockwise Counterclockwise

Tag background color Blue: Cold heading quality Green: Alloy steel and others Yellow: Carbon content < 0.25% Red: Carbon content ≥ 0.25%

When the specification is without JIS MARK approval, the bottom area of the tag keeps blank.

23

Feng Hsin Steel

Carbon Steel for Cold Heading & Forging

Carbon Steel for Machin Structure

Alloy Steels for Machine Structure

Free-cutting Carbon Steel

Rolled Steel for General Structure

CNS 8694

SWRCH8A～SWRCH22A 3828

S15C~S58C

3271 SNCM220

3229 SCM415～SCM440

4004 SUM23

SUM24L

2473 SS330～SS540

2947 SM400A、SM490A

JIS G3507

SWRCH8A～SWRCH22A G4051

S15C~S58C

G4053 SNCM220

G4053 SCM415～SCM440

G4804 SUM23

SUM24L

G3101 SS330～SS540

G3106 SM400A、SM490A

F.H. SPEC 1008～1060、1541 8620 1141、12L14 -

ASTM - - A576 A570、A572 A36、A709

F.H. SPEC 10B21、1040ACR

1040ACRM 1015S1、1015S2

1045S1、1021MN 6135、6140

4140MN 1215M

1215MS TC275

EN 10025-2 - - - -

S235JR, S235J0 S235J2, S275JR S275J0, S275J2 S355JR, S355J0 S355J2, S355K2

AS 3679.1 - - - - GR300

Diameter：13mm ~42mm Inner Diameter/Outer Diameter：950mm/1250mm Weight with Packaging：1500kg~2000kg Direction：Clockwise

China Steel - Chemical Composition

China Steel Specifications

1. Extra low and medium carbon alloy steel for cold heading and cold forging

2. Boron steel and Cr-V-B steel

SAE Steel Grades 1. Nonresulfurized carbon steel

2. SAE alloy steel

3. SAE high manganese carbon steel and free-cutting carbon steel

4. SAE carbon and carbon boron hardenability-steel ( H steel )

Japanese Industrial Standards (JIS)

1. Wire rods for core wire of covered electrode

2. Low carbon steel wire rods

3. High carbon steel wire rods

4. Carbon steel for cold heading wire rods

5. Carbon steel for machine structural use

6. Structural steel with specified hardenability bands

7. Low alloy steel for machine structural use

8. Spring Steel

9. High carbon chromium bearing steel

10. Rolled steel for general structure

Note Numbers in %

25

26

Extra Low and Medium Carbon Alloy Steel for Cold Heading & Forging

Symbol C Si Mn P S Cr Al

C-CH1T 0.010 MAX. - 0.40 MAX. 0.030 MAX. 0.020 MAX. - -

C-CH1 0.015 MAX. - 0.35 MAX. 0.030 MAX. 0.030 MAX. - -

C-CH35ACR 0.35~0.39

0.10 MAX. 0.60~0.90 0.025 MAX. 0.025 MAX. 0.30~0.50 0.010 min.

C-CH40ACR 0.40~0.44

Symbol C Si Mn P S Cr V B

10B20

0.18~0.23 0.10 MAX.

0.30~0.60

0.025 MAX.

0.025 MAX.

- - 0.0005

min.

10B21

0.70~1.00

10B22

10B29 0.26~0.30

0.15~0.35 10B33 0.32~0.36

10B38 0.35~0.42

50BV30 0.27~0.33 0.10 MAX. 0.70~1.00 0.030 MAX.

0.030 MAX.

0.30~0.50 0.10~0.15 0.0005

min.

Boron Steel and Cr-V-B Steel

27 27

JIS G3503 Wire Rods for Core Wire of Covered Electrode

Symbol C Si Mn P S Cu

SWRY11 0.09 MAX.

0.03 MAX. 0.35~0.65 0.020 MAX. 0.023 MAX. 0.20 MAX.

SWRY21 0.10~0.15

28 28

Symbol C Mn P S

SWRM 6 0.08 MAX. 0.60 MAX.

0.040 MAX. 0.040 MAX.

SWRM 8 0.10 MAX.

SWRM 10 0.08~0.13

0.30~0.60

SWRM 12 0.10~0.15

SWRM 15 0.13~0.18

SWRM 17 0.15~0.20

SWRM 20 0.18~0.23

SWRM 22 0.20~0.25

29

JIS G3505 Low Carbon Steel Wire Rods

29

JIS G3506 High Carbon Steel Wire Rods

Symbol C Si Mn P S

SWRH 27 0.24~0.31

0.15~0.35

0.30~0.60

0.030 MAX. 0.030 MAX.

SWRH 32 0.29~0.36

SWRH 37 0.34~0.41

SWRH 42A 0.39~0.46

0.30~0.60

SWRH 42B 0.60~0.90

SWRH 47A 0.44~0.51

0.30~0.60

SWRH 47B 0.60~0.90

SWRH 52A 0.49~0.56

0.30~0.60

SWRH 52B 0.60~0.90

SWRH 57A 0.54~0.61

0.30~0.60

SWRH 57B 0.60~0.90

SWRH 62A 0.59~0.66

0.30~0.60

SWRH 62B 0.60~0.90 30

Symbol C Si Mn P S

SWRH 67A 0.64~0.71

0.15~0.35

0.30~0.60

0.030 MAX. 0.030 MAX.

SWRH 67B 0.60~0.90

SWRH 72A 0.69~0.76

0.30~0.60

SWRH 72B 0.60~0.90

SWRH 77A 0.74~0.81

0.30~0.60

SWRH 77B 0.60~0.90

SWRH 82A 0.79~0.86

0.30~0.60

SWRH 82B 0.60~0.90

31

JIS G3506 High Carbon Steel Wire Rods

Note: When agreed upon between the purchaser and the manufacturer, each range of carbon content given in the above table can be narrowed by 0.01%.

31

Symbol C Si Mn P S Al

SWRCH 6A 0.08 MAX.

0.10 MAX.

0.60 MAX.

0.030 MAX. 0.035 MAX. 0.02 min.

SWRCH 8A 0.10 MAX.

SWRCH 10A 0.08~0.13

0.30~0.60 SWRCH 12A 0.10~0.15

SWRCH 15A 0.13~0.18

SWRCH 16A 0.60~0.90

SWRCH 18A 0.15~0.20

SWRCH 19A 0.70~1.00

SWRCH 20A 0.18~0.23

0.30~0.60

SWRCH 22A 0.70~1.00

SWRCH 25A 0.22~0.28 0.30~0.60

32

JIS G3507-1 Carbon Steel for Cold Heading Wire Rods

32

Symbol C Si Mn P S

SWRCH 10K 0.08~0.13

0.10~0.35

0.30~0.60

0.030 MAX. 0.035 MAX.

SWRCH 12K 0.10~0.15

SWRCH 15K 0.13~0.18

SWRCH 16K 0.60~0.90

SWRCH 17K 0.15~0.20

0.30~0.60

SWRCH 18K 0.60~0.90

SWRCH 20K 0.18~0.23

0.30~0.60

SWRCH 22K 0.70~1.00

SWRCH 24K 0.19~0.25 1.35~1.65

SWRCH 25K 0.22~0.28 0.30~0.60

SWRCH 27K 0.22~0.29 1.20~1.50

33


33

Symbol C Si Mn P S

SWRCH 30K 0.27~0.33

0.10~0.35

0.60~0.90

0.030 MAX. 0.035 MAX.

SWRCH 33K 0.30~0.36

SWRCH 35K 0.32~0.38

SWRCH 38K 0.35~0.41

SWRCH 40K 0.37~0.43

SWRCH 41K 0.36~0.44 1.35~1.65

SWRCH 43K 0.40~0.46

0.60~0.90 SWRCH 45K 0.42~0.48

SWRCH 48K 0.45~0.51

SWRCH 50K 0.47~0.53

34

Note: Carbon steel for cold heading wire rods has limits for Cu, Ni and Cr at 0.30%, 0.20% and 0.20% respectively.


34

JIS G4051 Carbon Steels for Machine Structural Use

Symbol C Si Mn P S

S10C 0.08~0.13

0.15~0.35

0.30~0.60

0.030 MAX. 0.035 MAX.

S12C 0.10~0.15

S15C 0.13~0.18

S17C 0.15~0.20

S20C 0.18~0.23

S22C 0.20~0.25

S25C 0.22~0.28

S28C 0.25~0.31

0.60~0.90

S30C 0.27~0.33

S33C 0.30~0.36

S35C 0.32~0.38

S38C 0.35~0.41

35 35

Symbol C Si Mn P S

S40C 0.37~0.43

0.15~0.35 0.60~0.90 0.030 MAX. 0.035 MAX.

S43C 0.40~0.46

S45C 0.42~0.48

S48C 0.45~0.51

S50C 0.47~0.53

S53C 0.50~0.56

S55C 0.52~0.58

S58C 0.55~0.61

S09CK 0.07~0.12 0.10~0.35

0.30~0.60 0.025 MAX. 0.025 MAX. S15CK 0.13~0.18 0.15~0.35

S20CK 0.18~0.23

36


36


Note： 1. Cr shall not be over 0.20%. However, it may be specified as values

under 0.30 % upon the agreement between the manufacturer and the purchaser.

2. As impurities, Cu, Ni, Cr and Ni+Cr for grades S09CK, S15CK, S20CK shall not exceed respectively 0.25%, 0.20%, 0.20%, 0.30%, and Cu, Ni, Cr and Ni+Cr for all other grades shall not exceed respectively 0.30%, 0.20%, 0.20% and 0.35%. However, the upper limit of Ni+Cr can be specified under 0.40% for S90CK, S15CK and S20CK, and may be specified under for other grades upon the agreement between the manufacturer and purchaser.

37

Symbol C Mn Cr Others

Mn

SMn420H 0.16~0.23 1.15~1.55

0.35 MAX.

Si

0.15~0.35

P

0.030 MAX.

S

0.030 MAX.

Ni

0.25 MAX.

SMn433H 0.29~0.36

SMn438H 0.34~0.41 1.30~1.70

SMn443H 0.39~0.46

Mn-Cr SMnC420H 0.16~0.23 1.15~1.55

0.35~0.70 SMnC443H 0.39~0.46 1.30~1.70

Cr

SCr415H 0.12~0.18

0.55~0.95 0.85~1.25

SCr420H 0.17~0.23

SCr430H 0.27~0.34

SCr435H 0.32~0.39

SCr440H 0.37~0.44

38

JIS G4052 Structural Steel with Specified Hardenability Bands

38

Symbol C Mn Ni Cr Mo Others

Cr-Mo

SCM415H 0.12~0.18

0.55~0.95 0.25 MAX. 0.85~1.25

0.15~0.30

Si

0.15~0.35

P

0.030 MAX.

S

0.030 MAX.

SCM418H 0.15~0.21

SCM420H 0.17~0.23

SCM425H 0.23~0.28

SCM435H 0.32~0.39

0.15~0.35 SCM440H 0.37~0.44

SCM445H 0.42~0.49

SCM822H 0.19~0.25 0.35~0.45

Ni-Cr

SNC415H 0.11~0.18

0.30~0.70

1.95~2.50 0.20~0.55

- SNC631H 0.26~0.35 2.45~3.00 0.55~1.05

SNC815H 0.11~0.18 2.95~3.50

Ni-Cr-Mo SNCM220H

0.17~0.23 0.60~0.95 0.35~0.75

0.35~0.65 0.15~0.30 SNCM420H 0.40~0.70 1.55~2.00

39

JIS G4052 Structural Steel with Specified Hardenability Bands

Note: As impurities, Cu shall not exceed 0.30% in any steel of structural steel with specified hardenability bands. 39

Symbol C Mn Cr Others

SMn 420 0.17~0.23 1.20~1.50

0.35 MAX. Si

0.15~0.35

P

0.030 MAX.

S

0.030 MAX.

Ni

0.25 MAX.

SMn 433 0.30~0.36

SMn 438 0.35~0.41 1.35~1.65

SMn 443 0.40~0.46

SMnC 420 0.17~0.23 1.20~1.50 0.35~0.70

SMnC 433 0.40~0.46 1.35~1.65

SCr 415 0.13~0.18

0.60~0.90 0.90~1.20

SCr 420 0.18~0.23

SCr 430 0.28~0.33

SCr 435 0.33~0.38

SCr 440 0.38~0.43

SCr 445 0.43~0.48

40

JIS G4053 Low Alloy Steel For Machine Structural Use

40


SCM 415 0.13~0.18

0.60~0.90

0.25 MAX.

0.90~1.20

0.15~0.25 Si

0.15~0.35

P

0.030 MAX.

S

0.030 MAX.

SCM 418 0.16~0.21

SCM 420 0.18~0.23

SCM 421 0.17~0.23 0.70~1.00

SCM 425 0.23~0.28 0.60~0.90

0.15~0.30

SCM 430 0.28~0.33

SCM 432 0.27~0.37 0.30~0.60 1.00~1.50

SCM 435 0.33~0.38

0.60~0.90

0.90~1.20

SCM 440 0.38~0.43

SCM 445 0.43~0.48

SCM 822 0.20~0.25 0.35~0.45

41


41

42

Symbol C Mn Ni Cr Others

SNC 236 0.32~0.40 0.50~0.80 1.00~1.50 0.50~0.90 Si

0.15~0.35

P

0.030 MAX.

S

0.030 MAX.

SNC 415 0.12~0.18

0.35~0.65

2.00~2.50 0.20~0.50

SNC 631 0.27~0.35 2.50~3.00

0.60~1.00 SNC 815 0.12~0.18

3.00~3.50

SNC 836 0.32~0.40



SNCM 220 0.17~0.23 0.60~0.90 0.40~0.70

0.40~0.60

0.15~0.25

Si

0.15~0.35

P

0.030 MAX.

S

0.030 MAX.

SNCM 240 0.38~0.43 0.70~1.00

0.15~0.30

SNCM 415 0.12~0.18 0.40~0.70

1.60~2.00

SNCM 420 0.17~0.23

SNCM 431 0.27~0.35

0.60~0.90 0.60~1.00 SNCM 439 0.36~0.43

SNCM 447 0.44~0.50

SNCM 616 0.13~0.20 0.80~1.20 2.80~3.20 1.40~1.80 0.40~0.60

SNCM 625 0.20~0.30 0.35~0.60

3.00~3.50 1.00~1.50 0.15~0.30

SNCM 630 0.25~0.35 2.50~3.50 2.50~3.50 0.30~0.70

SNCM 815 0.12~0.18 0.30~0.60 4.00~4.50 0.70~1.00 0.15~0.30

SACM 645 0.40~0.50 0.60 MAX. 0.25 MAX. 1.30~1.70

43


43


Note: 1. As impurities, Cu shall not exceed 0.30% in any low alloy

steel for machine structural use. 2. When the product analysis on steel is requested by the

agreement between the manufacturer and the purchaser, tables for low alloy steel for machine structural use shall be in accordance with JIS G0321.

3. Al of SACM645 shall be 0.70% to 1.20%.

44

Symbol C Si Mn P S Cr Others

SUP 6 0.56~0.64

1.50~1.80 0.70~1.00

0.030

MAX.

0.030

MAX.

-

- SUP 7 1.80~2.20

SUP 9 0.52~0.60

0.15~0.35

0.65~0.95 0.65~0.95

SUP 9A 0.56~0.64 0.70~1.00 0.70~1.00

SUP 10 0.47~0.55 0.65~0.95 0.80~1.10 V

0.15~0.25

SUP 11A 0.56~0.64 0.70~1.00 0.70~1.00 B

0.0005 min.

SUP 12 0.51~0.59 1.20~1.60 0.60~0.90 0.60~0.90 -

SUP 13 0.56~0.64 0.15~0.35 0.70~1.00 0.70~0.90 Mo

0.25~0.35

45

JIS G4801 Spring Steel

45

JIS G4801 Spring Steel

Note: 1. The value of P and S may be specified to be no more than

0.035% under the agreement between the manufacturer and the purchaser.

2. As impurities, Cu content for each grade shall not exceed 0.30%.

3. In the case where the product analysis for the steel is carried out on request by the purchaser, the allowable tolerance for spring steel shall be specified in JIS G0321.

46

Symbol C Si Cr Others

SUJ 2

0.95

~

1.10

0.15

~

0.35

1.30

~

1.60

Mn

0.50 MAX.

P

0.025 MAX.

S

0.025 MAX.

Mo

0.08 MAX.

47

JIS G4805 High Carbon Chromium Bearing Steels

Note: 1. As impurities, Ni and Cu shall not exceed 0.25% respectively. Cu in wire rod shall be

equal to or under 0.20%. 2. Elements not in table can be added no more than 0.25% upon manufacturer’s and

purchaser’s agreement. 47

Symbol

Chemical Composition % Tension Testing

C Mn P S

Yield Point Yield Strength

Tensile Strength

Elongation

Diameter (d)mm

N/mm2 N/mm2 Diameter

(d)mm

Test Piece

%

SS330 - - 0.050

MAX.

0.050

MAX.

d≦16 205 min.

330~430

d≦25 No. 2 25 min.

16<d ≦40 195 min. 25<d No. 14A 28 min. 40<d 175 min.

SS400 - - 0.050

MAX.

0.050

MAX.

d≦16 245 min.

400~510

d≦25 No. 2 20 min.

16<d ≦40 235 min. 25<d No. 14A 22 min. 40<d 215 min.

SS490 - - 0.050

MAX.

0.050

MAX.

d≦16 285 min.

490~610

d≦25 No. 2 18 min.

16<d ≦40 275 min. 25<d No. 14A 20 min.

40<d 255 min.

SS540 0.30

MAX.

1.60

MAX.

0.040

MAX.

0.040

MAX.

d≦16 400 min.

540 min.

d≦25 No. 2 13 min.

16<d ≦40 390 min. 25<d No. 14A 16 min.

40<d -

48

JIS G3101 Rolled Steel for General Structure

48

UNS SAE C Mn P S

G10050 1005 0.06 MAX. 0.35 MAX.

0.030 MAX. 0.050 MAX.

G10060 1006 0.08 MAX. 0.25~0.40

G10080 1008 0.10MAX. 0.30~0.50

G10100 1010 0.08~0.13 0.30~0.60

G10120 1012 0.10~0.15

G10150 1015 0.13~0.18

0.30~0.60

G10160 1016 0.60~0.90

G10170 1017 0.15~0.20

0.30~0.60

G10180 1018 0.60~0.90

G10200 1020

0.18~0.23

0.30~0.60

G10210 1021 0.60~0.90

G10220 1022 0.70~1.00

49

SAE Nonresulfurized Carbon Steel

49

UNS SAE C Mn P S

G10230 1023 0.20~0.25 0.30~0.60

0.030 MAX. 0.050 MAX.

G10250 1025 0.22~0.28

G10260 1026

0.60~0.90 G10290 1029 0.25~0.31

G10300 1030 0.28~0.34

G10350 1035 0.32~0.38

G10370 1037 0.70~1.00

G10380 1038 0.35~0.42 0.60~0.90

G10390 1039 0.37~0.44

0.70~1.00

G10400 1040 0.60~0.90

G10420 1042 0.40~0.47

G10430 1043 0.70~1.00

G10440 1044

0.43~0.50

0.30~0.60

G10450 1045 0.60~0.90

G10460 1046 0.70~1.00

50


50

UNS SAE C Mn P S

G10490 1049 0.46~0.53 0.60~0.90

0.030 MAX. 0.050 MAX.

G10500 1050 0.48~0.55

G10530 1053 0.70~1.00

G10550 1055 0.50~0.60

0.60~0.90 G10600 1060 0.55~0.65

G10650 1065 0.60~0.70

G10700 1070 0.65~0.75

G10780 1078 0.72~0.85 0.30~0.60

G10800 1080 0.75~0.88 0.60~0.90

G10860 1086 0.80~0.93 0.30~0.50

G10900 1090 0.85~0.98 0.60~0.90

G10950 1095 0.90~1.03 0.30~0.50

51


51


Note Lead: Standard carbon steels can be produced with a lead range of 0.15-0.35% to improve

machinability. Such steels are identified by inserting the letter “L” between the second and third numerals of the grade number, for example, “10L45”.

Boron: Standard killed carbon steels, which are fi ne grain, may be produced with a boron addition to improve hardenability. Such steels are produced to a range of 0.0005- 0.003% boron. These steels are identified by inserting the letter “B” between the second and third numerals of the grade number, for example, “10B46”. Copper: When copper is required, 0.20% minimum is generally specified. Silicon: Bars and Semifinished-When silicon ranges or limits are required, the following ranges are commonly used: 0.10%max, 0.10 to 0.20%, 0.15 to 0.35%, 0.20 to 0.40%; or 0.30 to 0.60%. Rods: When silicon is required, the following ranges and limits are commonly used for nonresulfurized steels: 0.10% max; 0.07 to 0.15%, 0.10 to 0.20% ; 0.15 to 0.35%; 0.20 to 0.40%, 0.30 to 0.60%. Certain qualities and commodities are customarily produced to lower the higher limits of phosphorus and sulfur.

52

UNS SAE C Mn Cr Mo Others

G13350 1335 0.33~0.38 1.60~1.90

-

-

P

0.030 MAX.

S

0.040 MAX.

Si

0.15~0.35

G13400 1340 0.38~0.43

G40230 4023 0.20~0.25

0.70

~

0.90

0.20

~

0.30

G40270 4027 0.25~0.30

G40370 4037 0.35~0.40

G40470 4047 0.45~0.50

G41180 4118 0.18~0.23

0.70~0.90 0.40~0.60

0.08~0.15

G41200 4120 0.90~1.20 0.13~0.20

G41300 4130 0.28~0.33 0.40~0.60

0.80

~

1.10

0.15

~

0.25

G41350 4135 0.33~0.38 0.70~0.90

G41370 4137 0.35~0.40 0.70~0.90

G41400 4140 0.38~0.43

0.75

~

1.00

G41420 4142 0.40~0.45

G41450 4145 0.43~0.48

G41500 4150 0.48~0.53

53

SAE Alloy Steel

53

54

UNS SAE C Mn Ni Cr Mo Others

G43200 4320 0.17~0.22 0.45~0.65

1.65~2.00

0.40~0.60 0.20

~

0.30

P

0.030 MAX.

S

0.040 MAX.

Si

0.15~0.35

*

G50461(50B46)

G51601(51B60)

contain boron at 0.0005% ~ 0.003%

**

G61500（6150）

contains vanadium less than 0.15%.

G43400 4340 0.38~0.43 0.60~0.80 0.70~0.90

G46200 4620 0.17~0.22 0.45~0.65

- G48200 4820 0.18~0.23 0.50~0.70 3.25~3.75

* G50461 * 50B46 0.44~0.49 0.75~1.00 0.20~0.35

-

G51150 5115 0.13~0.18 0.70~0.90

-

0.70~0.90 G51200 5120 0.17~0.22

0.70~0.90 G51300 5130 0.28~0.33 0.80~1.10

G51320 5132 0.30~0.35 0.60~0.80 0.75~1.00

G51400 5140 0.38~0.43 0.70~0.90 0.70

~

0.90

G51500 5150 0.48~0.53

G51600 5160 0.56~0.64 0.75~1.00

* G51601 * 51B60

** G61500 ** 6150 0.48~0.53 0.70~0.90 0.80~1.10

SAE Alloy Steel

54

UNS SAE C Mn P S Si Ni Cr Mo

G86150 8615 0.16~0.18

0.70

~

0.90

0.03

MAX.

0.040

MAX.

0.15

~

0.35

0.40

~

0.70

0.40

~

0.60

0.15

~

0.25

G86170 8617 0.15~0.20

G86200 8620 0.18~0.23

G86220 8622 0.20~0.25

G86250 8625 0.23~0.28

G86300 8630 0.28~0.33

G86400 8640 0.38~0.43

G86450 8645 0.43~0.48 0.75

~

1.00

G86600 8660 0.56~0.64 0.035

MAX.

G87200 8720 0.18~0.23

0.030

MAX.

0.20~0.30

G88220 8822 0.20~0.25 0.70~0.90 0.30~0.40

G92590 9259 0.56~0.64

0.75~1.00 0.70~1.10 -

0.45~0.65 -

G92600 9260 0.75~1.00 1.80~2.20 -

55

SAE Alloy Steel

Note: As impurities, Cu, Ni , Cr and Mo shall not exceed 0.35%, 0.25%,0.20% and 0.06%, respectively, throughout all grades of SAE alloy steel.

55

UNS SAE C Mn P S

G11170 1117 0.14~0.20 1.00~1.30 0.030 MAX. 0.08~0.13

G11370 1137 0.32~0.39 1.35~1.65 0.030 MAX. 0.08~0.13

G11410 1141 0.37~0.45 1.35~1.65 0.030 MAX. 0.08~0.13

G11440 1144 0.40~0.48 1.35~1.65 0.030 MAX. 0.24~0.33

G12150 1215 0.09 MAX. 0.75~1.05 0.04~0.09 0.26~0.35

G15240 1524 0.19~0.25 1.35~1.65 0.030 MAX. 0.050 MAX.

G15360 1536 0.30~0.37 1.20~1.50 0.030 MAX. 0.050 MAX.

G15410 1541 0.36~0.44 1.35~1.65 0.030 MAX. 0.050 MAX.

G15520 1552 0.47~0.55 1.20~1.50 0.030 MAX. 0.050 MAX.

56

SAE High Manganese Carbon Steel and Free Cutting Carbon Steel

56

UNS SAE C Mn P S Si Mo

H13300 1330H 0.27~0.33

1.45

~

2.05

0.030

MAX.

0.040

MAX.

0.15

~

0.35

- H13350 1335H 0.32~0.38

H13400 1340H 0.37~0.44

H13450 1345H 0.42~0.49

H40270 4027H 0.24~0.30

0.60

~

1.00

0.20

~

0.30

H40280 4028H 0.035~0.050

H40320 4032H 0.29~0.35

0.040

MAX.

H40370 4037H 0.34~0.41

H40420 4042H 0.39~0.46

H40470 4047H 0.44~0.51

57

SAE Carbon and Carbon Boron Hardenability-Steel (H steel)

57

UNS SAE C Mn Cr Mo Others

H41180 4118H 0.17~0.23 0.60~1.00 0.30~0.70 0.08~0.15

P

0.030 MAX.

S

0.040 MAX.

Si

0.15~0.35

H41200 4120H 0.18~0.23 0.90~1.20 0.40~0.60 0.13~0.20

H41300 4130H 0.27~0.33 0.30~0.70

0.75~1.20 0.15~0.25

H41350 4135H 0.32~0.38

0.60~1.00 H41370 4137H 0.34~0.41

H41400 4140H 0.37~0.44

H41420 4142H 0.39~0.46

0.65~1.10

H41450 4145H 0.42~0.49

H41470 4147H 0.44~0.51

H41500 4150H 0.47~0.54

H41610 4161H 0.55~0.65 0.65~0.95 0.25~0.35

58


58


H43200 4320H 0.17~0.23 0.40~0.70

1.55~2.00

0.35~0.65 0.20~0.30

P

0.030 MAX.

S

0.040MAX.

Si

0.15~0.35

*

H50401(50B40H)

H50441(50B44H)

H50461(50B46H)

H50501(50B50H)

H50601(50B60H)

contain boron at

0.0005%~0.003%

H43400 4340H 0.37~0.44 0.55~0.90 0.65~0.95

H46200 4620H 0.17~0.23 0.35~0.75 - 0.20~0.30

H47180 4718H 0.15~0.21 0.60~0.95 0.85~1.25 0.30~0.60

0.30~0.40

H47200 4720H 0.17~0.23 0.45~0.75 0.15~0.25

H48150 4815H 0.12~0.18 0.30~0.70

3.20~3.80 - 0.20~0.30 H48170 4817H 0.14~0.20

H48200 4820H 0.17~0.23 0.40~0.80

* H50401 * 50B40H 0.37~0.44

0.65~1.10 -

0.30~0.70

-

* H50441 * 50B44H 0.42~0.49

H50460 5046H 0.43~0.50 0.13~0.43

* H50461 * 50B46H

* H50501 * 50B50H 0.47~0.54 0.30~0.70

* H50601 * 50B60H 0.55~0.65

59


59


H51200 5120H 0.17~0.23 0.60~1.00

-

0.60~1.00 P

0.030 MAX.

S

0.040 MAX.

Si

0.15~0.35

*

H51601(51B60H)

H81451(81B45H)

contain boron at

0.0005%-0.003%

**

H61180 (6118H)

contains vanadium at 0.10%~0.15%

***

H61500 (6150H)

contains vanadium less than 0.15%.

H51300 5130H 0.27~0.33 0.75~1.20

H51320 5132H 0.29~0.35 0.50~0.90 0.65~1.10

H51350 5135H 0.32~0.38 0.50~0.90 0.70~1.15

H51400 5140H 0.37~0.44 0.60~1.00 0.60~1.00

H51470 5147H 0.45~0.52 0.60~1.05 0.80~1.25

H51500 5150H 0.47~0.54 0.60~1.00

0.60~1.00 H51550 5155H 0.50~0.60

H51600 5160H 0.55~0.65 0.65~1.10

* H51601 * 51B60H

** H61180 ** 6118H 0.15~0.21 0.40~0.80 0.40~0.80

*** H61500 *** 6150H 0.47~0.54 0.60~1.00 0.75~1.20

* H81451 * 81B45H 0.42~0.49 0.70~1.05 0.15~0.45 0.30~0.60 0.08~0.15

60


60

UNS SAE C Mn Others

H86170 8617H 0.14~0.20

0.60~0.95

P

0.030 MAX.

S

0.040 MAX.

Si

0.15~0.35

Ni

0.35~0.75

Cr

0.35~0.65

Mo

0.15~0.25

*

H86301(86B30H)

H86451(86B45H)

contain boron at

0.0005%-0.003%

H86200 8620H 0.17~0.23

H86220 8622H 0.19~0.25

H86250 8625H 0.22~0.28

H86270 8627H 0.24~0.30

H86300 8630H 0.27~0.33

* H86301 * 86B30H

H86370 8637H 0.34~0.41

0.70~1.05

H86400 8640H 0.37~0.44

H86420 8642H 0.39~0.46

H86450 8645H 0.42~0.49

* H86451 * 86B45H

H86500 8650H 0.47~0.54

H86550 8655H 0.50~0.60

H86600 8660H 0.55~0.65

61


61

UNS SAE C Mn Si Ni Cr Mo Others

H87200 8720H 0.17~0.23 0.60~0.95

0.15~0.35 0.35~0.75 0.35~0.65

0.20~0.30 P

0.030 MAX.

S

0.040 MAX.

*

H94151(94B15H)

H94171(94B17H)

H94301(94B30H)

contain boron at

0.0005%-0.003%

H87400 8740H 0.37~0.44

0.70~1.05

H88220 8822H 0.19~0.25 0.30~0.40

H92590 9259H 0.56~0.64

0.65~1.10

0.70~1.20

-

0.45~0.65

-

H92600 9260H 0.55~0.65 1.70~2.20 -

* H94151 * 94B15H 0.12~0.18

0.70~1.05 0.15~0.35 0.25~0.65 0.25~0.55 0.08~0.15 * H94171 * 94B17H 0.14~0.20

* H94301 * 94B30H 0.27~0.33

62


Note: As impurities, Cu, Ni , Cr and Mo shall not exceed 0.35%, 0.25%,0.20% and 0.06%, respectively, throughout all grades of carbon and carbon boron hardenability-steel.

62

CNS JIS SAE

Low Carbon Steel Wire 8693

SWRM6-22 G3505

SWRM6-22 1005-1022

Cold Heading & Cold Forging (Carbon Steel)

8694 SWRCH6A-22A

SWRCH10K-50K

G3507 SWRCH6A-22A

SWRCH10K-50K 1005-1050

Electrode Core 2067

SWRY11-21 G3503

SWRY11-21 -

Hard Wire 3696

SWRH27-82B G3506

SWRH27-82B 1026-1090

Piano Wire Rods 3379

SWRS62A-82B G3502

SWRS62A-82B 1060-1084

Specifications Comparison

63

Specification

Applications

Not equal between different steel grades. Reference only

CNS JIS SAE

General Structure 2743

SS330-540 G3101

SS330-540 -

Polished Bar 3892

SGD A-B SGD 1-4

3108 SGD A-B SGD 1-4

-

Machine Structure (Carbon Steel)

3828 S10C-S58C

S09CK-S20CK

G4051 S10C-S58C

S09CK-S20CK 1010-1060

Spring 2905

SUP.3,6,7,9(A),10,11(A),12,13 G4801

SUP3,6,7,9(A),10,11(A),12,13 -

Machine Structure (Alloy Steel)

3230 SNC236-836 3271 SNCM220-815

3231 SCr415-445 3229 SCM415-822 4445 SMn420-443

SMnC420-443

G4102 SNC236-836 G4103 SNCM220-815

G4104 SCr415-445 G4105 SCM415-822 G4106 SMn420-443

SMnC420-443

31XX-34XX

43XX, 86XX 51XX

13XX, 15XX

Specified Hardenability Bands

11999 SMn-H

SMnC-H SCM-H

SNCM-H SCr-H

SNC-H

G4052 SMn-H

SMnC-H SCM-H

SNCM-H SCr-H

SNC-H

13XXH, 15XX

41XXH

43XXH, 86XX 51XXH

Specification Applications

Specifications Comparison

Not equal between different steel grades. Reference only

Nippon Steel & Sumikin Stainless Steel Diameter：5.5mm ~18.5mm Name Weight：1 ton Standard Weight：1050kg Weight Range：500kg~1100kg (200 min.) Inside Diameter：800mm MAX. Outside Diameter： 1350mm MAX. Height：1200 MAX. Direction：Clockwise Diameter：16.0mm ~34.5mm Name Weight：1 ton Standard Weight：1050kg Weight Range：500kg~1100kg (200 min.) Inside Diameter：870mm MAX. Outside Diameter： 1250mm MAX. Height ：900 MAX. Direction：Clockwise or counterclockwise

Diameters

5.5 5.7 6.0 6.2 10.3 10.5 10.7 11.0 15.5 15.7 16.0 16.3 20.5 21.0 21.5 22.0 26.0 26.5 27.0 28.0

6.4 6.5 6.8 7.0 11.2 11.5 11.9 12.0 16.5 17.0 17.5 18.0 22.7 23.0 23.5 24.0 30.0 31.0 32.0 33.0

7.3 7.5 8.0 8.1 12.3 12.5 12.7 13.0 18.5 19.0 19.5 20.0 25.0 34.0 34.5

8.3 8.5 8.7 9.0 13.5 14.0 14.5 14.7

9.5 9.7 10.0 15.0

65

Walsin Lihaw

Diameters

5.2 5.5 5.7 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0

10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0

15.5 16.0 16.5 17.0 17.5 18.0 18.5 19.0 19.5 20.0

20.5 21.0 22.0 22.5 23.0 23.5 24.0 25.0

26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0 34.0

Diameter：13mm ~42mm Inside/Outside Diameter：750mm min./1400mm min. Weight Range：400kg~600kg Max. Weight：1600kg Standard Weight：1500kg Direction：Counterclockwise

66

2. Austenitic Stainless Steels (Heat Resistance and Formability)

1. Austenitic Stainless Steels (Corrosion Resistance)

3. Austenitic Stainless Steels (High Strength)

4. Austenitic Stainless Steels (Machinability)

System Charts of Stainless Steel

5. Martensitic Stainless Steels

6. Ferritic Stainless Steels

7. Precipitation Hardening Stainless Steels

67

Seawater-Corrosion Resistance

68

System Chart

Austenitic Stainless Steels Corrosion Resistance

304 （18Cr-8Ni）

316L （18Cr-12Ni-2Mo-LC）

316 （18Cr-12Ni-2Mo）

304L （18Cr-8Ni-LC）

NSSC 316C （18Cr-12Ni-2Mo-Cu）

321 （18Cr-9Ni-Ti）

347 （18Cr-9Ni-Nb）

316Ti （18Cr-11Ni-2Mo-Ti）

316N （18Cr-12Ni-2Mo-N）

317L （19Cr-12Ni-3Mo-LC）

NSSC 170 （25Cr-13Ni-1Mo-N）

NSSC 270R （20Cr-23Ni-6Mo-LN）

Intergranular Corrosion Resistance

904L （23Cr-23Ni-5Mo-1Cu）

Formability

Corrosion Resistance






Pitting Corrosion Resistance

Pitting Corrosion Resistance

Pitting Corrosion Resistance Pitting Corrosion Resistance and High Strength

309S （23Cr-13Ni）

NSSC 731 （19Cr-13Ni-3Si）

304M （18Cr-9Ni）

310S （25Cr-20Ni）

304S （18Cr-10Ni）

314 （25Cr-20Ni-2Si）

（304-J3）（18Cr-8Ni-2Cu）

305 （18Cr-11Ni）

304 Cu(302HQ) （17Cr-9Ni-3Cu）

（305 J1）（18Cr-12Ni）

304 （18Cr-8Ni）

Austenitic Stainless Steels Heat Resistance & Formability

Heat Resistance

Oxidation Resistance

Formability

（Forging）

69

System Chart

Heat Resistance

Oxidation Resistance

Formability

（Forging）

Formability （Forging）

Formability （Forging）

NSSC 130M （18Cr-6Ni-9Mn）

201 （16Cr-5Ni-7Mn）

NSSC 131 （18Cr-6Ni-5Mn-2Cu）

304N （18Cr-8Ni-N）

302 （18Cr-8Ni-0.1C）

304H （18Cr-8Ni-0.07C）

631 （17Cr-7Ni-1Al）

304 （18Cr-8Ni）

Austenitic Stainless Steels High Strength

High Strength Non-Magnetic

Formability

Precipitation Hardening Grade

70

System Chart

Strength Strength Strength (Springs)

Strength Strength

303 （18Cr-9Ni-S）

303Cu （18Cr-9Ni-3Cu-S）

316F （18Cr-12Ni-2Mo-S）

NSSC 140 （19Cr-0.5Mn-9Ni-3Cu-S）

304-P （18Cr-8Ni-traceS）

304-HP （18Cr-8Ni-0.07C-traceS）

（304-J3P）（18Cr-8Ni-Cu-traceS）

316L-P （18Cr-12Ni-2Mo-LC-traceS）

316-P （18Cr-12Ni-2Mo-traceS）

304 （18Cr-8Ni）

Austenitic Stainless Steels Machinability

Machinability Light

Machinability

Corrosion Resistance Formability

Corrosion Resistance Outgas Resistance

Strength

Formability



System Chart

410, 403 （13Cr-0.1C）

410-S （13Cr-0.07C）

410-P （13Cr-traceS）

410-C （13Cr-0.13C）

420 （13Cr-0.3C）

NSSC 550 （13Cr-1Ni-2Mo）

410L （13Cr-LC）

416 （13Cr-0.3S）

420F （13Cr-0.3C-S）

Martensitic Stainless Steels

Machinability Formability Hardness Hardness


High Strength

Formability Machinability Machinability

High Hardness High Strength

System Chart

72

430L （17Cr-低C）

430-SK （17Cr-0.07C）

430-P （17Cr-traceS）

430Cu （17Cr-Cu）

434 （17Cr-0.8Mo）

NSSC 160R （16Cr-Cu-Nb-LC,N）

430F （17Cr-S）

NSSC 190MS （19Cr-2Mo-Ti,Nb-S）

NSSC 190 （19Cr-2Mo-Ti-Nb）

NSSC 180 （19Cr-Cu-Nb-LC,N）

Ferritic Stainless Steels

Formability Weld Toughness

High Strength Machinability Machinability

(Wools)


Corrosion Resistance Formability Weldability

Machinability

Corrosion Resistance Formability


Machinability

430 （17Cr）

430M （17Cr-traceMo, Cu）

73

System Chart


630 （17Cr-4Ni-3Cu）

Precipitation Hardening Stainless Steels

74

System Chart

631 （17Cr-7Ni-1Al）

75

2. Ferritic Steel

1. Martensitic Steel

3. Austenitic Steel

4. Precipitation-Hardening Steel

5. NSSC Series

6. Mechanical Properties

Nippon Steel & Sumikin Stainless Steel Chemical Composition and Mechanical Properties

AISI No.

[UNS No.] C Si Mn P S Ni Cr Mo

403

[S40300] ≦0.15 ≦0.50 ≦1.00 ≦0.040 ≦0.030 ≦0.60 11.50/13.00 -

410

[S41000] ≦0.08 ≦1.00 ≦1.00 ≦0.040 ≦0.030 ≦0.75 11.50/13.00 -

410S

[S41008] ≦0.15 ≦1.00 ≦1.00 ≦0.040 ≦0.030 ≦0.60 11.50/13.50 -

416

[S41600] ≦0.15 ≦1.00 ≦1.25 ≦0.060 ≧0.15 ≦0.60 12.00/14.00 ≦0.60

420

[S42000] ≧0.15 ≦1.00 ≦1.00 ≦0.040 ≦0.030 ≦0.60 12.00/14.00 -

420F

[S42020] ≧0.15 ≦1.25 ≦1.25 ≦0.060 ≧0.15 ≦0.60 12.00/14.00 ≦0.60

Martensitic Steel

76

AISI No.


410L ≦0.030 ≦1.00 ≦1.00 ≦0.040 ≦0.030 ≦0.60 11.00/13.50 -

430

[S43000] ≦0.12 ≦1.00 ≦1.00 ≦0.040 ≦0.030 ≦0.75 16.00/18.00 -

430F

[S43020] ≦0.12 ≦1.00 ≦1.25 ≦0.060 ≧0.15 ≦0.60 16.00/18.00 ≦0.60

434

[S43400] ≦0.12 ≦1.00 ≦1.00 ≦0.040 ≦0.030 ≦0.60 16.00/18.00 0.75/1.25

Ferritic Steel

77

AISI No.

[UNS No.] C Si Mn P S Ni Cr Mo Others

201

[S20100] ≦0.15 ≦1.00 5.50/7.50 ≦0.060 ≦0.030 3.50/5.50 16.00/18.00 - N≦0.25

302

[S30200] ≦0.15 ≦1.00 ≦2.00 ≦0.045 ≦0.030 8.00/10.00 17.00/19.00 - -

303

[S30300] ≦0.15 ≦1.00 ≦2.00 ≦0.20 ≧0.15 8.00/10.00 17.00/19.00 - -

304

[S30400] ≦0.08 ≦1.00 ≦2.00 ≦0.045 ≦0.030 8.00/10.00 12.00/14.00 ≦0.60 -

304L

[S30403] ≦0.03 ≦1.00 ≦2.00 ≦0.045 ≦0.030 8.00/12.00 18.00/20.00 - -

305

[S30500] ≦0.12 ≦1.00 ≦2.00 ≦0.045 ≦0.030 10.50/13.00 18.00/20.00 - -

Austenitic Steel

78

AISI No.


309S

[S30908] ≦0.08 ≦1.00 ≦2.00 ≦0.045 ≦0.030 12.00/15.00 22.00/24.00 -

310S

[S31008] ≦0.08 ≦1.50 ≦2.00 ≦0.045 ≦0.030 19.00/22.00 24.00/26.00 -

316

[S31600] ≦0.08 ≦1.00 ≦2.00 ≦0.045 ≦0.030 10.00/14.00 16.00/18.00 2.00/3.00

316L

[S31603] ≦0.03 ≦1.00 ≦2.00 ≦0.045 ≦0.030 10.00/14.00 16.00/18.00 2.00/3.00

316F

[S31620] ≦0.08 ≦1.00 ≦2.00 ≦0.20 ≧0.10 12.00/14.00 17.00/19.00 1.75/2.50

317

[S31700] ≦0.08 ≦1.00 ≦2.00 ≦0.045 ≦0.030 11.00/15.00 18.00/20.00 3.00/4.00

317L

[S31703] ≦0.03 ≦1.00 ≦2.00 ≦0.045 ≦0.030 11.00/15.00 18.00/20.00 3.00/4.00

Austenitic Steel

79

AISI No.

[UNS No.] C Si Mn P S Ni Cr Mo Cu

904L

[N08904] ≦0.02 ≦1.00 ≦2.00 ≦0.045 ≦0.035 23.00/28.00 19.00/23.00 4.00/5.00 1.00/2.00

321

[S32100] ≦0.08 ≦1.00 ≦2.00 ≦0.045 ≦0.030 9.00/12.00 17.00/19.00 - -

347

[S34700] ≦0.08 ≦1.00 ≦2.00 ≦0.045 ≦0.030 9.00/13.00 17.00/19.00 - -

304CU

(302HQ)

[S30430]

≦0.10 ≦1.00 ≦2.00 ≦0.045 ≦0.030 8.00/10.00 17.00/19.00 - 3.00/4.00

Austenitic Steel

80

AISI No.

[UNS No.] C Si Mn P S Ni Cr Cu Others

630

[S17400] ≦0.07 ≦1.00 ≦1.00 ≦0.040 ≦0.030 3.00/5.00 15.00/17.50 3.00/5.00 -

631

[S17700] ≦0.09 ≦1.00 ≦1.00 ≦0.040 ≦0.030 6.50/7.75 16.00/18.00 -

Al

0.75/1.50

Precipitation-Hardening Steel

81

Grades C Si Mn P S Ni Cr Mo Others

NSSC 550 0.10/0.20 ≦1.00 ≦1.00 ≦0.040 ≦0.010 1.00/2.40 12.50/14.00 1.80/2.30 N：

0.05/0.15

Martensitic Stainless Steels

Grades C Si Mn P S Ni Cr Mo Cu Others

NSSC 160R ≦0.02 ≦1.00 ≦1.00 ≦0.040 ≦0.006 ≦0.60 16.00/18.00 - 0.30/0.60

N ≦0.02

Nb：0.30/0.60

Nb/(C+N)：≧10

NSSC 180 ≦0.020 ≦1.00 ≦1.00 ≦0.040 ≦0.006 ≦0.60 19.00/21.00 - 0.30/0.60 Nb≧10X(C+N)

NSSC 190 ≦0.015 ≦0.50 ≦0.50 ≦0.040 ≦0.030 - 18.00/20.00 1.75/2.25 - Ti+Nb≧16X(C+N)

Ferritic Stainless Steels

NSSC Series

82

鋼種編號 C Si Mn P S Ni Cr Mo Cu 其它元素

NSSC 130M 0.07/0.12 ≦1.00 9.00/10.00 ≦0.030 ≦0.030 5.00/6.00 17.00/19.00 - - N：0.20/0.35

NSSC131 0.01/0.05 ≦1.00 3.00/7.00 ≦0.040 ≦0.030 5.00/6.00 17.00/19.00 - - N：0.10/0.30

NSSC 316C ≦0.08 ≦1.00 ≦2.00 ≦0.045 ≦0.030 10.00/14.00 16.00/18.00 2.00/3.00 2.00/4.00 -

NSSC 170 ≦0.06 ≦1.50 ≦2.00 ≦0.040 ≦0.030 12.00/16.00 23.00/26.00 0.50/1.20 - N：0.25/0.40

NSSC 270R ≦0.020 ≦0.80 ≦1.00 ≦0.030 ≦0.015 22.00/23.50 19.00/21.00 5.50/6.50 0.50/1.00 N ≦0.05

NSSC XM7SH ≦0.030 ≦1.00 ≦2.00 ≦0.045 ≦0.030 8.50/10.50 17.00/19.00 - 3.00/4.00 -

Austenitic Stainless Steels

NSSC Series

83

Grades Type

No.

[Reference] Mechanical Properties (Wire Rods after Heat Treatment)

Heat

Treatment

Tensile Strength

(N/mm2)

Elongation

(%)

Reduction of area

(%)

Hardness

(Hv)

Martensitic

403 Annealing ≦600 ≧20 ≧55 ≦240

410 Annealing ≦600 ≧20 ≧55 ≦240

416 Annealing ≦600 ≧20 ≧55 ≦240

420 Annealing ≦800 ≧12 ≧40 -

Ferritic

430 Annealing ≦600 ≧20 ≧50 ≦240

430F Annealing ≦600 ≧20 ≧50 ≦240

434 Annealing ≦600 ≧20 ≧60 ≦240

Precipitation-hardening

631 Solid-Solution

Treatment ≦1050 ≧20 ≧60 ≦315

Mechanical Properties

84

Grades Type

No,

[Reference] Heat Treatment Conditions (JIS G4303)

Annealing (℃)

Quenching (℃)

Tempering (℃)

Solid-solution Treatment (℃)

Martensitic

403 800 to 900 slow cooling or approx. 750 rapid cooling

950 to 1000

oil quenching

700 to 750

rapid cooling -


950 to 1000

oil quenching

700 to 750

rapid cooling -


950 to 1000

oil quenching

700 to 750

rapid cooling -


950 to 980

oil quenching

600 to 750

rapid cooling -

Ferritic

430 780 to 850 air cooling or

slow cooling - - -

430F 680 to 820 air cooling or

slow cooling - - -

434 780 to 850 air cooling or

slow cooling - - -

Precipitation-hardening

631 - - - 1000 to 1100

rapid cooling


Grades Type

No.

[Reference] Mechanical Properties

(Wire Rods after Heat Treatment)

[Reference]

Heat Treatment Conditions

(JIS G4303)

Heat

Treatment

Tensile Strength

(N/mm2)

Elongation

(%)

Reduction of Area

(%)

Hardness

(Hv)

Every grades are treated by rapid cooling

at temperatures as below (℃)

Austenitic

201

Solid-Solution

Treatment

≦900 ≧35 ≧45 ≦330 1010~1120

302 ≦700 ≧35 ≧60 ≦330 1010~1150

303 ≦700 ≧35 ≧50 ≦ 270 1010~1150

304 ≦700 ≧40 ≧60 ≦ 260 1010~1150

304L ≦650 ≧40 ≧60 ≦ 255 1010~1150

305 ≦600 ≧40 ≧60 ≦ 240 1010~1150

309S ≦750 ≧40 ≧60 ≦ 270 1030~1150

310S ≦650 ≧40 ≧50 ≦ 255 1030~1180

316 ≦650 ≧40 ≧60 ≦255 1010~1150

316L ≦650 ≧40 ≧60 ≦255 1010~1150

321 ≦700 ≧40 ≧50 ≦270 920~1150

XM7 ≦550 ≧40 ≧60 ≦225 1010~1150


Production Process - Bars Wire Rods Pickling & Coating Drawing

Chamfering Grinding Packing

Polishing Straightening

88

D

Drawing

A

Annealing

R

Wire Rod

P

Pickling

PC

Pickling & Coating

R

HD PC D

SAF P A PC D A PC D

SAD P A PC D

SAF PC D A PC

SAIP

SAIP PC D A PC D

Production Process - Wire

HD

Hard Drawn

SAF

Spheroidized

Wire Rods

SAD

Spheroidized

Finished Wire

SAIP

Spheroidizing

For Alloy Steels

88

Plant I – Wire Section

89

酸洗室

洗手間

模具室

品技室

經理辦公室

J I H G F E D C B A L K

鍋爐室氣體產生機 Rad-Con 裝卸架 Rad-Con

盤元噴砂機 BCP

天車15噸 2台

草酸室

原料庫 Base

1 Base

2

氫氣爐 Rad-Con 天車2.8噸 1台

10噸 1台

通道

天車 2.8噸 3台

連伸5 安全 YTD-600S

連伸6 安全 YTD-600S

天車2.8噸 3台

天車2.8噸 5台

天車2.8噸 4台

連伸4 國聯

連伸1 安全

連伸2 安全

連伸3 安全

單伸1 正一

NSC-600

單伸2 正一

NSC-600

單伸3 正一

NSC-600S

單伸4 正一 IVD-600




單伸13 正一 IVD-800S

單伸12 正一 IVD-1000H

單伸11 安全 GVY-900

單伸10 安全 GVY-900

連續式退火爐(A) 詠昇收線機

連續式退火爐(B) 詠昇收線機

單伸7 國聯 HCD-800



HB25 Herborn Breitenbach

HB40 Herborn Breitenbach

鍋爐 SAC-80EG B01-08184 B02-08183

鍋爐 SAC-80EG B07-T1818 B08-T1819

1

2

5

4

3

空壓機室

18公尺

120公尺

89

Plant I – Bar Section

90

洗手間鍋爐 SAC-80EG B03-T703 B04-T657

酸洗室

鍋爐室天車2.8噸 1台

原料庫

天車2.8噸 4台

通道

天車 2.8噸 2台

天車2.8噸 4台

天車2.8噸 3台

6

7

9

8

15公尺

120公尺

10

空壓機室

空壓機 WS3700-C03-C016793 LS12-50L-003-107183 LS12-50L-003-110198 LS12-50H-003-127323

工務區圈線成品庫

複伸機 Miyazaki 宮崎 F-0560

1B


0B


1D


1C


0A


1A

噴砂機 Sinto 新東 SMIX-1

0D 複伸機 Elite 何榮 EDL-0


0C

倒角機 Masuda M176


消磁機 2014 NDK 日本電磁 LF20

倒角機 Masuda


矯直機豐偉 PW-103 3座 PW-104 1座

乙軸圓棒拋光機盛光遠 VLT-50HC

研磨機 SCHUMAG 18SCHEIP0589

JHC 12S146Y

JHC 12S12S-060

JHC 12S12S144

JHC 12S12S143

JHC 18S18S185

JHC 18S18S184

JHC 18S18S096

JHC 18S18S099

烤爐貫偉

大宮 24HS

JHC 18S18S180

JHC 18S18S105

大宮 24HS

大宮 24HS

JHC 18S18S168

JHC 18S18S167

JHC 24S2408024

JHC 24S2408015

無蕊研磨機區

原料庫

副總辦公室

辦公室

辦公室

91

Plant II

洗手間

SAC-80EG B05-1744 B06-1745

鍋爐室

天車2.8噸 4台

天車2.8噸 2台

通道

酸洗室

天車 2.8噸 2台

天車2.8噸 5台

天車2.8噸 4台

18公尺

102公尺

噴砂機 DISA FL3-22630307

1E 複伸機 SCHUMAG KZRP-1B/5-85006

天車2.8噸 1台

模具室

回轉、貫通渦流探傷機 KAWASAKI 空壓機 3700 C03-C022069 3700 372-11061005 LS12 003-112954 LS12 003-M8650 空壓

機室

乙軸圓棒拋光機盛光遠 VIT-502HC

乙軸圓棒拋光機盛光遠 VIT-502HC

圓棒拋光機自製機台

噴砂集塵機區

Disa 8台

天車 2.8噸 1台

噴砂機 DISA FL6-37010303

4B 複伸機 SCHUMAG KZRP-4B/5-04042

倒角機 SCHUMAG 龍門鋸床 MADA H250H

2B 噴砂機 DISA FL4-37625464

複伸機 SCHUMAG KZRP-2B-88014

倒角機 SCHUMAG ANF-ASW-F2

2A 噴砂機 DISA FL3-22625463

複伸機 SCHUMAG KZRP-1B/9-03014

1H 噴砂機 DISA FL3-37630546


倒角機 Masuda PSF-SR

倒角機 Masada M167

倒角機 SCHUMAG F-2-03015

四輪整直機 KAWASAKI KSP-2.5

1F 噴砂機 DISA FL3-37630309



1G 噴砂機 DISA FL3-37630308



1K 噴砂機 DISA FL3-37630545



消磁機 NDK日本電磁 T-260

龍門鋸床鎂佳 H330A

棒材成品庫

整直機 Kawazoe 整直機 Kawazoe

11

12

13

14

15

工務區原料拆包區

92

Quality Control – Material Receiving and Transefer

Project Managem

ent Item

Management

Level

Frequency Inspection Methods

Standards Inspection

Record Problem Solving

Operator Inspector

Incoming Inspection

Material

Packing List

Once/bundle Check

National Standard

Of Suppliers’ Countries

Daily Incoming Report

& Incoming Checklist

Notify Suppliers

Weight Once/bundle Check

Diameter Once/Load Micrometer

Surface No Scrape and Grease

Once/bundle Visual

Raw Receiving

Material

Label

Once/bundle Check

Receive Work Order

Daily Transfer Report

Notify Production Schedulers

Diameter Once/bundle Check

Weight Once/bundle Check

Heat No. Once/bundle Check

92

Project

Management

Item

Management Level



Record Problem Solving Operator Inspector

Pickling

Surface No scale Once/bundle Visual Daily

Pickling Report

Rewash

Heat No. Label Once/bundle Verification Pickling

Work Order


Descaling by

Shot Blasting

Surface No scale Once/bundle Visual

Receive Work Order


Adjust Amperage and

Steel Pellets

Heat No. Label Once/bundle Verification Notify

Production Schedulers

Phosphate Coating

Temperature

Measure Standard

Frequent 3 times/day Thermometer

Supplier’s Standard

Solution Measurement

& Checklist

Control Valve Adjustment

TA / FA Frequent 3 times/day Titration Phosphate

Adjustment

Stearic Soap

Acid/Alkali Value

Measure Standard

Frequent 3 times/day pH Testing



& Checklist

Stearic Soap Adjustment

Temperature Frequent 3 times/day Thermometer Control Valve Adjustment

Lime Coating

Temperature Measure Standard

Frequent 3 times/day Thermometer Supplier’s Standard


& Checklist


Quality Control – Pickling of Carbon Wire Rods

Project

Management

Item

Management Level




Pickling

Surface No scale Once/bundle Visual Daily

Pickling Report

Rewash

Heat No. Label Once/bundle Verification Pickling

Work Order


Descaling by

Shot Blasting

Surface No scale Once/bundle Visual

Receive Work Order


Adjust Amperage and

Steel Pellets

Heat No. Label Once/bundle Verification Notify


PC Coating

Concentration

Measure Standard

Frequent Frequent Saccharometer



& Checklist

Solution Adjustment

Temperature Frequent Frequent Thermometer Control Valve Adjustment

Oxalate Coating

Concentration

Measure Standard

Frequent Frequent Titration



& Checklist

Solution Adjustment

Temperature Frequent Frequent Thermometer Control Valve Adjustment

Lime Coating

Temperature Measure Standard

Frequent 3 times/day Thermometer Supplier’s Standard


& Checklist


Quality Control – Pickling of Stainless Wire Rods

95

Project

Management

Item

Management Level




Wire Drawing

Diameter Draw

Work Order 3 times/bundle

More than 3 times a day for a

drawing unit Micrometer

Customer’s Order Daily

Drawing Sheet &

QC checklist

Replace Die

Surface Scrapeless 3 times/bundle More than 3

times a day for a drawing unit

Visual Inspection


Annealing

Material Decarburized

Control Standard

Once/Stove Metalloscope

Customer’s Order

Anneal Checklist

Check Stove

Hardness Hardness Standard

Once/Stove Rockwell Hardness

Tester

Temperature Anneal

Work Order Frequent Thermocouple

Standard Operation Standards

Temperature Record

Replace Thermocouple

Vertical Coiling

Diameter Draw



coiling unit Micrometer

Customer’s Order

Daily Drawing Sheet

& QC checklist

Machine Adjustment

Surface &

Appearance

No Scrape and Tangle

3 times/bundle More than 3

times a day for a coiling unit

Visual Notify


Quality Control – Wire Drawing

95

Project

Management

Item

Management

Level




Bar Drawing

Diameter

Draw Work Order

3 times/bundle More than 3


Micrometer

Customer’s Order

Daily Drawing Sheet

& QC checklist

Replace Die

Length 3 times/bundle More than 3


Measuring Tape

Machine Adjustment

Straightness 3 times/bundle More than 3


Straightness Unit

Surface No Scrape 3 times/bundle More than 3


Visual Notify


Heat No. Label Once/bundle Check Draw

Work Order

Chamfering

Diameter Draw

Work Order Once/bundle

More than 3 times a day for a chamfering unit

Micrometer

Customer’s Order

Daily Chamfering

Sheet &

QC Checklist


Surface No

Deckle Edge Once/bundle

More than 3 times a day for a chamfering unit

Visual Machine

Adjustment

Demagnetization Magnetism Draw

Work Order Once/bundle Frequent Gauss Meter

Customer’s Order

Daily Demagnetization

Sheet


Grinding

Diameter Grind



grinding unit Micrometer

Customer’s Order

Daily Grinding

Sheet &

QC Checklist

Machine Adjustment

Surface No Pits

and Holes 3 times/bundle


grinding unit

Visual Inspection

Quality Control – Bar Drawing I

97

Quality Control – Bar Drawing II

Project

Management

Item

Management

Level




Bar Straighten

Diameter

Draw Work Order

3 times/bundle Frequent Micrometer

Customer’s Order

Daily Straightening

Sheet

Machine Adjustment

Length 3 times/bundle Frequent Measuring

Tape

Straightness 3 times/bundle Frequent Straightness

Unit

Surface No Scrape 3 times/bundle Frequent Visual

Eddy Current Testing

Surface &

Appearance Draw Work Order

Full Inspection

Frequent Eddy Current

Machine Customer’s

Order

Daily Testing Sheet


Magnetism Once/bundle Frequent Gauss Meter

Wire to Bar Straighten

Diameter

Draw Work Order

3 times/bundle


straightening unit

Micrometer

Customer’s Order

Daily Draw Sheet

& QC checklist

Machine

Adjustment

Length 3 times/bundle


straightening unit

Measuring Tape

97

98

Project Management

Item Management

Level



Record Problem Solving

Operator Inspector

Packing

Packing Material

No Broken Once/bundle Frequent Visual

Customer’s Order

Daily Packing

Sheet


Weight Label Once/bundle Frequent Platform

Scale

Final Inspection

Material

Work Order

Once/bundle Frequent Check

Customer’s

Order

Stock Inspection

Record


Diameter Once/bundle Frequent Micrometer

Surface &

Appearance

No Scrape or Tangle

Once/bundle Frequent Visual

Weight Stock Sheet Once/bundle Frequent Platform

Scale

Heat No. Label Once/bundle Frequent Check

Quality Control – Packing

98

SCHUMAG

Machine Type

MAX. Dia., solids mm

min. dia., solids mm

MAX. dia., tubes mm

MAX. A/F, squares mm

MAX. A/F, hexagons mm

E across corner, flats mm

VZ

m/min

FZ

kN

O B/2 8 2 16 7 8 12 120/100 16/20

I B/3 12 5 28 10 11 18 120/100 25/33

I B/5 16 5 24 12 14 20 100/80 40/50

I B/8 22 6 30 16 20 24 100/80 65/80

II B /15 32 10 35 25 27 38 100/80 120/150

III B/20 35 10 38 26 28 40 100/80 160/200

III B/25 42 19 45 36 40 52 80/60 200/250

IV B/45 55 20 76 45 50 70 80/60 330/400

SCHUMAG combined drawing machines, B-series

100

SCHUMAG

Machine Type

MAX. Dia., solids mm

min. dia., solids mm

MAX. dia., tubes mm

MAX. A/F, squares mm

MAX. A/F, hexagons mm

E across corner, flats mm

VZ

m/min

FZ

kN

I D 16 5 32 12 14 20 150/120 40/50

II D 22 6 30 16 20 24 150/120 65/80

III D 32 10 35 25 27 38 120 150

IV D 45 19 76 39 40 52 120/80 200/300

SCHUMAG combined high-speed drawing machines, D-series

Miyazaki

Model 0 I IIA IIC IIIC

Finish Size(mm)

Rounds 3-8 5-13 8-20 10-25 19-35

Hexagons (Across the Flats)

3-8 5-13 8-18 10-25 19-32

Squares (Across the Flats)

3-7 5-12 8-16 10-22 19-30

Cutting Length (M) 1.5-4.0 2.0-4.0 2.0-6.0 2.5-6.0 2.5-6.0

MAX. Drawing Speed (M/min) 60 50 40 40 40

MAX. Drawing Pull

(kn) 18 36 55 95 230

(kgs) 1,800 3,600 5,500 9,500 23,000

Motor(kw) Main Drive A.C.,22 A.C.,37 A.C.,45 A.C.,75 A.C.,150

Polisher A.C.,7.5 A.C.,15 A.C.,18.5 A.C.,30 A.C.,45

Single-cam Drive Type Website

101

http://www.miyazakijp.com/en/products/s_combined/spec.html

http://www.miyazakijp.com/en/products/s_combined/spec.html

Forng Wey Machinery

Model Diameter (mm)

Length (mm)

Weight

IN Net Weight

(kg) Gross Weight

(kg)

PW-101 0.5~1.2 10~500 130 220 40 × 20 × 30

PW-102 1.0~2.0 10~800 150 250 40 × 20 × 30

PW-103 1.5~3.0 10~2400 260 360 55 × 30 × 50

PW-104 2.5~5.0 10~3000 320 450 60 × 30 × 50

PW-105 4.0~8.0 30~3000 500 700 70 × 36 × 60

PW-106 6.0~10.0 50~3000 750 950 95 × 48 × 60

To perform cutting and straightening of steel, bronze, aluminum and non-metal wire Applications: Showcase、Fan、Welding Rod、Hanger、Frame、Eyewear and other products. Camellia Metal is installed with three PW – 103 models and one PW – 104.

102

Model IVD-640/800 IVD-800(S) IVD-800 IVD-600 IVD-1000(H) IVD-1000(S)

Diameter of Supply Wire (mm)

Single die

6-15 5-12 6-15 4-8 15-25 10-20

Double die

6-12

Diameter of Drum (mm)

Upper Drum

640 800 800 600 800-1000 800-1000

Lower Drum

800

Drawing Speed (M/min)

0-102 0-60 0-102 0-160 0-63 0-80

Motor (HP)

75 50 75 60 100 75

Machine Weight (kg)

6800 6500 6300 4000 11000 7500

Chengi Machinery

103


Model YTD-600SG5/*(N)+ABCD-600G or +ABCD-600B YTD-600SG5/*(N)+ABCD-600G or +ABCD-600B

Drawing Material Low or medium carbon steel

Capstan Die 600 mm 600 mm

Wire Inlet Dia.(mm) Mild 8.0~6.5 Hard 6.5~5.5 Mild 6.5~5.5 Hard 6.5~5.5

Wire Final Dia.(mm) 2.4~2.0 mm 2.3~1.8 mm 1.8~1.5 mm 2.3~1.8 mm

Speed(m/min) 530~700 530~700 535~800 535~800

Power Required/Block 50HP 50HP 40HP 40HP

Model YTD-600SG3/*(N)+ASD-600B YTD-600SG3/*(N)+ASD-600B

Drawing Material Low carbon steel Stainless steel


Wire Inlet Dia.(mm) Mild 6.5~5.5 Hard 6.5~5.5 6.5~5.5mm

Wire Final Dia.(mm) 2.0~1.65 mm 2.0~1.65 mm 2.3~2.0 mm

Speed(m/min) 400~600 535~800 200~300

Power Required/Block 30HP 40HP 25HP~30HP

Model YTD-400SG2/*(N)+ABCD-400B YTD-400SG2/*(N)+ASD-400B

Drawing Material Low, medium, or high carbon steel Stainless steel


Wire Inlet Dia.(mm) Mild 3.5~3.2 Hard 3.0~2.7 2.7~2.0mm

Wire Final Dia.(mm) 1.1~1.0 mm 0.9~0.8 mm 1.0~0.7 mm

Speed(m/min) 600~800 600~800 Max.800

Power Required/Block 25HP~30HP 25HP~30HP 25HP~20HP

Continuous Wire Drawing Machines Website

http://www.anchenfa.com/product_02.html



Continuous Wire Drawing Machines

Model GVY-600T GVY-750T GVY-800T GVY-1000T GVY-1300T

Wire Material Copper wire, hard steel, soft wire, steel wire, stainless wire, and other metal wire

Dia. of Drum 600 750 800 1000 1300

Inlet Wire Dia. 4.0-8.0 mm 8.0-13.0 mm 8.0-14.0 mm 12.0-25.0 mm 20.0-34.0 mm

Drawing Speed 80-120 M/Min 60-90 M/Min 50-90 M/Min 35-65 M/Min 22-33M/Min

Horsepower 25-30 HP 50 HP 50 HP 50-75 HP 100 HP

Website

Model ASD-600B(SKIN) ASD-700B(SKIN)

Drawing Material Low carbon Steel Low carbon steel


Wire Inlet Dia.（mm） 5.5~1.8mm 5.5~1.8mm

Wire Final Dia.（mm） 4.4~1.6 mm 5.3~1.6 mm

Drawing Speed（M/Min） MAX.270 Min MAX.270 Min

Power Required/Block 25HP~20HP 25HP~20HP

Website





Gwolian Machinery

Model Wire Diameter

IVCDA-400 0.8-2.4

IVCDA-600 1.5-5.5

IVCDA-750 4.0-11.0

Vertical Type Single Deck Wire Drawing Machine

Handstand Type Wire Drawing Machine

Model Wire Diameter

HCD - 600 4 - 7

HCD - 800 7 - 12

HCD - 1000 12 - 18

HCD - 1200 18 - 25

HCD - 1400 25 - 36

Website

Model Wire Diameter

2VCD – 340/400 0.8-2.4

2VCD – 460/600 1.5-5.5

106

http://www.gwolian.com/ECATOLO.htm

http://www.gwolian.com/ECATOLO.htm

Material

Diameter

Tolerance

Coil/Length

Quantity

Delivery Requirement

• Mechanical Requirement

• Hardness

• Spheroid Grade

• Elongation

• Tensile Strength

• Standard AISI/JIS

• Package

• Weight per Bundle

• Weight per Coil

• Wooden Slate

• Wooden Case

• Other Requirements

Order Specifications

107

Online Catalogue in English

Documents

Transcript of Online Catalogue in English