One Honeywell Solutions Shale Gas Production · •Simplify vendor relationships, leveraging broad...
Transcript of One Honeywell Solutions Shale Gas Production · •Simplify vendor relationships, leveraging broad...
Shale Gas Production Solutions from Honeywell
G. Bussani, PAS Busines Director West Europe
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Introduction
Shale Gas Production Challenges
Unique Enterprise-wide Solutions
Examples Meeting Shale Gas Challenges
The Honeywell Difference
Introduction
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Shale Gas Transforming US Energy Equation
US Natural Gas Supply / Demand
Source: EIA, Annual Energy Outlook 2013
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Shale Gas Fueling US Manufacturing Revival
Source: IHS, CMAI
Chemicals excl. Pharmaceuticals – Volume Index of Production (2007=100)
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Shale Gas in Europe
Country Reserves
(Estimated)
UK 73.6 tcm
France 3.8 tcm
Spain 2.05 tcm
Poland 1.9 tcm
Romania 1.4 tcm
Germany 481 bcm
Bulgaria 481 bcm
Source: Shale Gas Europe
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Shale Gas in ME/Africa
Source: US Energy Information Administration /
Saudi Oil Minister Ali al-Naimi
Country Reserves
(Estimated)
KSA 600 tcm
South Africa 485 tcm
Libya 290 tcm
Algeria 231 tcm
Tunisia 18 tcm
Morocco 11 tcm
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Introduction
Shale Gas Production Challenges
Unique Enterprise-wide Solutions
Examples Meeting Shale Gas Challenges
The Honeywell Difference
Shale Gas Production Challenges
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Shale Gas Upstream Challenges
Honeywell solutions address critical
business performance issues
Safety
Protect People, Assets & Processes
Reliability
Improve Availability, Reduce Downtime
Efficiency
Improve Productivity, Reduce Cost
Flexibility
Quickly Adapt to Change
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Safety Challenges
• Reduce and mitigate incidents
• Comply with critical infrastructure protection (CIP) regulations
• Reduce human error
• Improve emergency response
• Reduce liability
Honeywell helps improve safety and achieve requirements
Safety
Protect People, Assets & Processes
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Reliability Challenges
• Maximize asset availability
• Protect high capital cost equipment
• Enhance production facilities and field life
• Extend investment life
Honeywell can significantly improve reliability
Reliability
Improve Availability, Reduce Downtime
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Efficiency Challenges
• Reduce operating costs
• Increase production rates
• Reduce energy consumption
• Extend well life & reduce work-overs
• Improve efficiency at variable capacity
Honeywell can make your assets more efficient
Efficiency
Improve Productivity, Reduce Cost
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Flexibility Requirements
• Increase agility to exploit market dynamics & opportunities
• Anticipate and manage changes in composition and volumes
• Adapt to regulatory requirements
• Reduce risk in volatile operating environments
Honeywell helps your assets adapt to dynamic changes
Flexibility
Quickly Adapt to Change
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Introduction
Shale Gas Production Challenges
Unique Enterprise-wide Solutions
Examples Meeting Shale Gas Challenges
The Honeywell Difference
Unique Enterprise-wide Solutions
Honeywell Proprietary
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Benefits of Our Integrated Technology
Our products are designed and engineered to deliver superior performance,
safety and value when combined in an integrated system:
• Better business agility by aligning solutions with supply chain commitments and big-picture business goals
• Best-in-class solutions for safety, security, reliability
• Simplify vendor relationships, leveraging broad portfolio
• Minimize outages & downtime while improving safety
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Enterprise Management
Operations Management
Automation & Control Systems
Instrumentation, Skids, & Plant Equipment
You Know Us for Process Automation
Lifecycle Services
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You May Not Know Us for…
• Project Engineering & IMAC
• Control Room & Ergonomics
• Supervisory Control
• Alarm Management
• Leak Detection
• Capacity & Nominations Management
• Systems Integration
• Networks, Video, Intercom & Tele-Communications
• Planning & Scheduling
• MAC & MIV Contracting
• Lifecycle Services
• Automation & Control Systems
• Real Time Process Optimization
• Simulation
• Planning & Scheduling Optimization
• Asset Management & Equipment Health
• Advanced Control
• UOP Process for UGS
• On-line Instruments
• Terminal Automation
• Gas Nominations Management
• Metering, Gas Chromatographs & Instruments
• Tank & Inventory Management
• Solutions for Gas Storage & UGS
• Custody Transfer
• Safety Systems
• Lifecycle Services
• Pipeline SCADA
• Communications & Networks
• Complete Automation Solutions
• Advanced Software Solutions
• Online Instruments
• Gas Cleanup Units Design, Construction & Consumables (UOP)
• Instruments, Sensors & Metering Systems
• Gas Processing Equipment (UOP)
• Thomas-Russell Division: Complete Gas Plant design and construction to 200 MMSCFD (UOP)
• RTU, Telemetry & Safety Systems
• Corrosion Solutions
• Lifecycle Services
• Safety Systems
• Instruments, Sensors & Metering Systems
• Gas Chromatographs
• On-line Instruments
• Wellhead Automation for CBM, Shale & Conventional
• Upstream SCADA & ICSS for Onshore & Offshore
• Local & Remote SCADA
• TPI Security
• Complete Automation Solutions
• Leak Detection
• Advanced Software Solutions
• Integrated Safety (ESD) and F&G
• Equipment Health Monitoring
• Instrument, Sensors & Metering Systems
• City Gate Stations
• Online Instruments
• Petro-Chemical Automation & Process Licenses
• Flares, Burners & Heaters
• LNG Tank & Inventory Management
• Security, Access Control, Telecoms
• Metering an Custody Transfer
• Flares & Burners
• Lifecycle Services
• Safety Systems
• Security, Access Control, Telecoms
• Instruments, Sensors & Metering Systems
• Gas Compressors
• Flow Correctors, Flow Computing & Meters
• Local Distribution Stations
• Automated Meter Reading (AMR)
• On-line Instruments
• Gas Nominations Management
• Metering, Gas Chromatographs & Instruments
• Compressor Controls
• Compressor Modeling & Optimization
• Safety Systems
• Lifecycle Services
• Business Continuity
• Pipeline & Compressor Simulation
• Virtualization & Admin
• Advanced Software Solutions
• Security, Access Control, Telecoms
• Safety Systems
• Lifecycle Services
• Home & Building Automation
• Security & Buildings Management
• RTU, Telemetry & Safety Systems
• Corrosion Solutions
• Lifecycle Services
• Safety Systems
• Instruments, Sensors & Metering Systems
• Gas Chromatographs
• On-line Instruments
• Wellhead Automation for CBM, Shale & Conventional
• Upstream SCADA & ICSS for Onshore & Offshore
• Local & Remote SCADA
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Honeywell's Commitment
Over 30 New Products Aggressively being Developed for Shale
RTU
Level
Developing new and existing partners for the Shale Market
Instrument wireless Analytical Safety System
Instrument Management PLC Plant Wireless
Pressure Temperature OPC- UA SCADA Flow Meters
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Introduction
Shale Gas Production Challenges
Unique Enterprise-wide Solutions
Examples Meeting Shale Gas Challenges
The Honeywell Difference
Unique Enterprise-wide Solutions
Examples Meeting Shale Gas Challenges
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Improved Safety – Detect & Prevent Incidents Challenges Solutions
Improve Emergency Response • Safety System
• Fire & Gas Detection
Comply with Critical Infrastructure
Protection Regulations
• Industrial Security
• Cyber Security
• Disaster Recovery / Continuity
• Emission Reduction & Reporting
Reduce Human Error
• Operator Training
• Procedural Operations
• Alarm Management
• ASM
Reduce Incidents
• Asset Management
• Alarm Rationalization
• Plant Performance Monitor
• Equipment Health Monitoring
• Burner Management
Maintain Stable Control • Advanced Control
• Early Warning Process Diagnostics
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To see details on these stories & more, click here to view Honeywell web site
Examples of Improved Safety
• Enterprise Products chose Honeywell to provide integrated SIL3 safety system as part of ICSS solution for their Eagleford Shale Gas processing plant at Yoakum
• Honeywell Chemicals at Geismar, Louisiana, uses Honeywell RVS™ radar system to prevent collisions and deter attacks marine terminal
• Freeport LNG – invested in “defense in depth” concept integrated into the ICSS, including perimeter security, access control, digital video, Fire & Gas, Operator Training Simulator Safety Manager™ Remote IO enables smaller
footprint safety function for gas fields
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Improved Reliability – Operations Excellence
Challenges Solutions
Increase Asset Availability
• Equipment Health Monitoring
• Plant Performance Monitor
• Wireless Solutions / Handheld Devices
Protect High Capital Assets
• Migration Path Solutions
• Asset Management
• Equipment Health Monitoring
Operate Consistently • Boundary Management
• Advanced Process Control
Enhance Asset Lifecycle
• Open Systems Management
• Lifecycle Services
• Advanced Solutions
• Plant Performance Monitor
• Corrosion Detection
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Examples of Improved Reliability
To see details on these stories & more, click here to view Honeywell web site
• BP Alaska looks to Honeywell for solutions to
further the life of large scale North Slope assets
and gas plants. Decades old legacy controllers
and SCADA are integrated with latest Experion
systems to improve operations and safety
• Statoil Norway used Honeywell’s TurboSuite to
increase gas turbines availability by up to 3% and
decrease maintenance costs by up to 15%
• BG uses Honeywell Remote Controller to
automate 1000’s of CBM wells
Honeywell’s Field Advisor
supports Maintenance
Excellence initiatives,
enables Operator
Driven Reliability
Automates and improves
field activities for operations,
quality, HSE, maintenance
and reliability
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Improved Efficiency – Do More with Less
Challenges Solutions
Increase Production Efficiency
• Advanced Control and Optimization Solutions
• Simulation Solutions
• Energy Management
Increase Capacity Utilization • Advanced Control
• Supply Chain Management and Optimization
Capture Best Operating Practices
• Training Simulation
• Procedural Operations
• Advanced Alarm Management
• Wireless Mobility
Increase Resource Productivity • Alarm Management (ASM)
• MES
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Examples of Improved Efficiency
To see details on these stories & more, click here to view Honeywell web site
• Apache uses Honeywell UOP’s Separex™
membrane system to remove contaminants at the
Horn River Basin shale gas production – reducing
maintenance and expediting startup.
• Enterprise Products use Honeywell Advanced
Process Control to provide real-time optimization
of their gas processing plants to improve efficiency.
• Gaz de France uses Honeywell’s TurboSuite at its
Cherré Gas Compressor to reduce fuel
consumption and improve lifespan of the 5 Allison
570 compressors.
Cutaway of Honeywell’s
MTG that generates power from
wasted energy in pressure drops
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Improved Flexibility – Respond to Opportunities Challenges Solutions
Act Quickly When
Supply Chain Changes
• Well Performance Management
• Enterprise Application Integration
• Decision Support
• Operations & Performance Management
Knowledge Transfer to
New Employees
• Operator Training Simulation
• Procedural Operations
• Remote Operations
Easy and Affordable Expansion
• Standardized, repeatable automation infrastructure with Virtualization
• Enterprise Application Integration
• Technology Refresh
Sustain Benefits Over
Lifecycle of Solution
• Performance Management Services
• Remote Performance Monitoring
• Lifecycle Management Services
• APC can make older operations more efficient at low capacity operation
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Examples of Improved Flexibility
To see details on these stories & more, click here to view Honeywell web site
• Freeport LNG uses Honeywell’s Advanced Planning
and Scheduling to calculate optimized operations and
send-out schedules
• BP looks to Honeywell for solutions to further the life of
large scale North Slope assets. Decades old legacy
controllers and SCADA are integrated with latest
Experion systems to improve operations and safety
• Atlanta Gas Light (AGL) used our Remote Ops
technology to integrate 5 Gas Storage Plants into one
(remote) control room and reduce operating expenses
significantly.
• Enbridge uses Honeywell Flow Correctors to remotely
read 1000’s of gas meters each day Operate assets remotely
High-resolution scheduling workflow
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Introduction
Shale Gas Production Challenges
Unique Enterprise-wide Solutions
Examples Meeting Shale Gas Challenges
The Honeywell Difference The Honeywell Difference
Examples Meeting Shale Gas Challenges
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The Honeywell Difference
• Many products / services / solutions developed and delivered specifically for Shale Gas operations
• Focused on enabling flexibility and speed with reduced risk
• Has over 6,000 engineering, maintenance and software support personnel worldwide
• Global experience with local support
• Supporting customer’s systems for over 30 years
• HPS is currently executing projects globally worth $2 billion
Superior • Industry expertise
• Integrated portfolio
• Project execution
• Lifecycle services
Thank You
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Honeywell Difference – What Others Think
Honeywell Reviews
• “World’s Most Ethical Companies“, Ethisphere Institute
• “World’s Most Admired Companies”, Fortune Magazine
• “Company of the Year”, Biofuels Digest
• “Most Influential People in Finance”, Treasury and Risk Magazine