One Door Quadrant - Plumbase · One Door Quadrant Instruction Manual ... • Toughened glass is...
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One Door Quadrant Instruction Manual H3SQ IMPORTANT INFORMATION • Toughened glass is completely safe for use in our shower enclosures and bath screens; providing our products are installed according to our guidelines. • It is important to note that the glass must not be mounted or ‘pinched’ in such a way that would cause a stress point to develop in the glass. In addition, it must not be subject to any sharp impact or severe temperature fluctuation which may also cause a stress point to develop in the glass. • Toughened glass is physically and thermally significantly stronger than standard glass. During the toughening process the stresses contained within any glass are balanced so if in the unlikely event situation any of the above occurs and the glass breaks, the glass will shatter safely into small thumbnail sized blunt fragments. Component Check List: Supplied Description Quantity Door Handles 1 Vertical Panel Seals 2 Flat Panel Assembliy 1 Curved Panel Assembly 1 Horizontal Rails 2 Bearing Assemblies (Top) 2 Bearing Assemblies (Btm) 2 Wall Profiles 2 Vertical Door Seal 1 Panel to Horizontal Rail Seals 4 Door Glass 1 Fixing Kit Components Description Quantity Wall Plugs 6 40mm Screws 6 25mm Screws 8 9mm Screws 6 Screw Bases 12 Screw Cover Caps 12 Top Caps (Left Hand and Right Hand) 1 of each 2.5mm Drill Bit 1 Equipment Check List: Not Supplied Description 6mm Masonry Drill Bit 4.5mm Drill Bit Mains / Battery Drill Spirit Level Screwdriver Sealant Gun Bathroom Sealant Tape Measure Pencil Additional Fixings if going into Plasterboard etc. Please make sure the purchaser/end user completes and returns the guarantee card which is enclosed with this product. Failure to validate the Guarantee will mean only the 1 Year Statutory Guarantee will apply. CONSUMER GUARANTEE PRE-INSTALLATION CHECKS 1. Check you have the correct product. Please look at the labels on the side of the product packaging. 2. Check all the product components are in the box and the fixing kits. 3. Unpack your product and handle it with care. 4. Please check the product for defects or damage, once the installation has commenced we cannot accept responsibility for any defects or damage. 5. Please take time to read these instructions prior to installing your product. 6. Before you commence any drilling check there are no hidden electrical cables and/or water pipes. 7. No attempt should be made to re-work the toughened safety glass. 8. The installation of the product should be performed by two persons. 9. It is strongly recommended that the walls the product is going to be installed on are vertical. 10. It is strongly recommended the product is fitted on a tiled surface or similar waterproof surface. 11. It is strongly recommended the walls are tiled and grouted before the product is installed. 12. If the walls and/or the tray are not level you will not achieve maximum adjustment of the product. 13. Pictures used are for illustration purposes only, product designs may alter slightly as a result of continuing product development. 14. We do not stipulate where the European Standard Kite Mark should be positioned on the glass when being factory assembled. 15. Please note that some natural misting may occur when you remove this product from its packaging, due to the addition of the glass protection pre- coating. If this does occur this can easily be removed with a soft, dry cloth. Ref: H3SQ - Nov 2016
Transcript of One Door Quadrant - Plumbase · One Door Quadrant Instruction Manual ... • Toughened glass is...
One Door Quadrant
Instruction Manual
H3SQ
IMpOrtant InfOrMatIOn• Toughenedglassiscompletelysafeforuseinourshowerenclosuresandbathscreens;providingourproductsareinstalledaccordingtoour
guidelines.• Itisimportanttonotethattheglassmustnotbemountedor‘pinched’insuchawaythatwouldcauseastresspointtodevelopintheglass.In
addition,itmustnotbesubjecttoanysharpimpactorseveretemperaturefluctuationwhichmayalsocauseastresspointtodevelopintheglass.• Toughenedglassisphysicallyandthermallysignificantlystrongerthanstandardglass.Duringthetougheningprocessthestressescontained
withinanyglassarebalancedsoifintheunlikelyeventsituationanyoftheaboveoccursandtheglassbreaks,theglasswillshattersafelyintosmallthumbnailsizedbluntfragments.
Component Check List: SuppliedDescription QuantityDoorHandles 1
VerticalPanelSeals 2
FlatPanelAssembliy 1
CurvedPanelAssembly 1
HorizontalRails 2
BearingAssemblies(Top) 2
BearingAssemblies(Btm) 2
WallProfiles 2
VerticalDoorSeal 1
PaneltoHorizontalRailSeals 4
DoorGlass 1
fixing Kit ComponentsDescription QuantityWallPlugs 6
40mmScrews 6
25mmScrews 8
9mmScrews 6
ScrewBases 12
ScrewCoverCaps 12
TopCaps(LeftHandandRightHand) 1ofeach
2.5mmDrillBit 1
Equipment Check List: not SuppliedDescription6mmMasonryDrillBit
4.5mmDrillBit
Mains/BatteryDrill
SpiritLevel
Screwdriver
SealantGun
BathroomSealant
TapeMeasure
Pencil
AdditionalFixingsifgoingintoPlasterboardetc.
Pleasemakesurethepurchaser/endusercompletesandreturnstheguaranteecardwhichisenclosedwiththisproduct.FailuretovalidatetheGuaranteewillmeanonlythe1
YearStatutoryGuaranteewillapply.
CONSUMER GUARANTEE
prE-InStaLLatIOn CHECKS1. Checkyouhavethecorrectproduct.Pleaselookatthelabelsonthesideoftheproductpackaging.2. Checkalltheproductcomponentsareintheboxandthefixingkits.3. Unpackyourproductandhandleitwithcare.4. Pleasechecktheproductfordefectsordamage,oncetheinstallationhascommencedwecannotacceptresponsibilityforanydefectsordamage.5. Pleasetaketimetoreadtheseinstructionspriortoinstallingyourproduct.6. Beforeyoucommenceanydrillingchecktherearenohiddenelectricalcablesand/orwaterpipes.7. Noattemptshouldbemadetore-workthetoughenedsafetyglass.8. Theinstallationoftheproductshouldbeperformedbytwopersons.9. Itisstronglyrecommendedthatthewallstheproductisgoingtobeinstalledonarevertical.10. Itisstronglyrecommendedtheproductisfittedonatiledsurfaceorsimilarwaterproofsurface.11. Itisstronglyrecommendedthewallsaretiledandgroutedbeforetheproductisinstalled.12. Ifthewallsand/orthetrayarenotlevelyouwillnotachievemaximumadjustmentoftheproduct.13. Picturesusedareforillustrationpurposesonly,productdesignsmayalterslightlyasaresultofcontinuingproductdevelopment.14. WedonotstipulatewheretheEuropeanStandardKiteMarkshouldbepositionedontheglasswhenbeingfactoryassembled.15. Pleasenotethatsomenaturalmistingmayoccurwhenyouremovethisproductfromitspackaging,duetotheadditionoftheglassprotectionpre-
coating.Ifthisdoesoccurthiscaneasilyberemovedwithasoft,drycloth.
Ref:H3SQ-Nov2016
Step 1 - pre-Installation Checks
1. Checkthetrayislevelonallsides(thebubbleonthespiritlevelmustbeinthecentreofthe2lines).2. Standinthetrayandcheckthatthereisnoadversemovement(correctifnecessary).3. Thewallsshouldbetiledandgrouteduptothetray.4. Thetilesandthetrayshouldbesealedusingagoodqualitybathroomsealant.
• Spray the seal and joints with the shower head and check for leaks when the silicon has cured.• Check the plumbing for leaks.• DO nOt plasterboard over the tray.• DONOTgroutthetileswhentheenclosurehasbeenfitted,thegroutmaydiscolourthealuminium
profiles.• Make sure the tray is installed as per the manufacturer’s instructions.• When all of the above has been completed please proceed to the Step 2.
Step2-WallProfilePositioning
1. Onbothwallprofilesdrillthree4.5mmholesthroughthelip.Placethem7mminfromtheedgeandapproximately100mmfromeachendandtheotherpositionedinthecentre.• Drill the holes from the back (through the face that goes to the wall) - deburr all holes.
2. PlacebothWallProfiles10mminfromtheoutsideofthetray.MakesurethatbothWallProfilesarecom-pletelyverticalusingaspiritlevelandmarkthewallthroughtheholeswithapencil.
3. Drillthewallwitha6mmMasonryDrillBit(notsupplied)wheretheWallProfilesaretobepositioned.FittheWallPlugssupplied(ifgoingintoabrickorblockwall).Ifgoingintoaplasterboardwallyouwillneedtopurchaseappropriatewallfixings.WipeclearalldebrisfromtheTraybeforereferringtothenextstage.
4. TakeoneWallProfileandpositionitontheTray,placeabeadofBathroomSealant(notsupplied)thewidthoftheWallProfilebetweenthetiledwallandtray.FitScrewBasestothe40mmscrews(supplied)andsecuretheWallProfiletothewall.DonotovertightenthescrewsintotheWallProfileasthiswillmisshapetheWallProfile.EnsuretheWallProfilestayscompletelyverticalthroughoutthisprocedureusingaSpiritLevel.• NOTE:OnlyoneWallProfileisfittedatthistime,theotherWallProfileisfittedlater.• NosealantshouldbepresentbetweentheWallProfilesandthetiledwallsverticallypriortoscrewfixing.
5. SealthegapbetweentheTrayandWallProfilewithaBathroomSealant(notsupplied).• failure to carry out Stages 4 & 5 can result in serious water damage and is not covered by the Guarantee.
③
②
⑤ ④
Drillthisface
①
④ScrewBase
7mm
①
②10mm
Step 3 - Building the framework
1. IMPORTANT:BeforeproceedingwiththisassemblyremovetheRedPlasticTransitblocksfromthetopandbottomofthePanelAssembliesanddiscard.
2. PlacethePaneltoHorizontalRailSealsontothetopandbottomofthePanelAssemblies.3. Makesurethatthesealsareplacedontotheglassthecorrectwayroundwiththelongsiderunning
verticallyuptheglass.Thesealsmustalsobepushedfullyuptotheverticalaluminiumextrusionbondedontotheglass.
4. Withthesealspositionedcorrectlyontheglass,fixtheHorizontalRailstothePanelAssembliesusingthe25mmscrews(Supplied).• IMpOrtant: please use lubricant and a hand screwdriver to nOt over stress the screws.
5. SecuretheglasstotheHorizontalRailsbytighteningtheglassclips,beingcarefulnottoovertighten.6. Sealthegapsintherailclipswithsiliconsealanttopreventleakingfromthisarea.
nOtE: this part of the installation requires 2 people and a clear area in front of the shower tray in which to assemble the product prior to it being installed. this a view of the inside of the enclosure.
RedTransitBlock
25mmScrews
PaneltoHorizontalRailSeal
①
GlassClip
⑤
②④
↓
↓
↓↓
Lubricate
⑥
③②
LongSide
Step4-FittingtheFramework&SecondWallProfile
1. PlacetheremainingWallProfileontotheendoftheFrameworkwhereitisrequired.2. GentlylifttheFrameworkontothetrayandintoposition,takecarethattheglassstaysbetweentheglass
clipsandtheHorizontalRails.3. WheretheremainingWallProfilemeetsthetiledwallandtrayapplyagenerousbeadofsealant.4. PositiontheWallProfilesothatitlocatesoverthepreviouslyfittedwallplugs.5. FitScrewBasestothe40mmscrews(supplied)andsecuretheWallProfiletothewall.Donotover
tightenthescrewsintotheWallProfileasthiswillmisshapetheWallProfile.EnsuretheWallProfilestayscompletelyverticalthroughoutthisprocedureusingaSpiritLevel.
6. FittheverticalPanelSealstotheedgeoftheglass(ensuretheflippersfaceinwardstowardstheshower).
nOtE: this part of the installation requires 2 people.
PanelVerticalSeals
↓
↓ ↓
↓
⑤ScrewBase
③
⑥
Step 5 - assembling the Door
1. CarefullydismantletheBearingAssemblies,placethegasketontheoutsideoftheglass(BearingSide)thenre-assembleontotheDoorGlass.Makesureyouhavethecorrectbearingsatthetopandbottomandthatthewheelsareontheoutsideoftheglass.• IMpOrtant: fit the Bearing assemblies to the doors using a hand screwdriver only (Do nOt use a Drill).• nOtE: the bottom bearings have a domed plunger.
2. DismantletheHandleAssemblyandre-assembleontotheDoorGlass.MakesuretheHoleBushisfittedbetweenthescrewandglassandtheSpacersarefittedeachsideoftheDoor.
3. FittheVerticalDoorSealtotheDoorGlass,thesoftflippersectiontofacetheoutside.
nOtE: the Bearing assemblies for the top and bottom are different and can be distinguished by the bottom bearings having a domed plunger.
② Spacers
HoleBush
TOP TopBearings
CskScrew
AdjustmentScrew ①
Cover
Gasket
↓
BottomBearings
CskScrew①
Cover
DomedPlunger
GasketFlippertofaceoutward
Step 6 - fitting the Door
1. Carefullylifttheassembleddoorintotheenclosureensuringthatitisthecorrectwayround.2. PositionthetopWheelBearingsintotheHorizontalTopRail(youmayneedtohavetheDoorataslight
angle)anddroptheDoorgentlydown.3. PushdownthespringloadedDomedPlungeronthebottomWheelBearingsandpushunderthe
HorizontalBottomRail.
OfferDooratanangle
②
Step 7 - fitting the Enclosure
1. EnsurebothPanelAssembliesarecompletelyverticalandtheEnclosureislevel.2. MakesuretheenclosureispositionedequallybetweenbothWallProfileswithaminimumof6mmfor
drilling.3. OneachPanelVerticaldrillthree2.5mmholesintotheWallProfiles,theyaretobedrilledapproximately
50mmfromeachendwiththeotherinthecentre.4. FittheScrewBasesontothe9mmScrewsandfastentogetherusingascrewdriver.5. FitalltheScrewCoverCapsintheenclosure.
nOtE: this part of the installation requires 2 people.
50mm
③
②
6mmMinimum
⑤④
ScrewBase
9mmScrew
CoverCap
Step 8 - Door adjustment and Sealing
1. ClosetheDoorandchecktoseeifitishangingparallelbetweenthePanels,alsochecktoseeiftheDoorisrunningsmoothly.
2. TheDoorcanbeadjustedbyturningtheScrewsontheTopBearingAssembliesusingascrewdriver.TurnthescrewsupordownuntilyouaresatisfiedwiththeDoors.
3. SealbothsidesoftheWallProfilesverticallyinsideandoutsidewheretheymeetthetiledWalls.4. FullysealhorziontallybetweenthetopoftheBottomHorizontalRailandthePanelsGlassontheoutside.5. FullysealtheBottomHorizontalRailtothetopofthetrayontheoutsideonlyfromwalltowall.
• IMPORTANT:Failuretocarryoutstages3,4and5mayresultinseriouswaterdamageandisnotcoveredunder the terms of the guarantee.
• DONOTsealthebaseoftheproducttotheinside,failuretocomplymayresultintheproductleaking.6. FittheTopCaps,thesecanbeshortenedtofitbysnappingoffattherelevantgoove.Applyasmallamount
ofsilicontohelpkeepinplace.7. Pleaseallow24hoursforthesealanttocurepriortousingtheenclosure.
④ TopofBottomHorizontalRail
②
AdjustmentScrew
⑥
Grooves
Spare parts
part no. Description Q’ty part no. Description Q’ty part no. Description Q’ty
1 WallProfiles 2 11 TopCap(RightHand) 1 21
2 TopCap(LeftHand) 1 12 DoorHandleAssembly 1 22
3 FlatPanel 1 13 PanelFlipperSeals 2 23
4 FlatPanelSeals 2 14 HorizontalRail(LeftHand) 1 24
5 GlassClips 4 15 BearingAssemblies(Btm) 2 25
6 HorizontalRail(RightHand) 1 16 CurvedPanel 1
7 DoorGlass 1 17 DoorFlipperSeal 1
8 BearingAssemblies(Top) 2 18 CurvedPanelSeal(L-Hand) 1
9 DoorStops 4 19
10 CurvedPanelSeal(R-Hand) 1 20
If you need to replace any damaged parts please see illustration below for parts list then call Customer relations on 01325 328033
trOUBLE SHOOtInG GUIDEproblem Solution
Leaking 1. CheckthattheinsidegapbetweentheTrayandWallprofileshasbeensealedcorrectly.2. Ensurethetrayissealedalongthetiledwallspriortoinstallation.3. Iftheinsidejointbetweentheenclosureandthetraytopissealed,thiswillcause
leakage-sealantmustberemoved.4. Ensurethewallprofilesonthetiledwallsaresealedbothverticallyinsideandoutside.5. EnsurethePanelGlassandthetopoftheBottomHorizontalRailsaresealed
horizontally.6. Ensurethejointbetweentheenclosureandtraytopissealed.
Important: this enclosure should be water tested conforming to BS En 14428
Enclosure alignmenton the tray
1. Istheenclosurefittedontoatiledwall?2. Isthebottomrailfitted10mmfromthefrontoutsideedgeofthetray?3. Arethewallprofilescompletelyvertical?
Doors not runningSmoothly
1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ensuretheenclosurehasanequalgaparoundthetray.
Door alignment 1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ifthedoorisnotalignedcorrectly,youhaveadjustmentinthetopwheelassemblies
Some important information to help you Maintain your product.Thefollowinginformationisallyouneedtokeepyourproductlookingnew.
Cleanyourproductusingamilddetergentdilutedinwaterandthenpolishedoffusingasoftcloth.Ifyouliveinahardwaterarea,periodicallycleanyourproductusinga50/50solutionofwhitevinegarandwater.Thesolutionshouldbeleftontheenclosureforapproximately5minutesthenrinsedoffusingwarmwater.Thismethodofcleaningshouldremovelimescaleresidue.
Simple MaintenanceOurproductsaregenerallymaintenancefree,howeveritmaybenecessarytolubricatewheelassembliesandothermovingpartsfromtimetotime.
Itisstronglyrecommendedthataqualitysiliconesprayisused.
a list of Don’t’s:1. Don’tuseacidicbasedproductswhichareunsuitableforcleaningenamelsurfaces.2. Don’tuseabrasivecleanersorcleanersusingbleachorsolvents,theseproductswilladverselyaffectthefinishof
thealuminiumprofiles.3. Don’tusescouringpads,powderoranysharpinstrumentswhencleaningtheenclosure.
ShouldyouexperienceanyproblemsduringinstallationpleaserefertotheTroubleShootingGuideorcontactCustomerRelationson:
+44 (0) 1325 328033ToenablecustomerrelationstoprovideyouwithanexcellentlevelofserviceitisimportantthatyouquoteyourproductCodeandReferenceNumber-thesecanbefoundontheGuaranteecard.
