OLS 10/15 /-C256 OffLine Separator - Start: HYDAC on pipes and hoses ..... 24 Connecting the suction...

OLS 10/15 /-C256 OffLine Separator

Installation and Maintenance Instructions English (translation of original instructions)

Document No.: 4108230a Keep for future reference.

Imprint

Imprint

Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saarland Germany Phone: +49 6897 509 01 Fax: +49 6897 509 9046 E-mail: [email protected] Homepage: www.hydac.com Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter,

Dipl.Kfm. Wolfgang Haering

Documentation Representative

Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: [email protected]

© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely.

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MoWa OLS10-15-C256 4108230a en-us 2016-06-09.docx 2016-06-09

Content

Content

Imprint ............................................................................................................ 2

Documentation Representative ................................................................... 2

Content .......................................................................................................... 3

Preface ........................................................................................................... 5

Technical Support ........................................................................................ 5 Product modification .................................................................................... 5 Warranty ...................................................................................................... 5 Using the documentation ............................................................................. 5

Safety information ........................................................................................ 7

Hazard symbols ........................................................................................... 7 Signal words and their meaning in the safety information and instructions .................................................................................................. 9 Structure of the safety information and instructions ..................................... 9 Proper/Designated Use ............................................................................. 10 Improper Use or Use Deviating from Intended Use ................................... 10 Qualifications of personnel / target group .................................................. 11 Wear suitable clothing ............................................................................... 12 Observe regulatory information ................................................................. 12

Unpacking the unit ...................................................................................... 12

Transporting the unit .................................................................................. 13

Transporting with the crane ....................................................................... 13

Storing the unit ........................................................................................... 14

Decoding the model code label ................................................................. 15

Checking the scope of delivery ................................................................. 17

Characteristics of the unit .......................................................................... 18

Coalescing procedure ................................................................................ 18

Identifying components ............................................................................. 19

Hydraulic circuit .......................................................................................... 21

Unit dimensions .......................................................................................... 22

Unit setup/connection ................................................................................ 23

Notes on pipes and hoses ......................................................................... 24 Connecting the suction port (INLET) ......................................................... 25 Checking/setting the flow rate .................................................................... 25 Connecting the pressure connection (OUTLET) ........................................ 25 Connecting the water drainage (WATER DRAIN) ..................................... 26 Connecting the electric motor / sensors / valves ....................................... 27

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Content

Installing the main switch / EMERGENCY-STOP ................................... 27 Installing the motor protection switch ..................................................... 27 Checking the direction of rotation at the electric motor ........................... 27 Connecting the water sensor .................................................................. 27 Water sensor - monitoring signal ............................................................ 27 Connecting clogging indicators............................................................... 27 Clogging indicators - monitoring signal ................................................... 27 Connecting the water drainage valve ..................................................... 28 Water drainage valve – monitoring position ........................................... 28

Starting up the unit ..................................................................................... 29

Performing maintenance ............................................................................ 31

Maintenance intervals ................................................................................ 31 Perform visual check ................................................................................. 31 Replacing hydraulic hoses ......................................................................... 31 Replacing the filter element in the filter housing ........................................ 32 Changing the coalescing elements ............................................................ 36

Customer Service / Service ........................................................................ 42

Taking the unit out of operation ................................................................ 42

Shutting down the unit ............................................................................... 42

Disposing of the unit .................................................................................. 42

Spare parts list ............................................................................................ 43

Technical Data............................................................................................. 44

Model Code ................................................................................................. 45

Index ............................................................................................................ 46

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Preface

Preface

These operating instructions were made to the best of our knowledge. Nevertheless and despite the greatest care taken, it may contain errors. Therefore please understand that, in the absence of any provisions to the contrary hereinafter, our warranty and liability – for any legal reasons whatsoever – are excluded in respect of the information in these operating instructions. In particular, we shall not be liable for lost profit or other financial loss. This exclusion of liability does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. If we negligently breach any material contractual obligation, our liability shall be limited to foreseeable damage. Claims due to Product Liability shall remain unaffected.

Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model code, serial no. and part no. of the product: Fax: +49 (0) 6897 / 509 - 9046 E-mail: [email protected]

Product modification We would like to point out that changes to the product (e.g. purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient. After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> General terms and conditions.

Using the documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading all these instructions prior to starting the unit up for the first time

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http://www.hydac.com/

Preface

and at regular intervals in the future. What do I want to know? I determine which topic I am looking for. WHERE can I find the information I’m looking for? The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.

deHYDAC Filtertechnik GmbHBeWa 123456a de

Seite x

Produkt / Kapitel

200x-xx-xx

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Chapter description

Page number Edition date

Document language Documentation No. with Index /

File name

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Safety information

Safety information

The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. They must always be complete and legible. Do not operate the unit unless all the safety devices are present. Secure the hazardous areas which may arise between the unit and other equipment. Maintain the unit inspection intervals prescribed by law. Document the results in an inspection certificate and keep it until the next inspection.

Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users.

General hazard

Danger due to electrical voltage / current

Exposed electrical components Danger of electrical shock

Danger due to operating pressure

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Safety information

Risk of burns due to hot surfaces

Flammable

Danger from explosive atmosphere

Harmful to the environment

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Safety information

Signal words and their meaning in the safety information and instructions

The following signal words are to be found in these instructions.

DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

WARNING WARNING – The signal word indicates a hazardous situation with a medium level of risk, which, if not avoided, can result lethal or serious injury.

CAUTION CAUTION – The signal word indicates a hazardous situation with a low level of risk, which, if not avoided, can result in minor or moderate injury.

NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property.

Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows:

HAZARD SYMBOL

SIGNAL WORD

Type and source of danger

Consequence of the danger

► Measures to avert danger

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Safety information

Proper/Designated Use Use the unit only for the application described in the following. The OffLine Separator OLS is a dewatering unit for hydraulic oils and gear lubrication oil with densities < 950 kg/m³. To drain, heat the operating fluid with a viscosity >100 mm/s2. Residual water contents of ≈ 100 ppm are possible.

NOTICE

Impermissible operating media.

The unit will be damaged.

► Use the unit only in conjunction with mineral oils for a water content < 15 filling volume %.

Proper or designated use of the product extends to the following:

• Observing all instructions contained in the instruction manual.

• Adhering to maintenance work.

Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner. Improper use or use deviating from intended may result in hazards and/or will damage the unit. Examples of improper use:

• Operation with an impermissible fluid.

• Operation under non-approved operational conditions.

• Operation when the safety devices are defective.

• Modifications to the power unit made by the user or purchaser.

• Inadequate monitoring of parts that are subject to wear and tear

• Improperly performed repair work.

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Safety information

Qualifications of personnel / target group Persons who work on the power unit must be aware of the associated hazards when using the power unit. Operating and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel. These operating instructions are intended for: Auxiliary personnel: such persons have no specialized knowledge and perform work as instructed. Operating personnel: such persons have been instructed in power unit operation and are aware of potential hazards due to improper use. Specialist personnel: such persons have corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. Activity Person Knowledge

Transport / storage Auxiliary personnel

No specialist knowledge required

Startup operation Operations control

Operating Personnel

Product-specific knowledge Knowledge about how to handle operating media.

troubleshooting, maintenance, decommissioning, Disassembly

Specialist personnel

Safe handling/use of tools Product-specific knowledge

Disposal Specialist personnel

Proper and environmentally-friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse

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Unpacking the unit

Wear suitable clothing Loose-fitting clothing increases the risk of being caught or being drawn in on rotating parts, and the risk of getting caught on protruding parts. You can be severely injured or killed.

• Wear close-fitting clothing.

• Do not wear any rings, chains or any other jewelry.

• Wear work safety shoes.

• Wear gloves.

• Observe the information relating to personal protection equipment in the safety data sheet of the operating fluid.

Observe regulatory information Observe the following regulatory information and guidelines:

• Legal and local regulations for accident prevention

• Legal and local regulations for environmental protection

• Country-specific regulations, organization-specific regulations

Unpacking the unit

Prior to delivery, the unit is function and leak-tested in the factory. When unpacking the unit, check it for damage in transit.

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Transporting the unit

Transporting the unit

Empty the unit completely before transport, including the coalescing and filter housings. Pull out the power plug and securely fasten the power cord to the unit.

Transporting with the crane Fasten suitable band loops to the base support for transporting with the crane.

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Storing the unit

Storing the unit

Empty the unit completely before storage, including the coalescing and filter housings. Pull out the power plug and securely fasten the power cord to the unit. Permitted storage temperature range

See chapter “Technical Data“, page 44.

Permissible humidity See chapter “Technical Data“, page 44.

Air Clean, salt-free air, not near oxidizing substances (rust film).

Storage duration Unrestricted, but in any case before the unit is started up again: after a storage period of greater than 2 years, all seals must be replaced.

Storage position Only standing.

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Decoding the model code label


Details for identifying the filtration unit can be found on the name plates on the unit and the components.

Item -> Description

(1) -> Name plate of filtration unit

(2) -> Name plate of electric motor

(3) -> Model code; for details, see page

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The following information can be found on the name plate of the unit: Zeile -> Description

Part No. -> Part number

S/N -> Serial number / year of production

Power -> Power consumption

Voltage/Grid -> Voltage / power supply

Frequency -> Frequency

Current -> Current consumption

Pressure max. -> Maximum permitted operating pressure

Pressure IN -> Permissible operating pressure at IN connection

Pressure OUT -> Permissible operating pressure at OUT connection

Weight -> Weight when empty

Flow rate -> Flow rate

Temp. oil -> Permitted fluid temperature range

Temp. amb. -> Permitted ambient temperature range

Volume -> Fluid volume in unit

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Checking the scope of delivery

Checking the scope of delivery

The filtration unit comes factory-assembled. Check that the filtration unit is complete before starting up. The following items are supplied: Qty Designation

1 OffLine separator

1 Operation and Maintenance Instructions (this document)

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Characteristics of the unit

Characteristics of the unit

The OffLine Separator OLS is a dewatering unit for hydraulic oils and gear lubrication oil with densities below 950 kg/m3. The OLS is installed in the bypass flow; a pre-filter is available as an option.

Coalescing procedure The dewatering works according to the coalescence principle, during which water collects on the fibers of the coalescing element and is conveyed deeper into the coalescing element by the fluid flow. Smaller drops unite to form larger ones at the fiber nodes during this process. Larger drops settle downwards and can be drained off by opening a valve. The coalescing process is used mainly in systems in which small quantities of free water cause no damage, or in which fluids that exhibit good demulsifying properties (the capacity to give off water rapidly) are used. The application is used in the bypass flow. The use of a micro-filtration system is expedient to ensure the maximum possible service life of the coalescing elements.

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Identifying components


Additional details regarding the versions can be found in the following.

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Item Designation

A Inlet oil INLET OIL

B Outlet oil OUTLET OIL

C Outlet Water OUTLET WATER

D Filter housing drain DRAIN filter housing

E Draining – coalescing housing DRAIN coalescer housing

90 Clogging indicator, electrical, for the coalescing housing

91 Clogging indicator, electrical, for the filter housing

100 Coalescing housing

102 Housing clamp

200 Filter housing (pre-filter)

202 Housing clamp

301 Water drainage valve

400 Motor pump assembly

240 Air bleed, filter housing

2110 Sight glass, upper phase boundary

2111 Sight glass, lower phase boundary

2310 Venting, coalescing housing

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Hydraulic circuit

Hydraulic circuit

The unit has the following hydraulic circuit:

Item Designation

A Inlet oil INLET OIL

B Outlet oil OUTLET OIL

C Outlet Water OUTLET WATER

90 Clogging indicator, electrical, for the coalescing housing

91 Clogging indicator, electrical, for the filter housing

100 Coalescing housing

200 Filter housing (pre-filter)

301 Water drainage valve

400 Motor pump assembly

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Unit dimensions

Unit dimensions

The unit has the following dimensions: A = Required dismantling space for changing the coalescing

elements

B = Recommended working range

All dimensions in mm.

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Unit setup/connection


NOTICE

Danger of tipping over / danger of slipping due to vibrations

The unit will be damaged

► Before starting it up, put the unit on a stable, horizontal surface.

Place the unit in an even, level collecting pan (volume ≥ 90 liters), which can collect the tank volume in case of leakage. Install the suction port connection at the lowest part of the tank. This ensures that the water phase located at the base of the tank is reached. Install the return line as far as possible from the suction point in order to obtain an optimum intermixing of the tank contents. Take the following steps to prepare the unit for operation:

1. Check that the power supply cable is undamaged. Replace damaged cables immediately.

2. Check the connecting lines for leaks. Eliminate any leakages immediately.

3. Check and insert the filter element. For details, see page 32.

4. Check and insert the coalescing element. For details, see page 36.

5. The unit is ready for the next steps on the following pages.

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Notes on pipes and hoses Make sure that no vibrations or stress/loading from other machinery and equipment are carried over to filter unit. Make sure that no vibrations or stress/loading from other machinery and equipment are carried over to filtration unit. Use hoses or expansion joints if necessary. The pressure loss in a hydraulic line depends upon:

• flow rate

• kinematic viscosity

• Pipe dimensions

• Density of the fluid The pressure loss can be estimated for hydraulic oils as follows:

Δp ≈ 6,8 * L / d4 * Q * V * D Δp = Pressure differential in [bar]

L = pipe length [m]

d = internal pipe diameter [mm]

Q = Flow rate [l/min]

V = Kinematic viscosity [mm²/s]

D = Density [kg/dm³] Mineral oil-based hydraulic fluid has a density of ≈ 0.9 kg/dm³.

This applies to straight pipelines and hydraulic oils. Additional threaded connections and pipe bends increase the pressure differential. Keep the height difference between the pump and the oil level in the tank as low as possible. Constrictions in the connections and lines should be avoided. This could compromise suction output and cause cavitation . Take note that the nominal size of the connected hoses/piping must be at least as large as the inlet port sizes.

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Connecting the suction port (INLET) For the suction port connection, use a flexible hose that is resistant to negative pressure. Avoid constrictions in the connecting lines, as they compromise suction performance and increase the risk of cavitation.

NOTICE

Overpressure at the suction port connection


► The pressure on the suction port connection IN must not be more than -0.4 to 4 bar.

Checking/setting the flow rate Set the maximum permissible volumetric flow for external motor-pump assembly. The maximum permissible flow rate can be found on the name plate. This is specified in the model code for the unit. (see the chapter “Model code”). The permitted tolerance is ± 10%, e.g.: Maximum permissible flow rate OLS 10/5 = 5 l/min ± 10% OLS 10/15 = 15 l/min ± 10%

Connecting the pressure connection (OUTLET) Make sure that the nominal width of the pressure line corresponds to the connector thread of the filter housing. Install the return line below the fluid level to prevent air from entering the fluid in the tank

If the clogging indicator pressure displayed for the a clean filter element is > 1 bar, use a differential pressure clogging indicator.

To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation.

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Connecting the water drainage (WATER DRAIN)

NOTICE

Excess pressure at the water outlet


► Guide the water outlet into a depressurized reservoir.

Connect the water outlet to a depressurized reservoir without cross-section reduction. Reservoir height max. 1.5 m and no higher than the fluid level in the tank. Connect the water connection to a depressurized reservoir. Take care to ensure than no pressure can prevail and/or develop. The nominal size of the connecting line must match the cross-section of the threaded connection.

The separated water can contain some parts of operating medium. Dispose of the water-oil mixture in an environmentally friendly manner.

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Connecting the electric motor / sensors / valves In the following, you will read how to electrically connect the components / sensors.

Installing the main switch / EMERGENCY-STOP Install a main switch / EMERGENCY-STOP to disconnect the electric motor from the power supply. In an emergency, use the main switch to disconnect the machine from the mains voltage.

Installing the motor protection switch Install a motor protection switch matched to the electric motor to protect against electrical overload.

Checking the direction of rotation at the electric motor Start the motor by switching it on for a short time (jog mode). The arrow on the fan cover shows the correct direction of rotation.

Connecting the water sensor Connect the sensor according to the manufacturer's instructions. You can find the manufacturer's documents for the water sensor in the filtration unit's technical documentation.

Water sensor - monitoring signal If the water sensor detects water for 10 seconds, then the water drain value must be opened time-controlled for 12 seconds. If the water sensor detects water for longer than 12 seconds, an error message must occur, followed by switching off the unit. Check the unit for a malfunctioning water drain valve or water sensor. Replace any defective components immediately.

Connecting clogging indicators Connect the sensors according to the manufacturer's instructions. You can find the manufacturer's documents for the water sensor in the filtration unit's technical documentation. Refer to the name plates of the clogging indicators for the model code.

Clogging indicators - monitoring signal

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If one of the clogging indicators is activated, then the unit should be switched off. Change the filter element / the coalescing elements.

Connecting the water drainage valve Connect the water drainage valve according to the manufacturer's instructions. You can find the documents in the filtration unit's technical documentation. The model code is: 8670223.840002400

Water drainage valve – monitoring position Verify the closing function of the water drainage valve via the position monitoring. If the water drainage valve does not close, the unit must be shut off.

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Starting up the unit


Before the unit is put into operation, it must first be connected hydraulically and electrically, as described in the above chapters. Note that the OLS unit contains no coalescing elements when it leaves the factory. If necessary, install the coalescing elements. Proceed as follows for commissioning:

1. Open the "INLET OIL" ball valve Close the "OUTLET OIL" ball valve.

2. Bleed the unit while filling.

3. Open the air-vent plug (x) on the prefilter.

4. Open the air-vent plug X1 on the coalescing

container.

5. Switch the unit on.

6. If an external boost pump is present, switch it on. Determine the flow rate present and adjust it in accordance with the permissible flow rate (see type plate).

7. Observe the maximum primary pressure to the pump on the OLS.

8. Switch the pump on.

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9. If the prefilter has been bled, then close the air bleed plug. If the coalescing container has been bled, then close the air bleed plug X1.

10. Open the "OUTLET OIL" ball valve.

11. The unit is ready for operation.

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Performing maintenance


Perform all of the subsequent maintenance work regularly.

WARNING

Hot surfaces

Danger of burns

► Allow the unit to cool before any maintenance work.

Maintenance intervals Adhere to the following maintenance intervals.

For d

etai

ls, s

ee p

age

12 h

Dai

ly

Eve

ry 3

mon

ths

1 ye

ar

6 ye

ars

Whe

n in

dica

ted:

Perform visual check 31 - X - - - -

Replacing hydraulic hoses 31 - - - - X -

Replacing the filter element in the filter housing

32 - - - X - X

Changing the coalescing elements

36 - - - X - X

Perform visual check Check the unit for leaks, brittle hoses and cables daily. Replace damaged or brittle parts immediately.

Replacing hydraulic hoses Replace the hydraulic hoses every six years at the latest. The six operating years include two years storage duration for normal requirements in

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accordance with the rules of the Employers Liability Insurance Association BGR 237 for normal requirements.

Replacing the filter element in the filter housing To change the filter elements, proceed as follows:

1. Switch off the unit and make sure that it cannot be inadvertently switched back on.

2. Close all shut-off valves at the inlet and

outlet.

3. Unscrew the air bleed screw (x) completely using a 10 mm Allen wrench.

4. (1) Have a suitable drip tray on hand to

catch the operating fluid. (2) Open the drain fitting, and collect the escaping fluid in the tray. Once the housing has been completely drained, close the drain fitting.

5. Screw in the air bleed screw (x) by hand in a

clockwise direction and tighten it firmly using a 10 mm AF Allen wrench.

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6. Release the housing clamp and remove it. Lift off the cover upwards.

7. Turn the element locking cap on the top filter

element by 90° in counterclockwise direction and lift off the locking cap.

8.

Dispose of the used filter elements in an environmentally friendly manner.

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8. Clean the inside of the filter housing of coarse dirt. Check the O-rings on the filter housing for damage. If necessary, replace them.

10. Insert the filter element into the bayonet

fitting (1), and lock the filter element by turning it 90° in the clockwise direction (2).

11. Place the element locking cap on the upper

filter element (1). Turn the locking cap 90° in the clockwise direction to lock it in place.

No element locking cap = no filtration.

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12. Place the cover at the top on the filter housing. Mount the tensioning clamp and tighten it with a torque of 20 Nm. Secure using the lock nut.

We recommend applying lubricant containing a slip additive to the threads of the housing tensioning clamp each time filters are changed so that it remains easy to remove. Lubricant containing a slip additive – HYDAC p/no. 3066287

13. Open all shut-off valves at the inlet and outlet. If a pump is present, switch it on.

14. Fill the filter housing slowly. Slightly undo the air bleed screw (x). The air in the filter housing can escape via the slot on the air bleed screw. Bleed the filter housing through the air bleed screw (x) until operating fluid comes out. Tighten the air bleed screw.

15. The filter element change is now complete.

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Changing the coalescing elements To replace the coalescing elements, proceed as follows:

1. Switch off the unit at the main switch.

2. Close the INLET (A) and OUTLET (B) ball valve

3. Depressurize the unit.

Carefully screw the air-vent plug out of the cover with the aid of a size 10 mm Allen wrench.

4. Open the ball valve at the DRAIN

connection (E) to empty the coalescing housing. Collect the free water/oil in a suitable container and dispose of it in an environmentally friendly manner. Once the coalescing housing is completely emptied, close the "DRAIN" connection (E)

5. Loosen the upper tensioning clamp on the coalescing housing with a size 13 mm fork wrench by turning it counterclockwise.

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6. 1 - Remove the housing clamp (2400). 2 - Remove the cover by lifting it upward and set it down to the side.

7. Remove the element set from the

coalescing housing. Use both handles to accomplish this.

8. Rotate the element set on the head by

180°.

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9. Undo the 3 wing nuts and remove the holding plate.

10. Pull the coalescing elements out of the

element receptacles and dispose of them in an environmentally friendly manner.

11. Moisten the O-ring on the element

lightly with the operating fluid.

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12. Insert the new coalescing elements into the element receptacles by screwing them in carefully.

Do not use a hammer, etc.

13. Mount the element holding plate and

tighten the 3 wing nuts firmly.

14. Rotate the element set by 180°.

Insert the element set into the coalescing housing. Note that the element set fits only in one position (Z) in the coalescing housing.

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15. Clean the sealing surface on the cover. Check the O-ring for damage. Replace it if necessary.

16. 1 - Place the cover on the coalescing housing. 2 - Place the housing clamp over the coalescing housing.

17. Use an SW 13 fork wrench to tighten

the tensioning clamps evenly to a maximum of 20 Nm. Screw open the lock nut and secure the connection.

18. Open the ball valves INLET (A) and

OUTLET (B).

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19. Bleed the filtration unit.

20. Bleed the coalescing housing through

the air-vent plug (x1) at the cover.

21. The replacement of the coalescing

element is completed.

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Customer Service / Service

Customer Service / Service

Regular inspection and maintenance work are indispensable to ensure trouble-free operation and a long service life for your unit. HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz Germany Phone: +49 6897 509 883 Fax: +49 6897 509 324 E-mail: [email protected]

Taking the unit out of operation

Drain the unit completely, including all of its components, before decommissioning. Pull out the power plug and securely fasten the hoses and power cord to the unit.

Shutting down the unit

See chapter "Taking the unit out of operation".

Disposing of the unit

Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner.

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Spare parts list

Spare parts list

Qty Part no. Designation 1 * Motor/pump assembly 10 3277940 Coalescing element, 5 µm N20WR005-1F 2 6005449 O-ring 270x10 (NBR) 1 1251590 Prefilter element, 2 µm N15DM002 1 3467768 Phase boundary sensor 1 6189136 Water drainage valve 8670223.840002400

*) Upon request

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Technical Data

Technical Data

Hydraulic data flow rate 15 l/min Permissible fluids Mineral oil to DIN 50524

Gear lubrication oil to DIN 51517, 51524

Permitted maximum fluid temperature 80°C Permissible viscosity range 15 … 100 mm/s² Operating pressure (setting at pressure relief valve) 6 bar Permitted pressure at inlet (INLET OIL) -0.4 … 4 bar Permissible pressure at the water drain Depressurized Housing material Stainless steel: 1.4301 Material of sealings NBR INLET connector G1" OUTLET connector G1" Connection for water drain G 1/2" Electrical data Power supply See type label Power consumption See type label Required fuse element 16 Amperes Power cable, length 0.5 m Protection class to DIN 40050 IP 54 General data Permitted ambient temperature range 0 … 40°C Permitted storage temperature range 5 to 45°C Permitted relative humidity during storage ≤ 60 % Weight when empty ≈ 140 kg

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Model Code

Model Code

OLS 10 / 15 - S - N - 20 - 1 - BM - Z - Z - Z / V

Type OLS Filter Size 10 = Number of coalescing elements Nominal flow rate 15 = 15 l/min Pump version Z = without pump G = Gear pump S = Vane pump Power supply B = P = 480 V, 3 Ph C = P = 380 V, 3 Ph G = P = 440 V, 3 Ph L = P = 115 V, 3 Ph M = 230 V, 1 Ph* N = P = 400 V, 3 Ph O = P = 460 V, 3 Ph P = P = 575 V, 3 Ph S = P = 500 V, 3 Ph R = P = 415 V, 3 Ph W = 230 V, 3 Ph* X = Other voltage (on request) Z = Without electro motor L60, M60 = Operation at 60 Hz * = Standard in Europe according to CENELEC

HD472 S1 at 50Hz

Element length 20 = Coalescing element 20“ – N20WRxxx Prefilter 2 = OLF 15-60 Z = without Clogging indicator BM = Differential pressure indicator, visual (VMxBM.1) C = Differential pressure indicator, electrical (VMxC.0) Z = Without E = Back-pressure indication VMF 0.6KO Heater 1 = 1 kW 2 = 2 kW z = Without Water drain 1 = Automatic z = Manual Instrumentation Z = without Additional details PKZ = On-off switch with motor protection switch FA2 = On/Off switch with motor protection switch and switch-off when filter is

clogged. Requires no neutral conductor, all voltages, clogging indicator C required.

V = Seals made of Viton (FPM)

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Index

Index

A accident prevention ...................................................... 12 ambient temperature .............................................. 16, 44 Auxiliary personnel ........................................................ 11

B Back-pressure ................................................................ 45

C care........................................................................ 2, 5, 26 Clogging indicator ........................................ 20, 21, 27, 45 collecting pan ................................................................ 23 connecting ......................................................... 23, 25, 26 Connection .................................................................... 44 Content ........................................................................... 3

D Density .......................................................................... 24 Description .............................................................. 15, 16 dewatering .............................................................. 10, 18 Differential pressure ..................................................... 45 Differential pressure indicator ...................................... 45 DIN ................................................................................ 44 Disposal ......................................................................... 11 Documentation Representative ...................................... 2 DRAIN ................................................................ 20, 26, 36 drain valve ..................................................................... 27

E Electrical data ................................................................ 44

F filling ........................................................................ 10, 29 Filter ............................................................ 10, 20, 21, 45 Filter housing ........................................................... 20, 21 filtration ............................... 15, 17, 18, 24, 27, 28, 34, 41 Flow rate ................................................................. 16, 24

G gear ......................................................................... 10, 18 Gear pump .................................................................... 45

H Hazard symbol ............................................................. 7, 9 Heater ........................................................................... 45 Hydraulic data ............................................................... 44

I Imprint............................................................................. 2

IN 16, 25 Inlet ......................................................................... 20, 21 INLET .......................................... 20, 21, 25, 29, 36, 40, 44 IP 44

M Maintenance ........................................................1, 17, 31 Maintenance interval .................................................... 31 Maintenance intervals .................................................. 31 Material of sealings ....................................................... 44 Measures ........................................................................ 9 Mineral oil ............................................................... 24, 44 Model code ............................................................. 15, 25 Motor pump assembly ............................................ 20, 21

O Off switch ...................................................................... 45 operating ............. 5, 6, 7, 10, 11, 12, 16, 26, 31, 32, 35, 38 Operation ...........................................................10, 17, 45 Operations control ........................................................ 11 OUT ............................................................................... 16 Outlet ...................................................................... 20, 21 OUTLET................................. 20, 21, 25, 29, 30, 36, 40, 44

P Power consumption ................................................ 16, 44 Pressure differential...................................................... 24 Proper/Designated Use ................................................. 10 Protection class ............................................................. 44 Publisher ......................................................................... 2 Pump ............................................................................. 45

R replacement .................................................................. 41 Residual water content ................................................. 10

S select ............................................................................... 6 Service ........................................................................... 42 setting ..................................................................... 25, 44 Signal word ..................................................................... 9 signal words .................................................................... 9 Size ................................................................................ 45 Spare part ..................................................................... 43 Spare parts .................................................................... 43 Spare parts list .............................................................. 43 Specialist personnel ...................................................... 11 switching off.................................................................. 27

T Transport ...................................................................... 11 transporting .................................................................. 13

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Index

troubleshooting ............................................................. 11

V Vane pump .................................................................... 45

W Weight .................................................................... 16, 44

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HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 9046 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com E-mail: [email protected]

OLS 10/15 /-C256 OffLine Separator - Start: HYDAC on pipes and hoses ..... 24 Connecting the suction...

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Transcript of OLS 10/15 /-C256 OffLine Separator - Start: HYDAC on pipes and hoses ..... 24 Connecting the suction...