Ole Skeltved 3 Marts 08

30
© MAN B&W Diesel <1> Gas as fuel for propulsion of ships Conference - 3 March 2008 [current topic] Ole Skeltved Head of Marine Installation Department Marine Low Speed, Engineering

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LNG Carriers

Transcript of Ole Skeltved 3 Marts 08

  • MAN B&W Diesel

    Gas as fuel for propulsion of ships

    Conference - 3 March 2008

    [current topic]

    Ole Skeltved

    Head of Marine Installation Department

    Marine Low Speed, Engineering

  • MAN Diesel A/S 23335189.2007.10.08 (LEE4/BGJ)

    Propulsion Trends

    in LNG Carriers

  • MAN Diesel A/S 3

    Characteristics of liquefied gases

    Most liquefied gases are hydrocarbons, and are flammable in nature

    Main groups of liquefied gases

    A variety of petrochemical gases

    LPG (Liquefied Petrol Gas) butane and/or propane (bottled cooking gas)

    LNG (Liquefied Natural Gas) mostly methane

    Form of LNG at transportation

    LNG is always transported at atmospheric pressure, i.e. in liquefied format its boiling point (-163C)

    The volume is reduced 600 times in liquid form

    The density is approximately 450 kg/m3 (45% of water)

    LNG is refrigerated by means of its boil-off gas

    LNG Carriers

    3335190.2007.10.23 (LEE4/BGJ)

  • MAN Diesel A/S 4

    Requirements to LNG carriers

    Double-hull concept including bottom areas

    Cargo tanks are not to be a part of the ships structure

    Cargo containment system (tanks installed separately in the ships holds)

    Types of cargo containment systems

    Structural prismatic type (self-supporting) uncommon today

    Spherical (Moss) type (self-supporting)

    Membrane type (supported by the ships hull)

    LNG Carriers

    3335197.2007.10.23 (LEE4/BGJ)

  • MAN Diesel A/S 5

    History of LNG carriers

    First LNG carrier: 150 m3 Suehiro Maru No. 8 from 1962 (scrapped in 1983)with four-stroke diesel engine

    Second LNG carrier: 27,400 m3 Methane Princess from 1964 (scrapped in 1998)with steam turbine

    First membrane type in 1969

    First spherical (Moss) in 1971

    LNG carrier investigationsBased on information from

    Lloyds Register Fairplays PC-Register

    Ships built or contracted between 1997-2007 or earlier

    LNG Carriers

    3335200.2007.10.23 (LEE4/BGJ)

  • MAN Diesel A/S 63335180.2007.10.08 (LEE4/BGJ)

    Examples on Equal Sized LNG Carriers

    Based on the Membrane and the Spherical

    (Moss) Types

    138,000 m3 LNG carrier of the membrane type

    138,000 m3 LNG carrier of the spherical (Moss) type

  • MAN Diesel A/S 73335169.2007.10.08 (LEE4/BGJ)

    Distribution In Containment Systems

    of LNG Fleet

    Number ofLNG carriersin %

    Moss

    Containment system

    0

    10

    30

    Membrane

    20

    Others

    40

    Existing LNG fleet239 ships - 31 July 2007

    Ref.: LNG World Shipping JournalSeptember/October 2007

    50

    80

    60

    70

    Containment system

    Moss MembraneOthers

    7

    3%

    100

    42%

    132

    55%

    4

    3%

    23

    17%

    109

    80%LNG carriers on order136 ships - 31 July 2007

  • MAN Diesel A/S 83335168.2007.10.08 (LEE4/BGJ)

    LNG Classes

    LNG carrier classes Dimensions Ship size - LNG capacity

    Small up to 90,000 m3

    B: up to 40 m

    LOA

    : up to 250 m

    Small Conventional 120,000 - 149,999 m3

    B: 41 - 49 m

    LOA

    : 270 - 298 m

    Large Conventional Tdes

    : up to 12.0 m 150,000 - 180,000 m3

    B: 43 - 46 m

    LOA

    : 285 - 295 m

    Q-flex Tdes

    : up to 12.0 m 200,000 - 220,000 m3

    B: approx. 50 m

    LOA

    : approx. 315 m

    Q-max Tdes

    : up to 12.0 m more than 260,000 m3

    B: 53 - 55 m

    LOA

    : approx. 345 m

    Examples of special LNG carrier sub-classes:

    Med-max (Mediterranean maximum size) about 75,000 m3

    Atlantic-max (Atlantic sea maximum size) about 165,000 m3

  • MAN Diesel A/S 93335181.2007.10.08 (LEE4/BGJ)

    Distribution of Existing LNG Carriers in

    Service (Number of Ships)

  • MAN Diesel A/S 103335188.2007.10.08 (LEE4/BGJ)

    Distribution of LNG Carriers on Order

    (Number of Ships)

  • MAN Diesel A/S 113335184.2007.10.08 (LEE4/BGJ)

    Year of Delivery of LNG Carriers

    0

    10

    20

    30

    40

    50

    60

    Q-max

    Q-flex

    Large Conventional

    Small Conventional

    Small

    Number of LNG

    carriers deliveredLNG carrier fleet 31 July 2007

    Ref.: Lloyds Register - Fairplays PC-Register

    1990

    1991

    1992

    1993

    1994

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    2004

    2005

    2006

    2007

    2008

    2009

    2010

    Year of delivery

  • MAN Diesel A/S 123335185.2007.10.08 (LEE4/BGJ)

    Average Size of LNG Carriers Delivered

    75,000

    100,000

    125,000

    150,000

    175,000

    200,000

    1990

    1991

    1992

    1993

    1994

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    2004

    2005

    2006

    2007

    2008

    2009

    2010

    Average of the

    2007 fleet

    Average size of ship,

    LNG capacity

    Year of delivery

    LNG carrier fleet 31 July 2007

    Ref.: Lloyds Register - Fairplays PC-Register

    m3

  • MAN Diesel A/S 133335186.2007.10.08 (LEE4/BGJ)

    Distribution of Propulsion Systems

    of LNG Fleet on Order

    Number of

    LNG carriers

    on order, in %

    Two-strokediesel and

    reliquefaction

    0

    10

    30

    Diesel-electric

    20

    Steamturbine

    40

    LNG carriers on order

    136 ships - 31 July 2007

    Ref.: LNG World Shipping Journal

    September/October 200750

    55

    40%

    45

    33%

    35

    26%

    11%

    Others

  • MAN Diesel A/S 143335187.2007.10.08 (LEE4/BGJ)

    Distribution of Propulsion Systems

    of LNG Fleet in Year of Delivery

    0

    10

    20

    30

    40

    50

    60

    1965 1970 1975 1980 1985 1990 1995 2000 2005

    Two-stroke diesel

    Diesel-Electric

    Steam turbine

    Number of

    ships per year

    Year of delivery

    2010

    LNG carrier fleet

    Delivered or on order 31 July 2007

  • MAN Diesel A/S 153335161.2007.10.08 (LEE4/BGJ)

    Average Hull Design Factor of

    LNG Carriers (Membrane Type)

    Average hulldesign factor, F

    des

    250,00050,000

    Size of ship, LNG capacity

    0100,0000 m3150,000 200,000 300,000

    0.1

    0.2

    0.3

    1.5

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1.0

    1.1

    1.2

    1.3

    1.4

    Main ship particulars

    Lpp

    : Length between perpendiculars (m)B : Breadth (m)D

    scant : Scantling draught (m)

    Q : LNG capacity (m3)F

    des : Average hull design factor

    Fdes

    = Lpp

    x B x Dscant

    /Q

  • MAN Diesel A/S 163335164.2007.10.08 (LEE4/BGJ)

    Average Length Between Perpendiculars of

    LNG Carriers, Moss and Membrane Types

    Small

    Q-max

    SmallConventional

    LargeConventional

    Q-flex

    Average Length Between Perpendiculars of LNG CarriersMoss and Membrane Types

    m

    Length betweenperpendiculars

    250,00050,000Size of ship, LNG capacity

    0

    200

    100,000

    100

    0 m3150,000

    300

    400

    Spher

    ical (M

    oss)

    200,000 300,000

    Membran

    e

  • MAN Diesel A/S 173335160.2007.10.08 (LEE4/BGJ)

    Average Ship Breadth (Beam) of LNG Carriers

    Moss and Membrane Types

    mBreadth

    250,00050,000Size of ship, LNG capacity

    0100,0000 m3150,000

    Spher

    ical (M

    oss)

    200,000 300,000

    Membran

    e

    10

    20

    30

    40

    50

    60

    Small

    Q-max

    SmallConventional

    LargeConventional Q-flex

    Average Ship Breadth (Beam) of LNG CarriersMoss and Membrane Types

  • MAN Diesel A/S 183335162.2007.10.08 (LEE4/BGJ)

    Average Design Draught of LNG Carriers

    Moss and Membrane Types

    Small

    Q-max

    SmallConventional

    LargeConventional Q-flex

    Average Design Draught of LNG CarriersMoss and Membrane Types

    mDesign draught

    250,00050,000Size of ship, LNG capacity

    0100,000

    1

    0 m3150,000

    Sphe

    rical

    (Mos

    s)

    200,000 300,000

    Memb

    rane

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

  • MAN Diesel A/S 193335165.2007.10.08 (LEE4/BGJ)

    Average Design Ship Speed of

    LNG Carriers

    Small

    Q-max

    SmallConventional

    LargeConventional Q-flex

    knots

    Average designship speed

    250,00050,000

    Size of ship, LNG capacity

    10100,0000 m3150,000 200,000 300,000

    12

    14

    16

    18

    20

    22

    Average Design Ship Speed of LNG Carriers

  • MAN Diesel A/S 20

    Ship Particulars and

    Propulsion SMCR Power Demand,

    LNG Capacity 19,000 138,000 m3, Single-screw

    3335076.2007.09.20 (LEE4/BGJ)

    Membrane Type Small Small Small

    Single-Screw (Med-max) Conventional

    Ship size, LNG capacity m3 19,000 75,000 138,000

    Scantling draught

    Length overallLength between ppBreadthDesigndraughtSea marginEnginemargin

    Average design ship speedSMCR power kW

    Main engineoptions

    Average design ship speed - 0.5 kn KnotsSMCR powerMain engine options

    KnotsSMCR powerMain engineoptions

    m 7.1 10.6 12.0m 130.0 220.0 276.0m 124.0 210.0 263.0m 25.6 35.0 43.4m 6.5 9.7 11.3% 15 15 15% 10 10 10

    Knots 15.0 17.5 19.55,300 14,200 28,000

    1. 5S40ME-B9 6S60ME-C7 6K80ME-C92. 5S42MC7 5L70ME-C7 6K90ME-C63. 6S35ME-B9 5S65ME-C8 8L70ME-C84. 8S70ME-C8

    1. 5S40ME-B9 6S60ME-C8 7K80ME-C92. 5S42MC7 7S60ME-C7 6K90ME-C93. 7S35ME-B9 5L70ME-C7 8K80ME-C64. 5S65ME-C8 6K90ME9

    14.5 17.0 19.0kW 4,600 12,800 25,500

    1. 6S40ME-B9 7S60ME-C7 7K80ME-C92. 6S42MC7 5L70ME-C8 6K90ME-C93. 8S35ME-B9 6L70ME-C7 7K90ME-C64. 6S65ME-C8 6K90ME9

    15.5 18.0 20.0KW 6,150 15,900 30,800

    Average design ship speed + 0.5 kn

  • MAN Diesel A/S 21

    Ship Particulars and

    Propulsion SMCR Power Demand,

    LNG Capacity 150,000 265,000 m3, Single-screw

    3335077.2007.09.20 (LEE4/BGJ)

    Membrane Type Large Q-flex Q-max

    Single-Screw Conventional

    Ship size, LNG capacity m3 150,000 210,000 265,000

    Scantling draught

    Length overallLength between ppBreadthDesign draughtSea marginEnginemargin

    Average design ship speedSMCR power

    Main engineoptions

    KnotsSMCR powerMain engineoptions

    KnotsSMCR powerMain engineoptions

    m 12.3 12.7 12.7m 288.0 315.0 345.0m 275.0 303.0 332.0m 44.2 50.0 54.0m 11.6 12.0 12.0% 15 15 15% 10 10 10

    Knots 20.0 20.0 20.0kW 31,400 39,300 45,200

    1. 6K90ME9 7K90ME9 8K90ME92. 6K98ME7 7K98ME73. 8K98ME64.

    1. 6K90ME9 7K90ME9 8K90ME92. 7K98ME7 8K98ME63. 8K98ME74.

    19.5 19.5 19.5kW 28,500 35,700 41,100

    1. 6K90ME9 8K90ME9 9K90ME92. 7K98ME7 9K98ME63. 9K98ME74.

    20.5 20.5 20.5kW 34,300 43,200 49,600

    Average design ship speed - 0.5 kn

    Average design ship speed + 0.5 kn

    All above ME engines can also be delivered in ME-GI version (gas injected)

  • MAN Diesel A/S 223335078.2007.09.20 (LEE4/BGJ)

    Ship Particulars and

    Propulsion SMCR Power Demand, LNG Capacity

    150,000 265,000 m3, Twin-skeg/Twin-screw

    Membrane Type Large Q-flex Q-max

    Twin-Screw Conventional

    Ship size, LNG capacity m3 150,000 210,000 265,000

    Scantling draught

    Length overallLength between ppBreadthDesign draughtSea marginEnginemargin

    Average design ship speedSMCR powerMain engineoptions

    KnotsSMCR powerMain engineoptions

    KnotsSMCR powerMain engineoptions

    m 12.3 12.7 12.7m 288.0 315.0 345.0m 275.0 303.0 332.0m 44.2 50.0 54.0m 11.6 12.0 12.0% 15 15 15% 10 10 10

    Knots 20.0 20.0 20.0kW 2x14,900 2x18,300 2x20,800

    1. 2x5S70ME-C7 2x6S70ME-C7 2x6S70ME-C82. 2x5S65ME-C8 2x6S65ME-C8 2x7S65ME-C83.4.

    1. 2x5S70ME-C7 2x6S70ME-C7 2x7S70ME-C72. 2x6S65ME-C8 2x7S65ME-C8 2x8S65ME-C83.4.

    19.5 19.5 19.5kW 2x13,600 2x16,700 2x19,000

    1. 2x5S70ME-C8 2x7S70ME-C7 2x7S70ME-C82. 2x6S70ME-C7 2x7S65ME-C8 2x8S65ME-C83. 2x6S65ME-C84.

    20.5 20.5 20.5kW 2x16,300 2x20,100 2x22,800

    Average design ship speed - 0.5 kn

    All above ME engines can also be delivered in ME-GI version (gas injected)

    Average design ship speed + 0.5 kn

  • MAN Diesel A/S 233335166.2007.10.08 (LEE4/BGJ)

    Propulsion SMCR Power Demand of an

    Average LNG Carrier (Membrane type)

    Small and Small Conventional - Single Screw

    kW

    SMCR power

    150,00050,000

    Size of ship, LNG capacity

    0

    10,000

    30,000

    100,000

    20,000

    0 m3

    40,000

    21.0 kn

    20.5 kn

    20.0 kn

    19.5 kn

    19.0 kn

    18.5 kn

    18.0 kn

    17.5 kn

    17.0 kn

    16.5 kn

    16.0 kn

    15.5 kn

    15.0 kn14.5 kn

    14.0 kn

    Avera

    ge de

    sign

    ship

    spee

    d

    7K90ME9/ME-C9

    8K80ME-C9

    6K90ME9/ME-C9

    7K80ME-C9

    6K80ME-C98S70ME-C8

    7S70ME-C86K80ME-C6

    6S65ME-C8

    5S65ME-C8

    8L70ME-C8

    7L70ME-C8

    6L70ME-C8

    7S60ME-C8

    Small

    Small

    Conventional

    5L70ME-C7

    6S60ME-C8

    5S60ME-C7

    7S40ME-B9

    6S40ME-B9

    5S40ME-B9

    Including:15% sea margin10% engine margin

    5S35ME-B9

  • MAN Diesel A/S 243335163.2007.10.08 (LEE4/BGJ)

    Propulsion SMCR Power Demand of an Average

    LNG Carrier (Membrane Type)

    Large Conventional, Q-flex and Q-max - Single Screw

    kWSMCR power

    300,000150,000Size of ship, LNG capacity

    0

    10,000

    30,000

    200,000

    20,000

    100,000 m3

    40,000

    All above engines canalso be delivered in ME-GIversion (gas injected)

    21.0 kn

    10K98ME7

    Including:15% sea margin10% engine margin

    250,000

    60,000

    50,000

    70,000

    Average de

    sign ship sp

    eed

    20.5 kn

    20.0 kn

    19.0 kn

    9K98ME7

    8K98ME7

    7K98ME7

    7K98ME6

    6K98ME6

    9K90ME9

    8K90ME9

    7K90ME9

    6K90ME9

    7K80ME-C9

    5K90ME9

    8S70ME-C8

    7S70ME-C8

    LargeConventional

    Q-flex

    Q-max

    19.5 kn

  • MAN Diesel A/S 253335167.2007.10.08 (LEE4/BGJ)

    Propulsion SMCR Power Demand of an Average

    LNG Carrier (Membrane Type)

    Large Conventional, Q-flex and Q-max - Twin Screw

    kWTotal SMCR power

    300,000150,000

    Size of ship, LNG capacity

    0

    10,000

    30,000

    200,000

    20,000

    100,000 m3

    40,000

    All above engines can

    also be delivered in ME-GI

    version (gas injected)

    Including:15% sea margin10% engine margin

    250,000

    50,000

    60,000

    Average de

    sign ship sp

    eed

    2 x 8S70ME-C8LargeConventional

    Q-flex

    Q-max

    2 x 8S70ME-C7

    2 x 8S65ME-C82 x 7S70ME-C82 x 7S70ME-C7

    2 x 7S65ME-C82 x 6S70ME-C8

    2 x 5S70ME-C82 x 5S70ME-C7

    2 x 5S65ME-C8

    21.0 kn

    20.5 kn

    20.0 kn

    19.5 kn

    19.0 kn2 x 6S70ME-C7

    2 x 6S65ME-C8

  • MAN Diesel A/S

    Single and twin skeg comparison

    Hydrodynamics

    Self propulsion test results

    Comparison of required power

    Single and twin skeg aft-body models

    9%

    Information given by DSME

  • MAN Diesel A/S 27

    LNG Carriers

    Single-Engine with FPP

    2006/09/013334452.2006.10.04 (2160/NBC)

    Main Engine

    PSC Clutch

    Generator/motor

    GenSet

    GenSet

    GenSet

    GenSet

    FPP

  • MAN Diesel A/S 28

    LNG Carriers

    Twin-Engines with FPP

    2006/09/01

    PSC Clutch

    FPP

    3334450.2006.10.04 (2160/NBC)

  • MAN Diesel A/S 29

    LNG Carriers

    Twin-Engines with CPP

    2006/09/01

    CPP

    3334449.2006.10.04 (2160/NBC)

  • MAN Diesel A/S

    Twin Engine Configuration

    3332880 .2005.05.23 (Dept/Init)

    Clutcher

    Shaft locking

    device