OKK CORPORATION - yuasa-intl

OKK CORPORATION

8-10, KITA-ITAMI, ITAMIHYOGO, JAPANOverseas Sales DepartmentTEL:（81）72-771-1112/1143FAX:（81）72-772-7592http : //www. okk. co. jpE-mail:ovsd@okk. co. jp

11.08.1M（H）⑦ Printed with eco-friendly soy ink on recycled paper.

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Since its inauguration in 1915, we at OKK have created and developed high performance, high stability machine tools supporting a wide range of industries. Our first priority has always been“Customer First”followed by OKK’s proprietary technological capability and look-ahead mentality.� In light of our proud tradition and track record, we are now setting new goals and adding value in order to meet the challenges of these difficult and uncertain times around the world. Based on the universal themes of OKK’s MONOZUKURI philosophy:“Stick to the basics of machine tools”,“Stay a step ahead of customer needs and expectations and integrate them into product development”, and“Be responsible for stable quality and supply”. We are working on new technologies at a higher level and evaluating the expansion of products to meet the needs of customers in a wide variety of fields, including automobile, aircraft, energy, and IT-related industries.� As a global company we intend to exceed the expectations of our customers around the world by continuing to provide new technology for high quality machining in response to requirements for higher speed and precision performance. At the same time, we will continue to maintain the high quality standards of OKK’s products for the domestic and international markets.� We continue to make progress every day in product development while enhancing the value of our presence in the business community. Our mission is to provide truly superior products and advanced service and support to our customers at all times.� It is our hope that our customers in the global business community recognize the progress and success our company has enjoyed since OKK’s inception in 1915. We also hope that our customers will continue to place their trust and confidence in OKK’s people and products.

We at OKK are celebrating the 100th year in business in the year 2015. Looking toward this historical epoch, the Company made a new management plan not only to build the company footing of increased stability but also to create the more solid global brand of OKK. To achieve the plan, the OKK Group affirmed the management policy that the Group would remain thoroughly committed to the “Aggressive Management” and “Win-out Management” by focusing all management resources of the Group on providing firmer footing and steady earnings for the Company. For this purpose, “Management Philosophy”, “Quality Policy”, and “Environmental Policy” are the “three mainstays” of guidelines for specific activities.

Message from�Management

Management Planning aimed at the 100th anniversaryOKK，s MONOZUKURI philosophy responding�to the trust of the business community and setting�new goals and adding value.

◎Customer creed: Provide quality and service responding to customers’ 　trust and expectations.�

◎Social responsibility: Contribute to the harmony and development of �　global environment and human society.�

◎Delivery of values: Innovate technologies to create new values.

Maintain the quality-first policy in all management aspects, thus aiming �to be a corporation measuring up to customers’trust.

In recognition of the limitation of earth resources and with the objective �of harmonizing corporate activities and global environment, all company �members actively address environmental issues for continual �environmental improvement.

Management�Philosophy

Quality Policy

Environmental�Policy

Hirofumi Iseki, President

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OKK has a targeted clear-cut manufacturing concept, which is to manufacture reliable products providing increased safety and a high degree of reliability and incorporating challenges to environmental and energy saving issues.� A variety of leading-edge industries including automotive, aerospace, semiconductors, ITs, and LCDs present a higher level of requirements for products than ever before. Customer needs are being ceaselessly enhanced and diversified not only in safety, but also in requirements for the basic performance and stable quality of machines. Such as high-speed, high-accuracy and high-grade machining, needs for high-accuracy machining of highly hard or brittle materials and the support for a variety of specifications for a diverse range of applicable workpieces. OKK offers a wide range of product lineup responding to those requirements, thus winning the trust from an assortment of customers as their partners.� Furthermore, viewing the environmental and energy saving issues that are the demands of the present age as the corporate commitment, OKK created the “Self-imposed Action Plan” with the objective of harmonizing corporate activities and global environment. In accordance with this Plan, all company members are engaged in manufacturing environmentally conscious products through the specific activities, such as“support for power saving”, “energy saving operation”, and “support for resource saving”.

OKK’s family of environmentally conscious products providing increased safety and outstanding reliability attracts support from a great number of users.

PRODUCTS CONCEPT

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Development Committee

Special Committee on Development

Sales�Division

Technical�Division

Development Information Committee

Various�information�gathering�activities

Needs

Needs

Seeds

ONLY ONE TECHNOLOGY

Utilizing machine tool technology that constitutes a“barometer”of international technical standards. Machine tools, which are a“mother machine”to form the basis of manufacturing, incorporate gener-al technologies, such as mechanical, electrical and control system engineering.� Based on traditional intrinsic technologies and know-how, OKK’s machine tools maximize the use of OKK’s engineering technology. Backed with large amounts of accumulated data, leading-edge

analysis technology and analysis tools such as “3D CAD”or“Finite element analysis method”, a great number of staff creates new products re-sponding to needs in a timely manner.� OKK works toward the manufacturing of machine tools with consideration given to environmental and energy issues as well as in pursuit of the enhance-ment of machining accuracy, speed, and operabili-ty. Furthermore, the Company will advance toward the development of products to customer satisfac-tion.

The driving force of the manufacturer is“R & D of New Products and New Technologies”. To cre-ate many new products in response to the users desires and needs, we at OKK have sales repre-sentatives, technical personnel, and service per-sons active on the domestic and international mar-kets gathering seeds and needs, which are thoroughly discussed ranging from development concepts to production and prices at the“Develo-pment and Information Committee”and“Special Committee on Development”. Then, the“Develo-

pment Committee”headed by the top manage-ment hands down the final decision on whether or not the Company should proceed with develop-ment as a new product. Employing a process of careful discussions and consideration as afore-mentioned, the Company is promoting R & D to its aim to “provide products that match the users needs”. From submicron- to nano-compatible products, these higher hurdles to surmount, OKK’s R & D personnel are enthusiastic towards this challenge.

● Technical Capabilities ● Research & Development

R&D / MORE-ADVANCED PRODUCTS

Technical capabilities in a complete pursuit of �dominant performance as a mother machine, which provides �support for environmental and energy issues.

Opening the way to a new nanotechnology land

The more extreme the customer requirements, OKK’s unique technical capabilities �will prove their worth, like significant increases in production efficiency, thorough �energy savings and response to the diversification of machinable objects.

Aiming to the challenges of machining the new materials, the development of �high-accuracy machining technology, the realization of unmanned and energy �saving operation with an ultimate systematization.


OKK’s unique high-speed spindle technology

Optimum traverse servo control technology

OKK’s original technologies

Optimum static/dynamic rigidity design technology

Unique and original thermal displacement control technology

Breakthrough in high-accuracy compensation technology

Various user friendly peripheral functions

Flow Chart to Development�of New Product

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CONTINUOUS PRODUCTION METHOD　 BUSINESS SERVICE

Wanting your comments,�the essentials of management resource


Compiling comments from customers will lead to new products, while maintaining service quality will hold trust with customers established over a long period of time.� We at OKK are making full use of marketing, field services networks, domestic and internation-al business locations to rapidly and accurately col-lect comments from customers, thus working to-wards manufacture of products that lead to an increase in incomes. Furthermore, the proper choice of a machine tool meeting customers re-quirements, will contribute to enhancements in the machining efficiency and the operating rate. In this connection, the Company is always prepared to

inspect the customers product and as-needed make machining tests on their products so that the customers will purchase after they are fully satisfy.� In addition, after the delivery of machine tools, the Company holds “NC School” for the custom-ers to master proper running/adjustment. Deliver-ing operation supervision that can lead to en-hancement of the operating rate and constantly carry thorough stock of spare parts. Further, it pro-vides fine-tuned after-sales service through the OKK service “Call Center”, the network service “OK-NET”, network that enables a quick supply of parts and a machine tool delivered under opti-mum conditions.

Integrated production system with mastery skills from �machining to inspection via finishing and assembly

Integrated production system covering from design to after-sales �service via casting, machining, assembly, inspection, and installation,�providing support for reliability and �competitiveness on global markets

With mastery skills supported by numbers of experienced engineering technicians, we at OKK have introduced world-leading machine tools of high-accuracy and quality. Furthermore, to give flexible and constant responses to essential factors constituting customer satisfaction such as timely supply or sudden production increase, the Company has maintained the introduction of new equipment and machines, enhancement and establishment of production methods and systems, self-manufacture of parts, and others, thus having a high evaluation and trust from customers.� To be more precise, through the “construction of an advanced in-plant LAN”, the Company has not only planned the integrated grasp of product manufacturing progress, but also accomplished the OKK’s unique “Hybrid production control system” of the manufacturing number-oriented control and the part-oriented control and, furthermore, established the “Quick-response-to-order system”based on close communications with sales representatives, thus providing more customized products in faster and smoother manner at more reasonable prices.

NC School

Parts�Center

Call Center

Finishing/�Assembly

Inspection

OK-Net

● Production System ● Marketing & Service

Test

OKK Service Network

Machining

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OKK PRODUCTS

In every manufacturing situation, you will find matching OKK machining centers and production systems. To further deepen the bonds accumulated between customers and OKK, the Company is offering OKK technologies that meet a variety of needs. For mass production represented by the automotive, aerospace, IT-related and die mold industries essential to manufacturing, new and powerful machine tools with distinctive originality and innovation spirit of the OKK’s style are being brought into the forefront of production fields.

Product Introduction

OKK Machining Centers responding to a variety of �industrial needs

VP2200-GC

VB53

PM400

VP600

VM5

VM7

MCV560DS-5AX

VerticalMachining Centers

HorizontalMachining Centers

Support forspecial machining driven

by application

Support forspecial machining driven

by application

Support forManufacturing of High-speed,High-accuracy Die and Mold

VerticalMachining Centers

HorizontalMachining Centers

Support forManufacturing of High-speed,High-accuracy Die and Mold

VG5000

HM1600

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Product Introduction Product Introduction1 2

Machining centers for machining every part used in �automobile/aircraft industries and others

VP600

Aircraft and automobiles, which are an integration of high-performance and high-accuracy trans-port equipment that is in the forefront of the present era, consist of component parts that should assure reliability next to 100% due to their mission to protect irreplaceable life.� The OKK vertical machining centers including the VM Series with over 6,000 installed and proven reliability as a crown of technologies to convert materials into the component parts, the VP Series that are synonymous with high-speed and high-accuracy hyper machining centers, and others make it possible to constantly manufacture high-accuracy component parts that can be said to be the top end at present as well as high-performance and quality parts.

◎Vertical Machining Centers

VM5

Machining centers achieving unbeatable cost performance in thorough pursuit of cut-ting performance and accuracy that are the basics of machining centers.

The last word in breakthrough hyper machining centers, which has derived from the users’eager desire for superior high-speed and high-accuracy machining.

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Product Introduction 3 Product Introduction 4

Machining Centers at the forefront of automotive and �aerospace industries

◎Horizontal Machining Centers

Key automotive parts such as“engines”and“chassis”, which drive/travel automotive safety at a high speed. At production fields of the components used in these parts, aerospace, and others, the OKK horizontal machining centers including the HM Series that achieve high-efficiency machining and the PM Series mass production-oriented machining centers are staying in action.� Responsibilities assigned to future machine tool systems are not only in reaction to operation around the clock and continuous operation for an extended periods of time, but also to manufacture high-reliability parts at a high degree of efficiency.� A variety of OKK horizontal machining centers are fulfilling their mission in production plants around the world.

PM400

HM1600

Popular Series, which have achieved cost reduction by thoroughly upgrading the basic performance such as speed, accuracy, power, and rigidity.

Field-proven Series with abundant accomplishments. An adequate margin of specification provides adapt-ability to every workpiece and every line.

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VB53

Machining Centers in a wide variety of die and mold industries �ranging from mobile phones to automotive parts

◎Support for Manufacturing of High-speed, High-accuracy Die and Mold

Tooling such as precision dies/molds or wooden patterns is essential to mold the interior/exterior parts of mobile phones and automotives and for plastic or metal products having complex profiles such as food containers. To manufacture this tooling, the OKK machining centers including the VM, VP, and VD Series are staying in action.� The tooling includes press dies for car bodies and molds for medical tablets, the ultimate goals of which are completely different. However, the reliability and accuracy of products needed in the manufacturing process of the dies/molds are indifferent to the product sizes.� OKK machining centers are evolving on a day-to-day basis to provide a high-accuracy superior machined surface with no finish line in sight under the extreme conditions presented by production fields, to meet the customer satisfaction. Machining centers supporting for precision

die/mold, which achieved high accuracy and quality machined surface that improved by one rank through taking all possible measures against vibration and heat generation.

VG5000

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Machine tools in a diversified variety of sectors including the �IT sector

◎Support for special machining by application

We at OKK offer a family of products lineup that is used to enhance people’s lifestyles, such as using a computer, enjoying a LCD television, or making use of electrical appliance. Furthermore, the leading-edge technologies of OKK machine tools are utilized for maximum effectiveness to manufacture the cutting-edge parts that comprise these products.� These technologies include a grinding technology for silicon wafers using a grinding wheel or a grindstone, the milling technology of mother glass, which is formed into a LCD panel, on the accu-racy level of microns, the grinding and milling technology for ceramic materials and the machining technology for turbine blades using a five-axis machining center. Taking the world-class technolo-gies aforementioned as a backbone, the OKK’s machine tools are put to use as mother machines in a diversified variety of industries.

Grinding centers, which support the diversified and compli-cated machining patterns and facilitates substantial reduc-tion of process cycles and process automation.

Machining of high-efficiency turbine blade using a dual-spindle five-axis machining center

High-accuracy milling of the mother glass of a large-screen LCD television achieved at the level of minimized screen

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“ASAHI”brand water meters with a wide variety of lineup ranging from household use to industrial use, which are tried and true in the development of water meter reading systems and instrumentation systems.

ASAHI BRAND 9

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EnvironmentEnvironmental Activities

“ASAHI”Handy Terminal Meter Reading System

“ASAHI”Water Meters and Flow Meters

“ASAHI”Instrumentation System

●AK Series

●WPD Series We at OKK have placed a top priority on harmonization between the corporate activities and the global environment through-out the company, and have been making efforts for the environmental conservation aiming at reduction in pressure on the en-vironment and development of the resources recycling society as well as complying with the regulations and voluntary environ-mental action plans actively by establishing the OKK's basic policies in terms of environment consisting of eight main policies. Through the activities for promoting the ISO-14001 certification that OKK obtained in April 2007, in order to hand down to the next generation the sustainable development and the healthy and productive global environment, we undertake constant and continual efforts such as reducing emissions of carbon dioxide by means of energy saving and change to the energy that redu-ces environmental loads, developing the products incorporating the environmental technologies that realize power- and energy-saving operation and contribute to resource saving, promoting recycling for effective use of resources and reduction in waste products, reducing or eliminating the substances causing environmental burdens in or from the products and manufacturing processes, and establishing and promoting the green procurement.

Aggressive efforts for the environmental conservation placing a top priority on harmonization with the global environment

Water, which is the essential of in-dustries and cultural social life. To me-ter the essential,“a drop of water”, we at OKK have traced nearly 90-year history of reliability.� In 1917, the Company introduced the Japan’s first water meter for general household use under the“ASAHI” brand. Today, it offers a wide variety of measuring models that can be ob-served in various scenes“from water resources to homes”.

The handy terminals are currently used in vari-ous fields and introduced in water projects for the purpose of streamlining meter-reading operations by nationwide local governments.� The“ASAHI Meter Reading System”is a system that have been developed for personnel involved in the water projects and won the trust of a great number of users for many years.� Furthermore, wireless systems are an innovative information system that enables accurate and speedy meter reading and charge settlement oper-ations through real-time data transmission.

“Water”, which is the essence of life. It is the “ASAHI Instrumentation System” that plays an active role in water supply facilities and others in order to provide safe and stable supply of the water.� This System is an integral monitoring system that consists of a central monitor and controller, data logger monitor, and others and controls numbers of data on remote locations using a centralized monitor.� The Wireless Manhole Pump Monitoring Sys-tem makes it possible to monitor and control widely-separated regions in real time, thus get-ting a lot of attention as a rational sewerage fa-cilities control system, which is also helpful to disaster prevention.

The AK Series have a sharp display function of the “ASAHI” original and enhanced safety and recy-cling efficiency conforming to the new water quality standards. Thus, the AK Series are used by a great number of users as household-use water meters.

Product Introduction

The WPD Series are running water meters with superb water resis-tance, which are used not only for water distribution from water re-sources requiring large-capacity measurement but also for industrial water, groundwater, and others. Combined use with peripheral

equipment available from a well-stocked lineup enables gathering of a wide range of meas-urement data.

Conservation ofglobal

environment

Reductionin emissions ofcarbon dioxide

Development ofenvironment-friendly

products

Reduction inwaste products

Promotion ofrecycling

Promotion of green procurement

Compliancewith laws Compliancewith new regulations

Protection ofresources

Promotion ofISO-14001 activities

Prevention ofair-, water- andsoil-pollution

BasicEnvironmental

Policies

Maintainingand promoting

the environmentcontrol system

Establishment ofrecycling society

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Company Name: OKK Corporation Head Office Location: 8-10, KITA-ITAMI, ITAMI, HYOGO 　　　　　　　　　 664-0831, JAPAN Established: October 1915 Capital: ¥6,283,076,312 Number of Employees: 438（as of April 2011） Listed on: 1st section of Tokyo Stock Market 　　　　 1st section of Osaka Stock Market

Company Profile

Fiscal year ending March 2007: 37,419 Fiscal year ending March 2008: 35,907 Fiscal year ending March 2009: 25,292 Fiscal year ending March 2010: 8,531 Fiscal year ending March 2011: 16,068

Annual Turnover （unit: million yen）

Fiscal year ending March 2007: 39,182 Fiscal year ending March 2008: 37,181 Fiscal year ending March 2009: 26,631 Fiscal year ending March 2010: 10,188 Fiscal year ending March 2011: 18,195

Consolidated Annual Turnover （unit: million yen）

Machine tools: 　Machining centers, NC milling machines, 　Multipurpose milling machines, Exclusive machine tools Water meters: 　Various types of water meters, water and sewerage 　instrumentation system, water rate counting system

Description of Major Business

History

Network

THAI OKK

OKK INDONESIA

TIANJIN OKK

OKK EUROPE OKK USA

Head Office

Tokyo Branch Tokyo Technical Center

Nagoya Branch ： Domestic Branch

Inagawa Plant

Corporate Profile

Established in 1-60, Kamifukushima-kita, Kita-ku, Osaka under the name of Matsuda Seisakusho（capital ¥500,000）to manufacture centrifugal pumps. Started to manufacture water meters for supply to Osaka City. Manufactured a silk spinning machine for supply to Kanebuchi, Ltd. Company name changed to Osaka Kikai Kosakusho Corporation. Started to manufacture machine tools in Toyosaki Factory. Company name changed to Osaka Kiko Co., Ltd. Built Inagawa Factory in Hyogo Prefecture to increase production capacity. Restarted the manufacture of machine tools which was stopped after World WarⅡ. Completed a high-speed gill for Toyobo Co., Ltd. to worsted and synthetic fibers. Completed an NC milling machine for supply to Shin Mitsubishi Heavy Industries Co., Ltd. Signed a technical assistance contract with Ramo S.A. of France for OKK-FAMO brand machine tools. Developed and marketed the Turret Miller NC machining center. Developed and marketed a remote-controlled water meter for supply to Japan’s increasing numerous high-rise apartment buildings. The 13th capital increase was implemented. （New capital increased to ¥3 billion.） Developed and started to sell a high-speed finisher which was displayed at the 3rd Japan International Textile Machine Exhibition. Developed the MCV-500 machining center. Signed a technology transfer contract with Chindasook Commercial Co., Ltd. of Thailand for the manufacture of the bottom case of our water meter. Shipped our 1,000th MCV-500 machining center. Developed and displayed a Flexible Manufacturing System at the 11th Japan International Machine Tool Show. Started to market a highly reputed FMS the same year. Signed a technical assistance contract with Samsung Shipbuilding & Heavy Industries Co., Ltd. for six different vertical and horizontal machining centers. Established a subsidiary in Thailand to procure cast iron, a major material for machine tools. The median price share issue was implemented. （New capital increased to ¥5,281,433,680.） Tokyo Technical Center completed. Established TIANJIN OKK MACHINERY CO., LTD., in China as an export foothold to increase our share of the Chinese market as well as the international market of textile machinery. Received order for 49 units of Horizontal Machining Center from automobile-parts manufacturer in North America.

Certified according to ISO 9001. Moved the head office from Osaka City to Itami City in Hyogo Prefecture. Issued the first debenture/convertible bond type corporate debentures with preemptive rights amounting to ¥1 billion. Technical Center completed. Established a machine tool sales office（OKK（Shanghai）Co., Ltd.） in China. Certified according to ISO 14001.

S t e p b y S t e p ! 2221 S t e p b y S t e p !

1999 2004 2005 2006 2007

INAGAWA PLANT

SHANGHAI OKKSEOUL BRANCH

1915 1917 1919 1920 1934 1938 1939 1951 1953 1960 1961 1967 1968 1970 1974 1977 1979 1981 1982 1988 1989 1990 1991 1995 1998

ISO 14001

ISO 9001

OKK CANADA

JQA-QM3752 HEAD OFFICE/ INAGAWA PLANT （Machine tool)

JQA-EM5784 HEAD OFFICE/ INAGAWA PLANT

INAGAWA PLANT: 8-10, KITA-ITAMI, ITAMI, HYOGO 664-0831 JAPAN TEL：（81）72-782-5121　FAX（81）72-772-5156 E-mail ： [email protected]

OKK USA CORPORATION 100 REGENCY DRIVE, GLENDALE HEIGHTS, IL 60139 USA TEL：（1）630-924-9000　FAX：（1）630-924-9010 http：//www.okkcorp.com E-mail ： [email protected]

OKK USA WESTERN REGIONAL OFFICE（LA） 17971 SKY PARK CIRCLE, SUITE D, IRVINE CA 92614 USA TEL：（1）949-851-6800　FAX：（1）949-851-6888

OKK CANADA OFFICE（CANADA） 7449 AUBURN ROAD, UNIT 1B HORNBY, ONTARIO, LOP 1EO, CANADA TEL：（1）905-693-9784　FAX：（1）905-693-9503

OKK EUROPE GmbH HANSEMANNSTR. 33 41468 NEUSS GERMANY TEL：（49）2131-29868-0　FAX：（49）2131-29868-41 http：//www.okkeurope.com E-mail ： [email protected]

THAI OKK MACHINERY CO., LTD. KUMTHORN HOLDING BUILDING 2nd FLOOR 897-897/1 RAMA Ⅲ ROAD BANGPONGPANG, YANNAWA, BANGKOK 10120 THAILAND TEL：（66）2-683-2160-2　FAX：（66）2-683-2163

PT. OKK INDONESIA WISMA NUSANTARA BUILDING 12 FLOOR, JL.M.H.THAMRIN No.59, JAKARTA. 10350 INDONESIA TEL:（62）21-390-2563 / 2564　FAX:（62）21-390-2565

OKK（SHANGHAI）CO., LTD. ROOM B-1916, CITY CENTER OF SHANGHAI, 100 ZUNYI ROAD, CHANGNING DISTRICT, SHANGHAI 200051 CHINA TEL：（86）21-62700930　FAX：（86）21-62700931 http：//www.okk.com.cn E-mail ： [email protected]

OKK CORPORATION SEOUL BRANCH 1203, E & C DREAM TOWER 8, 327-27, GASAN-DONG, GEUMCHEON-GU, SEOUL, 153-023 KOREA TEL：（82）2-855-0416 FAX：（82）2-855-0426

OKK USA WESTERN REGIONAL

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OKK CORPORATION

8-10, KITA-ITAMI, ITAMIHYOGO, JAPANOverseas Sales DepartmentTEL:（81）72-771-1112/1143FAX:（81）72-772-7592http : //www. okk. co. jpE-mail:ovsd@okk. co. jp

11.08.1M（H）⑦ Printed with eco-friendly soy ink on recycled paper.

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OKK CORPORATION - yuasa-intl

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