Oil, Gas and Dual Fuel Burners - Oilon Group Oy€¦ · Oilon oil, gas, and dual fuel burners are...

1

Group

3-4 Capacity

1,430 - 38,600 MBtu/h

Oil, Gas and Dual Fuel Burners

Burner series 130...700 WD100-200

3

Table of contents

General 4

How to choose a burner 5

Light oil burners Group 3

Technical data and dimensions 6-7

PI-diagrams 7

Capacity/back pressure graphs 8

Scope of delivery 9

Light oil burners KP-350 M, -450 M

Technical data and dimensions 10

PI-diagrams 11


Scope of delivery 12

Light oil burners Group 4


PI-diagrams 14



Gas burners Group 3


PI-diagrams 17



Gas burners GP-350 M, -450 M


PI-diagrams 21



Gas burners Group 4


PI-diagrams 24



Dual fuel burners, light fuel oil/gas Group 3


PI-diagrams 27



Dual fuel burners, light fuel oil/gas GKP-350 M, -450 M


PI-diagrams 31



Dual fuel burners, light fuel oil/gas Group 4


PI-diagrams 34



Gas valve selection table, burner series 130...280 37



WiseDrive – 100-200 41

WiseDrive – 32-34 43

Silencer 44

Masonry figure 44

Flame dimensions 44

FGR - Flue gas recirculation 45

4

Oilon oil, gas, and dual fuel burners are fully automatic, safe, andreliable. The design and manufacturing of the burners is based on economy, safety, and service as well as environmental friendliness.The burners are in compliance with most North American and Eu-ropean applicable standards.

ConstructionThe steel plate housing incorporates a three-phase motor that runs the fan located in the housing. The oil pump has its own three-phase motor. The surface of the housing is finished with durable high-gloss paint. The housing is equipped with a hinged burner flange with a safety interlock switch, enabling the burner to be swung open to the left or right. The burner flange enables servicing of the combustion head, nozzles, and ignition electrodes without having to remove the burner itself. The stainless steel al-loy combustion head and the diffuser disc can withstand tempera-tures up to 2200 °F. The combustion head is adjustable, to opti-mize the mixing of fuel regardless of the firing rate. The burner houses a sight glass for flame observation. On the fan suction side there is an air damper that, together with the servomotor, auto-matically controls the amount of fuel and air based on demanded firing rate. A removable upper top cover allows ease of electrical installations and burner service.

Installation and suitable applicationsThe burners are suitable for warm and hot water boilers, steam boilers, hot air generators, and various types of process heating. They are also designed to suit furnaces with high back pressure. The burners can be mounted in horizontal, vertical and upward-facing, or vertical and downward-facing orientation. Our burners are designed for operation in covered areas, max. +122 °F. Normal operation altitude is 1640 feet above sea level (other altitudes upon request). The burner enclosure class of the burner is IP 44.

FuelsDifferent fuels can be used depending on the burner model:KP models:

- light fuel oil #2, viscosity 4...12 cSt (mm2/s), 6 cSt at 68 °F (20 °C)

GP models: - natural gas, propane

GKP dual fuel burners:- fuel properties as above, natural gas/light fuel oil

Burners using other fuels are available upon request.

Capacity regulation methodsBurners are modulating type with servomotors with a run time of 90° / 30 sec. A modulating burner operates regardless of the fir-ing rate, on the basis of the load. The burners are adjusted on the basis of combustion gas analysis.

Gas equipmentGas-related components of the gas and dual fuel burners comply with North American and European applicable standards.

Oil piping Modulating burners have three solenoid valves. The oil regulator for the modulating burner is located on the nozzle return oil line. The oil filter is located on the suction side of the pump. The two oil hoses enable the burner to be hinged.

Flame monitoringAll models are equipped with automatic flame monitoring. In KP models, flame monitoring is taken care of via photocell; in GP and GKP models, it is performed via UV cell.

Control devicesThe control unit handles all burner operation phases automatically. In the event of a burner failure, the unit stops the burner auto-matically. The modulating burners also incorporate a pre-mounted capacity controller.

SilencerThe sound level of the burners is low, but, if desired, they can be equipped with a separate silencer to make them even quieter.

The most important advantages:- large application range- easy installation, commissioning and service- stable combustion - suitable for high back-pressure boilers- hinge for facilitating service

Advantages of WiseDrive burners:- accurate electronic control ensures optimal combustion figures- operation phases visble on the operation panel- flexible communication possibilities- easy commissioning and service.

We reserve the right to make technical alterations.

Oil, Gas and Dual Fuel Burners Burner series 130...700 WD100-200

5

A. Procedure 1 Establish relevant boiler and application information

• boiler capacity and efficiency, or required burner capacity • furnace back-pressure • fuel/fuels to be used • burner fuel inlet pressure • burner capacity regulation method

2 Calculate the burner capacity. Burner capacity = boiler capacity/ efficiency Example: boiler capacity of 663 hp (6,500 kw), efficiency of 90 % → burner capacity = 22,176 MBtu/h (6,500 kW) / 0.9 = 24,636 MBtu/h (7,220 kW).

3 Gas burners: Required gas flow [ft3/h] = (burner capacity [ MBtu ])/gas’s calorific value [Btu/ft3]. Example: required burner capacity = 24,636 MBtu/h → required gas flow = 24,636 MBtu/h x 1,030Btu/ft3 = 23,918 ft3/h, where 1,030 Btu/ft3 is the calorific value of natural gas.

Oil burners: Calculate the required oil flow [lb/h]. Required oil flow [lb/h] = (burner capacity [MBtu])/ the oil’s calorific value [Btu/lb]. Example: required burner capacity = 24,636 MBtu/h → required oil flow = (24,636 MBtu/hx140,000 Btu/gal = 176 gal/h, where 140,000 Btu/gal is the calorific value of light oil.

4. See relevant brochure for burner capacity/back pressure graphs: The graphs indicate the burner operating range. For example, the boiler back pressure with a burner capacity of 24,636 MBtu/h is 0.26 psi. Looking at the adjoining graph, plot your burner capacity along the horizontal axis. On the vertical axis plot your boiler back-pressure. Where the two lines meet, defines the required burner type. The optimum burner is best chosen by ensuring that the plotted operating point is as close as possible to the right hand edge of the cor-responding operating envelope. Different fuels and capacity regulation methods require separate graphs. The fuel calorific value is stated on the graphs.

5. Gas and dual fuel burner valve selection: Choose a large enough valve, using the gas valve selection table. Note that the values in the selection table apply when the furnace back pressure is 0 “WC. Therefore, you must subtract the furnace back pressure from the actual gas inlet pressure and choose the valve on the basis of the value thus obtained. The ratings shown in the table apply to natural gas.

For example, when the gas inlet pressure of the burner is 40 “WC, boiler back pressure is 7 “WC, and required burner capacity is 24,636 MBtu/h, the effective pressure is 40 “WC – 7 “WC = 33 “WC. For the GP-700 M burner, for example, you should choose a valve allowing a minimum burner ca-pacity of 24,636 MBtu/h with 33 “WC gas inlet pressure → in this case, valve NPT 4.

6. Check that the outer dimensions of the burner, especially those of the combustion head, are suitable for the applica-tion; the length of the combustion head should be such that, when mounted, the combustion head is even with the fur-nace wall or about 0.4 to 0.8 inches inside the furnace (see ’Masonry’ figure).

7. Check the flame dimensions in the flame dimension table. Please note that the flame must not come in to contact the walls of the furnace.

8. Accessory requirements must also be taken into consideration: gas pressure regulator, oil pumping unit, boiler thermostats/pressostats.

B. Equations and rules of thumb1. Burner capacity = boiler capacity / 0.9 (when boiler efficiency

is 90 %)2. Steam boilers: 1 lb/h steam ≈ 32,43 bhp boiler capacity3. Light oil: 1lb/h ≈ 20,0 MBtu/h burner capacity with

calorific value 19,960 Btu/gal4. Natural gas: 1 ft3/h ≈ 1.030 MBtu/h burner capacity with

calorific value 1,030 Btu/ft3

5. The amount of combustion air: • Gas burners: required amount of combustion air for each

34 MBtu/h of burner capacity is 13,5 ft3/h. • Oil burners: required amount of combustion air for each

gallon of oil burned [lb/h] is 49 ft3/h.

How to choose a burner

An example of burner selection

The max. capacity of a hot water boiler is 14,000 MBtu/h, efficiency 0.9, and the corresponding burner capacity 14,000 MBtu/h / 0.9 = 15,555 MBtu/h. The graph indicates that a suitable gas burner for this capacity is the GP-450 M, as the pressure loss value for the boiler is located inside the area for the GP-450 M burner on the capacity/back pressure graph. The GP-350 M can also be used for this application, provided that the full boiler capacity is not required. Remember to take efficiency into account when relating the boiler pressure loss information to the burner capacity/back pressure graph.

2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 MBtu/h

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

16.0

18.0

Boiler pressure loss graph as a function of boiler capacity

GP-350 M GP-450 M

6

3

Light oil burnersGroup 3

KP-130 M, KP-140 M

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BURNER L2 B2 Ø D1 Ø D4 R1KP-130 M 7.9 16.9 7.9 9.1 38.6

KP-140 M 8.6 18.5 9.5 10.6 39.4

BURNER L2 Ø D1 Ø D4KP-250 M 11.8 10.6 11.8

KP-280 M 12.3 11.8 13.0

39.4

1.8

2

24.4

16.5

9.8

16.3

14.2 8.

3

10.8

10.8

18.5 17.7

KP-250 M, -280 M

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38.2

2

18.5 18.5

14.4

14.4

1.8

16.5

16.9

9.8

9.4

15

17.7

R39,

3’’

R40,

9’’

R40,2’’

Dimensions in inches


7

4

TECHNICAL DATA

Light oil burners

BURNER KP-130 M KP-140 M

Capacity lb/h gal/h MBtu/h

70 - 27810.1 - 39.6

1,409 - 5,548

104 - 44114.8 - 62.9

2,069 - 8,806

Burner motor 3~208-600 V 60 Hz Output hp Current A/460 V Speed rpm

5.05.9

3510

5.57.6

3510

Control unit WD100/200 WD100/200

Oil hose connection - suction- return

R½”R½”

R½”R½”

Oil pump TA2 TA2

Weight lb 251 260

BURNER KP-250 M KP-280 M

Capacity lb/h gal/h MBtu/h

121 - 48517.3 - 69.2

2,422 - 9,686

167 - 62623.9 - 89.3

3,346 - 12,504


10.014.13510

10.014.13510


Oil hoseconnection- suction- return

R¾”R½”

R¾”R½”

Oil pump TA3 TA3

Weight lb 321 331

PI-diagram

KP-130 M, -140 M , -250 M, -280 M

1. Oil filter2. Oil pump, mounted on burner3. Pressure switch low4. Pressure gauge and valve5. Oil solenoid valve in supply line6. Oil solenoid valve in supply line7. Differential air pressure switch8. Combustion air fan9. Electric motor10. Air damper11. Pressure gauge with valve12. Servomotor13. Oil regulator14. One-way valve15. Pressure switch in return line

A = oil, inletB = oil, return

7

DPSM

M10

89

12

PI

M

PI

A

B

4

1112

14

PS

15

51 26PS

13

3

8

Light oil burners

Capacity/back pressure graphs

Light fuel oil: 1 lb/h = 20,0 MBtu/h

60 120 180 240 300 360 420 480 540

"WC

2.0

4.0

6.0

8.0

KP-130 M KP-140 M

60 120 180 240 300 360 420 480 540

"WC

2.0

4.0

6.0

8.0

60 120 180 240 300 360 420 480 540

"WC

2.0

4.0

6.0

8.0

KP-280 M

120 180 240 300 360 420 480 540 600 660 720

"WC

2.0

4.0

6.0

8.0

KP-250 M

lb/h lb/h

lb/h

lb/h

9 17 26 34 43 52 57 69 73gal/h 9 17 26 32 43 52 57 69 73gal/h

9 17 26 34 43 52 57 69 73gal/h

26 34 43 52 57 69 73 86 94 103 gal/h

9

Light oil burners

Scope of deliveryBurners include following equipment:

KP-130,140 M KP- 250, 280 M

Hinge flange with limit switch • •

Burner flange gasket • •

Oil nozzle/nozzles • •

Solenoid valves for oil • •

Oil pump with pressure regulating valve • •

Non-return valve • •

2 pressure gauges for oil • •

Pressure switch for return oil • •

Deaerator o o

2 oil hoses, length 79 inch o o

Oil filter • •

Pressure gauge forcontrol of inlet oil

o o

Pressure switch forcontrol of inlet oil

o o

WiseDrive and independent servomotors for fuel and air

• •

Differential air pressure switch o o

Ignition transformer • •

Ignition cables and electrodes • •

Flame sensor • •

Inbuilt combustion air fan withdirect-driven electric motor

• •

Air dampers • •

Separate servomotorfor air dampers

• •

Pressure gauge forfan pressure

o o

Control unit • •

Capacity controller • •

Motor contactors andthermal relays

• •

Operating switches • •

Manual • •

• standard delivery

o optional feature

10

D2

B4

H5

OILON INDUSTRY OYYLEISTOLERANSSIT , GENERAL TOLERANCES

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L2 L1

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D042694

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L3

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Rev Comment Modified By Date

BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MKP-350 M 1360 350 326 335 695 280 355 110 400 480 580 490 400 320 380 4xM20KP-450 M 1470 350 342 355 770 304 395 125 465 500 650 550 465 370 440 4xM20

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KP-450 MMAIN DIMENSIONS

POLTIN , BURNER

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BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MKP-350 M 53.5 13.8 12.9 13.2 27.4 11.0 14.0 4.3 16.0 19.0 22.8 19.3 15.7 12.6 15.0 4xM20

KP-450 M 57.9 13.8 13.5 14.0 30.3 12.0 16.0 4.9 18.3 19.7 25.6 21.7 18.3 14.6 17.3 4xM20

BURNER KP-350 M KP-450 MCapacity gal/h lb/h MBtu/h

42.5 - 113.2297 - 793

5,944 - 15,850

58.2 - 144.7407 - 1,013

8,145 - 20,253Fan motor 3¨208-460 V 60 Hz Output hp Current A Speed r/min

10.014.13510

15.020.33510

Oil hose connection- suction- return

R1”R1”

R1”R1”

Oil pump- Motor 3¨208-460 V 60 Hz Output hp Current A Speed r/min

TA4

2.03.1

3510

TA4

2.03.1

3510Weight lb 746 1036

Note! Weight varies according to delivery.

Light fuel oil: 1 lb/h = 20,0 MBtu/h 1 oil gal/h = 140 MBtu/h


PI diagram

Light oil burnersKP-350 M, -450 M

KP-350 M, -450 M

TECHNICAL DATA

11

Capacity/backpressure graph

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_KP-350

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_KP-450

KP-350 M

KP-450 M

3 7 10 14 17 MMBtu/h 21,3 49,7 71,0 99,4 120,7 gal/h

3 7 10 13 17 MMBtu/h 21,3 49,7 71,0 99,4 120,7 gal/h

”WC

8.8

8.0

7.2

6.4

5.6

4.8

4.0

3.2

2.4

1.6

0.8

”WC

8.8

8.0

7.2

6.4

5.6

4.8

4.0

3.2

2.4

1.6

0.8

PI diagram

1 Oil filter2 Oil pump3 Pressure gauge4 Solenoid valve, NC5 Solenoid valve, NC6 Pressure gauge

7 Oil regulator 8 Non-return valve 9 Oil pressure switch max.10 Differential air pressure switch11 Pressure switch, low

A Oil, inlet B Oil, return

Light oil burners

12

Light oil burners


• standard deliveryo optional feature

KP-350 M,-450 M

Burner flange gasket •

Oil nozzle(s) •

Solenoid valves for oil •

Oil pump with pressure regulator valve •

Separate oil pump motor •

Non-return valve •

Oil pressure gauge(s) •

Return oil pressure switch •

Air and gas evacuator

Oil hoses, 2 pcs, length 118 inches •

Oil filter •

Pressure gauge for monitoring the oil inlet pressure o

Pressure switch for monitoring the oil inlet pressure o

WiseDrive (electronic mixture control)for regulating the air-oil-gas ratio, including:- quantity control valve for oil- quantity control valve for gas- servomotor for air dampers- servomotor for FGR

•

o

Gas nozzle

Pressure gauge for measuring the pressure at the gas nozzle

Max. pressure switch for gas

Air pressure differential switch •

Ignition transformer •

Ignition cables and electrodes •

Flame detector •

Built-in combustion air blower with a direct-drive electric motor

•

Air dampers •

Pressure gauge for measuring the fan pressure o

Angle joint 90°

Twin solenoid valve for gas, including:- min. pressure switch for gas- two gas valves- automatic leak control- ball valve blowout (separate)

Ignition gas valve

Burner operating and maintenance manual •

13

Light oil burnersGroup 4

KP-600 M...-700 M-II��

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BURNER L2 L6 B1 B2 B4 B5 Ø D1 Ø D4 R1KP-600 M 11.2 11.0 23.2 24.8 17.3 13.0 14.6 16.9 57.1

KP-700 M 13.3 9.8 25.2 28.7 19.3 14.2 15.5 17.9 61.0

KP-700 M-II 13.3 9.8 25.2 30.7 19.3 14.2 15.5 17.9 61.0

TECHNICAL DATA

Note! The weight varies according to delivery contents.

BURNER KP-600 M KP-700 M KP-700 M-IICapacity lb/h gal/h MBtu/h

264 - 1,25637.7 - 179.3

5,283 - 25,096

374 - 1,56453.5 - 223.3

7,485 - 31,260

374 - 1,80853.5 - 258.2

7,485 - 36,147

Burner motor 3~208-600 V 60 Hz Output hp Current A Speed rpm

20.027.53510

25.033.73510

30.039.13510


R1”R1”

R1”R1”

R1”R1”

Oil pump- Motor 3~208-600 V 60 Hz Output hp Current A Speed rpm

TA5

3.04.6

3510

T3

5.57.6

3510

T4

5.57.6

3510

Regulating valve TV 4001 TV 4001

Weight lb 1058 1102 1179

13.6

13.6

16.5

18.3

18.35.1

7.9

41.7

30.7

57.1

21.7


14

Light oil burners

PI-diagramsKP-700 M...-700 M-II

1 Oil filter2 Oil pump3 Pressure gauge4 Solenoid valve, NC5 Solenoid valve, NC6 Pressure gauge

1 Oil filter2 Oil pump3 Pressure gauge4 Solenoid valve, NC5 Solenoid valve, NC6 Pressure gauge7 Oil regulator

cc

7 Oil regulator 8 Non-return valve 9 Oil pressure switch max.10 Differential air pressure switch11 Pressure switch, low

A Oil, inlet B Oil, return C Pilot fuel

8 Non-return valve 9 Oil pressure switch max.10 Pressure regulating valve11 Differential air pressure switch12 Pressure switch, low

A Oil, inlet B Oil, return C Pilot fuel

KP-600 M

200 400 600 800 1000 1200 1400 1600 1800 2000

"WC

2.0

4.0

10.0

12.0

14.0

170-710170-800170-821

6.0

8.0


Light fuel oil: 1 lb/h=120,0 MBtu/h

200 400 600 800 1000 1200 1400 1600 1800 2000 lb/h

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

200 400 600 800 1000 1200 1400 1600 1800 2000

"WC

2.0

4.0

10.0

12.0

14.0

170-821

6.0

8.0

KP-700 M-II

lb/h lb/h

lb/h

KP-600 M KP-700 M

29 57 86 114 143 172 200 gal/h

29 57 86 114 143 172 200 229 257 286 gal/h

29 57 86 114 143 172 200 229 257 286 gal/h

15

Light oil burners


KP-600 M...-700 M-II

Hinge flange with limit switch •


Oil nozzle/nozzles •


Oil pump with pressure regulating valve •

Oil pump motor, separate •


Pressure gauge/gauges for oil •

Pressure switch for return oil •

Deaerator

2 oil hoses, length 118 inch o

Oil filter •

Pressure gauge for control of inlet oil o

Pressure switch for control of inlet oil o

WiseDrive (electronic ratio control) for regulating the air/oil ratio, incl.:- oil regulator - servomotor for oil regulator - servomotor for air dampers - servomotor for combustion head regulation

•

Differential air pressure switch •



Flame sensor •

Inbuilt combustion air fan with direct-driven electric motor

•

Air dampers •

Separate servomotor for air dampers •

Pressure gauge for fan pressure o

Manual •


16

11

Gas burnersGroup 3

GP-130 M, -140 M

GP-250 M, -280 M

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BURNER L2 B2 Ø D1 Ø D4 R1

GP-130 M 7.9 16.9 7.9 9.1 38.6

GP-140 M 8.6 18.5 9.5 10.6 39.4

BURNER L2 Ø D1 Ø D4

GP-250 M 11.6 10.6 11.8

GP-280 M 12.1 11.8 13.0

47.2

2

5.1

24.4

16.5

10.2

18.3

14.2

16.3

8.3

13.8

10.810

.8

17.9

47.2

18.5 15

14.4

14.4

16.9

10.2

5.1

17.3 9.

8

26.8

17.7

2

R39,

4’’

R40,

9’’

R40,2’’



17

12

Gas burners

TECHNICAL DATA

BURNER GP-130 M GP-140 M

Capacity MBtu/h 1,435 - 5,517 1,508 - 8,644


5.05.9

3510

5.57.6

3510


Weight lb 254 267


Capacity MBtu/h 1,361 - 9,564 1,839 - 12,469


7.510.53510

10.014.13510


Weight lb 353 463

PI-diagramGP-130 M, -140 M, -250 M, -280 M*

1. Ball valve2. Pressure regulator3. Low gas pressure switch 4. Main gas valves: 1 and 2 (safety shut-off valve)5. Gas pressure switch6. Ball valve CGA7. Servomotor8. Gas butterfly valve9. High gas pressure switch 10. Differential air pressure switch11. Combustion air fan12. Electric motor13. Air damper14. Servomotor15. Ball valve16. Pilot gas valve17. Pilot gas pressure regulator18. Ball valve, pilot gas

A = pilot gas inletB = main gas inlet

4

8

10

PS

9

M

DPSM

M

7

13

1112

14

PS

5

PS

32

1

6

1718

C

D

1615

A

B

*) Typical configuration for UL gas valve train. The actual gas valve train delivered with the burner might have different configuration depending on the applicable code.

18

13

Gas burners

The graph are based on air temperature of 68 °F (20 °C) at installation altitude of 330 ft (100 m). Burners for higher altitudes upon request.


GP-130 M GP-140 M

GP-250 M GP-280 M

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000

"WC

2.0

4.0

6.0

8.0

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000

"WC

2.0

4.0

6.0

8.0

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000

"WC

2.0

4.0

6.0

8.0

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000

"WC

2.0

4.0

6.0

8.0

MBtu/h MBtu/h

MBtu/hMBtu/h

19

14

Gas burners

Scope of delivery

Burners include following equipment:

GP-130 M, 140 M GP-250 M, 280 M




• •

Gas nozzle • •

Pressure gauge for measuring the pressure in gas nozzle

o o

Gas butterfly valve • •

Max. gas pressure switch • •

Differential air pressure switch • •





• •

Air dampers • •

Separate servomotor for air dampers • •

Pressure gauge for fanpressure

o o

WiseDrive (electronic ratio control) for regulating the air/gas ratio, incl.:- gas butterfly valve - servomotor for gas regulator - servomotor for air dampers

• •



Elbow 90° • •

Double solenoid valve for gas incl.:- gas pressure switch, min.- 2 gas valves- ball valve, blow-off (loose)

• •

Solenoid valve for ignition gas • •

Manual • •


o optional feature

20

D2

B4

H5


MASSA (KG)WEIGHT


SUHDESCALE



NIMITYS , TITLE




NIMIKE , ITEM

REV

│ │ │ │

L2 L1

H1

H4

D1

L4

H2

B2 B1

H3

D042690

B3

L3

M


BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MGP-350 M 1360 350 326 203 695 280 355 110 400 480 580 490 400 320 380 4xM20GP-450 M 1470 350 342 193 770 304 395 125 465 500 650 550 465 370 440 4xM20

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

ES IN

AN

Y FO

RM

WH

ATEV

ER IS

NO

T AL

LOW

EDW

ITH

OU

T A

WR

ITTE

N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA025750

AD042690

*D042690*

A31:20

GP-450 MMAIN DIMENSIONS

POLTIN , BURNER




BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MGP-350 M 53.5 13.8 12.8 8.0 27.4 11.0 14.0 4.3 15.7 18.9 22.8 19.3 15.7 12.6 15.0 4xM20

GP-450 M 57.9 13.8 13.5 7.6 30.1 12.0 16.0 4.9 18.3 19.7 25.6 21.7 18.3 14.6 17.3 4xM20


PI diagram *


Capacity MBtu/h 2,575 - 15,633 3,127 - 20,231

Fan motor 3~208-460 V 60 Hz Output hp Current A Speed r/min

10.014.13510

15.020.33510

Weight lb 700 990


Ratio level Gas 1:6 (100 – 16,6%)

Gas burnersGP-350 M, -450 M

TECHNICAL DATA

21


PI diagram *

*) Typical configuration for UL gas valve train. The actual gas valve

train delivered with the burner might have different configuration

depending on the applicable code.

1. Ball valve2. Pressure regulator3. Low gas pressure switch 4. Main gas valves: 1 and 2 (safety shut-off valve)5. Gas pressure switch6. Ball valve (CGA)7. Servomotor8. Gas butterfly valve9. High gas pressure switch 10. Differential air pressure switch11. Combustion air fan12. Electric motor13. Air damper14. Servomotor15. Ball valve16. Pilot gas valves17. Pilot gas pressure regulator18. Ball valve, pilot gas


4

10

PS

9

DPSM

M

8M

7

13

1112

14

PS

5

PS

3

16

21

6

1718

C

D

15

Ratio level Gas 1:6 (100 – 16,6%)

Capacity/backpressure graphs

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GP-350

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GP-450

GP-350 M

GP-450 M

”WC

8.8

8.0

7.2

6.4

5.6

4.8

4.0

3.2

2.4

1.6

0.8

”WC

8.8

8.0

7.2

6.4

5.6

4.8

4.0

3.2

2.4

1.6

0.8

Gas burners

3.0 7.0 10.0 14.0 17.0 MMBtu/h

3.0 7.0 10.0 14.0 17.0 MMBtu/h

22

GP-350 M,-450 M


Oil nozzle(s)

Solenoid valves for oil

Oil pump with pressure regulator valve

Separate oil pump motor

Non-return valve

Oil pressure gauge(s)

Return oil pressure switch

Air and gas evacuator

Oil hoses, 2 pcs, length 118 inches

Oil filter

Pressure gauge for monitoring the oil inlet pressure

Pressure switch for monitoring the oil inlet pressure


•

o

Gas nozzle •


o

Max. pressure switch for gas •




Flame detector •


•

Air dampers •


Angle joint 90° •


•

Ignition gas valve •


Gas burners

Scope of delivery

Burners include following equipment:


o optional feature

23

Gas burnersGroup 4

GP-600 M..-700 M-II GP-700 M-III

BURNER L2 B1 B2 B4 Ø D1 Ø D4 R1 R2GP-600 M 12.2 20.5 24.8 17.3 15.6 17.9 59.1 55.1

GP-700 M 12.2 22.4 28.7 19.3 15.6 17.9 63.0 59.1

GP-700 M-II 12.2 22.4 30.7 19.3 15.6 17.9 63.0 59.1

GP-700 M-III 14.2 20.3 36.4 19.3 17.7 18.9 58.7 61.0

10.765.0

41.7

30.7

7.9

5.6 16.5

11.4

21.7

21.3

18.3

18.3


30565.0

41.7

30.7

5.6

11.4

21.3

21.7

18.3

18.3

16.5

12.0

16.7

TECHNICAL DATA

BURNER GP-600 M GP-700 M GP-700 M-II GP-700 M-III

Capacity MBtu/h 5,150 - 24,828 5,517 - 33,105 5,517 - 34,944 5,517 - 38,622

Burner motor 3~208-600 V 60 Hz Output hp Current A Speed rpm

20.027.53510

25.033.73510

30.039.13510

40.052.5

35100

Weight lb 1014 1179 1246 1647


24

Gas burners

PI-diagram

1. Ball valve2. Pressure regulator3. Low gas pressure switch 4. Main gas valves: 1 and 2 (safety shut-off valve)5. Gas pressure switch6. Ball valve (CGA)7. Servomotor8. Gas butterfly valve9. High gas pressure switch 10. Differential air pressure switch11. Combustion air fan12. Electric motor13. Air damper14. Servomotor15. Ball valve16. Pilot gas valve17. Pilot gas pressure regulator18. Ball valve, pilot gas


*) Typical configuration for UL gas valve train. The actual gas valve

train delivered with the burner might have different configuration

depending on the applicable code.

4

10

PS

9

DPSM

M

8M

7

13

1112

14

PS

5

PS

3

16

21

6

1718

C

D

15

A

B


GP-600 M ...-700 M-III



WiseDrive (electronic ratio control) for regulating the air/gas ratio, incl.:- gas butterfly valve - servomotor for gas butterfly valve - servomotor for air dampers- servomotor for combustion head regulation

•

Gas nozzle •

Pressure gauge for measuring the pressure in gas nozzle o

Max. gas pressure switch •




Flame sensor •


•

Air dampers •


Operating switches •

Elbow 90° •

Double solenoid valve for gas incl.:- gas pressure switch, min. - 2 gas valves - automatic valve leak tester- ball valve, blow-off (loose)

•

Solenoid valve for ignition gas •

Manual •


25

Gas burnersCapacity/back pressure graphs

7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000 27,000 29,000 31,000 33,000 35,000 37,000 39,000

5,000 7,000 9,000 11,000 13,000 15,000 17,000 16000 18000 20000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

5,000 7,000 9,000 11,000 13,000 15,000 17,000 19,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000 27,000 29,000 31,000 33,000 35,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

GP-300 M-II GP-400 M-I

GP-600 M

GP-700 M

GP-700 M-II

MBtu/h MBtu/h

MBtu/h

MBtu/h

MBtu/h 7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000 27,000 29,000 31,000 33,000 35,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

GP-700 M-III

MBtu/h

26

19

Dual fuel burners, light fuel oil/gasGroup 3

GKP-130 M, -140 M

GKP-250 M, -280 M

��

��

��

�

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�

��

��

��

��

��

��

��

��

��

��

��

��

��

��

BURNER L2 B2 ØD1 ØD4 R1

GKP-130 M 7.9 16.9 7.9 9.1 38.6

GKP-140 M 8.7 18.5 9.4 10.6 39.4

BURNER L2 Ø D1 Ø D4

GKP-250 M 11.8 10.6 11.8

GKP-280 M 12.3 11.8 13.0

22.8

10.8

10.8

5.1 2

47.2

24.4

16.5

10.2

18.3

14.2

16.3

8.3

47.2

5.1 2

26.8

17.7

23.618.5

14.4

14.4

10.2

17.9

17.3 9.

816

.9

R47,

2’’

R40,2’’

R47,

2’’



27

20

Dual fuel burners, light fuel oil/gas

TECHNICAL DATA

BURNER GKP-130 M GKP-140 M

Capacity oil, lb/h oil gal/h gas, MBtu/h

70 - 27810.1 - 39.6

1,435 - 5,517

104 - 44114.8 - 62.9

1,508 - 8,644


5.05.9

3510

5.57.6

3510



R½”R½”

R½”R½”

Oil pump- Motor 3~208-600 V 60 Hz Output hp Current A/460 V Speed rpm

TA2

2.03.1

3510

TA2

2.03.1

3510

Weight lb 317 357

BURNER GKP-250 M GKP-280 M

Capacity oil, lb/h oil, gal/h gas, MBtu/h

121 - 48517.3 - 69.2

1,361 - 9,564

167 - 62623.9 - 89.3

1,839 - 12,469

Fan motor 3~208-600 V 60 Hz Output hp Current A/460 V Speed rpm

7.510.53510

10.014.13510



R¾”R½”

R¾”R½”

Oil pump- Motor 3~208-600 V 60 Hz Output hp Current A/460 V Speed rpm

TA3

2.03.1

3510

TA3

2.03.1

3510

Weight lb 595 613

PI-diagram

10

DPSM

M13

1112

14

PI

M

PI

A

B

21

23

2425

27

PS

28

2218 20

26

4

8

PS

9

M7

PS

5

PS

32

1

1617

C

D

15

M

19

6

29

GKP-130, -140 M, -250 M, -280 M*

1. Ball valve2. Pressure regulator3. Low gas pressure switch 4. Main gas valves: 1 and 2 (safety shut-off valve)5. Gas pressure switch6. Ball valve (CGA)7. Servomotor8. Gas butterfly valve9. High gas pressure switch10. Differential air pressure switch11. Combustion air fan12. Electric motor13. Air damper14. Servomotor15. Pilot gas valve

16. Pilot gas pressure regulator17. Ball valve, pilot gas18. Oil filter19. Electric motor20. Oil pump, mounted on burner21. Pressure gauge and valve22. Oil solenoid valve in supply line23. Oil solenoid valve in supply line24. Pressure gauge and valve25. Servomotor26. Oil regulator27. One-way valve28. Pressure switch in return line29. Ball valve

A = oil to burnerB = oil to tankC = main gas D = pilot gas

*) Typical configuration for UL gas valve train. The actual gas valve train delivered with the burner might have different configuration depending on the applicable code.

28

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000

"WC

2.0

4.0

6.0

8.0

21



The graph are based on air temperature of 68 °F (20 °C) at installation altitude of 330 ft (100 m). Burners for higher altitudes upon request.Light fuel oil: 1 lb/h = 20.0 MBtu/h

GKP-130 M

GKP-250 M GKP-280 M

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000

"WC

2.0

4.0

6.0

8.0

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000

"WC

2.0

4.0

6.0

8.0

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000

"WC

2.0

4.0

6.0

8.0

GKP-140 M

MBtu/h MBtu/h

MBtu/h MBtu/h

29

GKP-140 M

22



GKP-130 M, -140 M GKP-250 M, -280 M



Oil nozzle/nozzles • •

Solenoid valves for oil • •

Oil pump with pressureregulating valve • •

Separate motor for oil pump • •

Non-return valve • •

2 pressure gauges for oil • •

Pressure switch for return oil • •

Deaerator o o

2 oil hoses, length 79 inch o o

Oil filter • •

Pressure gauge for control of inlet oil o o

Pressure switch for control of inlet oil o o


• •

Gas nozzle • •

Pressure gauge for measuringthe pressure in gas nozzle

o o

Gas butterfly valve • •

Gas pressure switch, max. • •

Differential air pressure switch • •





• •

Air dampers • •

Separate servomotor for air dampers • •

Pressure gauge for fan pressure o o



Elbow 90° • •

Double solenoid valve for gas incl.:- pressure switch for gas, min.- 2 gas valves- automatic valve proving system- ball valve, blow-off (loose)

• •

Solenoid valve for ignition gas • •

Manual • •


o optional feature

30

D2

B4

H5


MASSA (KG)WEIGHT


SUHDESCALE



NIMITYS , TITLE




NIMIKE , ITEM

REV

│ │ │ │

L2 L1 H

1

H4

D1

L4

H2

B2 B1

H3

D042664

B3

L5

L3

M


BURNER L1 L2 L3 L4 L5 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MGKP-350 M 1360 350 326 203 335 695 280 355 110 400 480 580 490 400 320 380 4xM20GKP-450 M 1470 350 342 193 355 770 304 395 125 465 500 650 550 465 370 440 4xM20

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

ES IN

AN

Y FO

RM

WH

ATEV

ER IS

NO

T AL

LOW

EDW

ITH

OU

T A

WR

ITTE

N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA025750

AD042664

*D042664*

A31:20

GKP-450 MMAIN DIMENSIONS

POLTIN , BURNER




BURNER L1 L2 L3 L4 L5 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 M

GKP-350 M 53.5 13.8 12.8 8.0 13.2 27.4 11.0 14.0 4.3 15.7 18.9 22.8 19.3 15.7 12.6 15.0 4xM20

GKP-450 M 57.9 13.8 13.5 7.6 13.2 30.3 12.0 15.6 5.0 18.3 19.7 25.6 21.7 18.3 14.6 17.3 4xM20


Dual fuel burners, light fuel oil/gas GKP-350 M, -450 M


BURNER GKP-350 M GKP-450 MCapacity oil gal/h oil lb/h gas MBtu/h

42.5 - 113.2297 - 793

2,575 - 15,633

58.2 - 144.5407 - 1,013

3,127 - 20,231Fan motor 3¨208-460 V 60 Hz Output hp Current A Speed r/min

10.014.13510

15.020.33510


R1”R1”

R1”R1”

Oil pump- Motor 3¨208-460 V 60 Hz Output hp Current A Speed r/min

TA4

2.03.1

3510

TA4

2.03.1

3510Weight lb 860 1110

Light fuel oil: 1 lb/h = 20,0 MBtu/h 1 oil gal/h = 140 MBtu/h

Ratio level Light fuel oil 1:2,5 (100 – 40%) Gas 1:6 (100 – 16,6%)

TECHNICAL DATA

31

Capacity/backpressure graphs

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GKP-350

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GKP-450

GKP-350 M

GKP-450 M

3.0 7.0 10.0 14.0 17.0 MMBtu/h

3.0 7.0 10.0 14.0 17.0 MMBtu/h

”WC

8.8

8.0

7.2

6.4

5.6

4.8

4.0

3.2

2.4

1.6

0.8

”WC

8.8

8.0

7.2

6.4

5.6

4.8

4.0

3.2

2.4

1.6

0.8

PI diagrams*

*) Typical configuration for UL gas valve train. The actual

gas valve train delivered with the burner might have dif-

ferent configuration depending on the applicable code.

1. Ball valve2. Pressure regulator3. Low gas pressure switch 4. Main gas valves: 1 and 2 (safety shut-off valve)5. Gas pressure switch6. Ball valve (CGA)7. Servomotor8. Gas butterfly valve9. High gas pressure switch 10. Differential air pressure switch11. Combustion air fan12. Electric motor13. Air damper14. Servomotor15. Pilot gas valve16. Pilot gas pressure regulator17. Ball valve, pilot gas18. Oil filter19. Electric motor20. Oil pump, mounted on burner21. Pressure gauge and valve22. Oil solenoid valve in supply line23. Oil solenoid valve in supply line24. Pressure gauge and valve25. Servomotor26. Oil regulator27. One-way valve28. Pressure switch in return line29. Ball valve

10

DPSM

M13

1112

14

PI

M

PI

A

B

21

23

2425

27

PS

28

2218 20

26

4

8

PS

9

M7

PS

5

PS

3

15

21

1617

C

D

M

19

6

29


32

GKP-350 M,-450 M


Oil nozzle(s) •







Air and gas evacuator o


Oil filter •




•

o

Gas nozzle •


o





Flame detector •


•

Air dampers •




•






o optional feature

33

GKP-350 M,-450 M


Oil nozzle(s) •







Air and gas evacuator o


Oil filter •




•

o

Gas nozzle •


o





Flame detector •


•

Air dampers •




•



Dual fuel burners, light fuel oil/gasGroup 4

BURNER L2 L6 B1 B2 B4 B5 Ø D1 Ø D4 R1 R2

GKP-600 M 12.2 18.9 23.2 24.8 17.3 13.8 15.6 17.9 59.1 55.1

GKP-700 M 12.2 17.7 25.2 28.7 19.3 14.2 15.6 17.9 63.0 59.1

GKP-700 M-II 12.2 17.7 25.2 30.7 19.3 14.2 15.6 17.9 63.0 59.1

GKP-700 M-III 14.2 - 20.3 36.4 19.3 - 17.7 18.9 58.7 61.0

GKP-600 M...-700 M-II GKP-700 M-III

65.0

7.9

5.6

16.5

10.7

41.7

30.7

11.4 18.3

18.3

21.7

21.3


420

7

85

106

5

L2 1650 296

DN100

B1

B4

B2

305

D030451

D

1 5

50

465

465

R1

R2

D4

4xM20

65.0

42.0

40.0

16.5

11.7

21.7

12.0

18.3

18.3

34

TECHNICAL DATA


BURNER GKP-600 M GKP-700 M GKP-700 M-II GKP-700 M-IIICapacity lb/h gal/h MBtu/h

264 - 1,25637.7 - 179.3

5,150 - 24,828

374 - 1,56453.5 - 223.3

5,517 - 33,105

374 - 1,80853.5 - 258.2

5,517 - 34,944

507 - 1,91272.4 - 272.6

5,517 - 38,622Burner motor 3~208-600 V 60 Hz Output hp Current A Speed rpm

20.027.53510

25.033.73510

30.039.13510

40.052.53510


R1”R1”

R1”R1”

R1”R1”

R1”R1”

Oil pump- Motor 3~208-600 V 60 Hz Output hp Current A Speed rpm

TA5

3.04.6

3510

T3

5.57.6

3510

T4

5.57.6

3510

T4

5.57.6

3510Regulating valve TV4001 TV4001 TV4001Weight lb 1146 1246 1499 1608

PI-diagram

1. Ball valve2. Pressure regulator3. Low gas pressure switch 4. Main gas valves: 1 and 2 (safety shut-off valve)5. Gas pressure switch6. Ball valve (CGA)7. Servomotor8. Gas butterfly valve9. High gas pressure switch 10. Differential air pressure switch11. Combustion air fan12. Electric motor13. Air damper14. Servomotor15. Pilot gas valve16. Pilot gas pressure regulator17. Ball valve, pilot gas18. Oil filter19. Electric motor20. Oil pump, mounted on burner21. Pressure gauge and valve

22. Oil solenoid valve in supply line23. Oil solenoid valve in supply line24. Pressure gauge and valve25. Servomotor26. Oil regulator27. One-way valve28. Pressure switch in return line29. Ball valve


10

DPSM

M13

1112

14

PI

M

PI

A

B

21

23

2425

27

PS

28

2218 20

26

4

8

PS

9

M7

PS

5

PS

32

1

1617

C

D

15

M

19

6

29

*) Typical configuration for UL gas valve train. The actual gas valve train delivered with the burner might have

different configuration depending on the applicable code.

A = oil to burnerB = oil to tankC = main gas D = pilot gas

35

PI-diagram



GKP-600 M...-700 M-III



Oil nozzle/nozzles •


Oil pump with pressure regulating valve •

Separate motor for oil pump •


Pressure gauge/gauges for oil •

Pressure switch for return oil •

Deaerator o

2 oil hoses, length 118 inch o

Oil filter •

Pressure gauge for control of inlet oil o

Pressure switch for control of inlet oil o

WiseDrive (electronic ratio control) for regulating the air/oil/gas ratio, incl.:- oil regulator - gas butterfly valve- servomotor for oil regulator- servomotor for gas butterfly valve- servomotor for air dampers - servomotor for combustion head regulation

•

Gas nozzle •

Pressure gauge for measuring the pressure in gas nozzle o

Gas pressure switch, max. •




Flame sensor •

Inbuilt combustion air fan with direct-driven electric motor •

Air dampers •


Elbow 90° •

Double solenoid valve for gas incl.:- pressure switch for gas, min.- 2 gas valves- automatic valve leak tester- ball valve, blow-off (loose)

•

Solenoid valve for ignition gas •

Manual •


36

16

5,000 7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000 27,000 29,000 31,000 33,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000 27,000 29,000 31,000 33,000 35,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

GKP-600 M

GKP-700 M

GKP-700 M-II

MBtu/h

MBtu/h

MBtu/h

7,000 9,000 11,000 13,000 15,000 17,000 19,000 21,000 23,000 25,000 27,000 29,000 31,000 33,000 35,000 37,000 39,000 41,000

"WC

2.0

4.0

10.0

12.0

14.0

6.0

8.0

GKP-700 M-III

MBtu/h



37

Gas valve selection tableburner series 130, 140, 250, 280

Natural gas 1.03 MBtu/scf

BURNER GAS VALVE

BURNER MAX. CAPACITY MBtu/h *)

GAS INLET PRESSURE, mbar (psi)

SIZE TYPE 20 (0,29) 30 (0,44) 50 (0,73) 100 (1,45)

GP/GKP/GRP-130 M 1½” VGD 20 3454 4279 5478 5517

R2” VGD 20 4455 5456 5517 5517

2½” VGD 40 5104 5517 5517 5517

3” VGD 40 5517 5517 5517 5517

GP/GKP/GRP-140 M 1½” VGD 20 4125 4807 6160 7656

R2” VGD 20 4312 5401 7205 8644

2½” VGD 40 6303 6941 8644 8644

3” VGD 40 6457 7546 8644 8644

GP/GKP/GRP-250 M 1½” VGD 20 4433 5104 6534 9564

R2” VGD 20 4653 5973 7469 9564

2½” VGD 40 6567 9009 9564 9564

3” VGD 40 9119 9564 9564 9564

4” VGD 40 9460 9564 9564 9564

GP/GKP/GRP-280 M 1½” VGD 20 4697 5368 7018 10439

R2” VGD 20 4697 6083 8261 12469

2½” VGD 40 6941 9383 12199 12469

3” VGD 40 9196 10582 12469 12469

4” VGD 40 12469 12469 12469 12469

NOTE! If the gas inlet pressure is less than 8 “WC or if the gas used is not among those mentioned, evaluation must be made case-specifically.*) The max. capacities shown in the table are achieved when the boiler back pressure is 0. Natural gas 1 ft3/h ≈ 1.03 MBtu/h**) or corresponding type

Gas inlet pressure (Pmax) at burner max. 200 ”WC.

38

LPG 2520 MBtu/scf

BURNER GAS VALVE

BURNER MAX. CAPACITY MBtu/h *)

GAS INLET PRESSURE, mbar (psi)

SIZE TYPE 20 (0,29) 30 (0,44) 50 (0,73) 100 (1,45)

GP/GKP-130 M 1 ½" VGD 20 5517 5517 5517 5517

2" VGD 20 5517 5517 5517 5517

GP/GKP-140 M 1 ½" VGD 20 5819 8644 8644 8644

2" VGD 20 8261 8644 8644 8644

GP/GKP-250 M 1 ½" VGD 20 6116 9119 9564 9564

2" VGD 20 8371 9196 9564 9564

2 ½" VGD 40 9564 9564 9564 9564

GP/GKP-280 M 1 ½" VGD 20 6457 9537 11077 12469

2" VGD 20 9163 9691 12649 12649

2 ½" VGD 40 12166 12649 12649 12649

3" VGD 40 12649 12649 12649 12649

NOTE! If the gas inlet pressure is less than 8 “WC or if the gas used is not among those mentioned, evaluation must be made case-specifically.*) The max. capacities shown in the table are achieved when the boiler back pressure is 0. Natural gas 1 ft3/h ≈ 1.03 MBtu/h**) or corresponding type

Gas inlet pressure (Pmax) at burner max. 200 ”WC.

39

BURNER GAS VALVE BURNER MAX. CAPACITY MBtu/h *)

GAS INLET PRESSURE mbar (psi)

SIZEDN

TYPE **) 20 (0,29)

30(0,44)

50(0,73)

100(1,45)

150(2,18)

GP/GKP-350 M 2” VDG20 5802 7509 10580 129692½” VDG40 6826 8532 11263 15633 156333” VDG40 9556 11604 15633 15633 156334” VDG40 11263 13993 15633 15633 15633

GP/GKP-450 M 2” VDG20 7509 10922 133112½” VDG40 8874 11263 16041 202313” VDG40 8874 12628 16382 20231 202314” VDG40 12696 15700 20231 20231 20231

NOTE! If the gas inlet pressure is less than 8 “WC or if the gas used is not among those mentioned, evalution must be made case-specifically.*) The max. capacities shown by the table are achieved when the boiler back pressure is 0 0. Natural gas 1 ft3/h = 0,971 MBtu/h**) Or corresponding type Gas inlet pressure (Pmax) at burner - max. 200” WC when using DMV(D) valve.

Gas valve selection tableburner series 350...450

40

Gas valve selection tableburner series 600...700



SIZE TYPE **) 20 (0,29)

30(0,44)

50(0,73)

100(1,45)

150(2,18)

GP/GKP-600 M 2 ½" VGD 40 - 13288 14113 20878 248283" VGD 40 13970 15884 19217 24828 248284" VGD 40 17611 23804 24828 24828 24828

GP/GKP-700 M 3" VGD 40 - 14454 18766 26202 311634" VGD 40 15389 18392 23276 33105 331056" VGD 40 18766 23012 29513 33105 33105

GP/GKP-700 M-II 3" VGD 40 - 14828 19668 27819 349444" VGD 40 19217 24552 26356 34944 349946" VGD 40 23650 26092 30899 34944 34944

GP/GKP-700 M-III 3" VGD 40 - 14828 19668 27819 347604" VGD 40 19217 24552 26356 35178 386226" VGD 40 23650 26092 30899 38622 38622

NOTE! If the gas inlet pressure is less than 8 “WC or if the gas used is not among those mentioned, evaluation must be made case-specfically.*) The max. capacities shown by the table are achieved when the boiler back pressure is 0. Natural gas 1 ft3/h = 1.03 MBtu/h**) or corresponding type Gas inlet pressure (Pmax) at burner max. 200 “WC.



SIZE TYPE **) 20 (0,29)

30(0,44)

50(0,73)

100(1,45)

150(2,18)

GP/GKP-600 M R 2" VGD 20 10813 13178 20273 24828 248282 ½" VGD 40 15466 20053 22561 24828 248283" VGD 40 23056 23727 24828 24828 248284" VGD 40 24828 24828 24828 24828 24828

GP/GKP-700 M 3" VGD 40 23276 23947 27896 33105 331054" VGD 40 30338 33105 33105 33105 33105

GP/GKP-700 M-II 3" VGD 40 23463 24211 31460 34994 349944" VGD 40 30712 34994 34994 34994 34994

GP/GKP-700 M-III 3" VGD 40 23463 24211 31460 38622 386224" VGD 40 30712 38622 38622 38622 38622

Natural gas 1.03 MBtu/scf

LPG 2520 MBtu/scf

NOTE! If the gas inlet pressure is less than 8 “WC or if the gas used is not among those mentioned, evaluation must be made case-specfically.*) The max. capacities shown by the table are achieved when the boiler back pressure is 0. Natural gas 1 ft3/h = 1.03 MBtu/h**) or corresponding type Gas inlet pressure (Pmax) at burner max. 200 “WC.

41

WiseDrive 100-200

Control room

Service computer

Indication and operating unit

CAN-bus

Air flow control

Oil flow control

Gas flow control

Control panels and power supply cabinets

This burner series incorporates separate control panels and power supply cabinets.

Type marking of the control panel is OK WD100 (electronic ratio control) or OK WD200 (electronic ratio control with O2 sensor and/or with fan motor RPM regulation).

Type marking of the supply cabinet is RK100.

Fuel-specific type markings of the control panels: Control panel for gas burner OK WD100-GPMC1, 32382008 OK WD200-GPMC1, 32382006Control panel for dual fuel burner light fuel oil/gas OK WD100-GKPMC1, 32382009 OK WD200-GKPMC1, 32382007

WiseDrive (WD), an linkage-less electronicregulator for controlling the fuel/air ratio – an energy-efficient and environmentally friendly solution

Electronic fuel/air ratio control of the burner brings the ben-efits of lower flue gas emissions, decreased consumption of energy and improved technical characteristics of the burner, such as more accurate regulation.

Examples of the WiseDrive’s functions:• Control sequences of the burner, conventional control unit

deleted• Fuel/air ratio control with dedicated servo motors, which

can be set accurately for each control device • Output regulator (PID) as standard, output regulation also

by an external 4...20 mA signal

• When combusting gas, leak testing of the main gas valves carried out by the WiseDrive

• O2 and fan motor RPM regulation according to the output • Fuel meters can be read by WiseDrive controller• Can be connected with external plant automation via

a ModBus• Safe use with 4 level of password protection• Input of parameters via a character display panel and an

operating panel. Also comes with a graphical touch screen at extra cost.

Combustion manager

ModBusor

Profibus

To watch a WiseDrive-tutorial, click here.

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CONTROL PANEL OK WD100

Oilon OK WD100 includes following items:Control unit •Operating panel (front panel mounting) •

Servomotor(s) for oil regulator/gas butterfly valve •Servomotor for air dampers •CAN Bus cable between the control unit and servomotors (66 ft) •CAN Bus cable between the control unit and operating panel (11 ft) •Portable computer with remote control software oCable between the computer and operating panel oBus cable between the control centre and operating panel oProfibus bus transformer oModBus RS-232/RS-485 transformer o6” or 10” touchscreen oProtocol converters oBoiler PLC o


o optional feature

43

Silencer

Intake silencer, type MV 1Construction

The MV 1 silencer is made of steel plate lined with fireproof dampening wool. The silencer is connected to the burner’s suction side via a screw connection. The silencer reduces the high-pitched sound produced by the air flow.

Silencer, type MV 3Construction

The MV 3 silencer is made of steel plate lined with fireproof dampening wool. This wheel-equipped silencer isolates the burner from four sides. The MV 3 silencer reduces the sounds produced when the burner operates.

Masonry figure Flame dimensions

1 Gasket2 Mounting panel3 Ceramic wool or equivalent4 MasonryØD1, ØD4, L2 See burner dimension diagram

The dimensions apply for light oil and gas. For heavy oil, the dimensions used must be larger.

ØD1

ØD4

L2

60...90°

1

2

4

3

03 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51

50

100

150

200

250

length max

length min

diameter max

diameter min

MBtu/h

in

MMBtu/h

44

FGR - Flue Gas Recirculation

External Flue Gas Recirculation, FGR, is an effective low cost solu-tion to achieve very low NOx emissions with various fuels.

A certain proportion of flue gas is led back to the combustion chamber through burner. This causes the flame peak temperature to cool down and combustion reactions to run down, which reduces NOx emissions.

Achievable reduction depends on many factors including burner type, boiler, combustion air temperature and the amount of recirculated flue gas, see the curve below. When designing the assembly, it is important to notice the reduction of the burner maximum output caused by flue gas recirculation, depending on the FGR rate and flue gas temperature.

Flue gas recirculation is available as an option for a new burner, or in many cases it can be installed as a retrofit to an existing burner.

0 5 10 15 20 25

FGR, %

NO

x-re

duct

ion,

%

0

10

20

30

40

50

60

70

80

Effect of FGR in natural gas combustion

Amount to be defined in each project separately

45

Monoblock Burners

Burners with Separate Fan

FGR Solutions

46

Notes

48

Oilon invests in product development and research. A modern product devel-opment centre meeting all European standards enables us to perform a wide range of burning tests and accurate oil and gas measurements.

We supply burners for ships according to classification societies, such as ABS, BV, CCS, DNV, GL, KR, LR, NKK, RINA, and RS classifications.

We participate in trade shows around the world every year.

OILON US INC.P.O.Box 1041Thomasville, Georgia, USATel. +1 229 2366546

[email protected]

EN_U

S_3_

4_W

D/5

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0520

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INDUSTRY

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