OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving...

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FUTURE AIR SOLUTIONS OIL FREE SCROLL COMPRESSORS

Transcript of OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving...

Page 1: OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving Evolutional History of Scroll Compressor ANEST IWATA was the first manufacturer to introduce

FUTURE AIR SOLUTIONS

OIL FREESCROLL COMPRESSORS

Page 2: OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving Evolutional History of Scroll Compressor ANEST IWATA was the first manufacturer to introduce

The Most Advanced Technologiesfor High-Quality air

Scroll Compression Principle Clean

Class Zero Certification

What is Class Zero?

Oil-Free Drain

High-precision processing technology is required to produce the components that make up a Scroll Compressor.We have developed new Scroll Air-Ends thanks to the experience and know-how we have accumulatedover the past 20 years.

As the orbiting scroll goes from No.1 to No.4 position,the size of the symmetrical crescent-shaped compression chambers is gradually reduced, compressingthe air contained within . This is then discharged through the central exhaust port.

Air from oil-lubricated compressors contains oiland can contaminate the piping. This does not happenwith an Oil-Free Scroll Compressor which produceshigh-quality oil-free air.

TÜV (independent third party test house) has just certified that the air quality from our oil free scroll compressors is in conformity with “Class 0 (ISO8573-1:2010[-:-:0])“.

ISO8573-1(JIS B8392-1) defines quality classesfor compressed air. Class Zero indicates wall flow oil, oil mistand oil vapor are completely absent. As oil vapor in particular cannot be absorbed by conventional air filters, it is important factories that require clean air use Class Zero compressors.

Wall Flow Oil

Oil Vapor

Oil Mist

Drainage from oil-lubricated compressors requires proper treatment as it contains oil. Oil-free scroll compressors, on the other hand, are eco-friendly, their drain is cleanand does not contain oil, therefore avoiding the cost of drain disposal.

CLASS Oil Concentration mg/m³

0As specified by the equipment user or supplier and more stringent the Class 1

1 0.01

2 0.1

3 1

4 5

1

12

3

3

2

Drainage from anoil-free compressor

Drainage from anoil-lubricated compressor

1 2 3 4

Orbiting scroll Fixed scroll Compression chamber

INSIDE THE PIPING OF AN OIL-LUBRICATED COMPRESSOR

INSIDE THE PIPING OF AN OIL-FREE COMPRESSOR

Page 3: OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving Evolutional History of Scroll Compressor ANEST IWATA was the first manufacturer to introduce

1991

Oil Free Scroll Compressorsare constantly evolving

Evolutional History of Scroll Compressor

ANEST IWATA was the first manufacturer to introduce Oil Free Scroll Compressors in 1991and has kept improving them ever since in order to provide customers withthe most advanced technology for high-quality air.

2000 2004 2006

Features• 8.000hrs.maintenancefree*3

• ClassZerooil-freeair• Lownoiselevel• Lowvibration• Compactsize• Wheelsforeasyrelocation• Membranedryermodelavailable

0.75 kW (1HP)

Aluminium air receiver(anti-rust coated)

8.000 HOURSMAINTENANCE-FREE

except intake filter

49dB(A)

• SLPE-07E

ModelPower Operation

Control

Max. WorkingPressure

F.A.D. (*1)Noise

Level (*2)Outlet

Dryerpressure dew point

Tankcapacity

NetDimensions

(wxdxh)

NetWeight

Voltage

kW HP bar MPa psi L/min m3/h CFM dB(A) size °C L mm kg Volt/Hz/Pha

SLPE-07E

0.75 1Pressure switch

8 0.8 11670 4.2 2.4

49 Rc 3/8[ball valve]

-5

(internal)

335x590x690 50230/50/1

SLPE-07ED 60 3.6 2.1 15 335x660x690 52

*1 F.A.D. is measured at max working pressure. *2 Noise level measured at a distance of 1M according to ISO11201; tolerance±3dB*3 Except intake filter• It is recommended to install air filters and an external receiver tank after the compressor.• Even with Class Zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process

Casters for better mobility

Principle of membrane

FeaturesofMembraneDryer

•Environmentallyfriendly;noFreongas

•Purge-cutfunction

Membrane dryerScroll air-end (1HP)(Direct-Driven)

Page 4: OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving Evolutional History of Scroll Compressor ANEST IWATA was the first manufacturer to introduce

1.5 kW (2HP) - 7.5 kW (10HP) 11 kW (15HP) - 15 kW (20HP)

10.000 HOURSMAINTENANCE-FREE

except intake filter

5.000hoursfor10bar

10.000 HOURSMAINTENANCE-FREE

except intake filter

5.000hoursfor10bar

SLPE-55(1)F-75(1)F

*1 F.A.D. is measured at max working pressure.*2 Noise level measured at a distance of 1M according to ISO11201; tolerance±3dB*3-1 Except intake filter*3-2 5000 hrs. for 10 bar models and 8000 hrs. for 5.5kW and 7.5kW models• It is recommended to install air filters and an external receiver tank after the compressor.• Even with Class zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process

*1 F.A.D. is measured at max working pressure.*2 Noise level measured at a distance of 1M according to ISO11201; tolerance±3dB*3-1 Except intake filter*3-2 5000 hrs. for 10 bar models• It is recommended to install air filters and an external receiver tank after the compressor.• Even with Class zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process

8 bar models

10 bar models

Fixed scroll Orbiting scroll

Cooling fan Tip seal 7.5kW Scroll Air end (new)

Features• 10.000hrs.maintenancefree*3 • ClassZerooil-freeair• IE3premiumefficiencymotor• Controlpanelforeasy operationin5.5/7.5kWmodel• Lownoiselevel• Lowvibration

Features• MultiStageControlforenergyconservation• ClassZerooil-freeair• 10.000hrs.maintenancefreefor8barmodel*3

• IE3premiumefficiencymotor• Touchpanelformonitoringrunningconditions• Lownoiselevel• Lowvibration

ModelPower Operation

Control

Max. WorkingPressure

F.A.D. (*1)Noise

Level (*2)Outlet

NetDimensions

(wxdxh)

NetWeight

Voltage

kW HP bar MPa PSI L/min m3/h CFM dB(A) size mm kg Volt/Hz/Pha

SLPE-15E 1.5 2

Pressureswitch

8 0.8 116

155 9.3 5.5 57

Rc 3/8[ball valve]

535x686x743

82230/50/1

SLPE-22E-M 2.2 3 243 14.5 8.5

6187

SLPE-22E-T 2.2 3 243 14.5 8.5

400/50/3SLPE-37E 3.7 5 404 24.2 14.2 101

SLPE-55F 5.5 7.5 Pressuresensor

596 35.7 21.0 63 Rc 3/4[ball valve]

603x972x1194205

SLPE-75F 7.5 10 808 48.4 28.5 65 210

ModelPower Operation

Control

Max. WorkingPressure

F.A.D. (*1)Noise

Level (*2)Outlet

NetDimensions

(wxdxh)

NetWeight

Voltage

kW HP bar MPa PSI L/min m3/h CFM dB(A) size mm kg Volt/Hz/Pha

SLPE-151E 1.5 2

Pressureswitch

10 1.0 145

119 9.3 5.5 57

Rc 3/8[ball valve]

535x686x743

82230/50/1

SLPE-221E-M 2.2 3 207 14.5 8.5

6187

SLPE-221E-T 2.2 3 207 14.5 8.5

400/50/3

SLPE-371E 3.7 5 337 24.2 14.2 101

SLPE-551F(coming soon) 5.5 7.5

Pressuresensor

(coming soon)Rc 3/4[ball valve]

603x972x1194(coming soon)

SLPE-751F(coming soon) 7.5 10 (coming soon) (coming soon)

8 bar models

10 bar models

ModelPower Operation

Control

Max. WorkingPressure

F.A.D. (*1)Noise

Level (*2)Outlet

NetDimensions

(wxdxh)

NetWeight

Voltage

kW HP bar MPa PSI L/min m3/h CFM dB(A) size mm kg Volt/Hz/Pha

SLPE-110E 11(3x3.7) 15 Pressuresensor

8 0.8 1161211 72.6 42.7 62 Rc 1

[ball valve]652x958x1556

367400/50/3

SLPE-150E 15(4x3.7) 20 1615 96.8 57.0 63 433

ModelPower Operation

Control

Max. WorkingPressure

F.A.D. (*1)Noise

Level (*2)Outlet

NetDimensions

(wxdxh)

NetWeight

Voltage

kW HP bar MPa PSI L/min m3/h CFM dB(A) size mm kg Volt/Hz/Pha

SLPE-1101E 11(3x3.7) 15 Pressuresensor

10 1.0 1451009 60.5 35.6 62 Rc 1

[ball valve]652x958x1556

367400/50/3

SLPE-1501E 15(4x3.7) 20 1346 80.7 47.5 63 433

Hourmeter

EmergencyStop button

Pressuregauge

Motor

Scrollair-end

SLPE-15(1)E-37(1)E

Oil-FreeDeliveredairdoes not containany oil and is suitableforallapplicationswhereoil-freeairis essential.

Multi-stage Scroll Compressor

Page 5: OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving Evolutional History of Scroll Compressor ANEST IWATA was the first manufacturer to introduce

Air Compressor Accessories

UseofRefrigeratedAirDryersallowsforthebestperformanceofouroil-freescrollcompressors.Theseunitsincorporate an electronic controltomonitorallfunctions.Ahotgasbypassvalveavoidstheformationoficeinthedryer.Theverticalflowlayoutallowsforeasyaccesstothedrainvalve.

AID-6 / AC

AID-12 / AC

• Data refers to the following nominal conditions: ambient temperature of 25°C, with inlet air 7 bar and 35°C, and 5°C pressure dew point(-20.5°C atmospheric pressure dew point).

• Max. working conditions: ambient temperature 45°C, inlet air temperature 55°C and inlet air pressure 14 bar (16 bar for AID-3 to AID-18).

• It is recommended to install an air filter before the inlet.

Model name Part no.

Compressorcombination

Max. air flow OutletDimension(wxdxh)

Weight Voltage

kW (HP) L/min size mm kg Volt/Hz/Phase

AID-3/AC AID003GP1J000 3(4) 350 G3/8 310x345x435 21

230/50/single230/60/single

AID-6/AC AID006GP1J000 4(5.5) 600

G1/2 370x515x475

25

AID-9/AC AID009GP1J000 5.5 (7.5) 950 26

AID-12/AC AID012GP1J000 7.5(10) 1.200 28

AID-18/AC AID018GP1J000 11 (15) 1.800 32

AID-25/AC AID025GP1J000 15 (20) 2.500 G1 345x420x740 34

AID-32/AC AID032GP1J000 18.5 (25) 3.200

G1-1/4345x445x740

39

230/50/single

AID-43/AC AID043GP1J001 22 (30) 4.300 40

AID-52/AC AID052GP1J002 22+ (30+) 5.200 485x455x825 49

AID-61/AC AID061GP1J004 30 (40) 6.100G1-1/2 555x580x885

54

AID-75/AC AID075GP1J004 37 (50) 7.500 56

AID-105/AC AID105GP1J004 55 (75) 10.500G2 555x625x975

94

AID-130/AC AID130AP1J004 55+(75+) 13.000 96

AID-168/AC AID168AP1J002 90 (120) 16.800 G2-1/2 665x725x1105 144

Refrigerated Air Dryer

LIST OF TECHNICAL SPECIFICATIONS

*1 F.A.D. is measured at max working pressure.*2 Noise level measured at a distance of 1M according to ISO11201; tolerance±3dB.• It is recommended to install air filters and an external receiver tank after the compressor.• Even with Class zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process.

10 bar models

8 bar models

ModelPower Operation

Control

Max. WorkingPressure

F.A.D. (*1)Noise

Level (*2)Outlet

Dryerpressuredew point

Tankcapacity

NetDimensions

(wxdxh)

NetWeight

Voltage

kW HP bar MPa PSI L/min m3/h CFM dB(A) size °C L mm kg Volt/Hz/Pha

SLPE-07E 0.75 1

Pressureswitch

8 0.8 116

70 4.2 2.449

Rc 3/8[ball valve]

- 5 (internal) 335x590x690 50

230/50/1SLPE-07ED 0.75 1 60 3.6 2.1 15 - 335x660x690 52

SLPE-15E 1.5 2 155 9.3 5.5 57 - -

535x686x743

82

SLPE-22E-M 2.2 3 243 14.5 8.5

61

- - 87

SLPE-22E-T 2.2 3 243 14.5 8.5 - - -

400/50/3

SLPE-37E 3.7 5 404 24.2 14.2 - - 101

SLPE-55F 5.5 7.5

Pressuresensor

596 35.7 21.0 63 Rc 3/4[ball valve]

- -603x972x1194

205

SLPE-75F 7.5 10 808 48.4 28.5 65 - - 210

SLPE-110E 11 (3x3.7) 15 1211 72.6 42.7 62 Rc 1[ball valve]

- -652x958x1556

367

SLPE-150E 15 (4x3.7) 20 1615 96.8 57.0 63 - - 433

ModelPower Operation

Control

Max. WorkingPressure

F.A.D. (*1)Noise

Level (*2)Outlet

Dryerpressuredew point

Tankcapacity

NetDimensions

(wxdxh)

NetWeight

Voltage

kW HP bar MPa PSI L/min m3/h CFM dB(A) size °C L mm kg Volt/Hz/Pha

SLPE-151E 1.5 2

Pressureswitch

10 1.0 145

119 7.1 4.2 57

Rc 3/8[ball valve]

- -

535x686x743

82230/50/1

SLPE-221E-M 2.2 3 207 12.4 7.3

61

- -87

SLPE-221E-T 2.2 3 207 12.4 7.3 - -

400/50/3

SLPE-371E 3.7 5 337 20.2 11.9 - - 101

SLPE-551F(coming soon) 5.5 7.5

Pressuresensor

coming soon Rc 3/4[ball valve]

- -603x972x1194

coming soon

SLPE-751F(coming soon) 7.5 10 coming soon - - coming

soon

SLPE-1101E 11 (3x3.7) 15 1211 72.6 42.7 62 Rc 1[ball valve]

- -652x958x1556

367

SLPE-1501E 15 (4x3.7) 20 1615 96.8 57.0 63 - - 433

1 Model SLPE Oil Free Scroll Compressor

2 Power

07 0,75kW / 1HP

15 1,5kW / 2HP

22 2,2kW / 3HP

37 3,7kW / 5HP

55 5,5kW / 7,5HP

75 7,5kW / 10HP

110 11kW / 15HP

150 15kW / 20HP

220 22kW / 30HP

300 30kW / 40HP

3 Max. Press.Blank 8 bar

1 10 bar

4 SeriesE E Series

F F Series

5 DryerBlank Without Dryer

D With Dryer

6 *1 PowerM Single phase, 230V/50Hz

T Three phase, 400V/50Hz

7Tank

(coming soon)

Blank Without tank

90 With 90L tank

270 With 270L tank

500 With 500L tank

1 2 3 4 5 6*1 7

SLPE - 22 1 E D - M - 270

*1 : Only 2,2kW model

Page 6: OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving Evolutional History of Scroll Compressor ANEST IWATA was the first manufacturer to introduce

Air Compressor Accessories

Air Receiver Tank (Vertical)

Model nameMax. working

pressureCapacity Connection Weight Dimension

MPa (bar) Liter in-out kg wxdxh (mm)

N87FY000

1.1(11)

100 G3/8-3/4 37 370x370x1156

N87LY000 200

G3/8-1

62 446x446x1554

N87NY000 270 80 500x500x1648

N87TY000 500 135 600x600x2050

*equipped with safety valve, pressure gauge, air release valve and drain valve

Auto Drain

*recommended electric cable is 3X 0.75mm 2

Model name

Max. working pressure

ConnectionElectricity

Weight Dimension

MPa (bar) in-out outlet(hose size) kg wxdxh (mm)

BEKOMAT32 1.6(16) G1/2 G½(φ8-10) 230V/50-60HZ 1.0 179x74x115

Air Regulator

*equipped with pressure gauge

Model name

max.working pressure

Settingpressure range

Connection Weight Dimension

MPa (bar) MPa (bar) in-out kg wxdxh (mm)

R6000-20G-W 1.0MPa (bar) 0.05 to 0.85 (0.5-8.5) G3/4 1 90x90x151

Air Filter with Auto Drain

Model nameMax. working

pressureFiltrating Connection Weight Dimension

MPa (bar) μm in-out kg wxdxh (mm)

F4000-10G-WF1Z

1.0(10)

G3/8* 0.45 80x79x171F4000-10G-WF1Y 0.3μ

M4000-10G-W-F1M 0.01μ

*also available with other connection sizes from 1/8 to 1 inch

How to Install Air Compressors

INSTALLATION EXAMPLE FOR OIL FREE COMPRESSORS TO OPTIMIZE THE SUPPLY OF COMPRESSED AIR

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3

4

5

8

6 7

AIRCOMPRESSOR:OilFreeCompressorsarealwaysrecommendednotonlytoprovidecleanairbutalsotoreducethemaintenancetimeandcosts.

AIRRECEIVERTANK:Thereceivertankactsasareservoirofcompressedairforpeakdemandsandalsohelpsremovewaterfromthesystembyallowingtheairachancetocoolandalso.

CONDENSATEDRAINAGE:Unnecessarycostsanddamageduringthegenerationofcompressedaircanonlybeavoidedinanefficientwaywithamount-adjustedcondensatedrainage.Condensatedrainsoperatewithacapacitivesensorwhichpreventcompressed-airlossesandminimizetheenergydemand.

PRE-FILTER:Tocapturelargeparticlesthatcannotbecapturedbythemainfilter.Inotherwords,thepre-filterwillpreventthedebrisfromgettinginto the main filter and so this brings addition strength to the filtering technology used in air purifiers.

BYPASSLINE:Bypasslinesarerecommendedintheeventofmaintenanceoftheairdryerand/ormalfunctionssothatmainpipelinecanbeswitchedeasily.

MICRONFILTER:Toeliminatemoresmallersizeofvaporandsolidparticlesthanprefilter.

ACTIVATEDCARBONFILTER:Toremoveodorsandvapors.Theyareusedinfactorieswherefoodisproducedorfordentalandmedicalwhorequirescleanair.

REFRIGERATEDAIRDRYER:Arefrigeratedcompressedairdryerisatypeofcompressedairdryer,usedtodrycompressedair.Compressedairalwayscontainswater,comingfromtheairthatissuckedinbythecompressor.Toprotectyourpiping,toolsandequipment,itisalwaysrecommendedtoinstall.

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1

3

4

5

6

7

8

Safety precautionsCompressor usage 1. Read the instruction manual before using the compressor. 2. These compressors are designed for air compression only and must never be used for any other type of gas. 3. Never use with respiratory equipment which directly intakes compressed air. This may cause serious injury. 4. Never direct the jet of air towards yourself, other persons or animals. 5. When using compressed air, be aware of and comply with all safety precautions to be adopted for the single application (inflating, using pneumatic tools, painting, washing, etc.).

Compressor Installation 1. The compressor must never be exposed to adverse weather conditions (rain, sun, snow, etc.). 2. Keep the compressor away from explosive and flammable (acetylene or propane, etc.) objects to prevent fire and explosion. 3. Make sure ambient temperature at the compressor’s chosen place of installation is always within the limits indicated in the instruction manual.

Maintenance 1. Perform maintenance on the compressor routinely as indicated in the instruction manual. 2. Drain the water in the receiver tank every day to prevent clogging of the drain cock. 3. Never clean the compressor with liquids or solvents. When cleaning, disconnect the compressor from the electricity supply by removing the plug and use a damp cloth only.

Others 1. Never alter or convert the compressor or its parts. Doing so may cause fire or malfunction. 2. Prepare a back-up compressor or other back-up system in case the compressor stops due to malfunction or activation of its protective devices.

*Safety precautions of the above are minimum requirements. Before use, follow safety precautions in the instruction manual and each municipality, county and corporation's regulations.

Page 7: OIL FREE SCROLL COMPRESSORS - Anest IwataOil Free Scroll Compressors are constantly evolving Evolutional History of Scroll Compressor ANEST IWATA was the first manufacturer to introduce

ANEST IWATA Air Tech s.r.l.Corso Vigevano, 46 - 10155, Torino - ItalyTel.+39 011 09 20 111 - Fax +39 011 24 75 [email protected] - www.anest-iwataairtech.com

Distributed by:

German Office:ANEST IWATA Babatz GmbHAm Stahlbügel 274206 Bad WimpfenTel. +49 7063-933670 - Fax +49 [email protected] - www.babatz.de

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Swedish Office:ANEST IWATA Scandinavia ABÖgärdesvägen 6 C433 30 Partille - [email protected] - www.anest-iwata.se