Oil and Gas Capability Brochure - Civmec Ltd · to the oil and gas, metals and minerals,...

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building global structures Oil and Gas Capability Brochure

Transcript of Oil and Gas Capability Brochure - Civmec Ltd · to the oil and gas, metals and minerals,...

building global structures

Oil and Gas Capability Brochure

TABLE OFCONTENTS

Civmec is an integrated, multi-disciplined construction and engineering services provider to the oil and gas, metals and minerals, infrastructure, and defence markets.

From inception as a private company to our 2012 listing on the Singapore Exchange and beyond, the Civmec of today has experienced exponential growth and undertaken major works on some of the most prestigious projects in Australia.

Civmec’s success to date can be attributed to its creative leadership, ability to embrace new ideas, focus on unlocking the value of innovation, collaboration with clients, a dedicated and safety-focused workforce and a strong commitment to quality. It is our agile, dynamic leadership - together with the confidence and ongoing loyalty, commitment and talent of our people - that allows us to achieve success time and time again. Our drive to be the industry’s best and be proactive is what differentiates us.

Our large scale operations and office headquarters, uniquely situated on a 12 hectare waterfront site within the Australian Marine Complex (AMC) in Henderson, Western Australia, are enhanced by the superior land and marine-based supporting infrastructure of the AMC’s Common User Facility. This enables us to offer flexibility and budget benefits through economies of scale, allowing us to meet the demands of our clients’ critical time frames and individual project-specific requirements.

ABOUT USAbout Us

Our Services

Our Values

Main West Coast Facility

Our Locations

Health, Safety and Environment

Quality

Our Focus

Our People

Innovation, Technology and Value Engineering

Our Experience

Contact Us

COMMITMENT

INNOVATION

VALUE DRIVEN

MAKE A DIFFERENCE

EXCELLENCE

COLLABORATION

Our individual commitment to safety and the environment means our company targets are achieved.

Our innovative thought process develops our company’s drive to continually improve.

Our consciousness of controlling waste means our company delivers value.

Our desire to care for our community means our company can make long-term sustainable change.

Our aspiration to be the best at what we do results in our company being a world-class service provider.

Our focus on working together means we will retain our team and our clients for now and in the future.

OUR VALUESOUR SERVICESA COMPLETE TURNKEY SOLUTION

OUR LOCATIONS

Main West Coast Facility

Perth, Western Australia

Main East Coast Facility

Newcastle, New South Wales

Registered Office

Singapore

MAIN WEST COAST FACILITY

HEALTH, SAFETY AND ENVIRONMENTWe are committed to achieving zero harm across our business so that each day at Civmec is a ‘Safe Day Good Day’.

This safety philosophy drives our behaviours, attitudes and actions within the business to achieve a working environment free from injury or incident.

Our dedicated safety program is designed to empower every person in the organisation to ensure their work practices are focused on achieving zero harm.

This program is supported through our:

• ‘Never Assume’ campaign to further advance the safety culture in our organisation;• Onsite Fitness for Work Health Centre; and• Registered Training Organisation to increase our employees’ safety awareness skills.

We acknowledge the stringent surroundings in which many of our projects are located and we remain committed to minimising our impact on the environment. Our people are trained to recognise how critical it is to protect our environment while being respectful of heritage sites for future generations to enjoy.

We hold certificates of accreditation for Occupational, Health and Safety Management Systems and Environmental Management Systems.

QUALITY

We believe this pride plays a big part in producing a quality product and our culture is based on achieving excellence. We also ensure our people are adequately trained and highly skilled. Another key component of our quality lies in our in-house developed, web-based integrated business management, quality and tracking system - Civtrac. This system manages all aspects of project delivery including document control, project reporting and quality compliance and is a fully integrated system allowing for “live” project data to be recorded.

Civtrac is also used to provide our clients with opportunities to monitor and improve the outcome of their project via a remote login where they have visibility on the project’s progress. We manage every aspect of the project life cycle with data captured throughout all phases of project delivery from fabrication through to on-site installation, providing our clients with:

• Transparency across their entire project from material control to delivery and installation;• Increased productivity through our multi-disciplinary service offering; and• The implementation of innovative, best practice solutions, which utilise state-of-the-art technology and equipment.

This information is easily collated and utilised for the benefit of the project. Civtrac also allows for weld and material traceability reports to be produced along with Manufacturers’ Data Reports, ensuring all elements of project quality deliverables are met.

We are accredited to ISO 9001 – the internationally-recognised standard for quality management.

We pride ourselves on our high quality standards, a level achieved through our work on some of Australia’s most complex fabrication and construction projects.

Our success is a direct result of an unwavering commitmentto provide our clients with solutions. This is underscored by our

responsive and flexible approach in conjunction with creativity and precision in meeting their complex requirements.

Our experience and expertise extends to the fabrication and assembly, surface treatment and testing of high integrity structural steel, carbon and exotic stainless/duplex/inconel steel piping, subsea manifolds, PLET, PLEM, offshore jackets and topsides, suction piles, process modules, vessels and propane and LNG spheres. Additionally, through our involvement on some of the largest oil and gas projects undertaken in Australia, our capability extends to the supply of multi-disciplined, in-house construction services such as Structural, Mechanical, Piping and Electrical Instrumentation (SMP&EI); precast concrete solutions; thermal, acoustic and cryogenic insulation installation; refractory; maintenance; and site civil work.

We have the expertise to provide tailored solutions for upstream and downstream oil and gas projects. Our facilities, complemented by our large and experienced workforce and extensive construction equipment base, enable us to provide technical, administrative and logistical support to service our projects. Our robust quality management controls and systems enable us to deliver the high integrity products required by the oil and gas industry. Our proven record of project delivery reaffirms our position in this market as a leading contractor across the oil and gas sector.

We specialise in delivering projects of all sizes including, but not limited to:• Non-process infrastructure;• Fuel stations;• Materials handling;• Oil and gas plants (LNG);• Offshore jackets and topsides;• Subsea spools and manifolds;• Wharfs and caissons;• Offshore marine structures; and• Tank farms.

OUR FOCUSOur focus is to offer solutions to our clients. We aim to deliver projects as efficiently as possible with the highest levels of safety and quality.

We offer a full range of civil works services and are at the forefront of creating innovative construction techniques. We also have an extensive

range of plant and equipment to ensure site efficiency.

We have the expertise to provide tailored solutions for upstream and downstream oil and gas projects. Our facilities are complemented

by our large and experienced workforce and extensive construction equipment base.

THINKING INNOVATING LEADING. .

INNOVATION, TECHNOLOGY AND VALUE ENGINEERINGAt Civmec, we challenge existing processes and practices. We look beyond constraints for more practical solutions. We work smarter to achieve better project outcomes.

We seek opportunities to become involved in projects in partnership with our clients, where possible. Our experience tells us that early involvement during the project concept phase gives greater ability to influence design. This, in turn, can have a positive effect on construction and scheduled outcomes. This early involvement, and subsequent value engineering, ensures schedule and cost benefits for the project.

Maximum results are achieved through early contractor involvement, addressing issues such as:• Design and specification critique;• Materials selection;• Standardisation in selection and sizing of equipment;• Offsite fabrication and modularisation;• Automation of installation process;• Constructability;• Programming and scheduling refinements; and• Commissioning process finalisation.

Our fresh and open-minded approach to problem solving, together with technical expertise and cost effectiveness, has earned Civmec an enviable track record as well as that all important vote of confidence - repeat business.

OUR PEOPLE“The greatest thing you can instil in a workforce is a pride in who they are, what they do and who they work for. At Civmec, our people are proud of the growth we have achieved together and are genuinely excited about our future.” - Pat Tallon, CEO

Civmec has grown and developed a highly skilled and competent workforce capable of constructing, assembling, maintaining and servicing complex offshore and onshore modularised steel structures and civil construction works. Our recruitment strategy is to attract, develop and retain the right people; those with values that are aligned to ours.

Our success is attributed to applying the best ideas, people and technology in forming highly experienced project management teams and a committed workforce who are engaged and dedicated to the realisation of our core values and vision. We acknowledge that the development and professionalism of our people underpins our performance; they drive continuous improvement, deliver outcomes and continually pursue excellence.

We ensure the right people deliver the right projects, providing our clients with the best technical knowledge, industry experience and capability to drive high performance and exceed expectations.

We have made a commitment to stay at the forefront of our industry, providing our people with the right skills and training for today and a pathway for the future. The company is a Registered Training Organisation and places high importance on developing and expanding the skills of our workforce.

Prelude Floating LNG Project, WA: Date: September 2014 Client: Technip Oceania (for Shell)

Civmec was awarded a contract for the supply, fabrication, assembly, testing and delivery of eight 12” Pipeline End Terminations (PLET) and eight Pig Launchers and Receivers (PLR) totalling approximately 400T for the Shell Prelude Floating Liquefied Natural Gas (FLNG) Project. This

included Factory Acceptance Testing (FAT), System Integration Testing (SIT), trial lifts, storage and delivery FAS at the Australian Marine Complex (AMC). The 12” pipe for the PLET and PLR flowline consisted of corrosion resistant alloy and duplex (2205) for the 2” PLR piping manifold. As

the PLET was designed with a rotating yoke, folding wings and a sliding mechanism, the fabrication and assembly sequencing was continually reviewed to ensure the assembly of sub-components remained flawless throughout the fabrication process.

Subsea Pig Launcher/Receiver, WA: Date: June 2015 Client: GE Oil and Gas (for Chevron)

Civmec is undertaking the fabrication and testing of a new 34-inch Subsea Pig Launcher/Receiver (SSPLR) for the Chevron-operated Gorgon LNG Project, on behalf of GE Oil and Gas. Stage 1 works involve the fabrication of a 34-inch barrel for a Subsea Pig Receiver from supplied

materials, with the complete structure weighing 104T. Stage 2 works include the fabrication of a 6-inch kicker header, testing of the SSPLR and retro-fitting.

Ichthys LNG Project Precast Manholes and Foundations, NT: Date: December 2013 Client: Leighton Contractors (for INPEX)

Civmec supplied and manufactured precast reinforced manholes and foundations for the Ichthys Project Onshore LNG Facilities in Darwin. Our scope of work included precast reinforced manholes, structural foundations and various other underground concrete structures. The work was carried out at our purpose-built 35,000m2 precast yard facility established in Darwin, located within close proximity to the project. Our civil team delivered more than 30,000m3 of precast concrete to the project.

Xena Subsea Installation Project, WA: Date: September 2014 Client: Fugro-TSM (for Woodside)

Civmec delivered the fabrication and FAT of two rigid tie-in spools for the Xena Subsea Project. Scope of works included the fabrication of two 8-inch super duplex rigid tie-in spools complete with diverless connections, acoustic sand detectors and mudmats; and cleaning, gauging and

hydrotesting. The project took eight months to complete and was carried out in our Henderson Facility.

BOC Air Separation Unit Project, WA: Date: August 2013 Client: BOC Limited

An initial contract was awarded to Civmec for civil works, followed by a contract for the supply, fabrication and installation of Structural, Mechanical and Piping (SMP) for BOC Limited. The contracts involved the construction of a state-of-the-art air separation unit (ASU) to replace an existing ASU and nitrogen liquefaction unit at BOC’s Kwinana site. The civil scope included site clearing, bulk and detailed earthworks; drainage; fabrication, installation and testing of underground piping and site services; fabrication of structural steel; construction of ASU shed and acoustic insulation. The SMP scope included: installation of structural steel, process plant equipment, tanks and vessels; fabrication and site installation of ASU cooling water, instrument air and process piping; cryogenic insulation and cladding of vessels and piping; and fabrication and installation of platforms.

Our success is a direct result of an unwavering commitment to providing our clients with solutions. This is underscored by our responsive and flexible approach in conjunction with creativity and precision to meeting their requirements. We are delivering some of the most significant energy projects of the future.

OUR EXPERIENCE

Ichthys LNG Project On Site Building Works, NT: Date: July 2014 Client: Leighton Contractors (for Inpex)

Civmec was appointed as the main contractor for the fabrication and installation of precast concrete wall panels for a total of twelve buildings at the Ichthys Onshore LNG facilities. The scope of work included fabrication of 312 precast concrete wall panels of various sizes

with numerous penetrations; 605m3 of special concrete mix suitable for the LNG environment; 2.4km of grout to the underside of the precast concrete wall panels; and 5.5km of backing road and joint sealant.

Wheatstone LNG Project Breakwater ACCROPODE II Units, WA: Date: December 2012 Client: BEST JV (for Chevron)

Civmec demonstrated integrated capabilities, an innovative manufacturing approach, and the ability to rapidly develop a remote manufacturing facility and mobilise a skilled workforce as part of our subcontract with BEST JV on the Wheatstone Project. The subcontract was for the supply and manufacture of 12,550 precast concrete ACCROPODE II units for use in the construction of a 980 metre long mass armour breakwater for the new Material Offloading Facility. The units were manufactured over a 12 month period. As a part of the subcontract, we expanded Civmec’s local presence with the establishment of our Onslow Precast Concrete Facility and associated quarry batch plant and camp for our specialist team.

Wheatstone LNG Project Duct Banks, WA: Date: January 2014 Client: Zinfra (for Chevron)

Civmec manufactured approximately 5,000 precast spacer blocks, including delivery to site, for the Wheatstone LNG Project. The blocks contained fibrous material which increases the structural integrity of the units. Specifically designed steel formwork was also used in the manufacturing progress. In total, we constructed 5.7km of precast duct banks and pull pits including spacers, conduits, membrane, reinforcement, formwork and concrete placement for laying of electrical conjugate on the Wheatstone Project.

Wheatstone LNG Project Jumper Spools, WA: Date: June 2014 Client: Technip Oceania (for Chevron)

Civmec delivered a contract by Technip for the fabrication and testing of 68 (circa 5.5km) subsea jumper spools for the Chevron-operated Wheatstone LNG Project. This contract consists of the fabrication, assembly, FAT, trial lift and delivery FAS at the AMC. The pipe spools were fabricated with various materials such as CRA Inconel clad pipe, super duplex and carbon steel with pipe sizes ranging from 6 inch up to 44 inch in diameter. This project involved the implementation of more than 60 different weld procedures.

Gorgon LNG Plant Site Civil and Precast Works, WA: Date: January 2011 Client: Leighton Contractors (for Chevron)

In January 2011, Civmec was awarded a contract through Leighton Contractors for the supply of circa 46,000m3 of precast concrete footings for the Gorgon Barrow Island LNG onshore process plant. Leveraging our strategic waterfront location, all precast components were

manufactured at our Henderson facility. Throughout the course of the project, this scope expanded to include large manholes, walls, culverts, intake structures and slabs with some items weighing up to 130T.

From on site civil works to fabrication and installation, we are constantly challenging ourselves to apply the most efficient construction techniques possible for our clients.

OUR EXPERIENCE

Coniston, Balnaves and Greater East Spar Development Projects, WA: Date: October 2011 Client: Cameron (for Apache)

The Coniston, Balnaves and Greater East Spar Phase 2 (GES) Development Projects are subsea oil field developments located off the northern coast of Western Australia. Coniston is situated in the Exmouth Basin, while Balnaves and GES are each located within the

Carnarvon Basin. Civmec was awarded four contracts through Cameron for the supply, fabrication and assembly of subsea manifolds and an oil production pipeline end manifold (PLEM) for the Coniston, Balnaves and Greater East Spar Phase 2 Development Projects.

Pluto LNG Plant, WA: Date: August 2011 Client: Woodside

Civmec, as part of the CCIG joint venture, was awarded the contract for portions of the rectification works of the supplied LNG insulation at Woodside’s Pluto LNG process plant, 190km north-west of Karratha in WA. Cryogenic insulation rectification works on equipment and piping

included: dismantling of existing cladding and cryogenic insulation; re-lagging (installation); re-cladding (installation); pre-fabrication of sheet metal in own site workshop; and pre-fabrication of PIR elbows for cryogenic insulation. The complex and time-sensitive nature of the contract

required Civmec to mobilise a workforce consisting of more than 200 employees and a complete site management team within a short timeframe. In total, 130,000 man hours were accrued with no disruptions and in a safe and productive manner.

Gorgon Downstream LNG Project, WA: Date: July 2011 Client: KJV (for Chevron)

In July 2011, Civmec was awarded a contract with Chevron for the shop fabrication of structural steel for the Gorgon Downstream LNG Project at Barrow Island off the north-west coast of Western Australia. The project involves the construction and commissioning of a

liquefied natural gas plant, condensate handling facilities, carbon dioxide injection facilities and various utilities and comprises 3 trains for which Civmec is supplying more than 11,000T of structural steel, fabricated in its undercover workshop at the AMC in Henderson.

MAIN WEST COAST FACILITY16 Nautical Drive, Henderson WA 6166Telephone: +61 8 9437 6288 Facsimile: +61 8 9437 6388 Email: [email protected]

MAIN EAST COAST FACILITY40 Old Punt Road, Tomago NSW 2322Telephone: +61 2 4028 0300 Facsimile: +61 2 4964 8316 Email: [email protected]

SINGAPORE REGISTERED OFFICE80 Robinson Road #02-00 Singapore 068898

www.civmec.com.au