Offshore Fatigue

download Offshore Fatigue

of 23

Transcript of Offshore Fatigue

  • 7/28/2019 Offshore Fatigue

    1/23

    Fatigue AssessmentUsing SESAM program modulesStofat, Framework and Postresp

    A White Paper

  • 7/28/2019 Offshore Fatigue

    2/23

    Stofat, Framework, PostrespFatigue Assessment

    A White Paper

  • 7/28/2019 Offshore Fatigue

    3/23

    February 2003

    Prepared by DNV Software, an independent business unit of Det Norske Veritas

    written by: Heidi Johansen

    The information and the software discussed in this document are subject to change without notice and should not beconsidered commitments by DNV Software (DNVS). DNVS assumes no responsibility for any errors in this document.Reproduction, distribution, and transmission of this document by any means photostatic or electronic is restricted without

    authorization. 2003, DNV Software. All Rights Reserved.

    Including this documentation, and any software and its file formats and audio-visual displays described herein; all rightsreserved; may only be used pursuant to the applicable software license agreement; contains confidential and proprietaryinformation of DNV Software and/or other third parties which is protected by copyright, trade secret, and trademark law and

    may not be provided or otherwise made available without prior written authorization.

  • 7/28/2019 Offshore Fatigue

    4/23

    3

    INTRODUCTION

    Fatigue Loads.........................................................................4

    Geometry Tolerances .............................................................5

    Structures and analyses .........................................................5

    FATIGUE ASSESSMENT APPLYING STOFAT

    Analysis Capabilities .............................................................. 7

    Environmental Loading.........................................................7

    Stochastic Fatigue Calculations ............................................8

    SN-curves ...............................................................................8

    Stress Concentrations Factors............................................... 9

    Structural Model and Fatigue Points.................................... 9

    Analysis Results.................................................................... 10

    Submodel Analysis ...............................................................10

    Uncertainties in Fatigue Life Prediction.............................10

    FATIGUE ASSESSMENT APPLYING FRAMEWORK

    SCF Factors .........................................................................12

    Fatigue Analysis...................................................................13

    Structural Model and Fatigue Points.................................. 13

    Deterministic Approach.......................................................13

    Deterministic Fatigue Applying Framework ...................... 13

    Stochastic Approach ............................................................ 14

    Stochastic Fatigue Applying Framework............................15

    Analysis Results.................................................................... 15

    WIND FATIGUE ASSESSMENT IN FRAMEWORK

    The Structural Model...........................................................17Overview of Theoretical Basis and Assumptions................17

    FATIGUE ASSESSMENT APPLYING POSTRESP

    Fatigue Models.....................................................................19

    Short-term Fatigue Calculation ..........................................19

    Long-term Fatigue Calculation........................................... 19

    Results Presentation.............................................................20

    TABLE OF CONTENTS

  • 7/28/2019 Offshore Fatigue

    5/23

    4

    This paper offers an introduction to the fatigue phenomena and how

    to calculate the fatigue damage either by applying deterministic or

    stochastic approaches.

    To ensure that the structures will fulfil its intended function, fatigue

    assessment, supported where appropriate by a detailed fatigue

    analysis, should be carried out for each individual type of structural

    detail which is subjected to extensive dynamic loading. It should be

    noted that every welded joint and attachment or other form of stress

    concentration is potentially a source of fatigue cracking and should

    be individually considered.

    The SESAM suite of programs offers several modules that provide

    the opportunity to perform fatigue assessment of various types of

    structures. These program modules are

    Stofat

    Framework

    Postresp

    Each of the above program modules supports different type of

    structures. The below chapters provide a more extensive insightinto what program to use for what type of element model and type

    of fatigue analyses. The SESAM fatigue analysis modules support

    all the fatigue calculation methods described in DNV classification

    note 30.7.

    Fatigue Loads

    The fatigue life of any member be that a beam, shell or solid should

    be calculated considering the repetitive loads, which may lead to

    possible significant fatigue damage. The following listed sources of

    fatigue loads should, where relevant, be considered:

    waves (including those loads caused by slamming andvariable (dynamic) pressures

    wind (especially when vortex induced vibrations mayoccur)

    currents (especially when vortex induced vibrations mayoccur)

    mechanical vibration (e.g. caused by operation ofmachinery)

    mechanical loading and unloading (e.g. crane loads)

    The effects of both local and global dynamic response shall be

    properly accounted for when determining response distribution

    related to fatigue loads.

    INTRODUCTION

  • 7/28/2019 Offshore Fatigue

    6/23

    5

    Geometry Tolerances

    In the assessment of fatigue resistance, relevant consideration shall

    be given to the effect of stress concentrations, including those

    occurring as a result of:

    fabrication tolerances, including due regard to tolerances inway of connections involved in mating sequences or

    section joints

    cut-outs

    penetrations

    details at connections of structural sections (e.g. cut-outs tofacilitate construction welding)

    The DNV rules of classification provide SCFs (stress concentration

    factors) for a number of standard details. In other fatigue sensitive

    structural areas where predefined SCFs cannot be obtained from

    standard tables, e.g. due to different structural arrangement or that

    dimensions are out of range of the formula, the need for detailed

    finite element analyses arise in order to determine the correct SCF.

    Structures and analyses

    Any type of offshore structure can be analysed applying SESAM,

    be that a FPSO, Spar, Tension Leg Platform, semisubmersible,

    jacket, jack-up, any type of top side modules. flare towers or drill

    towers.

    One of the important strengths within SESAM is the extensive

    integration that exists between one program module to another. The

    structures are modelled in what is known as pre-processors (e.g.

    Patran-Pre and Genie) and the model is then automatically read by

    the analysis engines be that environmental or structural analyses. If

    both an environmental and structural analysis is performed the

    environmental analysis is performed first. The result file from this

    analysis is automatically read by the structural analysis engine

    alongside the structural model. The result file from the structural

    model is then automatically read by the SESAM post-processors

    (e.g. Stofat, Framework, Postresp). The model properties and loads

    are transferred without the user having to do any manual

    transformation or additional load input from one module to the next

    in SESAM, and thus reducing the possibility of erroneous input. In

    the post-processors all information of model property and loads are

    stored and these are readily accessible. Typical result information

    stored in the result file is model geometry properties,

    displacements, accelerations, forces, moments and different types

    of stresses.

  • 7/28/2019 Offshore Fatigue

    7/23

    6

    The structures can be modelled in Patran-Pre or Genie or a

    combination of the two by applying the superelement technique.

    Patran-Pre is a general modeller where there exist extensive options

    with respect to element types and loads. Genie is an ingeniousmodeller that is focusing on frame and plane plate structures such

    as topside models and frame structures. An analysis model can

    readily be built up as a combination of the two as the different

    modellers create an interface file that can be merged in Presel by

    applying the superelement technique. In Presel the superelement

    model parts are assembled through two or more levels to form the

    complete model. When running the structural analysis the structural

    analysis engine Sestra reduces the equation systems of the

    superelements successively until the whole system has been solved.

    Results for the complete model or for selected superelements only

    may be taken into a SESAM post-processor (e.g. Stofat,

    Framework, Xtract) for results presentation or further processing.

  • 7/28/2019 Offshore Fatigue

    8/23

    7

    As Stofat is part of the SESAM analysis package you will reap the

    benefit of the extensive integration that exists within SESAM and as

    such reduce the uncertainties caused by man-made errors, andthereby enhance the quality of the fatigue assessment.

    Fatigue cracks and fatigue damages have been known to vessel

    designers for several decades. Initially the obvious remedy was to

    improve detail design. With the introduction of higher tensile steels

    (HTS-steels) in hull structures, at first in deck and bottom to

    increase hull girder strength, and later on in local structures, the

    fatigue problem became more imminent.

    Stofat is an interactive postprocessor performing stochastic fatigue

    calculation of welded shell and plate structures. The fatigue

    calculations are based on responses given as stress transfer

    functions. The stresses are generated by hydrodynamic pressureloads acting on the model. These loads are applied for a number of

    wave directions and for a range of wave frequencies covering the

    necessary sea states. The loads are applied to a finite element model

    of the structure whereupon the finite element calculation produces

    results as stresses in the elements. Stofat uses these results to

    calculate fatigue damages at given points in the structural model.

    Analysis Capabilities

    Stofat performs stochastic fatigue analysis on structures modelled

    by 2D-shell and solid elements and assesses whether the structure is

    likely to suffer failure due to the action of repeated loading. The

    assessment is made by an SN-curve based fatigue approachaccumulating partial damages weighted over sea states and wave

    directions. The program delivers usage factors representing the

    amount of fatigue damage that the structure has suffered during the

    specific period. The loads must be computed from a hydrodynamic

    analysis using a stochastic approach. A stochastic approach implies

    that the computed loads are complex comprising real and

    imaginary components.

    Environmental Loading

    Several wave spectra are available:

    Pierson-Moskowitz spectrum

    Jonswap spectrum

    General Gamma spectrum

    Double peaks, six parameters Ochi-Hubble spectrum

    The last spectrum can be used to model double peaks present in a

    wave energy density, e.g. low frequency swell along with high

    frequency wind generated waves, and may represent almost all

    stages of development of a sea in storm.

    FATIGUE ASSESSMENT

    APPLYING STOFAT

  • 7/28/2019 Offshore Fatigue

    9/23

    8

    The wave energy spreading functions are used when statistical

    calculations are required for short crested sea, i.e. if the user wants

    to take into account other directions than the current main wave

    direction. The wave energy spreading function may be a cosn().

    The wave statistics model describes the sea state conditions during

    a long term period and consists of mainly zero up-crossing periods

    TZ, significant wave heights HS and their probability of occurrence.

    Two scatter diagrams are predefined in Stofat. These are the North

    Atlantic scatter diagram and the World Wide scatter diagram, as

    given by DNV classification note no 30.7 Fatigue assessment of

    ship structures.

    Wave direction probability can be specified and this defines the

    probability of occurrence for each main wave direction specified in

    the hydrodynamic analysis.

    For more technical details on load and response modellingreference is made to appendix B of the Stofat user manual.

    Stochastic Fatigue Calculations

    A stochastic fatigue analysis requires that a linearised frequency

    domain hydrodynamic analysis (Wadam) followed by a quasi-static

    structural analysis (Sestra) is executed first. The load interface file

    generated by Wadam is automatically read into Sestra.

    Harmonic waves of unit amplitude at different frequencies and

    directions are passed through the structure and generate a set of

    stress transfer functions which are read into Stofat through the

    Result Interface File and used in the long term stochastic fatiguecalculations.

    The long term fatigue calculation is based directly on a scatter

    diagram where Rayleigh distributions of the stress ranges are

    assumed and takes response spectrum and SN-curves as input.

    Usage factors indicating the extent of fatigue damage are calculated

    and printed. If a vtf-file is specified the fatigue damage can be

    displayed as contour plots in Xtract for better visualisation.

    The long term fatigue calculation may also be based on generation

    of stress time series by Fast Fourier Transform from stress auto

    spectrum, i.e. rainflow cycle counting in the time domain.

    Details on the spectral calculation methods applied in Stofat can befound in appendix C of the Stofat user manual.

    SN-curves

    This is used to define the fatigue characteristics of a material

    subjected to repeated cycle of stress of constant magnitude. The

    SN-curve delivers the number of cycles required to produce failure

    for a given magnitude of stress. The SN-curve may be selected as

    one of the pre-defined curves included in the program or it may be

    user defined. Different SN-curves may be assigned to individual

    elements. Default SN-curve of Stofat is DNVC-I.

  • 7/28/2019 Offshore Fatigue

    10/23

    9

    Stress Concentrations Factors

    Fatigue computation according to DNV Classification note 30.7

    requires use of Stress concentration factors. Stress concentration

    factors are dependent upon the level of detail in the model. The

    geometrical concentration factor, denoted Kg, is specified when the

    structural analysis has calculated nominal stresses in the structural

    parts, but for a mesh too coarse to represent local stress gradients.

    The geometrical stress concentration factor may be estimated from

    the rules by experience, or from a detailed finite element

    computation. When the finite element analysis is sufficiently

    accurate to simulate the stress gradient caused by the structuraldetail, the geometrical stress concentration factor is omitted. A

    stress concentration factor due to the weld itself, denoted Kw, is

    usually taken from the rules.

    Structural Model and Fatigue Points

    Stofat utilizes the structural model information read from the

    Results Interface File. Before accessing Stofat, a (.SIN) file

    containing a complete model description for the structure and stress

    transfer functions of the loadings must have been generated.

    Stofat operates on first level superelements and handles one

    superelement at the time.

    Fatigue assessment may be executed by performing an element

    fatigue check or a hotspot fatigue check. The element fatigue check

    runs through all elements selected for the fatigue assessment anddelivers one usage factor per element. The hotspot fatigue check

    performs fatigue assessment of specific points in the structure

    defined by the user and delivers one usage factor per hotspot. The

    hotspots may be placed anywhere inside the superelement model

    treated by Stofat.

    In an element fatigue assessment the fatigue points may be located

    at element surfaces

    at element corners

    at element stress points

    at middle planes of the shell elementsThe number of fatigue check points is the same as the number of

    stress points for the elements. Fatigue damage is calculated for all

    the fatigue points and the usage factor of the point suffering most

    damage within an element is taken as the usage factor of the

    element.

    Calculation of the fatigue damage is based on the maximum

    principal stress component (real and imaginary parts) at the fatigue

    check point. Stresses are interpolated component by component to

    the fatigue check point whereupon the principal stresses are

    calculated and applied in the fatigue damage assessment.

  • 7/28/2019 Offshore Fatigue

    11/23

    10

    Analysis Results

    Stofat produces usage factors expressing the extent of fatigue

    damage to the structure as a consequence of the applied loading.

    Analysis results are presented to the user in form of tabulated prints

    and graphic display of the usage factors. Along with the usage

    factors key parameters related to the fatigue check points are

    printed. Extended print of detailed results is possible. Such print

    includes print of hotspot transfer functions, moments of response

    spectrum, damage per sea state, damages per sea directions,

    damages per hotspots/elements, exceedence probabilities and stress

    range levels.

    The fatigue analysis may also be written to file (.VTF) and

    displayed as contour plots by Xtract.

    Submodel AnalysisIf fatigue sensitive areas in the structure have been identified, but

    uncertainties remain about stress concentration factors or stress

    gradients, analysis of a submodel may be useful. A submodel

    represents a detailed part of the original global analysis. Typical

    steps in a submodel analysis are:

    Make a finite element model of the area in question whereall relevant detailed geometry is included, e.g. cut-outs,

    stiffeners, brackets, welds.

    Apply a refined mesh to represent local stress gradients ofthe area with sufficient accuracy

    Specify prescribed boundary conditions (displacementsfrom the global analysis) around the perimeter where the

    submodel is to be connected to the original model (global

    model). The perimeter of the submodel do not have to

    match geometric lines in the global model

    Run Submod to transfer displacement results from theoriginal global model into prescribed displacement along

    the boundary of the submodel

    Analyse the submodel in Sestra

    Perform fatigue checks in StofatDetailed local models (submodels) can typically be the

    column/brace connection of a semisubmersible or the joint of a

    jacket structure. Even if the initial global analysis is a framestructure, e.g. created in Genie, the displacements can be

    transferred to a local model consisting of shell or solid elements.

    The local models perimeter does however need to match geometric

    points in the global model if it consists of beams. Within SESAM

    the fatigue evaluations of frame structures consisting of beam

    elements are performed in Framework, while fatigue assessments of

    shell and solid elements are performed in Stofat.

    Uncertainties in Fatigue Life Prediction

    There are a number of different uncertainties associated with

    fatigue life predictions. The calculated loading on the vessel is

  • 7/28/2019 Offshore Fatigue

    12/23

    11

    uncertain due to uncertainties in wave heights, periods and

    distribution of waves. The resulting stresses in the vessel are

    uncertain due to uncertainties in the loading, calculation of response

    and calculation of stress concentrations.

    Because of the sensitivity of calculated fatigue life to the accuracy

    of estimates of stresses, particular care must be taken to ensure that

    stresses are realistic. Fatigue damage is proportional to stress raised

    to the power of the inverse slope of the SN-curve. I.e. small

    changes in stress result in much greater changes in fatigue life.

    Special attention should be given to stress raisers like eccentricities

    and secondary deformations and stresses due to local restrains. Dueconsiderations should, therefore, be given to the fabrication

    tolerances during fatigue design. Furthermore there is a rather large

    uncertainty associated with the determination of SN-curves, and

    there is also uncertainty associated with the determination of stress

    concentration factors.

    Model generated applying a SESAM Pre-processor,

    e.g. Patran-Pre for individual superelements

    and Presel for assembly

    Hydrodynamic loads arecalculated in Wadam

    Analysis of structure is performedin SESTRA and the result file

    *.SIN can be imported by Stofat

    Contours of fatigue damagecalculated in Stofat and

    presented in Xtract

    Stofat is an integrated part of the SESAM system of programs. Shell and solid types of

    structures modelled by the SESAM pre-processors and subjected to hydrodynamic loadingmay be analysed using Sestra, which in turn creates a Results Interface File. Stofat reads

    this interface file and produces a database file. Model data and element stresses are

    transferred to Stofat and used in the calculation of fatigue damages.

  • 7/28/2019 Offshore Fatigue

    13/23

    12

    Framework checks the structural integrity of all types of offshore

    frame structures: jackets, jack-ups, decks, topsides and flare booms.

    All phases throughout the life cycle of the structure are covered:

    from the initial design to the re-qualification.

    Only the fatigue assessment capabilities of Framework are covered

    in this paper.

    A fatigue analysis in Framework is performed on a frame structural

    member in order to assess whether that member is likely to suffer

    failure due to the action of repeated loading. This assessment is

    made using Miners rule of cumulative damage, which delivers a

    usage factor representing the amount of fatigue damage that a

    member has suffered during the specified period.

    A fatigue analysis in Framework can be performed using either

    a deterministic approach a stochastic approach

    SCF Factors

    A factor influencing the development of fatigue failure is the

    overall geometry of the joint and the detailed geometry of its weld.

    For any particular type of loading, the joint geometry governs the

    value of the stress concentration in the region where fatigue

    cracking is likely to initiate. This region is termed as the hotspot.

    In Framework, hotspot stress concentration factors (SCFs) may be

    specified by the user. For tubular members only, the user may

    alternatively have the SCFs automatically calculated by theprogram using a set of parametric equations based on the joint type

    (K, YT, X, etc.).

    Each hotspot is associated with 3 concentration factors. These are:

    SCF for axial stresses

    SCF for in-plane bending stresses

    SCF for out-of-plane bending stresses

    For tubular members, SCFs are normally assigned at 8 hotspots per

    weld side. The hotspots are equally spaced around the pipe

    circumference.

    A SCF is defined as the factor by which the nominal stress due to

    pure axial force or pure in-plane/out-of-plane bending (at the stress

    point in question) must be multiplied in order to give the hotspot

    stress used in the damage calculation.

    In Framework the parametric SCFs are calculated by Kuang,

    Wordworth and Smedley, Efthymiou, Smedley and Fisher or

    NORSOK depending on the type of joint. Furthermore, Framework

    differs between global and local SCFs where the global SCFs are

    FATIGUE ASSESSMENT

    APPLYING FRAMEWORK

    M0: Out-of-plane

    moment

    M1 :In-plane

    moment

    Section A - A

    Hotspot numbering system for atubular section

  • 7/28/2019 Offshore Fatigue

    14/23

    13

    applied to all members and hotspots while the local SCF is applied

    to specific members and selected points.

    For further details reference is made to the Framework user manual.

    Fatigue Analysis

    The required model and methods for fatigue analysis for self-

    elevating units or jack-ups are dependent on type of operation,

    environment and design type of the unit. For units operating at

    deeper waters where the first natural periods are in a range with

    significant wave energy, e.g. for natural periods higher than 3s, the

    dynamic structural response need to be considered in the fatigue

    analysis.

    Structural Model and Fatigue Points

    Framework utilizes the structural model information read from theResults Interface File. Before accessing Framework, a (.SIN) file

    containing a complete model description for the structure and stress

    transfer functions of the loadings must have been generated.

    Deterministic Approach

    Fatigue checks can be performed by linear (Weibull) or

    piece-wise linear long term distribution of the stress range.

    A simplified or deterministic fatigue analysis may be

    undertaken in order to establish the general acceptability

    of fatigue resistance, or as a screening process to identify

    the most critical details to be considered in a stochastic

    fatigue analysis. The deterministic fatigue analysis should

    be undertaken utilising appropriate conservative design

    parameters.

    Deterministic Fatigue Applying Framework

    A deterministic fatigue analysis requires a deterministic

    hydrodynamic analysis (Wajac) followed by a static

    structural analysis (Sestra). The frame finite element

    model can be generated in Genie. Deterministic loads are

    obtained by stepping waves of various heights and

    directions through the structure in order to obtain (through

    a structural analysis) a stress history for each member ateach of its hotspots.

    For each of the wave directions specified in the hydrodynamic

    analysis, it is necessary, in Framework, to specify the total number

    of waves passing through the structure. A long term distribution of

    wave heights is then produced for each of the wave directions in

    order to obtain, for each wave height, the associated number of

    waves. The long term distribution of wave heights may be obtained

    using either a long term Weibull distribution or a piece-wise linear

    distribution in H-logN space.

  • 7/28/2019 Offshore Fatigue

    15/23

    14

    Usually, the procedure adopted for a deterministic fatigue analysis

    in Framework is as follows:

    Definition of fatigue constants (target fatigue life, globalSCFs, etc.)

    Assignment of chord members

    Modelling of local details (assignment of Can and Stubsections, etc.)

    Assignment of joint type and joint gap/overlap data

    Assignment of SCFs

    Assignment of SN curve

    Assignment of individual wave data

    Execution of fatigue analysis

    Printing of results

    Stochastic ApproachStochastic fatigue analyses shall be based upon recognised

    procedures and principles utilising relevant site specific data or

    world wide environment data.

    Simplified fatigue analyses should be used as a screening process

    to identify locations for which a detailed, stochastic fatigue analysis

    should be undertaken.

    Fatigue analyses shall include consideration of the directional

    probability of the environmental data. Providing that it can be

    satisfactorily checked, scatter diagram data may be considered as

    being directionally specific. Scatter diagram for world wide

    operations (North Atlantic scatter diagram) is given in DNVclassification note 30.5. Relevant wave spectra and energy

    spreading shall be utilised. Possible wave spectra to apply in a

    stochastic (frequency domain) fatigue analysis may be Jonswap,

    Pierson-Moskowitz, Gamma or Ochi-Hubble. Often a Pierson-

    Moskowitz spectrum and cos4 spreading function is utilised in the

    evaluation of self-elevating or jack-up units.

    Structural response shall be determined based upon analysis of an

    adequate number of wave directions. Generally a maximum radial

    spacing of 15 degrees should be considered. Transfer functions

    should be established based upon consideration of a sufficient

    number of periods, such that the number and values of the periods

    analysed:

    Adequately cover the wave data

    Satisfactorily describe transfer functions at, and around, thewave cancellation and amplifying periods

    (consideration should be given to take account that such

    cancellation and amplifying periods may be different for

    different elements within the structure)

    Satisfactorily describe transfer functions at, and around, therelevant excitation periods of the structure.

  • 7/28/2019 Offshore Fatigue

    16/23

    15

    The fatigue damage itself is calculated using a Miners Rule. Stress

    concentration factors (SCFs) in tubular joints are automatically

    calculated according to Efthymiou or Kuang/Wordsworth-Smedley

    or manual input.

    Stochastic Fatigue Applying Framework

    A stochastic fatigue analysis requires a linearised frequency domain

    hydrodynamic analysis (Wajac) followed by a quasi-static or

    dynamic structural analysis (Sestra). The frame finite element

    model can be generated in Genie. Load transfer functions are

    obtained by passing a harmonic wave of unit amplitude at different

    frequencies and directions through the structure in order to obtain

    (through a structural analysis) a set of stress transfer functions for

    each direction for each member at each of its hotspots.

    Relevant data required to be defined in Framework are: Short term sea-states and corresponding probabilities in

    order to describe the long term distribution of the short

    term sea-states. A short term sea-state is characterised by asignificant wave height and a zero up-crossing period.

    Probability of occurrence for each of the wave directionsdefined during the hydrodynamic analysis.

    The wave spectrum shape used may be either a JONSWAP,Pierson-Moskowitz, Ochi-Hubble or Gamma spectrum.

    Sea spreading data in order to define the number ofelementary wave direction and the associated energy

    content.

    Usually, the procedure adopted for a stochastic fatigue analysis in

    Framework is as follows:

    Definition of fatigue constants (target fatigue life, globalSCFs, etc.)

    Assignment of Chord members

    Modelling of local details (assignment of Can and Stubsections, etc.)

    Assignment of joint type and joint gap/overlap data

    Assignment of SCFs

    Assignment of SN curve

    Assignment of sea state data

    Execution of fatigue analysis

    Printing of results

    Analysis Results

    The fatigue utilizations can be displayed graphically on the screen

    or paper and printed in tabulated formats.

  • 7/28/2019 Offshore Fatigue

    17/23

    16

    Analysis of structure is performed inSESTRA and the result file *.SIN can be

    imported by Framework

    Framework is an integrated part of the SESAM system of programs. Frame structures modelled with

    beam elements by the SESAM pre-processor Genie and subjected to hydrodynamic loading (Wajac)may be analysed using Sestra, which in turn creates a Results Interface File. Framework reads this

    interface file and produces a database file. Model data and element stresses are transferred toFramework and used in the calculation of fatigue damages.

    Model generated applying aSESAM Pre-processor, e.g. Genie

    Hydrodynamic loads and wind loads are

    calculated in Wajac

    Results presented in Framework

  • 7/28/2019 Offshore Fatigue

    18/23

    17

    Wind fatigue analysis is also supported in Framework as a separate

    module. The wind fatigue module has its own internal data storage,

    separate from the data base of Framework. Many features of

    Framework are thus not available to wind fatigue calculations, Postprocessing facilities are limited to tabulated prints of fatigue

    damages of brace/joint intersections.

    The Framework wind fatigue module calculates the buffeting and

    vortex shedding induced fatigue damage. For details regarding the

    assumptions made in Framework reference is given to the

    Framework user manual and the Framework theory manual

    wind fatigue design.

    In this paper only a brief overview of the theoretical basis is

    presented.

    The Structural ModelStructures modelled by two nodes 3D beam elements with uniform

    tubular sections may be analysed for wind fatigue damage. The

    fatigue module is primarily intended for fatigue calculations of

    frame structures such as flare towers. Similar to the other types of

    fatigue calculations in Framework a Result Interface File (.SIN) is

    required.

    Overview of Theoretical Basis and Assumptions

    The wind fatigue module evaluates fatigue damage of frame

    structures subjected to wind loading Buffeting loads due to wind

    gusts and the vortex shedding effects due to steady state wind are

    considered. Wind fatigue due to buffeting loads is treated by thepower spectral density method and the damage is a function of the

    overall structural response. The effects of vortex shedding induced

    fatigue are treated by evaluation of individual member responses.

    The two effects are calculated on the assumption that they are

    uncoupled and are summed to give the

    overall fatigue damages of joints and

    members in the structure.

    The fatigue analysis is based on annual wind

    data characterized by a set of wind states,

    considered to represent the climate for the

    year. For each wind state, the response stresspower spectra at local hotspots within a

    particular joint are evaluated.

    For buffeting fatigue calculations the hotspot

    power spectrum response is divided into a

    quasi-static response part and a dynamic

    response part, see Figure showing the typical

    hotspot stress spectrum due to wind loading.

    The quasi-static part of the power spectrum

    covers the low frequency non-resonant response. This spectrum has

    a broad peak at low frequencies but is treated as a narrow band at

    its peak frequency with one third of the stress variance of the low

    WIND FATIGUE ASSESSMENT

    IN FRAMEWORK

    Typical hotspot stress spectrum due to wind loading

  • 7/28/2019 Offshore Fatigue

    19/23

    18

    frequency broad band stress spectrum. The resulting damage is then

    multiplied by 10. This approach assumes that the quasi-static

    contribution to damage is small, so that a rigorous evaluation is not

    required.

    The dynamic response consists of the excited resonant modes. It is

    partitioned into separate resonant modal responses; for each of

    these an independent damage assessment is made. This assumes

    that each response is narrow band and independent of the others,

    but sometimes several modes, very close in frequency, are taken as

    one.

    For each of these dynamic and static partitions a Rayleigh

    distribution of the hotspot stress range versus the number of cycles

    is assumed. The variance is given by the integral under the power

    spectrum. Fatigue damage may then be evaluated by application of

    the Palmgren-Miner relationship and use of a recognised SN curve.Vortex shedding from brace members may induce oscillations in

    individual braces. These are local modes rather than overall

    structural modes. It is assumed that the vortex shedding effects are

    only of any significance for fatigue of they induce oscillations in

    the first mode of the brace.

    The major assumptions of wind fatigue calculation are:

    Buffeting damage is dominant by low frequency resonantmodes

    The greatest hotspot stresses within a modal response cycleoccur at maximum modal amplitude

    The structure is made of welded tubular members Parametric SCF equations or user specified SCFs are used

    to evaluate joint stress concentrations

    Wind forces are parameterized as linear fluctuatingcomponents superimposed upon mean wind profiles

    Wind gust velocities in the mean wind direction and normalto the mean wind both horizontally and vertically are

    statistically independent

    Member drag coefficients are invariant under thefluctuating wind component and are appropriate to the

    mean wind speed

    Vortex shedding induced member oscillations and fatigue

    are uncoupled from any buffeting induced vibrations anddamage

  • 7/28/2019 Offshore Fatigue

    20/23

    19

    A Stochastic fatigue analysis requires that a linearised frequency

    domain analysis (Wadam, Wajac or Sestra) is executed first. This

    will generate a set of stress transfer functions which can be read

    into Postresp through the Hydrodynamic Results Interface File andused in the short or long term stochastic fatigue calculations.

    Stress component based stochastic analysis is offered in Postresp.

    The load transfer functions calculated by the wave load program

    (Wadam) are transferred to stress transfer functions. The load

    transfer functions normally include:

    Global vertical hull girder bending moments and shearforces

    Global horizontal bending moment

    Vessel motions in six d.o.f.

    Pressures for all panels of the 3-D diffraction model

    The stress transfer functions are combined to a total stress transfer

    function and a stochastic fatigue evaluation is performed. Hence,

    the simultaneous occurrence of the different load effects is

    preserved. For further details reference is made to DNV

    classification note 30.7.

    Fatigue Models

    A stochastic fatigue analysis applying Postresp can be done directly

    on the result file from a hydrodynamic analysis in which case you

    can get short term or long term fatigue calculation on sections

    through the hydrodynamic model. This may be useful informationin an early design stage.

    A stochastic fatigue analysis applying Postresp can also be done on

    the structural analysis results file. As fatigue analyses in Postresp

    work on the Hydrodynamic Results Interface File (G*.SIN) the

    structural analysis result file (R*.SIN) must be re-formatted. This is

    done in Prepost. The fatigue analysis can then be performed on

    stresses in specifically selected stress points (hot-spots). While

    Stofat calculates the fatigue for all the stress points within a

    superelement Postresp only calculates the fatigue for specified

    points. Therefore it is important that the engineer is able to specify

    the correct fatigue sensitive hot-spots.

    Short-term Fatigue Calculation

    In the short-term fatigue calculation, the fatigue damage can be

    obtained for a short term duration of a given sea state. The shortterm fatigue assumes Rayleigh distribution of the stress ranges and

    takes response spectra, SN-curves, and durations as input. The

    expected value for failure is then calculated and printed.

    Long-term Fatigue Calculation

    Long-term fatigue calculation can be calculated either based

    directly on a scatter diagram where Rayleigh distributions are

    FATIGUE ASSESSMENT

    APPLYING POSTRESP

  • 7/28/2019 Offshore Fatigue

    21/23

    20

    assumed for each cell in the scatter diagram or based on a Weibull-

    fit from a long term response calculation of the significant

    responses (stress ranges) of the cells in the scatter diagram.

    Both the short term and long term fatigue calculations are based on

    the assumption that a single-slope or bi-linear SN-curve is used.

    Results Presentation

    The total damage and the contribution to damage from each cell in

    the scatter diagram and for each direction is printed when

    requested.

  • 7/28/2019 Offshore Fatigue

    22/23

    21

    1. Det Norske Veritas classification notes 30.7 FatigueAssessment of ship structures September 1998

    2. Det Norske Veritas Recommended Practice RP-C203

    Fatigue strength analysis of offshore steel structures3. Det Norske Veritas Offshore Standard DNV-OS-

    C104, January 2001

    4. DNV Software STOFAT User Manual5. DNV Software Framework User Manual6. DNV Software Framework theory manual7. DNV Software Framework theory manual wind

    fatigue design

    8. DNV Software Postresp User Manual

    REFERENCES

  • 7/28/2019 Offshore Fatigue

    23/23

    e-mail: [email protected]: www.dnvsoftware.com

    Head office:

    OsloDNV SoftwareVeritasveien 1

    NO-1322 Hvik, NorwayTel: +47 67 57 76 50Fax: +47 67 57 72 72

    DNV Software regional offices:

    BusanDet Norske VeritasDNV Software

    Nambusan P.O. Box 120Busan 613-011Republic of KoreaTel: +82 51 610 7700Fax: +82 51 611 7172

    HoustonDNV Software16340 Park Ten PlaceSuite 100Houston, Texas 77084-5132USATel: +1 (281) 721 6700Fax: +1 (281) 721 6880

    Kobe

    Det Norske VeritasDNV SoftwarePort P.O. Box 77Kobe 651-0191JapanTel: +81 78 291 1305Fax: +81 78 291 1330

    Kuala LumpurDet Norske VeritasDNV Software

    24th Floor, The Weld TowerJalan Raja Chulan50200 Kuala LumpurMalaysiaTel: +60 3 2050 2888Fax: +60 3 2031 8080

    LondonDNV SoftwarePalace House3 Cathedral StreetLondon SE19DEUnited KingdomTel: +44 (0) 20 7716 6525Fax: +44 (0) 20 7716 6738

    MarseilleDet Norske VeritasDNV Software16 Impasse Blancard13007 MarseilleFranceTel: +33 (0) 4 91 13 71 66Fax: +33 (0) 4 90 54 46 89

    Rio de JaneiroDet Norske VeritasDNV Software

    Rua Sete de Setembro111/12 Floor20050006 Rio de JaneiroRio de JaneiroBrazilTel: +55 21 2517 7232Fax: +55 21 2221 8758

    ShanghaiDet Norske VeritasDNV SoftwareHouse No. 9,No. 1591 Hong Qiao RoadShanghai 200336ChinaTel. +86 21 6278 8076

    Fax. +86 21 6278 8090

    TaiwanDet Norske Veritas5F-3 No.160 Sec. 6,Minquan E. Rd114 TaipeiTaiwanTel. +886 2 2792 5352Fax. +886 2 2792 5357

    Visit us at:

    DNV Software is the commercial software house of DNV serving more than 3,000 customers in the marine, offshore and process industries./

    10-2

    005

    Design&

    production:DNVEGraphicServices

    0502-0

    30