Offshore Drilling Equipment -...
Transcript of Offshore Drilling Equipment -...
Offshore Drilling Equipment
Unique Drilling Technology
TTS Group ASA is listed
on the Oslo Stock Exchange
Energy Division Port & Logistics DivisionMarine Division
TTS Group Divisions
page 2
TTS Energy Business Units
Drilling Systems Offshore Handling
TTS Energy
Page 3
TTS Sense TTS OH
Services
TTS Services
TTS Energy Locations
EdmontonTTS Sense Canada Ltd
HoustonTTS Sense USA
ÅlesundTTS OHE
SingaporeTTS Sense Singapore Pte Ltd
CANADA USA NORWAY SINGAPORE
Sales and service networkTTS locationsTTS Energy
KristiansandTTS SenseTTS Sense MudTTS Sense DrillFab
BRAZIL
MacaeTTS Energy Brazil
CHINA
TTS Energy China
BergenTTS Energy Bergen
Page 4
Approx. 340 employees
TTS Energy Main Facilities
TTS Sense Headquarters, Kristiansand , Norway
Assembly Facility, Kristiansand, Norway TTS OHE, Ålesund, Norway
TTS Group Main Facility, Bergen, Norway
R&P Rigs Facility, Edmonton, Canada
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TTS Energy Mission Statement
TTS Energy is a supplier of high performance automated drilling and handling
solutions to the international energy industry, on and offshore
Page 6
Sep 2009
Class: Open
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TTS Sense Product PortfolioOffshore Drilling Equipment
Sep 2009
Class: Open
Page 8Page 8
Offshore Drilling Product Lines
HMI & Controls
Hoisting & Rotation
Tubular Handling
Drill Floor Tools
Motion Compensation
Mud Systems
Drilling Equipment Packages for
Semis & Drill ships
Drilling Equipment Packages for
Jack Ups & Fixed Platforms
R&P Modular Drilling Rig Packages
Services
Integrated Drilling Packages Drilling Equipment
BOP Handling
Derrick Structures
Sep 2009
Class: Open
Page 9
Individual Product Range
Sep 2009
Class: Open
Page 10
Derrick Structures
• Various sizes (from 30x30 to any size) tailored to vessel requirements
• Single or dual activity
• Various heights (triple and quad arrangements)
• Up to 1250T lifting capacity
• For fixed or floating vessels
• Bolted or welded
• Corrosion resistant hot-dip galvanized structure / painting optional
• 3D design for optimal lay-out and clash prevention
• Crown block and gin pole
• Ladders and walkways
• Finger boards support
• Interface to derrick mounted drilling equipment
• Electrical package
• Piping package
• Any regional certificaton requirement
TTS Sense delivers Derrick Structures of various shape and size:
Sep 2009
Class: Open
Page 11
UltraHoist® Active Heave Drawworks
Gear driven 7300 hp Drawworks system capable of
compensating movements on large semis or drill ships.
UltraHoist® 3G Drawworks
Three speed, gear driven Drawworks systems, available in
3000 to 6000 hp ratings.
UltraHoist® SG Drawworks
Single speed, gear driven Drawworks systems, available in
4500 to 6000 hp ratings.
STD Top Drive Systems
Range of 250 ton to 1250 ton AC driven top drive systems for
demanding drilling applications.
Auxiliary Equipment
Range of dead line anchors, crown blocks, guide dollies, drill
line spoolers, raised back up stabbers for up to 1250T drilling
arrangements.
Hoisting & Rotation Equipment
UltraHoist® AHC Drawworks
• Drawworks with built-in active
heave compensation.
• Gear driven (with 3 speed gearbox)
• Dual disc brakes (2x100% capacity)
• Large drum with lebus for 2” wire,
designed for 1000 sh-ton hoisting
arrangement.
• 4 GE motors provide 7300 hp
hoistign and braking power.
• Motors with redundant blowers (8).
• Redundant lube oil and cooling
systems.
• Redundant control system (hot
standby).
• Advanced algorithms for accurate
and smooth heave compensation
during all phases of the operation.
• Triple heave reference units.
• Complies with DnV OS-E101.
• Approved by DnV for ”locked to
bottom” operations.
Sep 2009
Class: Open
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Hoisting & Rotation Equipment
UltraHoist® 3G Drawworks
Gear driven, 3-speed, versatile, high-end range of AC-
drawworks:
•Compact and light weight unit.
•GE motors with flex couplings to gearboxes.
•Local or remote air blower, water cooling of motors.
•Three speed gearboxes for ultimate drilling curves.
•Lebus grooved drum.
•Dual disc brakes with 2x100% braking capacity.
•”On-bard” cooling and lube oil systems.
•Control system for efficient, safe and smooth operation.
•Advanced, automated drilling algorithms.
•Crown / floor saver, optional part of anti collision system.
•Optional noise hood.
Sep 2009
Class: Open
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Hoisting & Rotation Equipment
ModelLoad
(sh-ton) Gear Motors
Power
(hp)
3G 1250-6000 1250 3 4 6000
3G 1000-6000 1000 3 4 6000
3G 750-3600 750 3 2 3600
3G 650-3000 650 3 2 3000
UltraHoist® SG Drawworks
Sep 2009
Class: Open
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Gear driven, single speed, versatile, high-end range of AC-
drawworks:
•Compact and light weight unit.
•GE motors with flex couplings to gearboxes.
•Local or remote air blower, water cooling of motors.
•Single speed gearboxes.
•Lebus grooved drum.
•Dual disc brakes with 2x100% braking capacity.
•”On-bard” cooling and lube oil systems.
•Control system for efficient, safe and smooth operation.
•Advanced, automated drilling algorithms.
•Crown / floor saver, optional part of anti collision system.
•Optional noise hood.
ModelLoad
(sh-ton) Gear Motors
Power
(hp)
UH SG 1000-6000 1000 1 4 6000
UH SG 750-4500 750 1 3 4500
Hoisting & Rotation Equipment
STD Top Drive Systems
Sep 2009
Class: Open
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ModelLoad
(sh-ton)
Torque
(ft-lbs)Max RPM
Power
(hp)
STD 1250 1250 93,000 275 2300
STD 1000 1000 93,000 275 2300
STD 750 750 66,000 274 1150
STD 650 650 66,000 274 1150
Top Drive Systems for demanding drilling operations:
• Driven by AC motors with unique bell housing for perfect alignment.
• High capacity thrust bearings.
• Reliable gearbox design with helical cut gears for less noise and longer life.
• Self calibrating thread compensator system.
• High capacity knuckle link system (stiff links optional)
• Torque wrench 4 – 10” OD without jaw change
• Open design aloows wash pipe to be changed in 5 minutes.
• Similar or better on all ”standard” top drive features (compared with
competitors).
Hoisting & Rotation Equipment
Various Hoisting Equipment
Sep 2009
Class: Open
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Traveling Blocks Deadline Anchors Drill Line Spoolers
ModelLoad
(sh-ton) Lines
STB 1250 1250 10-16
STB 1000 1000 10-16
STB 750 750 8-12
STB 650 650 8-12
• Hydraulic drive
• Positive cog wheel drive
• Brake
• 1-1/2” to 2” drill line
• Up to 10000 ft drill line
• Suit various spools
• Free wheeling type
• 1-1/2” to 2” drill line
• Versions for 500T to 1250T
traveling arrangement
• Dual load cell
• Floor or Derrick mounted
Hoisting & Rotation Equipment
Sep 2009
Class: Open
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SmartRacker®Triple / Quad column racker for efficient tripping operations.
2-Arm SystemEfficient 2-arm pipe handling system, easy to retrofit, perfect for floaters.
X-Racker™ SystemInnovative “process thinking” speeds up pipe handling and stand building operations.
FingerboardsLinear, circular, confined with a Pipe Gate.
V-door MachineMoving tubulars horizontal to vertical for direct stabbing, accurate and automatic.
MouseholesFixed, telescopic or rotating, for one to three singles.
CatwalksSkate, belt, rollers. Horizontal, angled, tilt arm. Various functions, various models.
Various tubular handlingWork basket, manipulator arm, pipe doper, winches.
Tubular Handling Equipment
SmartRacker®
Fully automated column type racker with unique features:
• Main functions driven by AC technology (lift, turn,
move).
• Safety features (dual lifting wire / dual motors / dual
brakes / emergency lowering / protected
instrumentation).
• Gripper head multirange 3-1/2” to 13-5/8” (handles DP,
DC, CSG). Long life tungsten carbide dies.
• Pick up elevator with fail safe pipe lock multirange 2-
7/8” to 13-5/8”.
• Soft stabbing function.
• Arm reach 4.0 m / Rotation 359 degrees.
• Guide arms vertical travel to improve racking.
• Advanced features, yet very simple to use. Select
function and row, control speed on joystick. Moves in
accordance with geometric model.
Sep 2009
Class: Open
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Tubular Handling Equipment
Model Capacity Stand Racking Arms
SmartRacker IV-P 13.5 mT 116-132 ft Parallell 3
SmartRacker IV-XY 13.5 mT 116-132 ft X-Y 3
SmartRacker III-P 10 mT 78-92 ft Parallell 2
SmartRacker III-XY 10 mT 78-92 ft X-Y 2
Pipe Handling Systems
Sep 2009
Class: Open
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2-Arm System X-Racker Bridge Racker
• Racking triples
• 5 mT lifting capacity
• 2-7/8” to 13-5/8”
• 30x30 or 40x40 Derrick
• Manual or automated control
• Racking triples
• HTV / Standbuilding option
• Circular fingerboards
• 6 mT lifting capacity
• 2-7/8” DP to 9-3/4” DC
• Manual or automated control
• Racking triples
• 10 mT lifting capacity
• 2-7/8” DP to 9-3/4” DC
• Manual or automated control
SmartCat™
SmartCat™ Catwalk Machine includes following:
• ”Stand of joints” moved to/from drill floor reduces
catwalk running time.
• Horizontal handling of all tubulars, therefore safe
and easy to work with.
• Runs all the way from pipe deck to well center.
• Fully automated, interfaces with pipe handling /
stand building / top drive.
• Tail-in Arm guides lower pin end of tubular pipes
when moving from horizontal to vertical position
• Use of Skate prevents friction and damage
compared with pulling the tubular on a ramp.
• Trolleys for various functions (top drive handling
trolley / large running tools / bits –subs / others).
• Optional riser handling functions.
• Many versions:
• 10 to 35 mT capacity
• 50 to 80 ft tubular length
• 2-7/8” to 36” / risers with buoyancy
Sep 2009
Class: Open
Page 20
Tubular Handling Equipment
Catwalk Systems
Sep 2009
Class: Open
Page 21
Dual Catwalk Powered Catwalk Conveyor Catwalk
• Up to 36” tubulars
• Improves effciency
• Up to 24” tubulars
• Simple operation
• Up to 24” tubulars
• Continous tubular feeding
Mouse Holes
The following type of Mouse Holes are available:
• Fixed Type
– 14 inch and 30 / 45 ft length tubulars
– Patent pending shock absorber
• Telescopic Type
– 14 inch / 50 ft tubular.
– Entire Mouse Hole retracts to 6 m length (extended 20 m)
– Allows underneath passage on many rigs
• Traveling Type (with Rabbit)
– 14 inch / 50 ft tubulars.
– Internal rabbit position tubular.
• ”Colt” Rotating Type
– Loads three 14” singles (45 ft)
– Rotate to present single in one position
– Ideal for stand buidling
– Patented
• All types can be equipped with:
– Hydraulic centralizer
– Spring operated centralizer
– Toolbox / bit breaker
– Torque wrench to make / break connections while building
/ breaking stands.
Tubular Handling Equipment
Sep 2009 Page 22
Class: Open
Spring operated
centralizerHydraulic centralizer
Mousehole (retracted)
Telescopic
Mousehole
(extended)
Fixed
Mouse Hole
(Twin type)
Pipe Rack Cranes
• Direct connection with the load (no wires
and no swinging load)
• Operator friendly cabin
• Optional whip winch
• ”On-board” HPU
• Range from 5T-22m to 85T-20m
• Various gripper heads
– Gripper head for handling singles 2-7/8”
to 20”.
– Multi gripper head for picking up 8 ea 3-
1/2” or 4 ea 6-5/8”. Max size single 13-
5/8”.
– Riser Yoke for 50 to 75 ft risers.
• Optional heave compensation
Tubular Handling Equipment
Knuckle Boom Crane for accurate
handling of tubulars to risers:
Sep 2009 Page 23
Class: Open
Deck Cranes
• Lifting by crane hook for general lifting applications.
• Closer to the load – less swinging load.
• Very accurate and easy to operate.
• Optional whip winch.
• Operator friendly cabin.
• ”On-board” HPU.
• Range from 5T-22m to 85T-20m.
• Tubular / riser handling with direct connection
means NO swinging load:
– Pipe Yoke for tubular handling (”multi gripper - one
stand at a time”).
– Riser Yoke for gentle riser handling.
– Yoke parking cradles with quick connect.
• Optional heave compensated winch convert the
Deck Crane into subsea construction crane.
Tubular Handling Equipment
Deck Cranes for semis and drill ships. Combined
general purpose lifting and tubular / riser handling.
Sep 2009 Page 24
Class: Open
Sep 2009
Class: Open
Page 25
JiM 20
Setting new standards for multi-functional drill floor tools.
JiM 10C
Extremely compact roughneck with powerful features.
Tigerhead / Cathead
Full range of hydraulic catheads.
Casing Stabbing Arm
Efficient stabbing of casing.
Manipulator Arm
Long reach manipulator arm.
Drill Floor Handling Robot
Developed as a multi-purpose drill floor “helper” to assist in
handling of various equipment.
Drill Floor Equipment
JiM 20 Hydraulic Roughneck
• Replaces traditional roughneck, tubing tongs, backup
tong, mud bucket and casing roughneck.
• Saves space on drill floor, easier installation.
• Spins and torques all tubulars 2-7/8” to 20”.
• Spinning torque wrench – make / break out torque 0-
250,000 Nm –accurate from very low to very high
torque.
• Carries and compensates 15 ton stands while
spinning – saves casing threads.
• 6 mechanically synchronized dies in each jaw
• Built-in mud bucket to drain.
• Thread cleaning and doping .
• Torque Turn computer (optional “office” approval of
connections).
• State of the art optical tool joint- finder system.
• Long split between tongs.
• High stick-up connections possible.
• Fully automated.
Drill Floor Equipment
Sep 2009
Class: Open
Page 26
Innovative iron roughneck ”Joint Integrated Machine” –
JIM - with unique features:
Catheads
TigerHead
• Line pull 5 to 200 kN
• Stroke 0.2 m/s – 2000 mm
• Electronic pull sensor
Regular Cathead
• Line pull 20 to 250 kN
• Stroke 0.2 m/s - 2000 mm
• Integrated backup post
• Electrical remote control from
DCR
• Local control on drill floor
Drill Floor Equipment
Sep 2009
Class: Open
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Arms, Winches, Baskets and other equipment
Drill Floor Equipment
Sep 2009
Class: Open
Page 28
TigerTail In Arm
Manipulator Arms
Hydraulic Work Basket Floor Handling Arm
Casing Stabbing ArmWinches
5T / 10T Utility Winch
Manrider
HPU and other equipment
Sep 2009
Class: Open
Page 29
V-Door Machine
HPU 3x94 kW
Raised Back Up Tong Skid Jacks
HPU containerizedHPU 5x94 kW
For pupjoint connection on floaters
Rack&pinion hoist (no
winch / wire)
Twist gripper with
wide tubular range
5T lifting capacity
Move sideways to
reach mouse hole
Proven design Rugged and simple design
Desert type 1000 hp HPU
Sep 2009
Class: Open
Page 30
UltraHoist 3G 1000-7300 AHC Drawworks
Gear driven 7300 hp Drawworks system capable of
compensating movements on large semis or drill
ships.
Top Mounted Compensator
1000 kips top mounted compensator delivered as a
unit placed on top of derrick. The compensator is
highly accurate, with 25 ft stroke and optional active
cylinder.
Wire Rope Tensioners
200 kips double wire rope tensioners complete with
idler sheaves, wire, rotating deadline drum, valve
block skids, APV’s, anti recoil and air compressors.
Direct Acting Tensioners
DAT system consisting of 6 cylinder providing 4000
kips tensioning. Complete with tension ring, APV’s,
anti recoil and air compressors.
Motion Compensation Equipment
Top Mounted Compensator
Sep 2009
Class: Open
Page 31
Motion Compensation Equipment
• 1000 kips / 25 ft compensating load. 2000 kips static load
capacity.
• Compensator arrangement optimised for low weight and low
variation in compensation force.
• System mechanically compensates for variation in air
pressure.
• Optional active heave cylinder system for even higher
accuracy.
• Piston rod made in carbon steel coated with an absolute non
porous layer with ultimate corrosion resistance properties.
• Low friction seals in the compensator cylinder.
• Low pressure fluid reservoir on the piston side of
compensator cylinder ensures good lubrication on both sides
of the piston.
• Fire resistant fluid (Erifon 818 TLP).
• Less maintenance due to extensive use of stainless steel
components and few moving parts.
• Operated from Drilling Control Room.
• Optional APV’s made from composite material for lower
weight.
Sep 2009
Class: Open
Page 32
Wire Rope Tensioners
• Dual 200 kips kips tensioning / 50 ft stroke.
• Low friction seals in the tensioner cylinders.
• Low pressure fluid reservoir on the piston
side of tensioner cylinder ensures good
lubrication on both sides of the piston.
• Piston rod made in carbon steel coated
with an absolute non porous layer with
ultimate corrosion resistance properties.
• Fire resistant fluid (Erifon 818 TLP).
• Proven tensioner cylinder design.
• Turn down sheaves.
• Deadline anchor with hydraulic driven
drum.
• Less maintenance due to extensive use of
stainless steel components and few moving
parts.
• Operated from Drilling Control Room.
• Anti-recoil system.
• Linear position sensor on each tensioner
cylinder.
Motion Compensation Equipment
Sep 2009
Class: Open
Page 33
Direct Acting Tensioners
• 6 cylinders / 4000 kips tensioning / 50 ft
stroke.
• Low friction seals in the tensioner cylinders.
• Low pressure fluid reservoir on the piston
side of tensioner cylinder ensures good
lubrication on both sides of the piston.
• Piston rod made in carbon steel coated
with an absolute non porous layer with
ultimate corrosion resistance properties.
• Fire resistant fluid (Erifon 818 TLP)
• Proven tensioner cylinder design.
• Less maintenance due to extensive use of
stainless steel components and few moving
parts.
• Low variations in tension force due to low
number of moving parts.
• Operated from Drilling Control Room.
• Anti-recoil system.
• Linear position sensor on each tensioner
cylinder.
• Suspension of cylinder in both ends is by
means of shackles.
Motion Compensation Equipment
Sep 2009
Class: Open
Page 34
BOP Carrier
Forklift type BOP Carriers up to any size and BOP load.
Overhead Service / BOP Crane
Overhead Cranes for handling BOP, stacking up X-MAS trees,
lifting, guiding and securely lowering equipment on Cellar Deck.
X-MAS Tree / BOP Skids
Flat bed skids to carry load from 50 to 200 mT.
Trip Saver
Trip Saver trolley up to 750 mT load. Various arrangements and
combinations available.
Under Hull Guiding
Securely guiding the BOP and X-MAS tree through the splash
zone.
All Sense BOP Handling Equipment is tailored to rig layout and
client needs.
BOP Handling Equipment
BOP Handling for Jack Ups / Platform Rigs
BOP Handling Equipment
Different systems available:
• BOP Hoists range up to 100 mT.
• BOP Overhead Crane, range up to
200 mT.
• BOP Fork Crane, range up to 125
mT.
• BOP Trolley, range up to 400 mT.
• Various features:
• Rack & pinion drive
• Retractble test stump
• Parking bolts
• Access platforms
• Optional environmentally friendly
electric AC drive.
TTS Sense will tailor BOP Handling Equipment to suit the rig.
BOP Overhead Crane 2 x 75 mT
BOP Trolley 120 mT
BOP Fork Crane 125 mT
Sep 2009 Page 35
Class: Open
BOP / LMRP Overhead Handling Crane
BOP Handling Equipment
Crane for handling of BOP and LMRP’s:
• Designed for BOP weighing from 40 to 400 ton
• Fixed or winches on trollies.
• Service winches
• Rack and pinion drive
• Parking bolts
• Access platforms
• Optional environmentally friendly electric AC drive
TTS Sense will tailor BOP Handling Equipment to suit the rig.
Sep 2009 Page 36
Class: Open
BOP Forklift Carrier
BOP Forklift Carrier with:
• Designed for BOP weighing from 40 to 400 ton
• Retractable BOP guiding / fixing units x 4
• Hangoff bolts
• Slewable rails
• Parking bolts
• Guidewire slots
• Access platforms
• Optional Casing Guide
• Optional environmentally friendly electric AC drive
BOP Handling Equipment
TTS Sense will tailor BOP Handling Equipment to suit the rig.
Sep 2009 Page 37
Class: Open
Stab In Connection System - STiCS
Stab in Connection System
BOP Handling Equipment
• Safe, fast, automatic and remote control
of stabbing and connection of hoses on
the Telescopic Joint
• Individual, fail-safe locking of all
connections
• No on board hydraulic actuators on the
deployed Telescopic Joint
• All components suitable for extensive
underwater periods
• Easy and quick parking of termination unit
hoses
• Handling arms also serve as parking for
maintenance accessibility
• Handles the heaviest applications and
multiple hoses
Sep 2009 Page 38
Class: Open
Sep 2009
Class: Open
Page 39
Drilling Control Room
Driller’s cabins tailored to suit any drill floor layout. Floor mounted
or elevated designs.
X-COM Operator Chair
World class man-machine interface. Available in various models
and sizes.
On Track® System
All building blocks needed to efficiently integrate any type of drilling
equipment. Suits any rig – new build or upgrade.
Drilling Management System
Capturing thousands of signals on drilling rigs enable contractors to
change business models.
Drilling Parameter Sensors
Measuring any parameter.
Auxiliary Equipment & Services
Local instrument rooms, HVAC systems, machinery control
systems, purpose made panels, to name a few..
HMI & Controls Equipment
Drilling Control Rooms
• Tailored to drill floor layout
• Noise and vibration insulation
• Floor tiles, recessed ceiling
• Large windows, excellent views
• Window / wiper system
• Zone lighting
• Spaced for 1 to 5 X-COM chairs
• Wall space for BOP / auxiiliary
panels
• HVAC systems
• Range of extras / options to meet
any requirement
Sep 2009
Class: Open
Page 40
HMI & Controls Equipment
TTS Sense delivers a broad range of
Drilling Control Rooms.
X-COM Multi Purpose Control Module
• An X-COM may be used to control anyprocess or machinery.
• Ergonomically designed for 24/7 operation.
• Totally flexible and expandable.
• Smaller footprint and lower cost of installation.
• Safer and easier to operate, as the controlsand information for a given working processare emphasized and optimized, far beyondthe possibilities available with traditionalcontrol and information components.
• Reduced commissioning cost – software istested before installation.
• Compact, ergonomic and standardized tooperate.
• With two X-COM`s installed they become fullyredundant.
• Perfect for crew training by loading simulationsoftware.
HMI & Controls Equipment
Class: Open
Page 41Sep 2009
S10 – S20 - S30
X-COM Operator Station
1 X-COM base
2 Front console
3 Monitoring screens
4 Sun cap
5 Leather clad chair
6 Left arm console
7 Right arm console
8 Emergency stops
9 Mode switch
10 Joystick & Touch Pad
11 Mouse stick
12 Cup holder
13 Pen holder
14 Tally book holder (A4)
15 Seat protection cover
4
6
11
5
3
1
12
89
14
13
10
10
7
2
HMI & Controls Equipment
Sep 2009
Class: Open
Page 42
On Track® System
On Track® AWDDrilling instrumentation and real time “Analysis While Drilling”
On Track® MIMachinery Interface for “non-standard” control systems
On Track® ServerRedundant server for drilling domain data
On Track® Zone ManagementControls the direction and velocity of each defined machine to avoid collisions
On Track® ExplorerReal time drilling data view from anywhere
On Track® Drilling Management SystemSecurely exchange data with any internet location, interface with company systems
C-NETControl Network for all Drilling Machinery control systems
I-NETInformation Network for all information exchange
On Track MI
On Track
Server
C-NET
X-COM
On Track AWD
n x
Drilling
Machinery
Any
System
X-COM
I-NET
On Track
Explorer
HMI & Controls Equipment
Sep 2009
Class: Open
Page 43
CCTV
On Track
DMS
On Track® Explorer
Sep 2009
Class: Open
Page 44
HMI & Controls Equipment
• Distributes data from Drilling Control Room to rig
offices.
• Advanced visualisation provides better insight to the
drilling operation .
• All data available in X-COM’s are available in On
Track Explorers.
• Tripping and drilling data, instant or trend.
• Drilling machinery status and indications.
• Distributed alarms and status information.
• Drill string and well data profiles.
• Preparing and printing reports.
• Display of CCTV pictures.
On Track® Drilling Management System
Sep 2009
Class: Open
Page 45
HMI & Controls Equipment
On Track Explorer
in Drilling Center
Rig 1
Rig N
On Track Explorer
alert experts anywhere
• On Track DMS makes drilling data generated
on the rig available anywhere over the
Internet.
• On Track DMS Server stores data streamed
from the rig in a secure location.
• Enables scheduled backup of critical drilling
data.
• On Track Explorer used for:
• Real time data
• Trend analysis
• Machine status
• Central alarms
• One On Track DMS Server can be used to
centralize data from multiple rigs.
• Enables drilling data to be fed into other
applications (maintenance system, reservoir
model, other system).
• Ultimately allows you to “drill from the beach”.
On Track DMS
Server
Feeding 3rd party
applications
On Track Explorer
in city offices
Sep 2009
Class: Open
Page 46
Mud Systems
Mud Packages
Sense Mud delivers individual mud components up to
complete mud system packages, LP and HP systems
from land rigs to full size semis.
Mud Mix
Sack handling, conveyors, dosing, mixers, hoppers,
Mud Storage
Agitators, tank design, pumps, valves.
Mud Treatment
Centrifuges, shakers, degassers and other equipment
for efficient mud treatments.
Bulk System
Tanks, loading stations, valve packages to make up a
complete bulk system..
Mud Control Systems
Stand alone or fully integrated with the On Track
System.
Sep 2009
Class: Open
Page 47
Sack Dosing Unit
Capacity 120 Sacks/Hr, ensures dust-free cutting, dosing and
transfer of powdered chemicals to the mixing system. Optional
lifting table and vacuum lifting unit.
Liquid Additive Skid
Liquid dosing capacity 0,1-2m³/Hr. Remote operation available.
Mud Mixing Hopper
Mixing capacity 35 m³/Hr dry powder. Remote operation
available.
Big Bag Unit
For big bags up to 1200 kg, Powder dosing capacity 0,3-6
m³/Hr.
Caustic Mixing Unit
Mixing Capacity 0,1-10 m³/Hr, transportable, air driven pump.
High Rate Mixer
Barite mixing capacity 60 m³/Hr.
Mud Mixing Equipment
Mud Mixing Equipment
Sep 2009
Class: Open
Page 48
Liquid Additive Skid
Big Bag Unit High Rate Mixer
Mud Mixing HopperCaustic Mixing Unit
Sack Dosing Unit
Sep 2009
Class: Open
Page 49
LP/HP Mud Pumps
High performance pumps for all purposes.
HP Manifolds
Robust and reliable Kill & choke, standpipe and
cement manifold.
Tank Washing System
Total system design with sampling station, soap
Injection unit, tank washing machines and circulation
pump.
Agitators
High performance agitators to prevent settling in pits.
LP/HP Shear guns
LP & HP Mud Equipment
Shakers
High-end shaker technology to efficient remove cuttings from
mud.
Centrifuges
High-speed, variable-speed centrifuges for improved solids
control.
Mud gas separator
Reliable safety equipment for separating gas from mud.
Flow Divider
Flow divider with actuated hydraulic gate valves.
Desander and Desilter
Hydro cyclones for efficient removal of sand and abrasive
cuttings .
Cuttings reinjection system
Complete bulk air system with customized compressor design
to fit system specifications.
Mud Treatment
Class: Open
Page 50Sep 2009
Bulk Tanks
Customized bulk tanks to fit individual rig layout and
specifications.
Surge Tanks
Surge tanks for adding barite and bentonite chemicals to the
mixing lines.
Dust Cyclone and collectors
Designed to handle heavy dust loads.
Valves and pipes
Cement discharge valves, bulk system and bulk air valves.
Delta and Y’s.
Rock Catcher
High capacity rock catcher to ensure good bulk quality in the
system.
Bulk Air System
Complete bulk air system with customized compressor design
to fit system specifications.
Bulk System
Class: Open
Page 51Sep 2009
Process Engineering
Process and instrumentation diagram (P&ID) design for
complete mud systems.
Instrumentation packages
Engineering and supply of mud system instrumentation, Level
indicators, pressure transmitters, density transmitters etc
Valve Packages
Engineering and supply of actuated valves for bulk lines, bulk
air lines, and HP and LP mud lines.
Instrumentation packages
Class: Open
Page 52Sep 2009
Mud Control System
Sep 2009
Class: Open
Page 53
• Reliable and efficient control system for complete
mud systems, both offshore and onshore.
• User friendly HMI to ensure safe operation.
• Enhanced visualisation provides better insight to the
mud process operation.
• Local and remote operation of single equipment and
sub-systems.
• Mud control rooms tailored to fit rig layout.
• Stand alone or fully integrated with the On Track
System.
Sep 2009
Class: Open
Page 54
Surveys
Our engineers perform offshore surveys to advise
mud system upgrades.
Studies
Supply comprehensive study reports and
documentation to advise system upgrades in details.
Upgrade Projects
Planning, engineering, onshore fabrication, offshore
installation and commissioning of complete system
upgrades.
Certification
Responsible for system certification in compliance
with rules and regulations.
training
Supply system documentation and training for
offshore personnel.
Offshore Upgrade Packages
Leading Deepwater
Fluids Technology
23 October 2010
NNN
Page 55
Cooperation with MI swaco:MI Swaco supplies drilling fluids to 55% of all offshore
drilling operations.
New drilling fluids technology is an enabler for ever
deeper drilling operations.
There is a ”disconnect” between development of
drilling vessel mud system technology and the
development of drilling fluids.
MI Swaco and TTS Sense are collaborating to develop future mud fluids / mud
system technology.
•Reduce / avoid human exposure to dangerous
materials
•More efficient mud systems in terms of treatment, re-
injection, mxing
•Mix-on-the-fly solutions
•Mud logistics / pre-mix / cuttings handling
•Environmental improvements
Sep 2009
Class: Open
Page 56
Integrated Drilling Packages
Page 57
150T to 300T Modular Rig Packages
300T R&P Modular Rig Package
AC-driven, modular rig package for workover, P&A or drilling.
150T R&P Modular Rig Package
Hydraulic, modular rig package for workover, P&A or drilling.
Our modular rig packages are normally delivered as complete
rig structures ready for transportation to platform(s) with:
•Mast with rack & pinion push/pull hoisting system
•Choice of top drive systems / hybrid coiled tubing
•Vertical and horisontal pipe handling (with standbuilding)
•Drill floor tools / roughnecks / etc
•BOP handling
•Mud systems / mud pumps / cuttings handling
•Advanced control systems (rig is fully automated with real time
data delivery capability)
•Designed for 10t / 20t / 40t module loads
•Quick mobilization & rig up
•According to any territorial rules
All modular rigs are flexible and will be tailored to specific needs.
Sep 2009
Class: Open
Page 58Page 58
Drilling Packages for Jack ups and Platforms
• Drilling Derricks
• Top Drive Systems
• Ultrahoist® Drawworks
• SmartRacker® column racker
• Fingerboards
• Mouseholes / Standbuilding
• Catwalk Machines
• Pipe Deck Cranes
• Iron Roughnecks
• Catheads
• Winches / Work Baskets
• Various handing arms
• Hydraulic Power Units
• Drilling Control Room
• X-COM™ Operator Chair
• On Track® Drilling Control System
• BOP Handling Systems
• Mud Mixing Equipment
• Mud Treatment Equipment
• Mud Storage Equipment
• Bulk Systems
• Well Control Manifolds
Our team consist of highly
skilled engineers that has many
years of experience in
delivering integrated drilling
packages to international
drilling contractors.
Our portfolio of drilling
equipment enables us to
deliver innovative and highly
efficient drilling packages in a
cost-effective way.
Sep 2009
Class: Open
Page 59Page 59
Drilling Packages for Semis and Drill Ships
Our team consist of highly
skilled engineers that has many
years of experience in
delivering integrated drilling
packages to international
drilling contractors.
Our portfolio of drilling
equipment enables us to
deliver innovative and highly
efficient drilling packages in a
cost-effective way.
• Drilling Derricks
• Top Mounted Compensators
• Top Drive Systems
• Ultrahoist® Drawworks (AHC)
• SmartRacker® column rackers
• Fingerboards
• Mouseholes / Standbuilding
• Catwalk Machines
• Pipe Deck Cranes
• Iron Roughnecks
• Catheads
• Winches / Work Baskets
• Various handing arms
• Riser Tensioning
• Vertical Riser Handling System
• Hydraulic Power Units
• Drilling Control Room
• X-COM™ Operator Chair
• On Track® Drilling Control System
• BOP Handling Systems
• Mud Mixing Equipment
• Mud Treatment Equipment
• Mud Storage Equipment
• Bulk Systems
• Well Control Manifolds
Sep 2009
Class: Open
Page 60
After Sales Service
Our dedicated and qualified staff of service engineers
is available for assistance.
Remote Access Center
Our remote access center can monitor and
troubleshoot operations world wide.
Service Contracts
We welcome the chance to work closer with rigs and
systems, for long term benefits and cost optimization.
Training Center
Our training center do operator training courses at
several levels, from introduction to full certified
operator training.
Turn Key Installations
We can do installation, commissioning and on-site
testing of our drilling equipment and integrated drilling
packages,
Services
Sample Ongoing Projects
Drilling Equipment Package
Petro Vietnam ShipyardLeTourneau 116E
Parker Drilling / Exxon Sakhalin
Drilling Equipment Package x 7
PPL ShipyardBMC 375
High Performance Drilling Package
Jurong ShipyardCJ 70
Sep 2009
Class: Open
Page 67
www.tts-sense.com
Copyright © TTS Sense AS. All rights reserved.
page
68
Selected References
Sep 2009
Class: Open
Page 69