FAN/PILOT PUMP MOUNTING DETAIL

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

NICHOLSON MANUFACTURING LTD9896 GALARAN ROAD, P.O.BOX 2128SIDNEY, BC, CANADA V8L 3S6VOICE: 250-654-2223, FAX: 250-656-3123WEBSITE: www.madillequipment.com

MFG.TOL.EXCEPT AS NOTED:.X=`.1 .XX=`.05 .XXX=`.015ANGLES=`1~ DIM.IN INCHES

THIRDANGLE PROJ.

DUAL DIMENSIONING = INCHES[MM]

USEDON:

EST.FIN.WT.

NOTE: THIS DRAWING CONTAINSINFORMATION PROPRIETARY TONICHOLSON MANUFACTURING CO.REPRODUCTION AND DISCLOSUREBY WRITTEN PERMISSION ONLY.

SOFTWARE:

DATE:

BY: CHK: ENG: APP: SCALE

DATE: DATE: DATE:

SHEETOF

SIZE

FIRST USED ON JOB:CLONED FROM: ECR NO REV BY DATE DESCRIPTION CHK APP DISTR

MODEL:

DRAWING:

REV

INVENTOR 098904 A

1/5

CBT

3/20/2015

ARR

3/20/2015

JMA

3/20/2015

098903

POWER UNIT ASSEMBLY, 2850 S2

C:\EngUsrWrk\098\098904\098904.iam

C:\EngUsrWrk\098\098904\098904A.idw

CBT

NONE

3/20/2015

1 2

096442C

D

A Nicholson Manufacturing Company

5

2 3

6

4

42 28

201101

20220314204

161774

USE LOCTITE 565

HYDRAULIC PUMP PREP INSTRUCTIONS:1) INSTALL SPACER OVER PUMP SHAFT2) FIT COUPLING ONTO END SHAFT3) USING LOCTITE 243, LOOSELY INSTALL THE CAPSCREW, WASHER AND RETAINER. ENSURE THE RETAINER LIP IS INSTALLED FACING THE PUMP.4) INSTALL JIG TO KEEP THE COUPLING ELEMENT FROM SPINNING. TORQUE AND MARK THE COUPLING CAPSCREW. REMOVE THE JIG WHEN FINISHED.5) TORQUE THE TWO M16 SET SCREWS INTO THE PUMP SPLINE TO 88 FT-LBS USING LOCTITE 243. 6) CHECK THE DIMENSION SHOWN TO ENSURE THE HUB HAS NOT MOVED.

2.512`0.02 (REF)

24 SPACER

25

23

22

20

21

DO NOT APPLYGREASE TO SPLINES

SHORT SPIGOT FACES ENGINE

M16 SET SCREW

APPLY LOCTITE 243TORQUE TO 280 FT-LBS

COUPLING9310

FLYWHEEL

RETAINER

25

CROSS SECTION

OF BELL HOUSING

HUB ASSY DETAIL

TORQUE TO 95 FT LBSUSE LOCTITE 243

102 205 CONNECT EXTENSION HOSE

71 72 28

1011

REMOVE COVER AND GASKET.CLEAN MOUNTING SURFACE

WITH CITRUS BASED CLEANER.REMOVE RED TABS.

36PIG TAIL GOESTO TERMINAL

BEHIND SOLENOID

CLOSE VALVE(ROTATE OUTWARDS)

APPLY LOCTITE 243TORQUE TO 25 FT-LBS

OPEN VALVES

OIL HEATER

FUEL SUPPLY LINE

A

A

A JMA 04/27/16 ITEM 10 WAS 096752, ITEM 28 QTY WAS 36, ITEM 34 QTY WAS 10, ITEM 35 QTY WAS 10, ITEM 47 QTY WAS 23, ITEM 56 QTY WAS 8; REMOVED ITEM 67 WAS P10410 QTY 1, ITEM 68 WAS P10411 QTY 1; ITEM 69 QTY WAS 5; REMOVED ITEM 70 WAS LKW-STL-CBSTL-M12-PL QTY 2; ITEM 72 WAS 35MM LG; REMOVED ITEM 73 WAS HCS-STL-GR8-.38X16NCX.75 QTY 1, ITEM 75WAS HCS-STL-CL8.8-M10X1.5X120 QTY 1, ITEM 76 WAS 900729-1 QTY 1; SHT 2: ADDED NOTE TO LEAVE MAIN SUCTION LINE UNATTACHED; REMOVED SHT 3

ARR CBT

EXHAUST MOUNTING

DETAIL

X-PORT

LOAD SENSE LINE

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

NICHOLSON MANUFACTURING LTD9896 GALARAN ROAD, P.O.BOX 2128SIDNEY, BC, CANADA V8L 3S6VOICE: 250-654-2223, FAX: 250-656-3123WEBSITE: www.madillequipment.com

MFG.TOL.EXCEPT AS NOTED:.X=`.1 .XX=`.05 .XXX=`.015ANGLES=`1~ DIM.IN INCHES

THIRDANGLE PROJ.

DUAL DIMENSIONING = INCHES[MM]

USEDON:

EST.FIN.WT.

NOTE: THIS DRAWING CONTAINSINFORMATION PROPRIETARY TONICHOLSON MANUFACTURING CO.REPRODUCTION AND DISCLOSUREBY WRITTEN PERMISSION ONLY.

SOFTWARE:

DATE:

BY: CHK: ENG: APP: SCALE

DATE: DATE: DATE:

SHEETOF

SIZE

FIRST USED ON JOB:CLONED FROM: ECR NO REV BY DATE DESCRIPTION CHK APP DISTR

MODEL:

DRAWING:

REV

INVENTOR 098904 A

1/8

CBT

3/20/2015

ARR

3/20/2015

JMA

3/20/2015

098903

POWER UNIT ASSEMBLY, 2850 S2

C:\EngUsrWrk\098\098904\098904.iam

C:\EngUsrWrk\098\098904\098904A.idw

CBT

NONE

3/20/2015

2 2

096442C

D

A Nicholson Manufacturing Company

25

209

303

210

2928

26

2728

23

44

56 4 47

46 47 48

41

57

52

53

5451

5054

42 28

55

206 103

49

33

343532

IMPORTANT:REAR EDGE OF MUFFLERMUST BE FLUSH WITH THISEDGE OF CLAMP

17 212 211

ROTATE ALTERNATOR UPWARDS TO INSTALL INACCESSIBLE FITTINGS

HYDRAULIC PUMP INSTALLATION INSTRUCTIONS:1) CHECK THE CRANKSHAFT END PLAY WITH A DIAL INDICATOR AND RECORD THE TOTAL MOVEMENT.2) BOLT THE COUPLING ELEMENT TO THE FLYWHEEL, ENSURING THE SHORT SPIGOT OF THE ELEMENT FACES THE ENGINE.3) BOLT THE PUMP MOUNTING PLATE ON THE FLYWHEEL HOUSING.4) ENGAGE THE PUMP AND HUB INTO THE COUPLING ELEMENT5) BOLT THE PUMP MOUNTING PLATE ON6) CHECK CRANKSHAFT END PLAY. RECORD THE TOTAL MOVEMENT. THE VALUE SHOULD BE THE SAME AS RECORDED IN STEP 1. NOTE: CRANKSHAFT END PLAY SHOULD RANGE BETWEEN .005" - .013". REPORT ENGINE SERIAL NUMBER AND END PLAY DIMENSION OF ANY ENGINE THAT FALLS OUTSIDE OF THESE LIMITS.

FINAL ASSEMBLY NOTES:1) ADD 15W-40 OIL TO THE ENGINE. ENSURE THE OIL PAN DRAIN PLUGS ARE TIGHT.2) ADD JUMPER WIRES FROM THE ALTERNATOR TO THE STARTER. LOOM THE WIRES AND BUNDLE WITH THE HEAT PLUG WIRES.3) CONNECT THE STARTER TO THE BLOCK. ADD THE WIRE ON THE BLOCK TO LATER BE CONNECTED TO THE FRAME AND THE WIRE ON THE STARTER TO LATER BE CONNECTED TO THE POWER PACK.

66104

209 64

EXHAUST ASSEMBLY NOTES1) INSTALL ITEM 41 LOOSELY2) INSTALL ITEM 55 THEN TIGHTEN ITEM 413) REMOVE HEAT SHIELD (ITEM 55) AND INSTALL ITEM 44, 46, 47 AND 48 LOOSELY4) INSTALL EXHAUST PIPING (ITEM 52)5) TIGHTEN ITEMS 46, 47 AND 48 TO SECURE THE MUFFLER6) ORIENT EXHAUST CLAMPS INWARDS7) TIGHTEN EXHAUST PIPE CLAMPS (ITEMS 53, 54)8) EXHAUST END FACE OF MUFFLER MUST BE FLUSH WITH CLAMP (SEE EXHAUST MOUNTING DETAIL)

REUSE GASKET

208

207

213

7 38 37 39

DO NOT ATTACHUNTIL DECK INSTALLATION

4 PLACESTORQUE TO 25 FT-LBSAPPLY LOCTITE 243

LOOSE FIT

LOOSE FIT

TORQUE TO 280 FT-LBSAPPLY LOCTITTE 243

TORQUE TO 30 FT-LBSAPPLY LOCTITE 243

TORQUE TO 25 FT-LBSUSING LOCTITE 253

LOCTITE MUST NOT COMEINTO CONTACT WITH COUPLING

9301ELEMENT ONLYSHORT SPIGOTFACES ENGINE

LEAVE THIS ITEM LOOSE

4 PLACES

6 PLACESRETAP MUFFLER SUPPORT HOLESPRIOR TO INSTALLING HEAT SHIELD

4 PLACES PER MOUNTTORQUE TO 52 FT-LBS

USING LOCTITE 243

T2