oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input...

12
C Copyright © Cale 2401 Stanw Ph: 925-68 www.calex.c 4:1 Hig Sm Effic Exc bas Ove Ove Aut Mon Con Rem Goo Enc info RoH ex Mfg. Co. Inc A well Drive, Conco 87-4411, Fax: 9 com Email: sa Input voltage h power dens all size 2.5” x ciency up to 9 cellent therma seplate er-Current an er-Temperatur o-restart notonic startu nstant frequen mote ON/OFF od shock and capsulated Un ormation below HS Compliant All Rights Reserv ord Ca. 94520, 925-687-3333, a[email protected] e range sity x 4.7” x 0.52” 95.4% al performan d Short Circu re protection up into pre bia ncy F vibration dam nits Available w model sele t ved nce with met uit Protection as mping (See orderin ction) tal g Pr The 24S reg iso pos con rigo sta app con The cur (TE to ext The are syn ele res ope com Mo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas roduct Ov e 4:1 Input S12.84FXM D gulated dc o olated from t sitive or nega nnections. T orous perfo andard footpr plications but ntrol and 28V e 4:1 Input V rrent monito EMP) signals allow easy m tended tempe e converters e accomplish nchronous ectronic circui sulting in a erates at a fix mponent de-r odel 4S12.84FXM (RO Negative Logic rt number when 24S12.84FXM-N Encapsulated U en ordering. i.e Designed to me ration. The unit dium (PCB/Cha t. A thermal mana uired to ensure rmal manageme seplate < 105ºC verview Voltage 10 DC/DC conve output. The the input, al ative polarity The 24S12.8 rmance sta rint and is o t can also b Vin military CO Voltage 24S1 or (Imon) an . Threaded th mounting or a erature opera high efficienc hed through rectification it, packaging high reliab xed frequency rating guidelin Inp Min OHS) 9 ON/OFF feature ordering. N (ROHS) nit available. A e 24S12.84FXM eet MIL-STD-810 t must be prope assis) by use of agement device e proper operati ent medium is r for full rated po Page 1 of 1 ECO 19052 000 Watt S erter provides output volt lowing the o and with va 84FXM meet ndards in optimized for e used in 24 OTS applicatio 2.84FXM inc nd temperat hrough holes addition of a tion. cy and high p use of hi technology, and thermal bility product y and follows nes. put Range VDC V V Max 36 e available. Add Add –S to the pa -S (ROHS) when 0G for functiona erly secured to t the threaded in e, such as a hea on of this devic required to main ower. 12 1‐1 Single output s a precisely age is fully output to be rious ground ts the most an industry 12V battery 4Vin process ons. cludes output ture monitor are provided heatsink for power density igh-efficiency , advanced l design thus t. Converter conservative Vout VDC Iout ADC 12 84 d “-N” to the art number n ordering. al shock and the interface nserts of the atsink, is ce. The ntain

Transcript of oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input...

Page 1: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

Copyright © Cale2401 StanwPh: 925-68

www.calex.c

4:1 Hig Sm Effic Exc

bas Ove Ove Aut Mon Con Rem Goo Enc

info RoH

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

Input voltageh power densall size 2.5” xciency up to 9cellent thermaseplate er-Current aner-Temperaturo-restart notonic startunstant frequenmote ON/OFFod shock andcapsulated Unormation belowHS Compliant

All Rights Reservord Ca. 94520, 925-687-3333, [email protected]

e range sity x 4.7” x 0.52” 95.4% al performan

d Short Circure protection

up into pre biancy F vibration damnits Available w model selet

ved

nce with met

uit Protection

as

mping (See orderinction)

tal

g

Pr The24Sregisoposconrigostaappcon Thecur(TEto ext Thearesyneleresopecom Mo

24

1. Npari.e. 2. Ewhe 3. Dvibrmedunit 4. Areqtherbas

roduct Ov

e 4:1 Input S12.84FXM Dgulated dc oolated from tsitive or negannections. Torous perfo

andard footprplications butntrol and 28V

e 4:1 Input Vrrent monitoEMP) signalsallow easy mtended tempe

e converters e accomplishnchronous ectronic circuisulting in a erates at a fixmponent de-r

odel

4S12.84FXM (RO

Negative Logic rt number when 24S12.84FXM-N

Encapsulated Uen ordering. i.e

Designed to meration. The unit dium (PCB/Chat.

A thermal manauired to ensurermal manageme

seplate < 105ºC

verview

Voltage 10DC/DC conveoutput. The the input, alative polarity

The 24S12.8rmance starint and is ot can also b

Vin military CO

Voltage 24S1or (Imon) an. Threaded th

mounting or aerature opera

high efficienched throughrectification it, packaging

high reliabxed frequencyrating guidelin

Inp

Min

OHS) 9

ON/OFF feature ordering. N (ROHS)

nit available. Ae 24S12.84FXM

eet MIL-STD-810t must be propeassis) by use of

agement devicee proper operatient medium is rfor full rated po

Page 1 of 1ECO 19052

000 Watt Serter provides

output voltlowing the oand with va

84FXM meetndards in

optimized for e used in 24

OTS applicatio

2.84FXM incnd temperathrough holes addition of a tion.

cy and high p use of hi

technology,and thermal

bility producty and follows nes.

put Range VDC

VV

Max

36

e available. Add

Add –S to the pa-S (ROHS) when

0G for functionaerly secured to t

the threaded in

e, such as a heaon of this devicrequired to mainower.

12 1‐1

Single outputs a preciselyage is fullyoutput to berious groundts the mostan industry12V battery

4Vin processons.

cludes outputture monitorare providedheatsink for

power densityigh-efficiency, advancedl design thust. Converterconservative

Vout VDC

Iout ADC

12 84

d “-N” to the

art number n ordering.

al shock and the interface nserts of the

atsink, is ce. The ntain

Page 2: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

E Cs

Copyright © Cale2401 StanwPh: 925-68

www.calex.c

Electrical Sp

Conditions: TA subject to chan

Absolute Max

Input Voltage

Operating Tem

Storage Tempe

Isolation Char

Isolation Voltag

Isolation Capa

Isolation Resis

Insulation Safe

Feature Chara

Fixed Switchin

Output Current

TEMP monitor

Output Overvo

Overtemperatu

Auto-Restart P

Turn-On Time

Turn-On Time

Rise Time

ON/OFF Contr

ON state

Control Curr

OFF state

Control curr

ON/OFF Contr

ON state

OFF state

Thermal Char

Thermal resista

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

ecifications

= 25 ºC, Airflowge without noti

Paramet

imum Ratings

mperature

erature

racteristics and

ge

citance

stance

ety Rating

acteristics

g Frequency

t Monitor - Imon

r

oltage Protection

ure Shutdown (B

Period

from Vin

from ON/OFF C

rol – Positive Log

rent

ent

rol – Negative Lo

racteristics

ance Baseplate t

All Rights Reservord Ca. 94520, 925-687-3333, [email protected]

w = 300 LFM (ice.

ter

Safety

aseplate)

ontrol

gic

ogic

to Ambient

ved

1.5 m/s), Vin =

Continu

Transie

Basepla

Input to

Input to

Input C

Voltage

Accura

MCP97temperfor tem

Non-lat

Non-lat

Applies

Time frVo=90%

Time frVo=90%

Vout fro

Pin ope

Leakag

Sinking

Pin sho

Pin ope

Conver

4 layer/

= 14VDC, unles

Note

uous

ent (100ms)

ate (100% load)

o Output

o Baseplate & Ou

Design

Current and Outp

e proportional to

cy

700A used for serature of the convperature range -

tching

tching

s to all protection

rom UVLO to %VOUT(NOM) Rrom ON to %VOUT(NOM) R

om 10% to 90%

en = ON or

ge current

g

orted to – ON/OF

en = OFF or

rter soldered to 5

/2Oz copper FR

ss otherwise sp

es

utput to Baseplat

ned to meet UL/c

ut Voltage Ripple

output current

ensing PCB verter. Voltage ra-40°C to 125 °C

n features

Resistive load

Resistive load

FF pin or

5” x 3.5” x 0.07”,

R4 PCB.

pecified. Specif

Min

0

-40

-55

2250

te 1500

10

cUL 60950, IEC/

e

ange .

0.1

114

108

1.7

480

15

4

2

0

0.3

0

2

Page 2 of 1ECO 19052

fications are

Typ Ma

40

50

105

125

9000

20

Basic

/EN 60950-1

200

400

22

+/- 2

1.75

119 130

112 120

2 2.3

517 530

22 30

7.5 11

12

0.1

0.8

0.3

0.8

12

2.6

12 1‐1

ax Units

0 V

0 V

5 °C

5 °C

V

V

pF

kHz

kHz

mV/A

%

5 V

0 %

0 °C

3 s

0 ms

0 ms

ms

2 V

6 mA

8 V

6 mA

8 V

2 V

°C/W

Page 3: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

ECS

1

Copyright © Cale2401 StanwPh: 925-68

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Electrical SpConditions: TA =Specifications a

Parameter

Input Characte

Operating Input

Input Under Vol

Turn-on Thresho

Turn-off Thresho

Lockout Hystere

Maximum Input

Input Stand-by C

Input Current @

Minimum Input C

Inrush Transient

Input Terminal R

Output Charact

Output Voltage

Output Voltage

Output Regulati

Over Line

Over Load

Temperature Co

Overvoltage Pro Output Ripple a

External Load C

Output Current R

Current Limit Inc

RMS Short-Circ

Dynamic Respo

Load Change 50

Settling Time to

Efficiency

100% Load

50% Load

) Section “Input/O

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

ecifications = 25 ºC, Airfloware subject to c

ristics

Voltage Range

tage Lockout

old

old

esis Voltage

Current

Current

@ No Load

Capacitance (ext

t

Ripple Current, iC

teristics

Range

Set Point Accura

on

oefficient

otection

nd Noise – 20 M

Capacitance1)

Range (See Fig.

ception

cuit Current

onse

0%-100%-50%, d

1% of VOUT

Output Filtering”

All Rights Reservord Ca. 94520, 925-687-3333, [email protected]

(Continued)w = 300 LFM (1change without

ternal)1)

acy

MHz bandwidth

A)

di/dt =0 .5A/µs

ved

: 1.5 m/s) and 0.t notice.

24S

Notes

Non-latching

Vin = 9V, 80

Vin = 12V, 1

Vin = 14V, O

Converter D

Converter E

See Table 1

25 MHz band

(No load)

Vin = 9V to 3

Vin = 14V, L

100% Load, See Table 1

See Table 1

Vin = 12V –

Vin = 9V

Vin = 12V –

9V ≤ Vin < 1

Non-latching

See Table 1

Vin = 14V

Vin = 12V

Vin = 14V

Vin = 12V

9” heatsink, Vi

S12.84FXM

g

0% Load

00% Load

Output Shorted

isabled

nabled

dwidth, 100% Lo

36V

Load 0% to 100%

for external com

36V

36V

12V

g, Continuous

for external cap

n = 14VDC, un

M

oad (Fig. 2)

%

mponents

pacitors

nless otherwise

Min

9

8.2

7.7

0.4

450

11.64

11.90

14

0

0

92.4

73.5

Page 3 of 1ECO 19052

e specified.

Typ Max

14 36

8.5 8.8

8.0 8.3

0.55 0.7

89

92

600

2 4

550 690

0.19

3.65

12.00 12.36

12.00 12.10

0.05 0.10

0.05 0.150

0.005 0.015

15.6

120

40

84

67.2

100.8 109.2

109.2

7

±500

800

93.0

92.3

95.4

95.0

12 1‐1

x Units

V

V

V

V

A

A

mARMS

mA

mA

A2

s

ARMS

V

V

%

%

%/ºC

V

mVPK-PK

mVrms

A

A

A

A

Arms

mV

µs

%

%

%

%

Page 4: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

1

Copyright © Cale2401 StanwPh: 925-68

www.calex.c

EnvironmenParameter

Environmenta

Operating Hum

Storage Humid

EnvironmentaOperating Hum

Storage Humid

ROHS Complia

Shock and Vib

Water washab

Mechanical

Weight

Through Hole P

Through Hole P

Through Hole P

Case Dimensio

Case Material

Baseplate

Reliability

MTBF

Additional NotesThe RoHS marking

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

tal and Mech

al – 24S12.84FXM

midity

ity

al – 24S12.84FXMmidity

ity

ance1

bration

bility

Pins Diameter

Pins Material

Pin Finish

on

s: g is as follows

All Rights Reservord Ca. 94520, 925-687-3333, [email protected]

hanical SpecN

M (ROHS)

N

N

M –S (ROHS)

C

C

SC

D

N

P

P

P

P

A

M

F

Te

Fig

2

4

6

8

10

12

Ou

tpu

t P

ow

er [

W]

ved

ifications. Sp

Note

Non-condensing

Non-condensing

Condensing

Condensing

See Calex WeCompliance sta

Designed to mee

Not recommende

Pins 3, 3A, 4, 4A

Pins 1, 2, 10, 11

Pins 3, 3A, 4, 4A

Pins 1, 2, 10, 11

All pins

Material

Flatness

Telcordia SR-33electrical stress,

gure A: Output

0

200

400

600

800

000

200

9 12 15

Outp

pecifications ar

bsite http://wwwatement

et MIL-STD-810G

ed for water was

A, 5, 6, 8 and 9

and 12

A, 5, 6 , 8 and 9

and 12

Plastic: Vect

2, Method I Case40°C componen

Power as functi

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8.55

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C14500 or C1

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10µ” Gold

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0.010

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5.4

tage.

3 36

Page 4 of 1ECO 19052

notice.

Max U

95

95

95

95

he complete R

on.

or more informati

Ou

Gr

0.083 Inc

2.108 m

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Page 5: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

O I Tamrruli I Tpdest I IcpTrTdswaaTpinUvaisA S Tstv(cTrw

Copyright © Cale2401 StanwPh: 925-68

www.calex.c

Operations

nput Fusing

The FXM conand therefore may be reqrecommendedreversal. For use fast blowine.

nput Revers

The FXM copolarity. If inpdiodes will excessive cursource is not he converter

nput Underv

nput undervconverter. Thproperly if thTurn-on thresremains at or The convertedrops below tspecification) will stay off foafter 2 seconabove the TurThe built-on prevents anynput voltage nUser should voltage drop iand make surs always aboALL OPERAT

Start-Up Tim

The start-up scenarios: a) he input vovoltage) and bwith the co

control). The startup resistive loadwhen the ram

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

nverters do nin some appuired. Use d if there is pgreatest saf

w fuse in the

e Polarity Pr

onverters doput voltage p

become forrrent from the

current limitcould be perm

voltage Prote

voltage lockoe FXM convehe ramping-uhold of typ. 8above Turn-o

er will turn ohe Turn-off Tand converte

or 2 secondsnds only if trn-on Threshohysteresis a

y unstable onnear Turn-on take into accn the input sore that the inp

ove the Turn-oTING CONDIT

e

time is speStartup by O

oltage aboveb) Start-up bynverter enab

times are as: a) the

mping input vo

All Rights Reservord Ca. 94520, 925-687-3333, [email protected]

not provide ilications exteof external possibility forfety, it is rece ungrounded

rotection

o not have olarity is reverward biasepower sourced or input fmanently dam

ection

out is standerter will starup input vol.5V (See Speon Threshold.off when the Threshold of tyer enters hiccs. The converthe input volold.

and 2 secondn/off operatioThreshold.

count for IR ource and inpput voltage tooff Threshold TIONS.

ecified under N/OFF remote the Turn-y applying thebled via ON

measured winterval betwoltage crosse

ved

internal fusinernal input fus

fuse is alsr input voltagcommended td input suppl

input reversersed, internad and drawe. If the powefuse not usedmaged.

ard with thirt and regulattage exceed

ecification) an. input voltag

ypical 8V (Secup mode anrter will restaltage is agai

d hiccup timon at the low

and inductivput power lineo the converte

voltage unde

two differente control (witon Threshole input voltagN/OFF remot

with maximumween the poines the Turn-o

ng se so ge to ly

se al w er d,

is te ds nd

ge ee nd rt in

me w

ve es er er

nt th ld

ge te

m nt on

Thrnomwhecon90%Whvolt500potevolt Inp BecimpconlowTheextehasregappto pSperecopartappIn mthe the casconinpuThebetwconinpusysNotconthreNotaddneedue5µH Inp

Inpu

Minto th< 0

Sevcap

reshold and tminal value aen the conventrol and tim% of its nominen convertetage with ON0msec that wential startutages

put Source Im

cause of the pedance of Dnverters must

w AC impedane FXM conveernal compons very low iulation. Howe

plications an provide propeecified valuommendationrticular applicaplications sommany applicadistribution fconverter c

ses, if excesnverter. This ut voltage at e DC input reween input

nverter, playsut voltage a

stems. te that inputnnector museshold under te that in apditional input eded. In addite to low inpuH LISNs inste

put/ Output Fi

ut Capacitor

nimum requirehe input pins .1Ω.

veral criteria pacitor: a) ty

he output voand b) the interter is enabe when the

nal value. r is started N/OFF pin awas intentionap issues e

mpedance

switching naDC/DC convet be driven fronce and DC inerters are desnents as longimpedance aever, since thadditional inper operationsues for n and needation. Due to

me experimenations, the indfrom the powcan affect thessive, even

becomes of 12V or belowegulation, as

power sous significant applications

t voltage at st never deall load opera

pplications was well as o

tion, for EMI cut voltage it ead of typical

iltering

ed input capaof the conve

need to be mype of capac

Page 5 of 1ECO 19052

ltage reachesterval betwee

bled by ON/Ooutput volta

by applyingactive there ally providedspecially at

ature and neerters, the inpom the sourc

nput regulatiosigned to opeg as the souand reasonais is not the cput capacitors of the FXMinput capa

d to be ado large variatintation may beductance asso

wer source to e stability aninhibit opera

f great considw.

sociated withrce and inprole in particsuch as 1

the input pegrade beloating conditioith high pulsutput capacit

conducted meis recommen50µH LISNs.

acitance, moerter, is 1000µ

met when chocitor, b) cap

12 1‐1

s 90% of its en the point OFF remote age reaches

g the input is delay of

d to prevent low input

gative input put of these ce with both n.

erate without urce voltage ble voltage

case in most r is required M converter. acitor are djusted for on between e needed. ociated with the input of

nd in some ation of the deration for

h resistance put of the cular in low 2V battery

pins of the ow Turn-off ns.

sating loads tors may be easurement, nded to use

unted close µF with ESR

oosing input pacitance to

Page 6: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

pr

imt

Shinarmwinfctlo“uca(inbuap

Ecd

O

Soarcetoooca

Tc

O

Tisb

Eato

Copyright © Cale2401 StanwPh: 925-68

www.calex.c

provide additrating, d) ES

mpedance ofemperature.

Since inductahave significanput current an external carequired to rminimum rmswhich is appnput rms curfrequency comconverter (typerminal rippleoad and Characteristic

use ceramiccomponent foalso required See EMI Senput ripple cbeing reflecteusually used accordingly. Uparallel on the

ESR of the carefully chodependence.

Output Capac

Similar consioutput capaciattenuation recommendedconverter duelectrolytic cao use severorder to reduoutput capacicurrent duringabove.

Table 1 showcapacitance fo

ON/OFF (Pins

TTL Logic Les considered band is not rec

External voltaapplied when o the convert

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

ional energySR value tha

f the converte

ance of the ant voltage drodi(in)/dt durinapacitor on threduce di(in)s current ratilication deperrent handledmponent at s

p. 400kHz) ane current” iC. 14 Vin arc Waveformsc capacitoror input termito meet requ

ection). The current is dued to the inputfor this purp

Using severae input is reco

electrolytic osen taken

citor

derations aptor. For addituse of

d while in ordring high p

apacitor is reral electrolyticuce effectiveitor also redug pulsating lo

ws recommendor 12V battery

s 1 and 2)

vel - The ranthe dead-ba

commended.

age for ON/Othere is no in

ter.

All Rights Reservord Ca. 94520, 925-687-3333, [email protected]

storage, c) at will ensur

er and its var

input power op due to rateng transient lohe output of th)/dt. Another ng of the inp

endent. One by input capswitching freqnd is specifiedTypical value

re provided s”. It is recors for attenal ripple cur

uirement for csecond come to pulsatingt and electrolpose need toal electrolytic ommended.

capacitors, into account

pply for seletional high freceramic cer to provide

pulsating loadquired. It is c capacitors

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d external inpy system.

nge between nd. Operation

OFF control snput power v

ved

RMS currenre that outpu

iation over th

cables coule of change ooad operationhe converter i

constraint iput capacitorcomponent opacitor is higquency of thd under “Inpues at full rate

in Sectioommended tenuating thirrent, which i

conducted EMponent of thg load currenytic capacitoro be selecte

capacitors i

need to bt temperatur

cting externaequency noiscapacitors i

stability of thd high valurecommendein parallel ithat externa

te of the inpus as discusse

put and outpu

0.81V and 2Vn in the dead

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ld of n, is is rs of gh he ut

ed on to is is

MI he nt rs ed in

be re

al se is

he ue ed in al ut ed

ut

Theon posON

Fig. Thepin Theleft morINPhighTheONhigheithconopebetwEleThe4.5Vcircmaybouor Fpin.0.36high(gemaxusinope

V d-

be ed

Out

Theshoconcurr

pedance of t

e ON/OFF pinor off remo

sitive logic. /OFF function

1: Circuit confie positive logi

is at logic he converter isopen or exte

re than 12V iPUT pin. See h/low definitioe negative /OFF pin is ah. The conv

her shorted tonverter is off en or externalween ON/OFctrical Specife ON/OFF piV via resisto

cuit via RC cy occur on unced mechaFET can be u. The devic6mA at a lowh, the typicanerated by ximum allowang the remoteen.

tput Overcur

e converter iort circuit condndition, the rent operatio

the input filt

n is used to totely via a s

A typical n is shown in

guration for ONic version tur

high and turns on when thernal voltage s applied bet the Electrica

ons. logic version

at logic low anverter is on wo –INPUT pin

when the Ol voltage not mFF pin and fications for loin is internalor and conn

circuit in ordethe ON/OF

nical switch, used to drive ce must be cw level voltageal maximum

the convertable leakage e on/off featur

rrent Protect

is protected ditions. Upon converter w

on and ther

Page 6 of 1ECO 19052

ter is lower

turn the powesystem signaconnection Fig. 1.

N/OFF function. rns on when tns off when ahe ON/OFF pgreater than

tween ON/OFal Specificatio

n turns on nd turns off wwhen the ON

or kept belowON/OFF pin ismore than 12

–INPUT pinogic high/low dly pulled up nected to iner to filter ouFF pin. A popen-collectothe input of t

capable of sie of 0.8 V. voltage at Oter) is 4.5Vcurrent is 16

re leave the O

tion (OCP)

against over sensing an o

will switch toreby begin

12 1‐1

than input

er converter al and has for remote

the ON/OFF at logic low. pin is either 2V and not

FF pin and – ons for logic

when the when at logic

/OFF pin is w 0.8V. The s either left

2V is applied n. See the definitions. to typically

ternal logic t noise that

properly de-or transistor, the ON/OFF nking up to During logic

ON/OFF pin V, and the 60µA. If not ON/OFF pin

rcurrent or overcurrent o constant to reduce

Page 7: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

obv

Orrsv

Ost

De5cr

IdcTu O

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output voltagbelow approxvoltage, the co

Once the conrestart nominrestart will coshort circuit cvoltage rises a

Once the ouspecified ranhe hiccup mo

During initial exceed typica500 msec aconverter wilrestart after 2

n case of stdetects shortconverter typiThe converteruntil the short

Output Overv

The converteacross +OUT 9) exceeds thOVP circuitndependent Once the conrestart every removed.

Note that OVvoltage and remote sense

Overtempera

The FXM emperature phe output if plate exceeds112 ºC for Measured wit0.07” 4 layers

The convertebase tempera20ºC. Safety Requi

Basic Insulatioutput. The comply with

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

ge. When thx. 50% of theonverter will s

nverter has shally every 2 ntinue indefinconditions arabove 50% of

tput current ge, the conv

ode and contin

startup if oal 50% of nomafter the col be shut doseconds.

tartup into st circuit concal 5 msec ar will attempt circuit condit

voltage Prote

r will shut do(Pins 5 and

he threshold try containsof the outpuverter has sh2 seconds u

VP threshold not trimmed voltage.

ature Protect

converters protection. It temperature

s a threshold12Vin and h FXM conve/ 2 Oz Coope

er will automature has de

rements

ion is provideconverters hsafety agenc

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he output voe nominal vashut down.

hut down, it wseconds. Th

nitely until there removed of its nominal v

is brought bverter automnues normal o

output voltagminal output vnverter is eown and wil

hort circuit, indition and after condition

to restart aftetion is remove

ection (OVP)

own if the ou6) and –OUTof the OVP c

s its own t voltage reg

hut down, it wuntil the OVP

is set for nooutput volta

tion (OTP)

have non-lawill shut dowat the cente

d of typical 10115 ºC for

erter soldereder FR4 PCB.

matically restecreased by

ed between have no intecies requirem

ved

oltage dropslue of output

will attempt tohe attemptede overload oror the outputvalue.

back into itsmatically exitsoperation.

ge does notvoltage withinenabled, thell attempt to

internal logicshuts down

n is detected.er 2 secondsed.

utput voltageT (Pins 8 andcircuitry. The

reference,gulation loop.will attempt toP condition is

ominal outputage value or

atching ovewn and disabler of the bas08ºC for 9Vin

24Vin/36Vind to 5” x 3.5”

tart when thapproximatel

input and thernal fuse. Tments, a fas

s t

o d r t

s s

t n e o

c n

s

e d e , .

o s

t r

r-e

se n, n. x

he ly

e To

t-

actiune

a)

b)

Ele

EMsysEMdc-d

WitFXMMILemiordvolt

Sig

Sigand12) rea

TEM

TheproTem

Tc=

Wh

Vte

Forcorr

inteVte

Im Thouca

ing or time-dearthed lead.

140A for 9V

90A for 18V

ectromagneti

C requiremestem level, asC characteridc converters

h the additioM converterLSTD-461F Cissions. Noteer to enable otage.

gnal GND (Pin

nal GND pin d 9) and shou and TEMP ding due to h

MP (Pin 11)

e TEMP (Pportional to th

mperature of

=(Vtemp-0.5)*

ere,

emp is voltage

r example, responds to

ernal temperaemp = 0.5V co

mon (Pin 12)

he Imon (pin 1utput current oalculated using

delay fuse isRecommend

V<Vin<18V

V<Vin<36V.

ic Compatibi

ents must be s no specificistics of boas exist.

on of a one rs will passCE102 Basee that 5uH Loperation of t

n 10)

is internally suld be used

(Pin 11) sihigh output cu

Pin 11) is he PCB tempf the converte

*0.01 [ºC]

e at TEMP pin

reading of

ature of the corresponds to

12) is analog of the convertg the followin

Page 7 of 1ECO 19052

s to be proved fuse value

ility (EMC)

met at the ec standards dard mounted

stage externs the require Curve for LISN should the converter

shorted to –Oas a GND fognals to avo

urrent.

analog voltaperature of ther Tc, is given

n (pin 11) in v

1.5V on

onverter of 1o temperature

voltage propoter. Output cug formula:

12 1‐1

vided in the es are:

end-product dedicated to

component

al filter, the rements of

conducted be used in at low input

OUT (Pins 8 or Imon (Pin oid error in

age Vtemp e converter. by:

volts.

TEMP pin

00 ºC while e of - 0 ºC .

ortional to urrent, Io is

Page 8: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

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2401 StanwPh: 925-68

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Where. Imon – voltag

K = 22mV/ATypical accutemperature Thermal Co The FXM cthermal envireliable opershould be encapsulatedthe top. In power compcoupled to thof the conveoutput pins removed frconvection aThere are temperature,converter orwell as the nbe taken intoorder to achrecommendeof the basepthat proper cA reduction converter wilThermal De There are twFXM convertinside chascirculation; 2open chassiwith or withobase plate of The best the1) since thconduction oconverter to components cold plate. removal throlayers in the to solder pinreceptacles. current are stemperatures

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

𝐼𝑜 𝐼𝑚𝑜

ge at pin ImonA racy of the Imrange.

nsideration

converter canironment. Horation of the c

provided. d in plastic caorder to imp

ponents insidhe baseplate. erter is enha

as heat trarom the cond radiation.

several fa, airflow, conientation how

need for increo account in hieve requireded to measureplate in particcooling of the

in the opel result in an rating

wo most comter is therma

ssis without 2) the FXM cs on systemut an additionf the FXM con

ermal results he converteof heat from

a cold platis determinedThere is al

ough the consystem boards to the syste

Typical deshown in Figss up to 105

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𝑜𝑛 ∗ 𝐾 𝐴

n in volts

mon is +/-2%.o

n operate inowever, in orconverter, sufThe FXM

ase with metarove thermal

de the unit In addition, t

anced by useansfer elemeonverter by ctors such nverter powe

w converter isased reliabilit

d performance temperaturecular applicatconverter is prating tempeincreased rel

mmon appliclly attached t

any forcedconverter is m board with nal heatsink anverter.

are achievedr is cooled

m the top se and temped by the templso some adnverter’s pinsd. It is highly em board rathrating outpus. 6-7 for vari5ºC. Note t

ved

over operatin

a variety order to ensurfficient coolinconverter i

al baseplate o performanceare thermall

thermal desige of input anents. Heat iy conduction

as ambiener dissipations mounted aty that need t

ce. It is highle in the middltion to ensurprovided. erature of thiability.

ations: 1) thto a cold platd internal amounted in aforced airflow

attached to th

d in applicatiod entirely burface of therature of thperature of thdditional hea

s to the metarecommendeher than usin

ut power anous baseplat

that operatin

g

of re ng is

on e, ly

gn nd is n,

nt n, as to

ly le re

he

he te air an w

he

on by he he he at al

ed ng nd te

ng

corel So

ThuscothrovPbrecinstheco Wa

Ma

Ma

Ma

Wa

Ma

Ma

Ma

FXwainf

Te

Figcu

onverter at theliability.

oldering Guid

he ROHS-comse Sn/Ag/Cu omponent. Through wave sver nickel platb-free wavecommended stalling and sese specificat

onverter.

ave Solder Guid

aximum Preheat

aximum Pot Tem

aximum Solder D

ave Solder Guid

aximum Preheat

aximum Pot Tem

aximum Solder D

XM converterash process.formation if w

est Configura

g. 2: Test setup urrents ic .

ese limits for

delines

mpliant throuPb-free sold

hey are dessoldering macted and compe soldering

to follow spsoldering FXMtions may ca

deline For Sn/Ag

Temperature

perature

Dwell Time

deline For Sn/Pb

Temperature

perature

Dwell Time

rs are not r. Contact th

water wash is n

ation

for measuring

Page 8 of 1ECO 19052

prolonged tim

gh-hole FXMer and ROH

signed to bechines. The ppatible with b

processesecifications b

M convertersuse damage

g/Cu based sold

b based solders

recommendede factory fonecessary.

input reflected

12 1‐1

me will affect

M converters S-compliant processed

pins are gold both Pb and . It is below when . Exceeding to the FXM

ders

115 ºC

270 ºC

7 seconds

s

105 ºC

250 ºC

6 seconds

d for water r additional

ripple

Page 9: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

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Fig. 3: Teststartu

Table 1: Compspeci

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

t setup for measup and step load

4. D

L1

CIN

C1

C2

ponent values usfied capacitor.

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suring output vd transient wav

Ref. Des.

1

N

1 G

2

sed in test setu

ved

oltage ripple, eforms.

Manufa

MAL21469

MAL21469

GRM32ER72A

PCR1E471M

MAL21

MAL21

p from Figs. 2 a

Pr

In filtInpcaTacaloain

1.

2.

3.

acturing p/n

N/A

99112E3 (Vish

99108E3 (Vish

A475KA12L (M

MCL1GS (nich

14699606E3

14699608E3

and 3. Resistan

ractical Desig

this Section ters for 12V bput filter com

ables and addable 1). The oapacitors C1 aad transient isTable 1. Cap

Converter stemperaturincluding tr

Output volttransient

RMS currecondition

hay) 2

hay)

Murata)

hicon)

nce in parenthes

gn for 12V B

practical desibattery systemprises inducta

ditional input coutput filter coand C2 (Fig. 2s 50% and capacitor selecti

stable operatre range and ransient and f

tage regulatio

nt rating for w

24S

6 ft. ca

2 x 1000 µF/5

2 x 470 µF/5

10 µF/1

4 x 470 µF/2

2 x 1500 µ

2200 µF/25

sis ( ) represent

Page 9 of 1ECO 19052

Battery Syste

ign of input anm (14.4V) is pance of 6 ft locapacitors CIN

omprises exte2 and Table 1apacitor valueion was made

ion over entirall operating full temperatu

on under step

worst case ste

S12.84FXM

able, AWG 4

50V/70mΩ (6

0V/72 mΩ (65

210/X7R/100

25V/15 mΩ (3

F/50mΩ (450

5V/50mΩ (450

ts ESR value at

12 1‐1

em

nd output provided. ong input N (Fig 2 and ernal 1). Step es are given e to satisfy:

re condition

ure range

load

ep load

630mΩ)

50mΩ)

0v

30 mΩ)

0mΩ)

0mΩ)

-40C for

Page 10: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

Copyright © Cale2401 StanwPh: 925-68

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Fig. 4: 24

Fig. 6: 24S12

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

C

4S12.84FXM (R

2.84FXM (ROHBase Plate

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Characterist

ROHS) Efficie

Cha

HS) Derating CTemperature

ved

tic Curves –

ncy Curve

aracteristic

Curve Pout vs

– Efficiency

Curves – D

.

y and Power

Fig. 5: 24S1

erating Cur

Fig. 7: 24S12.Curre

r Dissipatio

12.84FXM (RO

rves

.84FXM (ROHSent vs. Base P

Page 10 of ECO 19052

on

OHS) Power Di

S) Derating CuPlate Temperat

12 1‐1

issipation

urve Output ture

Page 11: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

F1TL

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Fig. 8: Turn-on load current (resignal (5 V/divTime: 10 ms/div

Fig. 10: Output v00%- 70% (58.5

Top trace (C4): Load current (50

Fig. 12: Outpucurrent into a re

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

by ON/OFF tranesistive) at Vin =v.). Bottom tracv.

oltage response5A–84A–58.8A) Output voltage

0A/div.). Time: 1m

ut voltage rippleesistive load at V

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Char

nsient (with Vin a= 14V. Top trace (C4): Output

to load current with di/dt =0.5A(500 mV/div.). B

ms/div.

e (100 mV/div.) Vin = 14 V. Time:

ved

racteristic W

applied) at full ratace (C1): ON/O

voltage (5 V/div

step change 70%A/µs at Vin = 14Bottom trace (C

at full rated lo: 2 µs/div.

Waveforms

ted OFF

v.).

FcuVm

% - V .

C3):

Fig100traccur

oad

Figinp2 fo1.7

– 24S12.84

Fig. 9: Turn-on burrent (resistive)

V/div.). Bottom tms/div.

g. 11: Output volt0%- 50% (42A–ce (C4): Output rrent (50A/div.).

g. 13: Input reflecput terminals at fuor test setup. Tim

76*0.5A = 0.88Arm

4FXM

by Vin transient ) at Vin = 44V. Totrace (C4): Outp

tage response to–84A–42A) with

voltage (500 mTime: 1ms/div.

cted ripple currenull rated load cume: 2 µs/div. RMms.

Page 11 of ECO 19052

(ON/OFF high) op trace (C2): Inp

put voltage (5 V

o load current stdi/dt =1A/µs at

mV/div.). Bottom

nt, ic (500mA/mVurrent at Vin = 14S input ripple cu

12 1‐1

at full rated loaput voltage Vin (

V/div.). Time: 10

ep change 50% Vin = 14 V. Totrace (C3): Loa

V), measured at 4 V. Refer to Fig.rrent is

d 5 0

- p d

Page 12: oduct OvervieMo 24 1. N par i.e. 2. E whe 3. D vibr med unit 4. A req ther bas oduct Ov 4:1 Input 12.84FXM D ulated dc o olated from t itive or nega nections. T rous perfo ndard footpr

C

M

I

N

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Mechanic

nput/ Output

Pin Lab1 +ON/

2 -ON/O

3 -INP

3A -INP

4 +INP

4A +INP

5 +OU

6 +OU

8 -OU

9 -OU

10 SGN

11 TEM

12 Imo

Note: 1) Pinout a

inconsisconvertnumberyour bo

ex Mfg. Co. Inc Awell Drive, Conco87-4411, Fax: 9com Email: sa

cal Specif

Connection

bel OFF TTL inp

referencturn con

OFF Negativ

PUT Negativ

PUT Negativ

PUT Positive

PUT Positive

UT Positive

UT Positive

UT Negativ

UT Negativ

ND Signal G

MP Convert

on Output C

as well as pin numstent between maters. Make sure tor, as well as spec

oard.

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fication

ns

Functionut with internal pced to –-ON/OFFnverter on and of

e input of Remot

e Input Voltage

e Input Voltage

e Input Voltage

e Input Voltage

e Output Voltage

e Output Voltage

e Output Voltage

e Output Voltage

Ground (for Imon

ters Temperature

Current Monitor

mber and pin diamanufacturers of theo follow the pin funfor pin diameter w

ved

n pull up, F pin, used to ff

te ON/OFF

e

e

n and TEMP)

e (PCB)

meter are e full brick nction, not the pinwhen laying out

n

NOUnAll To Toor the.

OTES: nless otherwise

dimensions areolerances: x.xx

x.xxx in. ±0.01

orque fasteners less. Greater t

e warranty

specified: e in inches [milliin. ±0.02 in. [x.

10 in. [x.xx mm

into threaded mtorque may res

Page 12 of ECO 19052

imeter] x mm ± 0.5mm

m ± 0.25mm]

mounting insersult in damage

12 1‐1

m]

rts at 10 in.lbs. to unit and voidd