October 2006 Mitsubishi PLC New Product Release QJ71MES96 · 2010-02-15 · Mitsubishi Electric...
Transcript of October 2006 Mitsubishi PLC New Product Release QJ71MES96 · 2010-02-15 · Mitsubishi Electric...
Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001(standards for environmental management systems) and ISO9001(standards for quality assurance managememt systems)
EC97J1113
New Product ReleaseMitsubishi PLC
October 2006
No.279E
MES Interface Module QJ71MES96MX MESInterface Version 1
No personal computer, no programs
MESDatabase server
MELSECNET(Control network)
Q PLC
MELSECNET(Control network)
Q PLC
*MES: Manufacturing Execution System
Gateway PCManual input by operator
Program
or
With MES interface modulePrevious system
Shortened lead timeShortened lead time
Improved qualityImproved quality
Maximized uptimeMaximized uptime
Strict adherenceto production planStrict adherence
to production plan
Simplified system structureReduced system construction time and costStable operation
Reliable access to accurate information
MES interface module
MESDatabase server
A flexible and direct connection to information system databases realized A flexible and direct connection to information system databases realized without communications programs.A flexible and direct connection to information system databases realized without communications programs.
Easy-to-use menu-driven setup enables controller data connection to a wide range of commercial databases, including Oracle, Microsoft SQL Server, Access, etc.
Directly connecting controllers with commercial database applications, e.g. MES
The MES interface module transfers data via SQL texts when user-defined trigger conditions occur. This event-driven communication method reduces network loading when compared to conventional solutions, which are based on polling architecture.
Network loading reduced by event-driven communication method
1
2
Features
Communication moduleCommunication module
PLC CPUPLC CPU
MES interface moduleMES interface module
Host information system communication processingHost information system
communication processing
Controller communicationController communication
Data processing (Operation processing, logging, etc.)
Data processing (Operation processing, logging, etc.)
Information systemInformation system
Polling processingPolling processing
MESMES
Information system*Information system*
MESMES
SQL datatransportSQL datatransport
TriggerTrigger
Gateway computerGateway computer
Information linkage
Information linkage
PLC CPUPLC CPU
MX MESInterface (Setup software)MX MESInterface (Setup software)
MESDatabase serverMESDatabase server
Device Tag settings
Device Tag settings
Server Service settings
Server Service settings
Job settings
Job settings
MES interface module(QJ71MES96)MES interface module(QJ71MES96)
Operation schedules
Production directions
Production and quality control data
Product tracing data
Working logs
Operation schedules
Production directions
Production and quality control data
Product tracing data
Working logs
Oracle,MicrosoftSQL ServerAccess
DB
* It is necessary to install DB Connection Service on all server computers to be accessed from the MES interface module.
1
��� ������� �� ���
SQL Jobs can be pre-registered in the MES interface module and then initiated from the information system. Also, the MES interface module can receive directions and download production information from the information system.
Bi-directional data transfer supports recipe handling, work instructions, etc. 3
• Buffering of high frequency data transmission triggers (Trigger buffering function) When transmission requests exceed the system or network bandwidth, the MES interface module buffers the data and
trigger time to internal memory. Stacked data are processed and resent sequentially once loads are reduced.
• Buffering of SQL data when network or IT system shutdown occurs (DB buffering function) When disconnect of the host system occurs, unsent SQL data are stored in a CompactFlash card. The buffered SQL data
will be transmitted automatically upon reconnection to the host system. (Manual operation is also possible.)
Trigger buffering and DB buffering functions ensure reliable information delivery4
•The numbers 1) to 3) show the order in which trigger conditions of respective jobs are met.
MES interface module(QJ71MES96) SELECT
Production conditions
Production directionsMESDatabase server
Working logs
UPDATEINSERT
DB
After loads have been reduced
DatabaseDatabase
Time
Sendingdata
Sendingdata
Trigger buffer
Job 1-2) Trigger information (Tag data, time)
Job 3-3) Trigger information (Tag data, time)
Job 1-1)Trigger conditions met
Job 1-2)Trigger conditions met
Time
Job 3-3)Trigger conditions met
When loads are concentrated
Job 1-1)Actionexecution
Time
Trigger buffer
Time
When loads are reduced
Job 1-2)Actionexecution
Job 3-3)Actionexecution
Executes action of job 1-1), and stores trigger information of Job 1-2) and 3-3) in the trigger buffer.
After completing the action of job 1-1), executes actions of Job 1-2) and 3-3) in this order based on the trigger buffer information.
DatabaseDatabase
*Job: Unit for accessing a database*Trigger condition: Startup conditions for job operation
INSERT···INSERT···UPDATE···
CompactFlash card
Communication disconnected
Storing data temporarily Reading data
Resending data
DatabaseDatabase
CompactFlash card
Communication recovered
DatabaseDatabase
INSERT···INSERT···INSERT···UPDATE···
Job 1-1)Trigger conditions met
Job 1-2)Trigger conditions met
Job 3-3)Trigger conditions met
2
Features
Multiple MES interface modules can be connected to a single database allowing multiple production lines to use one database. Also, each MES interface can support multiple databases simultaneously.
Supports large-scale production lines6
Setup of the MES interface module is menu-driven and requires no knowledge of communications programs.
Easy Configuration5
Communication action setting dialogJob setting screen
*1 Some of the GOT's MES interface functions are different from the MES interface module's functions. Refer to the “Mitsubishi Graphic Operation Terminal GOT 1000 catalog” for details.
MX MESInterface Version 1MX MESInterface Version 1
EthernetEthernet
MELSECNET/HMELSECNET/H
Ethernet
MESInterfaceMESInterfaceMES interface moduleMES interface module
DB
MESDatabase serverMESDatabase server
GOTMES interface function *1
3
��� ������� �� ���
DB Interface function
DescriptionFunction
XML processing function
Tag function
Trigger monitoring function
SQL text transmission(Communication action)
Interacts with databases via user-defined “jobs.”
Collects device data of the PLC CPUs on the network in units of tags.By allocating database fields to tag components, the DB interface function enables the following.• Database value reading/writing• Reading/writing of PLC CPU device data specified with tag components
Monitors the status of conditions (time, tag values, etc.) that initiate jobs. Upon conditions becoming true, the associated action will be executed.
Automatically generates the correct SQL message according to requirements of each supported database type. Three types of database commands are supported.• Select• Update• Insert
Trigger buffering function When transmission requests exceed the system or network bandwidth, the MES interface module buffers the data and trigger time to internal memory.Arithmetic processes and transmissions will be executed upon load reduction.
Arithmetic processing function (Operation action)
Program executionfunction
DB buffering function
Formulas can be applied to data before sending from the MES interface module. Pre-processing is eliminated from the IT system, and sending message size decreases.
Executes programs in the application server computer at the beginning and the end of a job.
When disconnect of the host system occurs, unsent SQL data are stored in a CompactFlash card. The buffered SQL data will be transmitted automatically upon reconnection to the host system. (Manual operation is also possible.)
Processes execution of requests made by user applications using XML format massages.The XML processing function allows the following instructions for job execution.• One-shot execution of a job• Validating a job (The job is executed when the trigger conditions are met.)• Invalidating a job (The job is not executed even if the trigger conditions are met.)
Time synchronization function Supports MES interface module time synchronization to the Network (SNTP) or the PLC CPU. Data and messages are time stamped to ensure optimal coordination.
SpecificationsItem
Ethernet 100BASE-TX
Maximum 2 stages
CompactFlashcard
Interface*1
Data transmission rate
Transmission method
No. of cascaded stages
Max. segment length*2
Supported function
Supply power voltage
Supply power capacity
Card size
No. of installable cards
Number of occupied I/O points
Clock
100 Mbps
5V DC internal current consumption
External dimennsions
Weight
10BASE-T
Base band
Maximum 4 stages
100m
The auto-negotiation function is available. (automatically distinguishes10BASE-T from 100BASE-TX)
3.3V±5%
Maximum 150 mA
TYPE I card
1
32 points/slot (I/O assignment: intelli. 32 points)
The clock data is obtained from a PLC CPU (in multiple CPU system, CPU No.1) or the SNTP server computer.
10 Mbps
0.65A
98 (3.86) (H) x 27.4 (1.08) (W) x 90 (3.54) (D) [mm (inch)]
0.16kg
Function list
Performance specifications
(1) Transmission and interface specificationsMES interface module QJ71MES96
*1 The MES interface module auto-adjusts network speed based on the connection. For connection with a hub not having the auto-negotiation function, set the hub side to half-duplex auto communication mode.*2 Distance between a hub and node.
4
SpecificationsItem
No. of connected databases
Supported databases
Job Allowable number of settings
Trigger buffering
Triggerconditions
No. of conditions can be combined
Action
DB
Inte
rfac
eX
ML
proc
essi
ngW
orki
ng lo
g
Condition type
Programexecution
Maximum 32 items/project
Maximum 64 items/project
Maximum 128 times
Maximum 2 conditions (Combination can be selected either AND or OR)/job
21 types Period: 1 to 32767 secondsTime: Year, month, day, day of the week, hour, minuteValue monitoring*1: Compares tag component value and tag component value (6 types).Compares tag component value and constant value (6 types).Module startupHandshake*1
Maximum 10 actions/job
4 types (Select, update, insert, operation)
Oracle® 8i, Oracle® 9i, Oracle® 10g, Microsoft® SQL Server 2000, Microsoft® SQL Server 2000 Desktop Engine (MSDE2000), Microsoft® Access 2000, Microsoft® Access 2003
Maximum 8192 fields/project• [DB-Tag link setting]: Maximum 256 rows/communication action• [Select/Update conditions]: Maximum 8 rows/communication action
(Maximum 20 dyadic operations)/operation action
(2) Software specifications
Allowable number of settings
Type
No. of communicationaction fields
No. of operations possiblefor operation action
Operators for operation action
Allowable number ofsettings
6 types (Addition, subtraction, multiplication, division, remainder, character string combination)
Maximum 2 programs(One program before execution of initial action + one program after execution of final action)/job
Device tag 64 tags/project
256 components/tag4096 components/project
5 types (Signed single-precision integer type (16 bits), signed double-precision integer type (32 bits),single-precision floating point type (32 bits), bit type, character string type (1 to 32 characters))
6 types (Average, maximum, minimum, moving average*2, moving maximum*2, moving minimum*2)
Maximum capacity: CompactFlash card capacity - 32 M bytes(16 M bytes to 512 M bytes)
Command type
DBbuffering
3 types (One-shot execution of a job, enabling the job, disabling the job)
Request message size Maximum 128 K bytes
Reception protocol HTTP1.0
User authentication
No. of tags
No. of components
Data type
Statistical processing
Buffering capacity duringcommunication error
No. of accounts: 16User ID: 1 to 20 charactersPassword: 6 to 14 characters
Error log capacity Maximum capacity: 1 M byte• At least 4800 logs can be recorded.
Event log capacity Maximum capacity: 2 M bytes• At least 4800 logs can be recorded. (When there is no detailed log)• At least 2 logs can be recorded. (When there is a detailed log)
*1 The Monitoring interval is 1 to 600 (in units of 0.1 seconds) or 1 to 32767 (in units of seconds).*2 [No. of samples] can be set up to 20.
5
��� ������� �� ���
DescriptionItem
Computer
Operating system
CPU
Required memory
PC/AT-compatible personal computer
Microsoft® Windows® 2000 Professional Operating System (English version)*1 Microsoft® Windows® XP Professional Operating System (English version) Microsoft® Windows® XP Home Edition Operating System (English version)Microsoft® Windows® 2000 Server Operating System (English version)*1 Microsoft® Windows® Server 2003 Operating System (English version)
Intel Pentium® /Celeron® series CPU with clock speed of at least 300MHz (OS for desk top)Intel Pentium® /Celeron® series CPU with clock speed of at least 550MHz (OS for server)
128 MB or more (OS for desk top), 256 MB or more (OS for server)
Hard disk available capacity 64 MB or more
Disk drive CD-ROM disc drive
Display Resolution 1024 x 768 pixels or higher
Interface Ethernet
(1) Configuration computer
DescriptionItem
CompactFlash card 128 MB or more
(3) CompactFlash card
Operating environment
External dimensions
Setup software: MX MESInterface Version 1
*1 When using Windows® 2000 Server or Windows® 2000 Professional, ServicePack2 or later is required.
DescriptionItem
Computer
Operating system
CPU
Required memory
PC/AT-compatible personal computer
Microsoft® Windows® 2000 Professional Operating System (English version)*2 Microsoft® Windows® XP Professional Operating System (English version) Microsoft® Windows® 2000 Server Operating System (English version)*2 Microsoft® Windows® Server 2003 Operating System (English version)
Intel Pentium® /Celeron® series CPU with clock speed of at least 300MHz (OS for desk top)Intel Pentium® /Celeron® series CPU with clock speed of at least 550MHz (OS for server)
128 MB or more (OS for desk top), 256 MB or more (OS for server)
Database software Refer to the “Software specifications” on page 5
Hard disk available capacity 64 MB or more
Disk drive CD-ROM disc drive
Display Resolution 1024 x 768 pixels or higher
Interface Ethernet
(2) Server computer
*2 When using Windows® 2000 Server or Windows® 2000 Professional, ServicePack2 or later is required.
Unit: mm (inch)
RDSD/
100 M
100BASE-TX10BASE-T/
QJ71MES96
CF CARD
PULL
RUN
ERR.
QJ71MES96
98(3
.86)
27.4(1.08)
14(0
.55)
QJ71MES96
SD/RD
100 M
10BASE-T/100BASE-TX
CF CARD
PULL
90(3.54)
6
Product name Model name Model code
MES interface module QJ71MES96 1W4281
1LM834
MES interface module/MX MESInterface (software)
MX MESInterface Version 1 *1 SW1DNC-MESIF-E
Product list
Manuals
*1 One license per configuration computer is required.
Product name Model name Model code
CompactFlash card 128 MB *2 GT05-MEM-128MC 1D7108
1D7109
CompactFlash card
CompactFlash card 256 MB *2 GT05-MEM-256MC
*2 The MES interface module requires one of the above CompactFlash cards.
Manual name IB/SH No.Manual supply status
Included
Sold separately
IB-0800354-A or later
Model code
13JY02MES Interface Module User's Manual (Hardware)
SH-080644ENG-A or later 13JR95MES Interface Module User's Manual
0610 (MDOC) Specifications subject to change without notice.Printed in Japan on recycled paper.
HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANNAGOYA WORKS: 1-14, YADAMINAMI 5, HIGASIKU, NAGOYA, JAPAN
Sales office
Mitsubishi Electric Automation Inc.500 Corporate Woods Parkway Vernon Hills, IL 60061, USA
MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Rua Correia Dias, 184, Edificio Paraiso Trade Center-8 andar Paraiso, Sao Paulo, SP Brazil
Mitsubishi Electric Europe B.V. German BranchGothaer Strasse 8 D-40880 Ratingen, GERMANY
Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire., AL10 8XB, UK
Mitsubishi Electric Europe B.V. Italian Branch Centro Dir. Colleoni, Pal. Perseo - Ingr.2Via Paracelso 12, I-20041 Agrate Brianza (Milano), Italy
Mitsubishi Electric Europe B.V. Spanish BranchCarretera de Rubi 76-80E-08190 Sant Cugat del Valles (Barcelona), Spain
Mitsubishi Electric Europe B.V. French Branch25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France
Circuit Breaker Industries Ltd.Private Bag 2016, 1600 Isando, South Africa
Mitsubishi Electric Automation (Hong Kong) Ltd.10/F., Manulife Tower, 169 Electric Road, North Point, Hong Kong
Mitsubishi Electric Automation (Shanghai) Ltd.4/F Zhi Fu Plazz, No.80 Xin Chang Road, Shanghai 200003 China
Country/Region
U.S.A
Brazil
Germany
U.K
Italy
Spain
France
South Africa
Hong Kong
China
Tel/Fax
Tel: +1-847-478-2100Fax: +1-847-478-2396
Tel: +55-11-3262-4759Fax: +55-11-288-3047
Tel: +49-2102-486-0Fax: +49-2102-486-1120
Tel: +44-1707-276100Fax: +44-1707-278695
Tel: +39-039-60531Fax: +39-039-6053312
Tel: +34-93-565-3131Fax: +34-93-589-2948
Tel: +33-1-5568-5568Fax: +33-1-5568-5685
Tel: +27-11-928-2000Fax: +27-11-392-2354
Tel: +852-2887-8870Fax: +852-2887-7984
Tel: +86-21-6120-0808Fax: +86-21-6121-2424
Sales office
Setsuyo Enterprise Co., Ltd.6F., No.105 Wu-Kung 3rd.Rd, Wu-Ku Hsiang, Taipei Hsine, Taiwan
Mitsubishi Electric Automation Korea Co., Ltd.1480-6, Gayang-dong, Gangseo-ku, Seoul 157-200, Korea
Mitsubishi Electric Asia Pte, Ltd.307 Alexandra Road #05-01/02, Mitsubishi Electric Building Singapore 159943
Mitsubishi Electric Automation (Thailand)Co., Ltd.Bang-Chan Industrial Estate No.111 Moo 4, Serithai Rd, T.Kannayao, A.Kannayao, Bangkok 10230 Thailand
P.T. Autoteknindo Sumber MakmurMuara Karang Selatan Block A/Utara No.1 Kav.No.11 Kawasan Industri/ Pergudangan Jakarta - Utara P.O Box5045 Jakarta 11050, Indonesia
Messung Systems Pvt., Ltd.Electronic Sadan NO: III Unit No15, M.I.D.C Bhosari, Pune-411026, India
Mitsubishi Electric Australia Pty. Ltd.348 Victoria Road, Rydalmere, N.S.W 2116, Australia
Country/Region
Taiwan
Korea
Singapore
Thailand
Indonesia
India
Australia
Tel/Fax
Tel: +886-2-2299-2499Fax: +886-2-2299-2509
Tel: +82-2-3660-9552Fax: +82-2-3664-8372
Tel: +65-6470-2460Fax: +65-6476-7439
Tel: +66-2-682-6522Fax: +66-2-682-6020
Tel: +62-21-663-0833Fax: +62-21-663-0832
Tel: +91-20-2712-3130Fax: +91-20-2712-8108
Tel: +61-2-9684-7777Fax: +61-2-9684-7245