O&M Manual

Client: McGonagle Group Site: Letterkenny General Hospital, New Medical Academy Scope of works: Supply & Deliver:

1-no 10,000Ltr Bunded Rectangular Steel Tank 1-no TMS Electronic Tank Gauges

Index:

1. Tank Drawing 2. Tank Pressure Test Certificate 3. TMS Gauge Sales Literature 4. TMS Tank Gauge Commissioning Certificate

5. TMS Gauge Technical Data Sheets 6. TMS Gauge Wiring Diagram 7. TMS Gauge Certificate of Conformance

Test Certificate 120900

Tank 10000BN

Capacity Litres 10,000

A B C D E F

Overall Tank Inner Tank Nominal

Length Height Length Capacity

4000 2000 3570 10,000Lt

Inner Tank Outer Tank Test Test

Thickness Thickness Pressure Date

4mm 4mm 0.7BAR June-15

G H K Customers Name & Address

Tank No. Certificate Authorised

Number By

1480 120900 J.H.

Note: All material is measured in mm.

All Pressures are measured in Bar.

All Capacities are measured in Litres.

Donegal

Overground Rectangular Bunded Steel Fuel Storage Tank

McGonagle Group

New Medical Academy

Letterkenny General Hospital

Tank level monitoringmade easy…The Tank Monitoring System is a bespoke design to control, monitor and accommodate the efficient storage and dispensing of diesel, chemicals, adblue and bio-fuels.

• The TMS and GSM telemetry unit is installed at the tank.

• Tank stocks sent via GSM telemetry to our central database at a customer specified time which automatically processes the data for each tank.

• Tank level data can be viewed via your web browser - www.connectsensor.com (operational May 09).

How it works

Advantages• Improved delivery schedules and efficient route planning.

• Optimised inventory management.

• Customer binding.

• Improved security.

• Saves fitting time.

• Elimates the need for manual measurements.

• Receive timely and accurate data for competitive product purchases.

• Avoid downtime from running out of product.

• Cost effective solutions.

Features• Fast and easy installation.

• No fixed phone line required.

• 230VAC supply required to TMS.

• Robust design for outdoor and indoor installation - IP65 rated enclosure.

• Access through www.connectsensor.com (operational May 09).

• Web based search and filter functions to view specific data. (operational May 09).

• Online graphical presentation of historical data by week, month and year (operational May 09).

• Can be linked to Building Management System.

• Integral high low level alarm.

• Dispensed quantity.

• High resolution.

TMS Options TMS 100 TMS 200Litre Readout Yes Yes

Overfill Alarm Yes Yes

Bund Alarm Yes Yes

Low Level Indication Yes Yes

Pressure Sensor 4-20mA Optional Optional

Ultrasonic Sensor Yes Optional

GSM Module Optional Optional

Pulse Meter Compatibility No Yes

Fan Control No Yes

Tank Heater Control No Yes

Fieldgate connection No Yes

4-20mA Output for BMS No Yes

3-no 10A Relays for External Equipment No Yes

External Light Control No Yes

GOK Power Connection No Yes

TMS Options

Kingspan Environmental LtdSensor Systems Team

180 Gilford Road, Portadown, Co. ArmaghNorthern Ireland BT63 5LF.

Sales Hotline: +44 (0) 28 3836 4411 Fax: +44 (0) 28 3836 4412

Email: sales@sensor-systems.com Web: www.sensor-systems.com or www.connectsensor.com

or visit our company website: www.kingspanenv.com

Further OptionsOnline monitoring via www.connectsensor.com (available May 09)

• Security alarm option• Heating and lighting control

Above shows graphicalillustration of consumption over time.

Information displayed in user defined fields.

Tank Gauge Commissioning Certificate

Customer: McGonagle Group

Tank: 10000BN Tank No: 1471

Site Name: Letterkenny General Hospital, New Medical Academy Site Address: Letterkenny, Co Donegal

Tank manufacturer: Kingspan Environmental Ltd

Tank Nominal Capacity: 10,000 Litres Brimful Capacity: 10,200 Litres

High Level Alarm: 10,000 Litres Low Level Alarm: 1,000 Litres

Product to be Stored: Marked Gas Oil

Cert No: 55424058

Accuracy: +/- 1cm

Location: Gauge is located attached to the wall adjacent to the tank

High Alarm Tested: OK Low Alarm Tested: OK

Bund / Leak Alarm Tested: OK

Date Commissioned: 20th July 2015

Tested & Commissioned By: Gary Donnelly

Signed on Behalf of Kingspan Environmental Ireland Ltd

TMS200:

UL10. BSPz10. OS. RL2. RL3. RL5. RL6. LU (10). FI. L (10). VIx. S3. TO37a. NH. G. N. CB. En.

TMS Control Panel Technical Specification

Dimensions Height: 310mm, Width: 358.5mm, Depth: 114.7mm

Material Flame Retardant ABS

Ambient temperature -20°C to +60°C

Humidity Range 15% - 95%

Altitude Range <2000m above sea level

Supply voltage 230 V AC, 50-60Hz, 1.6kVA

Fuse 20 x 5mm, 315mA Slow Blow Fuse

Relays 3 x 4031 - 12V, 5A ()

Electrical connections

High voltage: 4 and 3 way connectors 5.08 pitch Low voltage: 2 way and 20 way connector 3.5 pitch, Low voltage: 10 way connector 3.5 pitch, Jack connector – 3 pole, 3.5mm, 1A jack socket

Inputs

High voltage: - Power supply 230 V

Low voltage: - Ultrasonic input (3 V) - Leak sensor - Flow meter (with 33.5 impulses per litre) - 4-20 mA input

Outputs

Potential Free Contact: Relay 2 – High Level N/O Relay Potential Free Contact: Relay 3 – Low Level N/O Relay Potential Free Contact: Relay 6 – Bund/Leak Level N/O Relay Relay 5 230 V AC – Tank light from O/P 1

Access to Relays Via RL2, RL3 + RL6 4-20 Ma Passive output via pin 1 + 2 on Telemetry socket

Interface Jack connector – 3 pole, 3.5mm, 1A jack socket (RS232)

Display 128x64 graphic LCD, blue

LEDs Green – power Red – alarm

Operation - Reset Switch also used as test button (push for 5

seconds) - On/Off Switch

Buzzer 12 V dc, 80dB

Specification (Low Voltage)

• Level Measurement (Ultrasonic Device) Orange plug 20 Way Input pins 1, 2 and 3 Gnd = Yellow input 1 IN = Blue input 2 + = Red input 3

• Flow Meter (Pulse input) Orange plug 20 Way Input pins 7, 8

Non-Polar

• Leak Orange plug 20 Way Input pins 11 + 13 Non-Polar

• 4 – 20 mA O/P Telemetry plug 10 Way Input pins 1 + 2 Non-Polar

Specification (High Voltage)

• Supply

Orange plug 3 Way Input pins L N E (Live, Neutral Earth)

Specification (Potential Free Contacts)

• Potential Free Contacts

Grey 8 Way RL 2 - High level (max 5 ampres Normally Open) RL 3 - Low level (max 5 ampres Normally Open) RL 6 - Bund/Leak (max 5 ampres Normally Open)

Equipment • Ultrasonic

Hard Wired Ultrasonic with connector up to a 3.5-meter tank (Connect to Level) Supplied with Screws for Plastic Tanks. Resolution +/- 1 CM. 10 meters of cable supplied. Order Code

• Pressure Sensor Hard Wired 15 PSI sensor with 5 meters of shielded cable. Resolution +/- 0.5% Order Code

• Light Input pins L N E (Live, Neutral Earth) on input O/P1 Light operated by RL5. On/Off toggle function by holding Reset button for 5 seconds.

• Bund Sensor Hard Wired Bund sensor with a 10m Cable and connector (Connect to Leak)

Order Code

• Cam Switch (On / Off Switch) See below Meets the requirements of 60947-1 and 60947-3

UL Rating CSA Rating

Rate Voltage 150 / 300 300

Ampere Rating 16 /30 16

Important Warning Notes 1. The TMS must not be used to monitor Petrol 2. It must not be sited near petrol or in any hazardous zone 3. Installation of this equipment must be carried out by a qualified

engineer 4. The installation must conform to all electrical and local authority

regulations and standards.

Product Description The Tank Monitoring System is an electronic gauging system with integrated overfill, bund and low level alarms. The system can use a number of different level sensor (depending on accuracy required) to gauge the contents of a liquids storage tank. Normally open outputs provide the user with the facility to determine when pre determined points have been reached or when a leak has occurred.

Power Supply The TMS is designed to have a continual 230Vac supply fused at a rating of 6-ampere max. The supply should be fused at source, as there is no high voltage protection provided on the TMS.

Operation

• Level Display shown in Litres, and bar chart along bottom

(*Note: The level of any tank is indicative only and a high degree of resolution is not possible with out the use of specialist sensors. If a high degree of resolution is required the user may well need to purchase a pressure sensor)

• Low Level When the level of fluid in the tank reaches the predetermined low level trigger point the triangle in top Left-Hand corner of Display and 1st section of the bar chart will flash. RL 3 will close and stays closed until the level goes above the threshold set point.

• Overfill Alarm When the pre defined over fill level goes above the user set threshold, the buzzer sounds and Alarm LED activates. RL2 will latch into a closed position until the condition is satisfied. To switch the Buzzer off, press the ‘Reset’ button the bar chart on the display disappears and ‘STOP’ flashes. It stays in this state until the level falls below the Overfill Level.

• Leak Alarm When the leak sensor becomes immersed in fluid the Leak alarm will activate and RL5 will close. A Triangle and the ‘Leak Alarm’ symbol is displayed on the ‘Main Screen’. The buzzer will sound and the Alarm LED will activate, to switch off the buzzer, press the reset switch. The alarm will only be reset when the

leak sensor is no longer immersed in fluid. The minimum time for the leak alarm to sound will be 60 seconds.

• Level Connection Alarm This means that the connection between the ultrasonic sensor and the TMS has been broken or it is wired incorrectly. A Triangle and the ‘Level Alarm’ symbol is displayed on the ‘Main Screen’. The last good level received is also displayed. The buzzer will sound and the Alarm LED will activate. To switch off the buzzer, press the reset switch.

• Leak Error Alarm This means that the connection between the leak sensor and the TMS has been broken or it is wired incorrectly. A Triangle and the ‘Leak Error Alarm’ symbol is displayed on the ‘Main Screen’. The buzzer will sound and the Alarm LED will activate, to deactivate the buzzer press the reset button.

• Test Function The output functions and alarm functions can be tested by holding down the reset button and powering down and the powering up the unit while the test button is still pressed. The relays will remain closed as long as the user holds the button down.

• Flow Mode When the user starts to dispense fuel the TMS screen will revert to “Flow Mode”. This mode indicates to the user how much fuel is being dispensed. In the top right hand corner the cumulative total of fuel used is shown while on the screen the overall total is highlighted. The user can manually switch between flow mode and normal contents mode at any time by pushing the reset button. Contents mode is displayed 1 minute after the flow meter stops. Note: if the reset button is toggled during flow mode it will reset the flow to zero.

Variable Software Settings

Default Settings (these are variable using ‘Yellowman’; 1. Low-level alarm - 485 Litre 2. High-level alarm - 4700 Litre 3. Pulse settings – 90.9 (imp/L) 4. Alarm Settings - On 5. Hysteresis – 1% 6. Panel - (Off) 7. Light – (Off) 8. Tank Capacity – 5000L

Software Version 2.37a

Warranty

Sensor Systems warrants to the end user that its products will be free of defects in material and craftsmanship for a period of ONE YEAR from the date of manufacture. Sensor Systems will rework or replace the product and return to the customer at Sensor Systems expense. The Warranty becomes invalid if the unit has been mishandled, stored in the wrong conditions or installed by an unqualified person. Sensor System will not warrant products which were/have been: Used outside the functional and environment conditions for which they were designed. Physically abused, incorrectly handed/installed. Subject to “Act of God”, e.g.: lighting strikes, flood or any other catastrophic event beyond Sensor Systems control. Any product deemed damaged by the customer shall be returned to Sensor System’s facility at the customer’s expense. Sensors Systems shall not be liable for any cost in relation to the returned products. The purchase invoice and description issue should be should be joined with the faulty product. The product should be returned directly to Sensor Systems. © Sensor Systems Ltd