O2 Air Sleeve Maintenance - X Fusion · PDF fileO2 Air Sleeve Maintenance Tools 1. Strap...
Transcript of O2 Air Sleeve Maintenance - X Fusion · PDF fileO2 Air Sleeve Maintenance Tools 1. Strap...
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O2 Air Sleeve MaintenanceTools
1. Strap Wrench2. Dental Pick3. Vice4. Slick Honey or similar suspension grease5. Seal Kit Part # 42-O2 Series-Air-1016. Suspension Pump7. Lint free towels8. Rubbing Alcohol
Step 1: Clamp shock in vice at body eyelet and release positive air pressure completely.
Step 2: Remove air canister.
Step 1
Step 2
Step 3: Remove all air seals from air canister and damper.
Seals on damper: Main eyelet seal, positive air seal, 2 split support rings, top out bumper.
Seals in air canister: Dust wiper, negative air seal, and negative air seal backup ring. (remove nega-tive air seal first)
Step 3 Damper Seals Removed Step 3 Air Canister Seals Removed
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Step 4: Clean shock and air canister thoroughly.
Step 5: Lightly coat all seals with Slick Honey or similar suspension grease.
Step 6: Install damper seals in this order. 1. Main eyelet seal, 2. Positive air seal, 3. 2 split support rings 4.Top out bumper.
Step 6 Main Eyelet Seal Step 6 Positive Air Seal
Step 6 Top Out Bumper
Step 7: Install air canister seals in this order. 1. White backup negative air seal, 2. Negative air seal, 3. Dust wiper.
Step 8: Lightly coat air canister seals with Slick Honey or similar suspension grease on the inside of the air canister.
Step 9: Apply liberal amounts of Slick Honey to the damper seals.Step 7 Completed
Step 8 Step 9
Step 6 Two Split Support Rings
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Step 10: Reattach air canister being careful not to scar seals. Hand tighten and look that graphics closely realign.
Step 11: Re-pressurize and clean shock with rubbing alcohol.
Step 12: Reinstall travel O-Ring.
Step 13: Go ride your bike.
Step 10 Step 12
Step 13