o Boilermaking
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Transcript of o Boilermaking
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MODULE 34101 INTRODUCTION TO BOILERMAKING
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34102 BOILERMAKING SAFETY
Task Number Item Date(s) Recorded By
34102-1 Properly put on a safety harness
34102-2 Upon a tour of a boiler facility, develop a list ofthe following noted during the tour:
Good safety practices being utilized Potential hazards Good work habits being performed Proximity work being performed
MODULE 34103 BOILERMAKING TOOLS
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
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BOILERMAKING
On-the-Job Training
National Center for Construction Education & Research
P. O. Box 141104, Gainesville, FL 32614-1104
Tel: (352) 334-0920 Fax: (352) 334-0931 E-mail: [email protected]
Level One
NCCER
13614 Progress Blvd., Alachua, FL 32615Tel: (888) 622-3720 E-mail: [email protected]
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MODULE 34104 BASIC MATERIALS
Task Number Item Date(s) Recorded By
34104-1 Given examples of different material markings,properly identify the product.
34104-2 Given samples of the following products, measurethe sample and record the correct ASTM marking
for each sample: Plate steel Sheet steel Bar steel (various shapes) Angle steel Channel steel Beam steel Pipe (with table provided) Tubing (round product, not structural)
MODULE 34105 OXYFUEL CUTTING
Task Number Item Date(s) Recorded By
34105-1 Set up oxyfuel equipment.
34105-2 Light and adjust an oxyfuel torch.
34105-3 Shut down oxyfuel cutting equipment.
34105-4 Disassemble oxyfuel equipment.
34105-5 Change empty cylinders.
34105-6 Perform straight line and square shape cutting.
34105-7 Perform piercing and slot cutting.
34105-8 Perform bevel cutting.
34105-9 Perform washing.
34105-10 Perform gouging.
34105-11 Heat metal with a rosebud until red hot.
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MODULE 34106 CUTTING AND FITTING GASKETS
Task Number Item Date(s) Recorded By
34106-1 Perform a takeoff from a flange.
34106-2 Lay out the gasket on gasket material.
34106-3 Cut the gasket inside and outside diameters to
the proper size plus or minus1
64 of an inch.
34106-4 Cut the bolt holes to the proper size plus or minus164 of an inch.
34106-5 Install the gasket and flange bolts.
34106-6 Tighten the flange bolts to the proper torque and inthe proper sequence.
MODULE 34107 WELDING BASICS
Task Number Item Date(s) Recorded By
34107-1 Identify a welding rod and/or filler metal byits associated markings.
34107-2 Set up a shielding gas purge on a section of pipingor tubing.
34107-3 Prepare a flat plate for welding with a bevel groove joint.
34107-4 Run an SMAW bead in the flat position.
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MODULE 34201 INTRODUCTION TO BOILER COMPONENTS
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34202 WELDING SYMBOLS
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34203 DRAWINGS AND DETAIL SHEETS
Task Number Item Date(s) Recorded By
34203-1 Identify the parts of a drawing: Title block Scales and measurements Symbols and abbreviations Notes Revision block Coordinates Drawing index Line list
34203-2 Identify the following types of drawings: Plot plans
Structural drawings P&IDs Isometric drawings Spool drawings Orthographic drawings Elevation and section drawings Equipment arrangement drawings Pipe support drawings and detail sheets
34203-3 Make field sketches: Orthographic Oblique Isometric
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Level Two
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MODULE 34204 IDENTIFYING AND INSTALLING VALVES
Task Number Item Date(s) Recorded By
34204-1 Install valves with threaded ends.
34204-2 Install valves with welded ends.
34204-3 Install valves with flanged ends.
MODULE 34205 BASE METAL PREPARATION
Task Number Item Date(s) Recorded By
34205-1 Prepare the base metal for welding and cutting.
34205-2 Select the proper joint design.
34205-3 Cut and fit the base metal joints for welding.
MODULE 34206 PLASMA ARC CUTTING (PAC)
Task Number Item Date(s) Recorded By
34206-1 Set up plasma arc cutting equipment.
34206-2 Set the amperage and gas pressures or flow ratesfor the type and thickness of metal to be cut.
34206-3 Pierce and cut slots in metal using plasma arccutting equipment.
34206-4 Square cut metal using plasma arc cutting equipment.
34206-5 Bevel cut metal using plasma arc equipment.
34206-6 Dismantle and store the equipment.
34206-7 Clean the work area.
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MODULE 34207 AIR CARBON ARC CUTTING AND GOUGING
Task Number Item Date(s) Recorded By
34207-1 Select and install air carbon arc cutting electrodes.
34207-2 Set up the work area and the air carbon arccutting equipment.
34207-3 Use air carbon arc cutting equipment for washing.
34207-4 Use air carbon arc cutting equipment for gouging.
34207-5 Demonstrate storage and housekeeping activitiesfor air carbon arc cutting equipment.
MODULE 34208 TUBE WELDING PREPARATION AND FITTING
Task Number Item Date(s) Recorded By
34208-1 Identify the proper techniques for gaining tube access.
34208-2 Cut and fit-up tube for welding.
MODULE 34209 PIPE HANGERS AND SUPPORTS
Task Number Item Date(s) Recorded By
34209-1 Identify types of pipe hangers.
34209-2 Identify types of connecting units and attachments.
34209-3 Identify types of pipe supports.
34209-4 Read and interpret pipe support drawings and symbols.
34209-5 Install expanding concrete fasteners.
34209-6 Install Redhead fasteners.
34209-7 Install toggle bolts.
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MODULE 34210 FASTENERS
Task Number Item Date(s) Recorded By
34210-1 Identify predetermined fasteners and explainhow they are used.
34210-2 Select and install threaded fasteners in a given holeof unknown dimensions.
34210-3 Select and install a nonthreaded fastener ina given hole of unknown dimensions.
34210-4 Select and install a concrete anchor.
MODULE 34211 SPRING CAN SUPPORTS
Task Number Item Date(s) Recorded By
34211-1 Identify the types of spring can supports.
34211-2 Read and interpret spring can support detail sheets.
34211-3 Install spring can supports.
34211-4 Remove the travel stops from a spring can support.
34211-5 Adjust a support to the cold position.
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MODULE 34212 BUTT WELD PIPE FABRICATION
Task Number Item Date(s) Recorded By
34212-1 Given several types and sizes of fittings and pipe,match the fittings to the proper pipe.
34212-2 Describe the components of a piping systemfrom an isometric drawing.
34212-3 Clean a beveled pipe end using a portable grinder.
34212-4 Calculate pipe lengths from line drawings,using the center-to-center method.
34212-5 Calculate pipe lengths from line drawings,using the center-to-face method.
34212-6 Calculate pipe lengths from line drawings,using the face-to-face method.
34212-7 Align straight pipe.
34212-8 Align a pipe to a 45-degree elbow.
34212-9 Align a pipe to a 90-degree elbow.
34212-10 Align a pipe into a 90-degree elbow.
34212-11 Align a pipe to a flange.
34212-12 Align a pipe to a tee.
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MODULE 34301 BOILER PRESSURE COMPONENTS
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34302 BOILER NONPRESSURE COMPONENTS
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34303 ADVANCED TUBE WORK
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34304 SPECIAL RIGGING
Task Number Item Date(s) Recorded By
34304-1 Erect or rig the following safely and correctly: Chicago boom A-frame Balancing beam
High lines
MODULE 34305 BRIL (BRICK, REFRACTORY, INSULATION, AND LAGGING)
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34306 BOILER AUXILIARIES
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
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Level Three
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MODULE 34307 TOWERS AND EXCHANGERS
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34308 TESTING PIPING SYSTEMS AND EQUIPMENT
Task Number Item Date(s) Recorded By
34308-1 Perform pretest requirements.
34308-2 Perform service and flow tests.
34308-3 Perform head pressure tests.
34308-4 Perform hydrostatic tests.
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MODULE 34401 ADVANCED TRADE MATH
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34402 ADVANCED BLUEPRINT READING
Task Number Item Date(s) Recorded By
34402-1 Identify symbols and abbreviations on P&IDs.
34402-2 Identify piping arrangement drawings.
34402-3 Read and interpret coordinates, control points, and elevations.
34402-4 Read and interpret P&IDs, plan views, and section views.
34402-5 Identify isometric drawings.
34402-6 Read isometric drawings taken from plan views.
34402-7 Draw isometric drawings.
34402-8 Read and interpret boiler plan views, section views, and details.
MODULE 34403 ADVANCED TOWERS AND EXCHANGERS
Task Number Item Date(s) Recorded By
34403-1 Properly inventory and identify tower and exchangercomponents.
34403-2 Using proper safety procedures and correct PPE, properlyremove and install a tray.
34403-3 Using proper safety procedures and correct PPE, properlyremove and install a heat exchanger.
MODULE 34404 ADVANCED BOILER TUBE SYSTEMS
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
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Level Four
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MODULE 34405 ADVANCED PIPE FABRICATION
Task Number Item Date(s) Recorded By
34405-1 Fabricate a tank heating coil.
MODULE 34406 STRESS RELIEVING
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34407 QUALITY ASSURANCE
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34408 BOILER DESIGN
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
MODULE 34409 PLANNING WORK ACTIVITIES
Task Number Item Date(s) Recorded By
This is a knowledge-based module; there is no performance testing.
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