NY State Rail Summit Alstom Transportation Inc.
Transcript of NY State Rail Summit Alstom Transportation Inc.
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NY State Rail Summit
Alstom Transportation Inc.
Chuck Wochele06/14/2010
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Two main activities – 19.7 Billion Euro’s in Sales (2009 FY)
Equipment & servicesfor rail transport
Power Sector – 13 Billion Euro
81,500 Employees 70 countries
Transport Sector – 6.7 Billion Euro
Equipment & services for power generation and distribution
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Metro
Regional
LocomotivesVery High Speed
DISTANCE
SPEED
Tram Train
Tram
High Speed
Rolling Stock: from trams to very high speed…
Interurban
An extensive range of products and services
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…signaling, services & maintenance and infrastructure
An extensive range of products and services
SignallingInfrastructureServicesand maintenance
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Rolling Stock USA Hornell Facilities Overview/Capabilities
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Hornell Manufacturing Facilities
Plant 2 - ELECTRICAL SHOP(75,000 sq.ft.) Plant 3 - PARTS, SERVICE AND
TRUCK SHOP (133,000 sq.ft.)
Plant 1 - CAR SHOP (420,000 sq.ft.)
New Car Facility (70,000 sq.ft.)
698,000 sq. ft. under roof on 52 acres at 3 separate locations within a 1 mile radius
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Plant 1
Fully Integrated Rolling Stock Project & Production Facility (North View - 30 acre site – 420,000 sq. ft)
Climate ChamberHigh Bay
Project Management/ Engineering Bldg.
Strip & WashNew Car Facility
Test Track
Scale
Water Test
Paint
Roundtable
Administrative, Procurement & Quality Offices
Depot
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Plant 1
New Car Facility
Strip & Wash
Test Track
Climate Chamber
High BayPaint
Water Test
Scale
Roundtable
Fully Integrated Rolling Stock Project & Production Facility (South View - 30 acre site – 420,000 sq. ft)
Project Management/ Engineering Bldg.
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Hornell Site - 25 Year Shipment & Census History
Hornell Shipments & Employment History
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# Em
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Remfg. Car New Car Remfg. Loco New Loco CRAFT NON-CRAFT TOTAL EMPLOYEES
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Hornell Experience New Build
CTA – 257 Cars -- 3200 Series
Metro-North – 48 Cars -- M6
Amtrak – 50 Cars -- Viewliner
Metra – 173 Cars -- Gallery
BART – 80 Cars -- C2
Caltrans – 66 Cars -- California Cars
Amtrak – 62 Cars -- Surfliner
NJ Transit – 265 Cars -- Comet V
NJ Transit – 33 Loco -- PH 42
WMATA – 184 Cars -- 6000 Series
NYCT – 1002 Cars -- R160
Over 2000 New Cars
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Experience – New Cars
NYCT R160
New Jersey Transit
NJ Transit PL42
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Experience - New cars
CTA 3200 Transit Car257 - 48’ SS Cars - EMU
Metro North M6 Commuter Car48 - 85’ SS Cars - EMU
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Experience - New cars
AMTRAK/Caltrans Surfliner Intercity Cars 62 - 85’ Bi-Level SS Cars - Coach
New Jersey Transit Comet-V Series Cars 265 - 85’ SS Cars - Coach & Cab
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Experience - New cars
WMATA 6K
Loco Painted & Tested for EMD
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Experience - New cars
Caltrans Intercity CarsBi-Level SS Cars Coach
BART Commuter CarsAluminum Cars- EMU
Amtrak ViewlinerSS Cars- Coach
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NYCT - 3023 Cars -- Various Metro
MNRR - 317 Cars -- M2 EMU Commuter
NJT - 100 Cars -- Commuter Coach
MBTA - 143 Cars -- Commuter Coach & LRV’s
SEPTA - 58 Cars -- EMU Commuter
SF Muni - 17 Cars -- PCC Trolley
CTA - 598 Cars -- 2600 Series Metro
NJT - 124 Cars -- Comet II Commuter Coach
MMTA - 96 Cars -- B-1 Metro
MARTA - 238 Cars -- CQ 310 & 311 Metro
WMATA - 364 Cars -- 2000 & 3000 Series Metro
Over 5,000 Cars Rehabilitated
Hornell Facility Experience Rehabilitated Cars
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Experience, Overhaul
WMATA 2000/3000 Series
CTA 2600 Series
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Experience – Rehabilitated Cars
MBTA Pullman SEPTA Silverliner
MMTA - BaltimoreNYCT R46
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Experience, Overhaul
Metra Highliner
San Francisco MUNI PCCHistoric Overhaul
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Manufacturing Capabilities
New Metro, LRV and Commuter Passenger Rail Vehicles
Complete Rehabilitation of Passenger Rail Vehicles
New and Rehabilitation of Diesel Locomotives
New AC Propulsion Systems and Equipment
Truck assembly - New
Truck rehabilitation
ISO 2000 & ISO 14001 Certified
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Engineering Capabilities
Vehicle systems integration
Vehicle systems engineering
Vehicle mechanical design, 2D and 3 D
Vehicle electrical design
Propulsion design and integration
Vehicle system acceptance testing
Propulsion combine testing
RAMS analysis and reporting
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Product Test Capabilities
Testing: Plant 1-
Water Test: Car Shells and Completed Vehicles
DITMCO Test: Electrical Subsystems & Vehicles
Static Test: Stand alone Inline Stations
Dynamic Test: Traction wheel rotation
Dynamic Track Test: Catenary, Third Rail Power and ATO
Vehicles Weighing: On Track Scales
Climate Chamber Test: Complete Vehicles
Testing Plant 2 and 3 -
Combined test: Full range of Propulsion Equipment Testing - Motors, Control Units, including complete Car Propulsion Package
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Interior View of New Build Facility
•2ea 35 Ton Bridge Cranes
•2ea 5 Ton Equipment Cranes
•3 Tracks With 2 Pit Areas
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Hornell - High Bay
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Hornell - Car Shop, Strip & Wash
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Hornell - Car Shop, Paint booth
• Vehicle Paint Booth− Well Lighted− Controlled Environment− Personnel lifts
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Hornell - Car Shop Water Testing
• State-of-the-art water test facility
• Adjustable nozzle velocities and water pressure
• Compliant with the Major US specifications
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Hornell - Test Track
• Total length: 2,200 feet
• 3rd Rail: Up to 1,000 VDC @ 3,000 Amps DC
• Speed Supported up to 50 MPH
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Hornell - Climate Chamber
• 200 Channels of data acquisition
• Heating 2 Natural Gas Boilers = 850,000 Btu/hr Capacity
• Humidity range 0-95% RH
• Dimensions: 140’ X 28’ X 23’
• Temp Range: -20 F to +140 F
• Maintains +/- 2 F Variance
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Hornell Plant-2, Electrical Shop
• Electrical Equipment / Propulsion Equipment
• Land Area, 480,000 sq. ft.
• Covered Area, 6,000 sq. ft.
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Plant 2 - Manufacturing
NYCT Metro Propulsion
New and Remanufacture:
• Propulsion Equipment
• Auxiliary Equipment
• AC & DC Motors
• Trucks
NYCT Metro Motors CTA Aux Inverter
NEC Locomotive Bloc
CTA DC Motor Roof Mount LRV Propulsion Trolley Bus Propulsion
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Plant 2 - Combined Test
•Can test 2 independent car sets of Propulsion and Auxiliaries
•The Facility is capable of providing the following Power 1000 kW at nominal 750V, 4MW peak
•System integration testing
•Stability/Performance tuning
•EMC Validation
•Customer Validation
•Extreme / transient conditions
•Thermal Validation
•Fault Handling
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Hornell Plant-3, Truck Shop
• Truck New and Overhaul Final assembly
• Land Area - 400,000 sq. ft.
• Covered Area -133,000 sq. ft.
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Hornell Plant-3, Truck Shop
Material Storage and Assembly Area – (WMATA 6K wheels and frames shown)
Component Installation Station for frames – (WMATA 6K shown)
WMATA 6K completed truck in truck press for simulated height adjustments prior to shipping
AC Rotation and Inspection Station – (NJT Loco on test)
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Experience – Over 2000 New Cars
NYCT R160 – 1002 Cars
WMATA 6K – 184 Cars
New Jersey Transit
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Experience – Over 5000 Remanufactured Cars
NYCT – 3023 Cars
CTA – 598 Cars
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Rochester, NY Signaling Manufacturing Facility
150,000 sq. ft. under roof – 500 Employees
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Thank YouRoelof van Ark
10/20/2009