NVQ Knowledge Question Booklet 2013-14 2850

35
Per f ormi n gE n gi n eer i n g O per at i on s N V QLevel 2 PERFO R MI NG ENG I NEE R I NG O PERATI O NS N V Q l evel 2 MAN D ATORYUNI TS( 3) U NI T No U N I TDESCRI P T ION C OMPLE T ED SIG N E D L/600 /57 81 W or ki n gsaf e l y i nan en gi n eer i n g en vir on men t ( PE O /2.01 ) D /600 /57 84 W or ki n g e e c t i v e l y and e ci en t l y i n en gi n eeri n g a ( PE O /2.02 ) M/600/5790 Usi nga ndc o mmun i c at i ng t ech n i ca l i n f orma t ion ( PE O /2.03 ) OPTI O N A LU NI TS( 3) UNI T No U NI T DES C RIP T ION C OMP L ETE D SIGNED  J /600/5908 Wi r in g and T estin g Elect r ical E qu ip men t an d Cir cu i ts ( P E O / 2 . 3 3)  J /600/5911 Fo r min g a n dassembl i n g Elect ri cal ca b le E n cl os u r e an dS u pp or t S ys t e ms ( PE O /2. 34 )  A/600/5923 Ma i nt a i n i n g E l ectri ca l E qui pme n t /S y ste ms

Transcript of NVQ Knowledge Question Booklet 2013-14 2850

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Performing Engineering

Operations NVQ Level 2

PERFORMING ENGINEERING OPERATIONS

NVQ level 2

MANDATORY UNITS (3)

UNIT No UNIT DESCRIPTION COMPLETED SIGNEDL/600/5781 Working safely in an

engineering environment

(PEO/2.01)

D/600/5784 Working effectively and

efficiently in engineering a

(PEO/2.02)

M/600/5790 Using and communicating

technical information

(PEO/2.03)

OPTIONAL UNITS (3)

UNIT No UNIT DESCRIPTION COMPLETED SIGNED

 J/600/5908 Wiring and Testing

Electrical Equipment and

Circuits (PEO/2.33)

 J/600/5911 Forming and assemblingElectrical cable Enclosure

and Support Systems

(PEO/2.34)

 A/600/5923

Maintaining Electrical

Equipment/Systems

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Performing Engineering

Operations NVQ Level 2

Supplementary Evidence Booklet

Student name:

 WORKING SAFELY IN AN

ENGINEERING ENVIRONMENT

PEO/2.01

UNIT No: L/600/5781

 A McNevison 2 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 1:

 What are the roles and

responsibilities of yourself and

others under the Health and

Safety at Work Act 1974?

Cross referenced to City and Guilds 2850-27

(201)

Question 2:

 What are the specific

regulations which govern your work activities?

Cross referenced to City and Guilds 2850-27

(201)

Question 3:

 What are the warning signs

for the seven main groups of

hazardous substances defined

 by the Classification,

Packaging and Labelling of

 A McNevison 3 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Dangerous Substances

Regulations?

Question 4:

 Where will you find

information about the relevant

health and safety information

for the tasks you carry out,

and who can give you expert

assistance when you need

help with health and safety

issues?

Question 5:

 What constitutes a hazard in

the workplace?

Cross referenced to City and Guilds 2850-27

(201)

Question 6:

 What are your responsibilities

for dealing with hazards and

reducing risks in the

 workplace?

Cross referenced to City and Guilds 2850-27

(201)

Question 7:

 What are the risks associated

 with your workingenvironment?

Cross referenced to City and Guilds 2850-27

(201)

Question 8:

 Where can you locate the

sources of information for

safety?

 A McNevison 4 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 9:

 What are the controlmeasures that can be used to

eliminate/reduce the hazards

associated with your work

environment?

Cross referenced to City and Guilds 2850-27

(201)

Question 10:

 Where are the first aid

facilities that exist within your

 work area, the organization ingeneral and what are the

procedures to be followed if

there is an accident involving

injury?

Cross referenced to PE4

Question 11:

 What constitutes a dangerous

occurrences and hazardous

malfunctions, and why these

must be reported even if no-

one was injured?

 

Cross referenced to City and Guilds 2850-27

(201)

Question 12:

 What are the evacuation

procedures?

Cross referenced to City and Guilds 2850-27

(201)

Question 13:

 What are the fire fighting

procedures, the common

causes of fire and how can

 you prevent fires?

Cross referenced to City and Guilds 2850-27

(201)

 A McNevison 5 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 15: What is PPE and why do you

need to observe personal

protection and hygiene

procedures at all times?

Cross referenced to City and Guilds 2850-27(201)

Question 16:

 What do you need to do to

remain safe within the

 working environment?

Cross referenced to City and Guilds 2850-27

(201)

Question 17:

List the method of manually

handling and moving loads

correctly and the manual and

mechanical lifting and moving

aids available?

Cross referenced to City and Guilds 2850-27

(201)

Question 18:

List examples of good

housekeeping arrangements?

Question 19:

 When should you act on your

own initiative and whenshould you seek help and

advice from others?

Question 20:

 To whom should you report in

the event problems that you

cannot resolve yourself?

 A McNevison 6 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

 WORKING EFFICIENTLY ANDEFFECTIVELY IN ENGINEERING

PEO/2.02

 

Unit No: D/600/5784

 A McNevison 7 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

 

Question 1

 What are the safe working

practices and procedures to be

followed whilst preparing and

tidying up your work area?

Cross referenced to City and Guilds 2850-27(201)

Question 2

Explain how to present

 yourself in the workplace, e.g.

clothing etc. (Suitable cloths,

also think about the activity)

Question 3

 The personal protective

equipment to be worn for the

engineering activities

undertaken?

Cross referenced to City and Guilds 2850-27

(201)

Question 4

 The correct use of anyequipment used to protect the

health and safety of yourself

and your colleagues?

Cross referenced to City and Guilds 2850-207

(201)

Question 5

Planning and preparing to

carry out the engineering

activity?

Question 6

 The procedure for ensuring

that all documentation

relating to the work being

carried out is available, prior

to starting the activity?

Question 7

 The procedure for ensuring

that all tools and equipment

are available prior to

 A McNevison 8 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

undertaking the activity?

Question 8

 What are the checks to be

carried out to ensure that

tools and equipment are in full

 working order, prior to

undertaking the activity?

Question 9

 What are the checks to be

carried out to ensure that all

materials required are correct

and complete, prior to

undertaking the activity?

Question 10

 The action that should be

taken if documentation, tools

and equipment or materials

are incomplete or do not meet

the requirements of the

activity?

Question 11

 What is your role in helping to

develop your own skills and

knowledge?

Question 12

 What are the benefits of

continuous personal

development, and the training

opportunities that is available

in the workplace?

 A McNevison 9 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 13

Describe the importance ofreviewing your training and

development with trainers and

supervisors, of comparing the

skills,

Question 14

 Your responsibilities for

providing evidence of your

performance and progress?

Question 15

 The importance of

maintaining effective working

relationships within the

 workplace?

Cross referenced to City and Guilds 2850-207

(201)

Question 16

 The reason for informing

others of your activities which

may have impact on their

 work?

Question 17

Dealing with disagreements

 with others in ways which will

help to resolve difficulties and

maintain long term

relationships?

Cross referenced to City and Guilds 2850-207

(201)

Question 18

 The organisational procedures

to deal with and report any

problems that can affect

 working relationships?

Cross referenced to City and Guilds 2850-207

(201)

Question 19

 The difficulties that can occur

in working relationships, andhow to resolve them.

Cross referenced to City and Guilds 2850-207

(201)

 A McNevison 10 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 20Describe the sorts of attitudes

and requests that are likely to

create conflict or negative

responses?

Question 21

 The regulations that affect

how you should be treated at

 work?

Question 22

Describe the importance of

making a contribution to

improving working practices

and procedures, and the

procedure and format for

making suggestions for

improvements?

Cross referenced to City and Guilds 2850-207

(201)

Question 23

 The benefits to you and to the

organisation if improvements

can be identified and

implemented?

Question 24

 The need to dispose of waste

materials and consumablessafely?

Question 25

 Where tools and equipment

should be stored and located?

Question 26

 When to act on your owninitiative and when to seek

 A McNevison 11 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

help and advice from others?

Question 27

 The importance of leaving the

 work area in a safe condition

on completion of your

activities?

USING AND COMMUNICATING

 TECHNICAL INFORMATION

PEO/2.03

UNIT No: M/600/5790

 A McNevison 12 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 1:

Describe the information

sources used for the data and

documentation that you use

in your work activities (suchas verbal, written, electronic)?

Cross referenced to City and Guilds 2850-207

(201)

Question 2:

Explain why technical

information is presented in

different forms (such as

drawings, data sheets, and

national and international

standards)?

Cross referenced to City and Guilds 2850-207

(201)

 A McNevison 13 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 3:

Explain how and where you would obtain the various

documents that they will be

using (such as safety

handouts, drawings), and how

to check that they are current

and valid?

Cross referenced to City and Guilds 2850-207

(201)

Question 4

Describe the types of

engineering drawings used,

and how they interrelate?

Cross referenced to City and Guilds 2850-207

(201)

Question 5:

 What is the meaning of

specific symbols and

abbreviations in the drawings,

data sheets, tables and other

related documentation that

 you use? 

Cross referenced to City and Guilds 2850-207

(201)

Question 6:

How are other sources of

information used to support

drawings (e.g. identifying

electronic component pin

configuration from reference

charts, or looking up a

tapping drill size for a thread you have to produce)?

Cross referenced to City and Guilds 2850-207

(201)

Question 7:

Describe the procedures for

reporting discrepancies in the

data or documents, and for

reporting lost or damaged

drawings and documents?

Question 8:Describe the care and control

 A McNevison 14 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

procedures for the documents,

how damage or graffiti ondrawings can lead to scrapped

 work and the importance of

returning them to the

designated location on

completion of the work

activities?

Question 9:

Describe the typical ways of

communicating technical

information (such as sketches,

test and inspection reports,

 work planning documents),

and the amount of detail that

should be included?

Cross referenced to City and Guilds 2850-207

(201)

Question 10

 Why is it important to ensurethat sketches are of a suitable

size, are in proportion and are

legible to others?

Cross referenced to City and Guilds 2850-207

(201)

Question 11

Explain why it is important to

use a fixed common reference

point for dimensioning of

drawings and sketches?

Cross referenced to City and Guilds 2850-207

(201)

Question 12

Explain when to act on their

own initiative to find, clarify

and evaluate information, and

 when to seek help and advice

from others?

Question 13Explain why they should

 A McNevison 15 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

always seek clarification if

they are in any doubt as tothe validity or suitability of

the information they have

gathered?

Question 14

Explain to whom they should

report in the event of

problems that they cannot

resolve?

 

 A McNevison 16 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

 Wiring and testing electrical

equipment and circuits PEO.2.33

Unit No: J/600/5908

 A McNevison 17 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 1:

 What are the specific safety

practices and procedures that you need to observe when

 wiring and testing electrical

equipment (including any

specific legislation, regulations

or codes of practice for the

activities, equipment or

materials)?

Cross referenced to City and Guilds 2850-207 (223)

Question 2:

 What are the hazards

associated with wiring and

testing electrical equipment,

and with the tools and

equipment used, (such as

using sharp instruments for

stripping cable insulation),

and how can they can be

minimised?

Cross referenced to City and Guilds 2850-207(223)

Question 3

State the importance of

 wearing appropriate protective

clothing and equipment, and

keeping the work area safe

and tidy

 

 A McNevison 18 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 4

List a number of examples ofinformation that is required

 before, during and after an

electrical installation project?

Question 5

State the basic principles of

operation of the

equipment/circuits being

produced, and the purpose of

the individual

modules/components used

Cross referenced to City and Guilds 2850-207

(223)

Question 6

 The different types of cabling

and their application (such as

multicore cables, single core

cables, solid and multi-

stranded cables, steel wirearmoured (SWA), mineral

insulated (MI), screened

cables, data/communications

cables, fibre-optics)

Cross referenced to City and Guilds 2850-207

(223)

Question 7:

 The application and use of a

range of electrical components

(such as plugs, switches,sockets, lighting and fittings,

 junction boxes, consumer

units, relays, solenoids,

transformers, sensors and

actuators)

Cross referenced to City and Guilds 2850-207

(223)

Question 8:

 The application and use of

circuit protection equipment(such as fuses and other

Cross referenced to City and Guilds 2850-207

(223)

 A McNevison 19 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

overload protection devices,

trips, residual current device(RCD))

Question 9:

How to check that

components meet the required

specification/operating

conditions (such as values,

tolerance, current carrying

capacity, voltage rating, power

rating, working temperature

range)

Cross referenced to City and Guilds 2850-207

(223)

Question 10:

Describe methods of mounting

and securing electrical

equipment/components to

 various surfaces (such as the

use of nuts and bolts, screws

and masonry fixing devices)?

Cross referenced to City and Guilds 2850-207

(223)

Question 11:

Checking that the positions

selected for mounting the

components do not interfere

 with or damage existing

services (such as cable

harnesses, pipework orelectricity supplies)

Cross referenced to City and Guilds 2850-207

(223)

Question 12:

Methods of laying in or

drawing cables into conduit,

trunking and traywork

systems, and the need to

ensure the cables are not

twisted or plaited

Cross referenced to City and Guilds 2850-207

(223)

 A McNevison 20 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 13:

State the techniques used toterminate electrical equipment

(such as plugs and sockets;

soldering; screwed, clamped

and crimped connections,

glands and sealed connectors)

Cross referenced to City and Guilds 2850-207

(223)

Question 14:

 What is the purpose of

BS7671/IEE wiring

regulations when selecting

 wires and cables and when

carrying out tests on systems

Cross referenced to City and Guilds 2850-207

(223)

Question 15:

State methods that are

permitted by BS7671 for the

identification of cables and

conductors?

Cross referenced to City and Guilds 2850-207

(223)

Question 16:

State the tools and equipment

that are used in the wiring

and testing activities

(including the use of cable

stripping tools, crimping tools,

soldering irons and torches,

gland connecting tools)?

Cross referenced to City and Guilds 2850-207

(223)

Question 17:

State how to check that tools

and equipment are free from

damage or defects, and are in

a safe and usable condition?

Cross referenced to City and Guilds 2850-207

(223)

Question 18:

State the importance ofconducting inspections and

Cross referenced to City and Guilds 2850-207

(223)

 A McNevison 21 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

checks before connecting to

the supply?

Question 19:

State the requirements

regarding electrical test

equipment during the

inspection & testing process?

Cross referenced to City and Guilds 2850-207

(223)

Question 20:

 What are the approved test

procedures, and safe working

practices required when

carrying out the various tests,

and the need to use suitably

fused test probes and clips?

Cross referenced to City and Guilds 2850-207

(223)

Question 21:

Demonstrate how to identify

suitable test points within the

circuit, and how to position

the test instruments into the

circuit whilst ensuring the

correct polarity and without

damaging the circuit

components?

Cross referenced to City and Guilds 2850-207

(223)

PE4

Question 22:

How do you set theinstrument’s zero readings;

obtain instrument readings

and compare them with

correct values?

PE4

 A McNevison 22 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 23:

 Why is electrical bonding/earthing critical?

Question 24:

 The problems that can occur

 with the wiring and testing

operations, and how these can

 be overcome?

Question 25: What are the fault-finding

techniques to be used if the

equipment fails to operate

correctly?

Question 26:

 When should you act on your

own initiative and when to

seek help and advice fromothers?

Question 27:

 The importance of leaving the

 work area in a safe and clean

condition on completion of the

 wiring and testing activities

(such as returning hand tools

and test equipment to is

designated location, cleaning

the work area, and removing

and disposing of waste)?

Cross referenced to City and Guilds 2850-207

(223)

 A McNevison 23 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Forming and assembling electrical

cable enclosures and support

systems PEO.2.34

Unit No: J/600/5911

 A McNevison 24 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

Question 1: What are the specific safety

practices and procedures that

 you need to observe when

forming and assembling cable

enclosure/support systems?

Question 2:

 What are the hazards

associated with forming and

assembling cable

enclosure/support systems

and with the tools and

equipment used and how they

can be minimised?

Question 3

State the importance of

 wearing appropriate protective

clothing and equipment, and

keeping the work area safeand tidy?

Question 4

State the importance of

correct interpretation of

circuit and wiring diagrams,

and specifications used for the

installation.

Question 5

 The various types of electricalcable enclosure and support

systems used, and their

typical applications

Cross referenced to City and Guilds 2850-207

(211)

Question 6

State the factors to be taken

into account when choosing

metallic or non-metallic

systems, and the effects ofambient temperatures within

 A McNevison 25 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

conduit and trunking

systems?Question 7:

Marking out lengths to be cut,

taking into account any

allowances?

Question 8:

Methods of holding workpieces

 without damaging them (such

as the use of a pipe vice)

Question 9:

 What tools and equipment

 would you select when

cutting, bending and forming

galvanised and plastic

conduits?

Question 10:

State/demonstrate methods of

producing bends and sets in

conduit materials?

Question 11:

Methods of bending plastic

conduit?

 

Question 12:

How to produce fabricated

 bends in trunking and

traywork section material?

Question 13:

 The methods of forming screw

threads on ends of conduit,and of using appropriate tools

to remove all sharp edges and

 burrs?

Question 14:

 The various fittings used to

assemble conduit, trunking

and traywork systems?

Question 15:

 The importance and use of

 A McNevison 26 PEO Recording Booklet

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Performing Engineering

Operations NVQ Level 2

inspection fittings (such as

elbows and junction boxes)?Question 16:

 The things to look for when

checking finished

components/installations?

(on conduit, tray & trunking)

Question 17:

How to join the system

components (such as using

screw fittings, cemented

fittings, fabricated

components, nuts and bolts)

Question 18:

How to check alignment of

components (including use of

plumb bobs, levels and by

 visual means)

Question 19:

 The methods of supporting

and securing the

components?

Cross referenced to City and Guilds 2850-207

(223)

Question 20:

Drilling masonry, and the

types and application of

masonry fixing devices used

in installation work?

Question 21:

 The need to ensure that

components are clear ofservices (such as gas water or

electricity) before drilling

 walls?

Question 22:

 The problems that can occur

 with the installation

operations, and how these can

 be overcome

Question 23:

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Performing Engineering

Operations NVQ Level 2

 When should you act on your

own initiative and when toseek help and advice from

others?

Question 24:

 The importance of leaving the

 work area in a safe and clean

condition on completion of the

 wiring and testing activities

(such as returning hand tools

and test equipment to is

designated location, cleaning

the work area, and removing

and disposing of waste)?

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Performing Engineering

Operations NVQ Level 2

Unit 037Maintaining electricalequipment/systems

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Performing Engineering

Operations NVQ Level 2

Question 1:

Describe the health and

safety requirements,

and safe working

practices and

procedures

required for the

electrical maintenance

activities undertaken

Question 2:

Describe the isolation

and lock-off procedure

or permit-to-work

procedure that applies

to

electrical maintenance

activities (to include

electrical isolation,

locking off switchgear,removal

of fuses, placing of

maintenance warning

notices, proving that

isolation has been

achieved and

secured)

PE4

Question 3:Describe the hazards

associated with

carrying out electrical

maintenance activities

(such as dangers of

electric shock, capacitor

discharge, misuse of

tools, using damaged or

 badly maintained tools

and equipment, not

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Performing Engineering

Operations NVQ Level 2

following laid-down

maintenanceprocedures), and how to

minimise them

Question 4:

Explain how to

recognise and deal with

 victims of electric shock

(to include methods of

safely

removing the victim

from the power source,

isolating the power

source, and methods of

first aid resuscitation)

Question 5:

Describe the

importance of wearing

appropriate protective

clothing and equipment,

and keeping the workarea safe and tidy

Question 6:

Describe the procedure

for obtaining drawings,

 job instructions, related

specifications,

replacement parts,

materials and other

consumables necessaryfor the maintenance

activities

Question 7:

Explain how to obtain

and interpret

information from job

instructions and other

documentation

used in themaintenance activities

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Performing Engineering

Operations NVQ Level 2

(such as drawings,

specifications,manufacturers’

manuals, BS and ISO

 wiring regulations,

symbols and

terminology

Question 8:

Describe the basic

principles of how the

equipment functions,

and the working

purpose of

individual

units/components

Question 9:

Describe the various

maintenance diagnostic

techniques and aids

that can be used (suchas fault

reports, visual checks,

measuring, movement

and alignment checks,

testing)

Question 10:

Describe the various

fault location

techniques that can beused, and how they are

applied (such as half-

split, input-to-output,

function testing, unit

substitution, and

equipment self-

diagnostics)

Question 11:

Explain how to use arange of fault diagnostic

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Performing Engineering

Operations NVQ Level 2

equipment to investigate

the problemdescribe the care,

handling and

application of electrical

measuring instruments

Question 12:

Describe the different

types of cabling used in

the maintenance

activities, and their

methods of termination

Question 13:

Describe the techniques

used to

dismantle/assemble

electrical equipment

(such as unplugging,

de-soldering, removal of

screwed, clamped and

crimped connections)

Question 14:

Describe the methods of

removing and replacing

cables and wires in

 wiring enclosures

 without causing

damage to existing

cables.

Question 15:Describe the use of BS

7671/IEE wiring, and

other regulations, when

selecting wires and

cables and when

carrying out tests on

systems.

Question 16:

Describe the methods ofattaching identification

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Performing Engineering

Operations NVQ Level 2

markers/labels to

removed components orcables, to assist with re-

assembly.

Question 17:

Describe the tools and

equipment used in the

maintenance activities

(such as the use of

cable stripping tools,

crimping tools,

soldering irons and

torches, gland

connecting tools)

Question 18:

Describe the methods of

checking that

components are fit for

purpose, and the need

to replace ‘lifed’ items

(such as seals andgaskets overload

protection devices)

Question 20:

Explain how to check

that tools and

equipment are free from

damage or defects, and

are in a safe and usable

conditionQuestion 21:

Describe the

importance of

completing

documentation and/or

reports following the

maintenance activity

Question 22:

Describe theimportance of making

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Performing Engineering

Operations NVQ Level 2

‘off-load’ checks before

proving the equipment with the electrical

supply on

Question 23:

Explain how to use

appropriate lifting and

handling equipment in

the maintenance

activity

Question 24:

Describe the problems

that can occur during

the electrical

maintenance activity,

and how they can be

overcome

Question 25:

Explain when to act on

their own initiative and

 when to seek help and

advice from others

Question 26:

Describe the

importance of leaving

the work area in a safe

and clean condition on

completion of the

maintenance activities

(such as returning handtools and test

equipment to is

designated location,

cleaning the work area,

and removing and

disposing of waste).