NTF Brief Presentation March'2013

7/28/2019 NTF Brief Presentation March'2013

http://slidepdf.com/reader/full/ntf-brief-presentation-march2013 1/81

NTF Brief PresentationFrom - NTFTo –Date – March ‘13

Venue – by email

Proposed Agenda / Schedule –

1

2

3

4

5

6



NTF, MANESAR,GURGAON,HARYANA, INDIA

MUMBAI – NTF SALES OFFICE

PUNE – NTF SALES OFFICE

INDIA

BENGALURU – NTF SALES OFFICE

NTF (UNIT-II),NIMRANA, ALWAR,RAJ ASTHAN, INDIA

CHENNAI – NTF SALES OFFICE



NTF Plant I(Manesar)

NTF Plant II(Neemrana)

NTF DESIGN(Manesar)

NTF Plant III & IV

(Bangalore &Gujarat)

LandArea 7875 Square Meter 9325 Square Meter 1011 Square Meter

SCEHDULE and DETAILS – TBD

(2013-2015)

Building

Area4765 Square Meter 3417 Square Meter 598 Square Meter

Numberof

People234 Nos. 110 Nos. 16 Nos.

Process

Thermo-CompressionMolding – Line 1 & 2.Injection Molding.PU RRIMPaint ShopLab2D and 3D CADmakingEngineering - productdevelopment.

Thermo-CompressionMolding – Line 3 & 4.Resin TransferMolding.Paint Shop.Blow Molding.PU SRIM

Paper StylingModeling – Mock up onvehicle.ScanningProto type mould andparts making.Show cars making.



AUTOMOTIVE PRODUCTS

Roof Ornament

Antenna

Rear Door Lid Garnish

Mud FlapFront

Mud FlapRear



Monthly approximate quantities produced and supplied (Automotive products)

Technology / Process Raw material Product OE online / Acc viaOEMs Qty per month

Thermo compressionPP + Wood flour

Rear Parcel Tray OE online 100000

Ornament sets for door trim OE online 50000

PP + Glass Battery tray OE online 2000

HS RRIM PU + mineral fibre Aero part s set OE online 1300

Aero part s set Acc v ia OEMs 500

SRIM PU

Spoilers OE online 6000

Spoilers Acc via OEMs 9000Roof Ornaments OE online 500

Blow Moulding ABS Spoilers OE online 6000

Injection Moulding

ABS Spoilers OE online 3000

PE- LLD Mud guards Acc via OEMs 10000

ABS Chrome plated garnish Acc v ia OEMs 3000

PP / ABS / etc. Other Products OE online 20000

Painting

Spoilers OE online 6000

Spoilers Acc via OEMs 9000

Aero Parts set OE online 1300

Aero Parts set Acc v ia OEMs 500



MILESTONES IN THE ON-GOING JOURNEY OF NTF

1. Established Nav Texfeb Pvt. Ltd. in Ghaziabad (40 km NE of Delhi), UP, India 19842. Selected by Maruti as Vendor for Gypsy Hard Top in GRP Hand Lay-up 19863. Started Supply of the same to Maruti @ 8 sets per day (65 kgs per set) 1987 - 19984. Developed and supplied products for Bajaj Tempo / Onida / BEL / etc. 1987 - 1998

5. Procured India’s First RTM machine 19896. Started Manesar Plant 19987. Industrialized RTM production on mass scale first time in India 19988. Introduced Wood-Stock process for the first time in India for

Car Interior Comp. 19989. Selected by GE for supply of GRP parts to their various units 200010.Selected by FIAT for supply of Wood-Stock parts 200211.Started Injection Molding process 2004

12.Attained “ISO TS Certification” 200513.Launched the concept of Car Styling with Mass customization 200614.Introduced RIM (PU)(Reaction Injection Molding) Process for the First

time in India & supply Aero parts to MSIL 200715.Started a separate Company for Styling & Engineering 200716.Approved by Bombardier (Germany) 2007



MILESTONES IN THE ON-GOING JOURNEY OF NTF

17. MARUTI / SUZUKI – 22 Cars (modified Interior & Exterior) exhibited with 2008great success with at the AUTO EXPO 2008 in New Delhi.

18. Approved by VOLKSWAGEN GROUP for India and Export 200819. Approved by SIEMENS 200820. Approved by Toyota, Ford, Renault for supply of Aero parts 200921. Aerokit supply start to TOYOTA Kirloskar Motor 201122. Part Supplies started for Honda Motor India Pvt. Ltd. 2011

23. Part Supplies started for Honda Cars India Ltd. 201224. MARUTI / SUZUKI – 11 Cars (modified Interior & Exterior) exhibited with 2012great success with at the AUTO EXPO 2012 in New Delhi.

25.Toyota Kirloskar Motor –2 Cars (modified Interior & Exterior) exhibited with 2012great success with at the AUTO EXPO 2012 in New Delhi.

26. NTF has started Plant II at Neemrana Rajasthan 201227. Started Blow Molding process for roof spoilers at Plant II from J uly’12 2012



List of Customers

Auto OEMs:M/s Maruti Suzuki India Ltd. - GurgaonM/s Toyota Kirlosker Motors – BangaloreM/s Ford – Chennai and Thailand M/s Fiat India Ltd. – PuneM/s Honda Siel Cars India Ltd - NoidaM/s Hindustan Motors Ltd. – KolkataM/s TATA Motors Ltd. - Lucknow

M/s Mahindra Renault (M&M) - Nasik

Auto Tier1:

M/s Krishna Maruti Ltd. – GurgaonM/s Motherson – Gurgaon

Export OEMs:M/s International Hispacold – SpainM/s ALJ Import & Distribution Co. Ltd. – Saudi ArabiaM/s SAME India – ItalyM/s GE Transportation - USAM/s GE Health Care – India & USAM/s GE Wind Energy – Europe & USA

Other Customers:M/s Bharat Electronics Ltd. – Ghaziabad

M/s Caterpillar – ChennaiM/s Avanti Co. Ltd. – JapanM/s Rail Coach Factory – Kapurthala



LONG TERM ASSOCIATIONSNTF (INDIA) PVT. LTD. Has a long term association with….(company is 25 years old since 1986)

1. It’s Bank – 25 years2. It’s Chartered Accountant – 25 years3. It’s Customers….

• Suzuki Maruti – 25 years• Bharat Electrical Limited – 18 years• GE Locomotive – 12 years

4. It’s Suppliers – 10 - 25 years• Kansai Nerolac Paints Ltd. – 25 years• Crystic Resins (I) Pvt. Ltd. – 25 years• G.O.R. Applicazioni Spaciali S.P.A. – 15 years• Uniproduct India Ltd. – 15 years• Saint Gobin Vetrotox International – 14 years

5. It’s Personnel – Over 50 employees in 10 – 25 years category.



Canteen Facility to all staff in both the plants.Loan and Advances up to Rs. 3,00,000/ ‐.Interim Relief to workmen given during 2012 & 2013.Works Committee for suggestions, improvements, better coordination & redressal of employees grievances. Block closure twice a year for a week long.

Company cars – Managers and above.Uniform, Jackets etc.Long service award – Memento, cash prize Rs. 5,000/ ‐ (5years), 10,000/ ‐ (10years), 15,000/ ‐ (15years), 20,000/ ‐ (20years).Better performing contractual Workmen are being paid more than the minimum wages prescribed by the

Govt.External training program at MACE, training centers in other cities & abroad like JAPAN (AOTS) to employees.Medical coverage to Employees and their families through ESIC and Private Mediclaim Insurance agencies. We celebrate Annual day function with families & employees’ all together and arrange Sports, Cultural activities, Children’s play, Folk dance and other joyful events for Children's, Ladies & Employees. An amount of worth Rs. 5,00,000/ ‐ being spent in all viz ; Special snacks & Lunch offered to all, AC Buses/Taxi provided for families to & fro , gifts , toys , saris etc. given to all the participants and winners of events.Yearly tour for workmen with families.Attendance Incentive Monthly and Annually basis is being paid to all employees.

1 day salary ‐ for monthly (full present)18, 15 & 10 days salary – for Annually Incentive (1st , 2nd & 3rd category)

Employee Welfare Schemes:-



Monitory help to employees for their children’s Tuition fee. Boys = 50% to 75% Fee amount as per marks obtained where as Girls = 100% Fee

amount irrespective of any marks obtained.

Kanyadan ( Donation ) of Rs. 21,000/ ‐ in the employees’ daughter’s marriage ceremony.

Corporate Social Responsibilities :-



1. MARUTI - Number one vendor rating continuouslyfor 11 months in year 2004-2005.

2. Trust of customers - Single source supplier for all components to all customers. This reflects NTF’s responsibilitylevel and trustworthiness with customers on all aspects of Quality, Cost and Delivery.

3. Award for Excellence in Export from Composites and Engineering Plastics Centre International.

4. Appreciation letter from M & M for supplies and increase the Exports.

5. GE Health Care yearly surveillance audit 100% score achieved in systems & EHS.

6. ISO/TS 16949-2002 obtained from UL within target frame.

7. Approved by Bombardier as approved supplier for Composite partsfor Railway Interiors.

8. VA / VE Award received from Maruti for 2006.

9. SAP IMPLEMENTATION

In order to face the growing challenges of the future, NTF selected SAP asan appropriate ERP. NAVJEEVAN project was kicked off on 1st of May, 2007and the project has gone live on the 1st of April, 2008. In the first phase,

NTF has launched the following modules - Sales & Distribution,Materials Management, Finance, Costing & Production Planning.

10. Award from GE ENERGY – 2007 Supplier Recognition – Commitment in EHS.

11. 2008, 2010 and 2012 AUTO EXPO – 44 Show Cars for OEMs

ACHIEVEMENTS



12. Approved by SIEMENS - 2008

13. Approved by VOLKSWAGEN GROUP as a potential supplier - 2008.

14. Manufacturing Excellence Vendor Performance Award 2009-10.

ACHIEVEMENTS

15. Sincere efforts and superior performance award in the field of Incoming Quality Improvement in the year 2010-2011



16. Technical and Engg. Design Capability award inAccessories Vendor Meet 2011-2012

17. Best Task Master Award forAutoexpo 2012



Sr. No. Customer Award Description1 MSIL Number one vendor rating continuously for 11 months in year 2004-2005

2 Composites and EngineeringPlastics Centre International

Excellence in Export

3 M&M Appreciation letter from for supplies and increase the Exports.4 MSIL VA / VE Award for 2006.

5 GE Energy Supplier Recognition – Commitment in EHS 2007

6 MSIL Manufacturing Excellence Vendor Performance Award 2009-10

7 MSIL Sincere efforts and superior performance award in the field of Incoming QualityImprovement in the year 2010-2011.

8 MSIL Technical and Engg. Design Capability award in Accessories Vendor Meet 2011-2012.

9 MSIL Best Task Master Award for Autoexpo 2012.

10 HCIL Rank 1 in Delivery and Quality for Sept' 201211 HCIL Rank 1 in Delivery and Quality for Nov' 2012

12 HCIL Rank 1 in Delivery and Quality for Dec' 2012

13 TKM White card meeting Quality and Delivery targets for Jan’ to Nov' 2012

NTF Awards



VISIONTo Be A World Class Organization Having Global Network,

Focusing On Environment Friendly

Engineering Plastic Products, In Niche Market segments.

Quality Policy“ We are committed to consistently deliver enhanced value to our customers, through continual improvement of our processes and

systems by way of innovation, technology and knowledge management.”



Scope:Design and Manufacture of Interior and Exterior composite Body Panels made of Thermoset andThermoplastic material for Tractors,

Locomot ive, Rail coaches, Medical Equipmentand Industrial applications.

Scope:Design and Manufacture of Thermoset andThermoplastic Interior and Exterior

Automotive Body Parts.



NTF PRODUCT RANGE



RESIN TRANSFERMOULDING (RTM)

MATERIAL USEDThermo set Reinforced

Plastics

THERMO-COMPRESSION

MATERIAL USEDWood + PP / Glass + PP

REACTIONINJECTION

MOULDING (SRIM &HS RRIM)

MATERIAL USEDPolyurethaneElastomers,

SUPPORT

Design and Engineering Capabili ties20 years of cont inuous learning experience of developing and manufacturing products and tooling for OEM’s.

NTF’S SIX MAIN DIVISIONS

BLOW MOULDING

MATERIAL USED ABS

INJECTIONMOULDING (PIM)

MATERIAL USEDThermoplastics , PP,

Nylon, ABS, reinforcedand non reinforced

PAINT SHOP

MATERIAL USEDPU Based Paints,Solvent and also

Water Based PaintSystems for Fire,

Smoke and Toxicit yProperties.



Material : Engineering Thermoplastics , PP, Nylon, ABS,reinforced and non reinforced

PROCESS : INJECTION MOULDING

Main Products :Rear Trunk / Roof Spoiler,Rear Door Garnish ,Mud Flap, Box IP CTRHolder Bumper, Bracket,Seat Belt Cover etc..



REAR DOOR LID GARNISH(CHROME FINISH)

REAR TRUNK SPOILER



PROCESS : THERMO-COMPRESSION MOULDING

Material : Wood + PP & Glass + PP Reinforced Thermoplastics

Main Products :Rear Parcel Shelf,

Ornament for Door trim,Console cover,

A / B / C Pillar cover,Trunk liner,Battery Cover etc..



PROCESS : THERMO-COMPRESSION MOULDING

REAR PARCEL SHELF -RITZ

REAR PARCEL SHELF -800CC

REAR PARCEL SHELF – A STAR

REAR PARCEL SHELF -SWIFT

REAR PARCEL SHELF -DZIRE

REAR PARCEL SHELF -ALTO



DOOR TRIMS & INSERTS

INSERTS – HINDUSTANMOTORS

DOOR TRIM INSERT – SX 4

DOOR TRIM INSERT – RITZ



Main Products:Exterior body parts likeFront & Rear Bumpers /

Adaptors, Side skirts,Rear spoilers, Roof Ornament,Fenders, Wheel arches, Side bodycladdings, Dashboard, Grill s etc..

Material : Polyurethane Elastomers

PROCESS : REACTION INJECTION MOULDING(RIM & RRIM)

Suzuki Maruti : OEM & Accessories



Suzuki Maruti : OEM & Accessories

Toyota India : Limited Edit ion & Accessories



Toyota India : Limited Edit ion & Accessories



SIDE Lh & Rh UNDER BODYSPOILER

FRONT UNDER BODY SPOILER

REAR UNDER BODY SPOILER

REAR DOOR SPOILER



ROOF ORNAMENT



ASSY IP LOWER

ASSY IP TOP



STEERING COVER COLUMNE

ASSY NACELLE LH

ASSY NACELLE RH



STONE GUARD LH & RH

FENDER EXTENION LH & RH

BONET BEND



Stone Guard – LH& RH

Fender Extension – LH&RH



Add vaccum froming process – 2013/2014

Tractor Roof

Aero kit



PROCESS : BLOW MOULDING

Main Products :Trunk & Rear Roof Spoilers

Material : ABS

l



Spoilers:

PROCESS RESIN TRANSFER MOULDING (RTM)



PROCESS : RESIN TRANSFER MOULDING (RTM)(LRTM / MIT / HAND LAYUP / CONTACT

MOULDING / PHENOLIC-HLU)

Main Products :

Hard Top, Spinner, Door (Train), Roof (AC), Panel,Cover, Army box, DashBoard, Console etc..

Material : Thermo set ReinforcedPlastics

GRP COMPONENTS – EXTERIOR AUTOBODY PANELS &GRP SPINNER FOR GE WIND ENERGY



GRP SPINNER FOR GE WIND ENERGY

GRP COMPONENTS – MEDICAL , DEFENCE &LOCOMOTIVES / RAIL COACHES



LOCOMOTIVES / RAIL COACHES



PROCESS : PAINTING

Materials : PU based Paints, Solvent andalso water based paintsystems for fire, smoke andtoxicity Properties.



New Painting Line – Q1 2013

4 7 5 0

2 7 5 0

L O A D I N G

S T A T I O N

5 4 0 0

L O A D I N G

3 2 0 0

2 7 5 0

UNITTAKE − UP

UNLOADING AREA

8

8

4 7 5 0

X

PAINT BAKING TIME

35 MIN.

DEADZONE

FOZ−1

8.5 MIN.

FOZ−2

6.5 MIN.

3 2 0 0

D N

3 0

5 4 0 0

U P 3 0

3200500050003200

X

TESTING AND LABORATORY



TESTING AND LABORATORY



Design and Engineering Capabilities

Welcomes to the presentation of it’s Engineering Center, based on the 20 years of continuous learning experience of

developing and manufacturing products and tooling for OEM’s.

NTF ENGENEERING CAPABILITES -



NTF ENGENEERING CAPABILITES STYLING, PROTOTYPES, SCANNING, CAD, CLASS ‘’A’’

SURFACING ,TOOL & FIXTURE DESIGN.



Design and Engineering Capabilities• Product Conceptualization / Industrial Designing.• Paper Styling.

• Clay / foam Modeling• Prototyping - Tooling and parts• Scanning / digitizing - models / parts• Class “A’ Surfacing & 3D CAD modeling.• 2D detailed Engineering Drawings from 3D models .• 2D drawings in CAD from hard copy.• 3D models from 2D drawings• Master Pattern (CNC Machined & Hand Crafted).• Mould & Die Designing & Manufacturing (Composite / Steel / Aluminum).

• Jigs & Fixtures designing and manufacturing (Manual / Pneumatic & Hydraulic).• Testing (Product & process validation).



Clay / Foam Modeling / Mockups



SCANNING DIGITIZING THE MODELS / PARTS

Prototyping For Design ValidationAnd Engineering Feasibility Study



g g y y

Molding M P d ti



Molding Mass Production

Front Bumper Spoiler Checking Fixture



p p g

INSTRUCTION MANUAL - FRONT BUMPER SPOILER (6 Pages)



Engineering processes followed for the development of

Rear Parcel Self (RPS)

and Door trim Ornament



Proto Tool making & Trial

Main Tool two cavity or one cavity – To be decide with customer

Holder Injection Mould

Rear / Side Cushion - One cavity mould

Checking Fixture

Cooling Fixture

Punching Fixture

RPS DEVLOPMENT



Soft tooling Trials / For Proto parts in actual RM



Various test done by NTFon the Proto parts

Load test

Holder-Rod Installation & Pull out test (Fixture made)Heat Resistance TestPart WeightRubber cushion – Hardness establishedRubber cushion – Pull out testFabric adhesion

Holder fitment / Design validationCushion design validation

Checking Jig made to validatethe fitment as per actual vehicle

SCALE MODEL DEVLOPMENT



Scale Model making from 3D Cad DataPrototypeMould makingScale model as per 3D CADColor

Special Packing



SHOW CARS

Auto Expo 2006



Auto Expo 2008



Auto Expo 2010



Auto Expo 2012



WE ASSURE YOU OF A WORLD CLASSPROFESSIONAL SUPPORT FROM OUR END

TO PROVIDE MORE VALUE TO

THE BUSINESS.

LETS JOIN HANDS TOGETHER TO COMMITFOR ACHIEVING GREAT SUCCESS

IN ONE OF THE LARGEST EMERGING CONSUMER MARKETIN THE WORLD.....INDIA.

Thank You

NTF Brief Presentation March'2013

Documents

Transcript of NTF Brief Presentation March'2013