NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore...

24
NRW CAPABILITY MINING

Transcript of NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore...

Page 1: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

NRW CAPABILITYMINING

Page 2: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

2

ABOUT NRW NRW is proud to be one of the leading mining and civil contractors in the Australian resources and infrastructure sectors. Our ongoing success is a direct consequence of the commitment we make to our clients, our people, the communities in which we operate and our shareholders.

Our people are the basis of our success and we invest heavily in their growth and development. Keeping them safe at all times is paramount to the foundations on which our business is built.

Our flat management structure allows us to be proactive in managing major projects whilst maintaining the required flexibility to respond quickly to client needs.

NRW has strong ties to the communities and the people in the remote regional areas in which we predominantly operate. Our Indigenous training program, Powerup; our Indigenous joint ventures; and our ongoing sponsorship of local organisations are just some examples of how we maintain these ties.

NRW has an exceptional industrial relations record, with zero lost time due to industrial action across the whole business. We also have successfully implemented a range of rosters having flexibility of arrangements to suit client and industry requirements.

MINING NRW is a leading provider of contract services to the mining sector. With a proven capacity to safely deliver contracts that meet timeframes and budgets, NRW has become a contractor of choice for many of Australia’s leading mining companies.

With an extensive schedule of plant and equipment, and a fully mobile workforce, NRW has demonstrated experience in developing mines in remote locations throughout Western Australia, the Northern Territory, Queensland, as well as undertaking operations in West Africa.

Significant works have been undertaken in the iron ore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental remediation, drill and blast, crusher feeding and related ancillary services.

Page 3: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

3

Page 4: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

4

Page 5: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

5

HEALTH & SAFETY AT NRWKeeping our people safe at all times is paramount to the foundations on which NRW is built. We want every single one of our employees, and our sub-contractors’ employees, to feel safe at work and our commitment to safety is reflected at every level of the organisation. We strongly believe all accidents are preventable and join existing and prospective clients in a shared vision of incident and injury free projects. As a result of these beliefs, NRW boasts an industry leading safety record.

NRW is committed to achieving the highest possible performance in occupational health and safety across all business operations with a target to eliminate all safety incidents and injuries on every project. Implemented in 2012, NRW’s A Safe Day. Every Day. Program is the umbrella for all safety initiatives within the company. Since implementation, NRW has established a positive safety culture and an industry leading safety record.

Safety at NRW is everyone’s responsibility and all employees are actively encouraged to contribute to the occupational health and safety plan through the identification and mitigation of risks. Every employee is also highly trained in the safety procedures relative to their role and the correct operation of plant and equipment.

Our Occupational Health and Safety Management Systems are accredited to AS4801:2001, the applicable Australian Standard and subject to continuous audit. We stringently manage risk through a planned and careful approach focusing around hazard identification, minimisation, monitoring and control procedures, and by reviewing safety performance.

To assist in achieving commendable safety record, our management plans have been based on a safety management systems, principles and guidelines that promote continuous improvement.

The division’s TRIFR is currently sitting at 2.02 as of April 2015.

Page 6: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

6

INDIGENOUS ENGAGEMENT NRW recognises that our long-term success depends on the well-being and development of the communities in which we operate. We respect the importance of Indigenous Australian culture and value its diversity.

NRW has successfully employed and supported Indigenous people within our operations since the forming of the company in 1994. Increasing Indigenous jobs on our projects is an integral part of NRW’s philosophy.

Our Indigenous Employment & Training Policy aims, among other things, to increase levels of Indigenous employment and to assist the increase of social equity by improving Indigenous people’s income levels and employment opportunities.

Improving employment outcomes for Indigenous job seekers is a key element in providing economic independence, which will address the long-term disadvantage experienced by Indigenous Australians.

POWERUPPowerup, NRW’s Indigenous pre-employment program, provides opportunities for Indigenous candidates lacking entry level skills to break into the mining industry. Each Powerup Program is tailored to meet specific project requirements and guarantees all candidates employment with NRW on successful graduation.

The Program delivers competency based training using hands-on activities such as driving haul trucks and rollers, including OH&S practices and procedures, which is empowering for the candidates.

Since its inception in 2008, Powerup has progressed steadily, and over 250 graduates have been placed into the NRW workforce to date.

Page 7: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

7

Page 8: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

8

Page 9: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

9

PLANTNRW has a dedicated Plant Department providing support, assistance and cost efficient strategies to both our Mining and Civil Divisions.

NRW’s extensive range of plant, owned or leased, is fit for purpose and maintained to the highest standards by experienced maintenance personnel. The Plant Department has the systems and processes in place to effectively mobilise plant to a project wherever it is required nationally or internationally.

NRW’s current fleet includes:

Project Type Size/Model Quantity

Excavators 100T - 500T 25

Dump Trucks 50T - 220T 110

Dozers D10/D11 34

Wheel Dozers Various 4

Graders Cat 14G, 16G 16

Loaders Cat 992/988, WA600 7

*A full detailed fleet listing of current plant, including make, model and year of manufacture is available upon request.

Page 10: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

10

Prior to 2007, NRW also undertook contract mining operations at the following mines:

• Western Limb Cutback, Tom Price - Rio Tinto

• Kimberly Diamond Mine - Kimberly Diamond Company

• Kanowna Belle Gold Mine - Delta Gold Limited

• Tiwi Island Mineral Sands - Matilda Minerals

• Darlot Gold Mine - Barrick Gold

• Paddington Gold Mine - Goldfields Limited

• Yandi JSE Prestrip - Rio Tinto

MINING PROJECT HISTORY Project Name Client Value AU

($M) Start – Finish Peak Manning

Soloman TSF Fortescue Metals Group $67 Jun 2012 – Sep 2012 450

Solomon Pre-Mining Development Works Fortescue Metals Group $93 Jul 2011 – Dec 2012 450

Western Turner Syncline Mining Rio Tinto $237 Dec 2009 – Dec 2013 450

Christmas Creek Mining Fortescue Metals Group $384 Feb 2009 – Dec 2012 430

Middlemount Contract Mining Middlemount Coal JV $300 Jul 2011 – Feb 2013 300

Simandou Mining Pre-Development Works (West Africa) Rio Tinto $175 Jan 2008 – Dec 2012 220

Tom Price Mining Rio Tinto $90 Jun 2004 – Jun 2010 130

Christmas Creek TSF 1 Fortescue Metals Group $8.2 May 2013 – Jul 2013 119

Middlemount Dry Hire and Maintenance Middlemount Coal JV $500 Feb 2013 – Jul 2017 100

Cloudbreak Mining Fortescue Metals Group $40 Mar 2008 – Nov 2008 100

North Star Iron Bridge $75 Jan 2014 – Jun 2015 100

Hope Downs South Mining and Prestrip Rio Tinto $30 Nov 2007 – Apr 2008 100

Ranger Tailing Storage Facility ERA $10.5 Sep 2013 – Nov 2013 93

Bootu Creek Mining OM Holdings $120 Nov 2008 – Jul 2012 65

Hope Downs Mining Services Rio Tinto $75 Oct 2006 – Jul 2012 35

Surface Mining Trials Rio Tinto $28 Jun 2005 – Sep 2008 28

Page 11: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

11

Page 12: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

12

Page 13: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

13

NRW and Njamal ICRG JV Pty Ltd established a Joint Venture to undertake works at Ironbridge Operations’ North Star Mine. Njamal are the Traditional Landowners for the area where North Star is situated, and this partnership enables the Njamal community to develop their business skills and capability with NRW’s experience and support, whilst providing employment opportunities to their people.

The Project commenced in November 2013 and continues until December 2015.

Approximately 120 people are employed at the mine on a 2:1 roster, and the JV has maintained 15% Indigenous employment at its peak.

The initial Project scope included mine development works such as mine access, road construction, bulk earthworks for the mine, process plant and infrastructure, road construction of the Great Northern Highway intersection to the Concentrate Handling Facility, Gabion ROM Wall construction, commissioning feed for the process plant and the pre-strip and mining of the main IMA pit.

The Project also involves mining of waste and ore hauled to the North Star ROM with a fleet consisting of a 190 tonne excavator and CAT 777 dump trucks. The Joint Venture has mined approximately 650,000 tonnes of ore in readiness for commissioning of the process plant.

NRW’s sister company, Action Drill and Blast, was engaged on the project to undertake drill and blast operations resulting in the elimination of interface issues between drill and blast and load and haul operations.

Equipment used at North Star consisted of the following:

CASE STUDY

NORTH STARClient: Ironbridge JV (Fortescue, Formosa, Baosteel) | Value: $75 million

Quantity Plant

1 190T Excavator

1 120T Excavator

1 30T Excavator

1 25T Excavator

6 100T Rigid Dump Trucks

3 40T Articulated Dump Trucks

1 D11 Dozer

4 D10 Dozers

2 16 Graders

1 14 Grader

4 Water Trucks

4 Rollers

Page 14: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

14

Page 15: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

15

CASE STUDY

MIDDLEMOUNT COALContract 1: Client: Middlemount Coal Joint Venture | Contract Mining Services | Value: $300 millionContract 2: Client: Middlemount Coal Joint Venture | Dry Hire | Value: $830 millionThe Middlemount Coal Project was the first mining contract awarded to NRW in Queensland and was NRW’s first contract in the coal mining industry.

The original five year mining Contract was awarded in 2011 and included; clear and grubbing, long and short term detailed mine scheduling and planning, drilling and blasting including design, load and haul of 36 million BCM of overburden each year plus approximately two million tonnes of coal.

In February 2013, the new owners and NRW Holdings Limited reached an agreement to restructure the Mining Services Contract with Middlemount Coal JV into a Dry Hire Contract. As both Peabody Energy and Yancoal are coal mine operators it was a logical step for the Middlemount Coal JV to become the operator of the Middlemount Mine.

As part of the new arrangement NRW now provides ongoing maintenance services for the fleet. The original contract was due for completion in June 2016, however a contract extension to June 2020 was recently awarded.

The Dry Hire Contract value is approximately $830 million.

Quantity Plant

2 550T Excavator

3 350T Excavator

2 190T Excavator

17 220T Dump Trucks

6 140T Rigid Dump Trucks

9 190T Dump Trucks

2 D11 Dozers

4 D10 Dozers

3 Water Carts

1 24M Graders

4 16M Graders

Equipment used at Middlemount Coal Mine consists of the following:

Page 16: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

16

CASE STUDY

WESTERN TURNER SYNCLINEClient: Rio Tinto | Value: $237 millionNRW and Eastern Guruma Pty Ltd, who represent the traditional landowners of the area for mining, established a 50/50 Joint Venture to undertake works at Rio Tinto’s Western Turner Syncline Mine.

There were approximately 450 people employed at the mine on a 2:1 roster and for the last two years of the Project the indigenous employment was maintained at greater then 26%.

The Project scope included design and setting up of three areas of the mine using contour mining methods to allow the client to have an immediate start at the contract end. Work included; establishment of new haul roads and separated light vehicles roads; construction of ROM pads and backfilling civil infrastructure that is adjacent to the mine.

The Project involved mining of ore which is hauled to the Western Turner ROM pad with a fleet of 785 and 777 dump trucks. The ore was then hauled to the Tom Price mine via a 15 kilometre purpose built road by a fleet of five 350T pit hauler off-highway road trains.

NRW mined approximately 500,000 BCM per month to achieve the nine million tonne per annum target. NRW’s sister company Action Drill & Blast was also engaged on this Project to undertake drill and blasting – as a result interface between the drill and blast and load and haul was significantly more efficient and productive than when with non-related contractors.

Equipment used at Western Turner Syncline Mine consisted of the following:

Quantity Plant

1 190T Excavator

1 190T Shovel

1 100T Excavator

8 140T Rigid Dump Trucks

2 D10 Dozers

1 16M Grader

1 14M Grader

2 Water Carts

Page 17: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

17

Page 18: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

18

Page 19: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

19

CHRISTMAS CREEK Client: Fortescue Metals Group | Value: $384 millionNRW undertook continuous mining operations at Fortescue’s Christmas Creek Mine utilising standard mining methods for overburden and selective mining of ore utilising surface miners within numerous mine pits.

The Project commenced in February 2009 and was completed in December 2012. During this time approximately 11 million BCM of overburden was moved and three million BCM of ore mined. NRW provided all short term planning for the Project load and haul, as well as drill and blast.

At the peak of the Project NRW were mining approximately 1 million BCM per month with a total manning capacity of 430 personnel.

NRW supplied services to operate and maintain all of NRW’s plant and equipment on site. Additionally NRW managed the maintenance of the client’s ultraclass trucks and excavators, highlighting NRW’s reputation for quality maintenance on remote sites. This high level of delivery was underpinned by NRW’s customised maintenance system, called MinePoint, which allows review and analysis of historical data as well as future planning with regards to major component change-outs and scheduled servicing.

Equipment used at Christmas Creek consisted of the following:

Quantity Plant

10 1992 Front End Loaders

23 777 Dump Trucks

14 785 Dump Trucks

8 D10 Dozers

4 16M Graders

3 777 Water Carts

1 EX2500 Excavator

1 EX2600 Excavator

1 EX1900 Excavator

1 EX1200 Excavator

1 PC3000 Excavator

NRW also operated and maintained the following Fortescue equipment fleet:

Quantity Plant

6 MT4400 Dump Trucks

17 MT3700 Dump Trucks

2 9400 Liebherr Excavators

3 994 Front End Loaders

1 24M Grader

CASE STUDY

Page 20: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

20

CASE STUDY

Quantity Plant

9 D9R Dozers

12 40T Articulate Dump Trucks

4 40T Excavators

4 13T Loaders

4 30T Loaders

2 16H Graders

2 14H Graders

3 18T Rollers

2 11T Rollers

4 30,000L Water Carts

The Simandou Mine is situated in a unique location on the Pic De Fon Mountain in Guinea (West Africa). NRW were contracted for the mining pre-development works in 2006 and were onsite continuously until finalising the Contract in December 2012.

The original scope of works developed into further assistance to Rio Tinto including the construction of the Beyla airstrip, surface mining trials, the National/Regional Roads Program and drill pad and access road construction.

NRW worked with local organisations and communities to provide constant education, training and competency evaluation to the French and local dialect speaking workforce.

The project had approximately 220 in country workforce comprised of expatriates and local personnel.

Equipment used at Simandou consisted of the following:

SIMANDOU PRE-DEVELOPMENT WORKS (WEST AFRICA) Client: Rio Tinto | Value: $175 million

Page 21: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

21

Page 22: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

22

Page 23: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

23

NRW Holding’s subsidiary Action Drill & Blast is a leading contractor for drill and last services in Australia.

As a specialist company providing drill and blast contracting services, Action Drill & Blast deploys the latest in technology and state of the art equipment, backed by proven experience to deliver best in class results to the civil and mining sectors.

Delivering projects on time, on budget and safely is Action Drill & Blast’s key focus. With a built for purpose drill fleet and support equipment, Action Drill & Blast’s 24/7 service is supported by a committed team of experienced staff.

Action Drill & Blast fleet include the following drill models:

PROJECT HISTORY

Project Project Owner Client

Western Turner Syncline Rio Tinto NRW

South Middleback Ranges OneSteel HWE Mining

Greenbushes Talison Lithium Talison Lithium

Mooka Rail BHP Billiton NRW

Cape Lambert Port Expansion Rio Tinto NRW

Isaac Plains Isaac Plains Coal IPCM

Cloudbreak FMG FMG

Daunia BMA BMA

Roy Hill Rail Hancock Prospecting NRW

North Star - Iron Bridge FMG NRW

Saraji BMA BMA

Onslow Quarry Rock JV Rock JV

Solomon FMG Thiess

Coppabella Peabody Energy Australia Peabody Energy Australia

Nova Nickel Sirius Resources NRW

Mt Owen Glencore Thiess

Roy Hill Hancock Prospecting Underground Services Australia

ACTION DRILL & BLAST

Description

Bucyrus GD5000 (Top Hole Hammer (THH))

Atlas Copco F9C (THH)

Atlas Copco D65 (Down Hole Hammer (DHH))

Atlas Copco Pit Viper 275 (Rotary DHH)

Atlas Copco DML (Rotary)

Atlas Copco L8 (DHH)

Reedrill SK50 (Rotary)

Atlas Copco DMM3 (Rotary)

Atlas Copco Pit Viper 275

Page 24: NRW CAPABILITYore, coal, gold, diamond and mineral sand sectors. Services provided include ore mining, overburden removal, surface and mine development, tailing dams, environmental

July 2015

BRISBANE Level 16, 300 Adelaide StreetBrisbane QLD 4000 PO Box 10192, Adelaide StreetBrisbane, Queensland 4000 +61 7 3828 9600

HEAD OFFICE 181 Great Eastern Highway Belmont, Western Australia 6104 PO Box 592, Welshpool Western Australia 6986

+61 8 9232 4200 [email protected]

nrw.com.au