NPPinKorea-1 Conclusion 1

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    TheDevelopment ofTheDevelopment of

    theNuclear Power IndustrytheNuclear Power Industry

    in Koreain Korea

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    IntroductionIntroduction

    After the Korean war in 1953 the countrywas in absolute poverty with no nucleartechnology at all.

    Korea today has 20 nuclear power plants,producing 36% of the total energyconsumption.

    It is part of the OECD and reaches rank 6 in

    nuclear power generation with 95%localized nuclear power technology.

    How was is possible to get to todaysstate so quickly?

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    Evolution of nuclear powerEvolution of nuclear power

    program in Koreaprogram in Korea

    Stage 1 : Preparation

    Stage 2 : Implementation of Foreigntechnology

    Stage 3 : Acquisition of peripheraltechnology

    Stage 4 : Acquisition of core technology

    Stage 5 : Improvement of foreigntechnology

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    NSI: Decision to build nuclearNSI: Decision to build nuclear

    power plantspower plants Market Pull

    Korea is lacking natural resources like gas, coal or oil.

    Energy consumption grew through growth of economy.

    The Government introduced a master plan to build twonuclear power plants in 1968 after a feasibility study by

    IAEA. The local national firm, the Korea Electric Power

    Corporation (KEPCO) was to be taking charge of theconstruction and operation of the plants.

    After a study by KAERI researchers, who where trainedabroad, the US company Westinghouse was given to

    contract to build the first nuclear power plant in Korea in1971.

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    Evolution of nuclear powerEvolution of nuclear power

    program in Koreaprogram in Korea

    Stage 1 : PreparationStage 1 : Preparation

    Stage 2 : Implementation of ForeignStage 2 : Implementation of Foreign

    technologytechnology

    Stage 3 : Acquisition of peripheralStage 3 : Acquisition of peripheral

    technologytechnology

    Stage 4 : Acquisition of core technologyStage 4 : Acquisition of core technology

    Stage 5 : Improvement of foreignStage 5 : Improvement of foreigntechnologytechnology

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    Technology Diffusion:Technology Diffusion:

    Participation in Work on theParticipation in Work on the

    Power PlantsPower Plants The first three nuclear power plants were completelyon a turnkey basis. Korea did not have any knowledge about

    architecture engineering, so it was decided to gainknowledge by working together with a western

    company: 1975 a joint venture was established between a Korean

    company and Burn and Roe, but no real knowledgecould be acquired due to conflicts with Bechtel, theprime contractor for the second plant who wantedexclusivity.

    Participation on civil engineering was extremelylimited: The only domestic firm being able to accountin about 5% of total construction cost was Hyundai,helping with site drawings under expert supervision.

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    Technology Diffusion: PowerTechnology Diffusion: Power

    Plant OperationPlant Operation

    Technical emphasis was largelyplaced on acquisition of operationtechniques for self-operation of the

    turnkey reactors:

    Overseas training of about 200operators in the 1970s

    Consulting of advanced technicalengineering services for quality controland pre-operational testing.

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    Evolution of nuclear powerEvolution of nuclear power

    program in Koreaprogram in Korea

    Stage 1 : PreparationStage 1 : Preparation

    Stage 2 : Implementation of ForeignStage 2 : Implementation of Foreign

    technologytechnology

    Stage 3 : Acquisition of peripheralStage 3 : Acquisition of peripheral

    technologytechnology

    Stage 4 : Acquisition of core technologyStage 4 : Acquisition of core technology

    Stage 5 : Improvement of foreignStage 5 : Improvement of foreigntechnologytechnology

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    Assimilation of detailed designAssimilation of detailed design

    technologytechnology

    During 4th and 5th plants construction KEPCO made a contract with Bechtel Corporation to

    acquire architecture engineering knowledge

    During the construction, KOPEC (Korean Power

    Engineering Services Company) engineers workedtogether with Bechtel engineer for 3 years

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    1978, 28 Korean engineers were sentto be trained at Bechtel for 3 months

    After return, they participated in various

    design works and mastered their design skilland pass on their know-how intoorganization level.

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    To prepare for 6th and 7th, KOPEC sent 42engineers to Belgatom company inBelgium to create the knowledge base in

    1979.

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    During 6th and 7th plants construction

    KOPEC sent 58 engineers to Bechtel(including the engineers that were sent to

    Belgatom) Some detailed design work was done by

    Korean engineers

    The experience of these engineers are

    documented to prepare for the next project

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    Localization Rate of Nuclear Power Plants (Percent)

    0

    10

    20

    3040

    50

    60

    70

    80

    Plant 1 Plant 2 Plant 3 Plant

    4,5

    Plant

    6,7

    Plant

    8,9

    Plant

    10

    Perc

    en

    Architecture Engineering Equipment

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    Summary of this stageSummary of this stage

    Domestics firms had some involvements inconstruction.

    Engineers were sent to train with foreign firms.

    Some of the designs of the plants were made by

    Korean engineers.

    Korean company was responsible for minor assembly,and major assembly later.

    Plants parts were reverse-engineered.

    Parts of the plants were successfully manufactured.

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    Evolution of nuclear powerEvolution of nuclear power

    program in Koreaprogram in Korea

    Stage 1 : PreparationStage 1 : Preparation

    Stage 2 : Implementation of ForeignStage 2 : Implementation of Foreign

    technologytechnology

    Stage 3 : Acquisition of peripheralStage 3 : Acquisition of peripheral

    technologytechnology

    Stage 4 : Acquisition of core technologyStage 4 : Acquisition of core technology

    Stage 5 : Improvement of foreignStage 5 : Improvement of foreigntechnologytechnology

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    National Innovation SystemNational Innovation System

    1. Nuclear Policy was successfully integrated with the technologydevelopment policy.

    2. The Government Amendment on The Promotion Law ofTechnical Engineering Service.A local engineering service firm must be a prime contractor in any case of

    engineering project ordered by a domestic client. While any foreignfirm need government approval to be a prime contractor.

    2. The Government made The Master Plan for TechnologicalLocalization of Nuclear Power Plants . Domestic firm should beprime contractors in the succeeding nuclear reactor project.

    3. Plan to enhance the technological level from 60% to 95% levelof foreign technology until 1995.

    4. Under the initiative of KEPCO, Electric Power Group CorporationCouncil (EPGCC) composed of related firms and researchinstitutes.

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    Technology DiffusionTechnology Diffusion

    1. Measures for upgrading the technological levelare as follow :

    1. International technology transfer

    2. Indigenous R&D and efforts

    3. Learning by doing

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    Technology DiffusionTechnology Diffusion

    2. Packaged technology transfer based on the contract asforeign sub-contractor.

    3. Acquisition of basic design technology Select Sargent and Lundy (S and L) as foreign donor for the technological knowledge

    of basic design and to conduct A-E works together.

    Sent 100 engineer to participated in conceptual design process with S&L inAmerica.

    More knowledge assimilation of the KOPEC and S&L in Korea.

    Diffusing the knowledge to other Korean while conducting detail design and otherrelated works. (training of KOPEC engineers, the application of the transferredsoftware, the preparation of technical standard specification and guidelines, in-houseR&D to improve the imported technologies). Converting the transferred explicitknowledge into tacit knowledge.

    KOPEC engineers participated in the whole process of A-E works in the 10th and 11thnuclear projects with the same level of responsibility as those of S&L.

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    Technology DiffusionTechnology Diffusion

    4. Acquisition of NSSS (Nuclear Steam Supply System) designtechnology Contract with Combustion Engineering (CE) as a foreign partner for

    NSSS.

    CE transferred packaged technology with a set of explicit knowledge.

    Training of KAERI engineers at Seoul and CE sites

    Joint work on NSSS design at the ratio of one to one.

    Participating in CEs on-going R&D projects 51 KAERI Researchers lived together in an apartment near CE for 1.5

    years, kept a record of what are they learning during the time, andhad a group reviews all the time.

    Internalization the NSSS technology at KAERI : training program forsimulated design and repeated design work, in-house R&D.

    KAERI spend 53% of KEPCOs total R&D expenditures during the

    project period to convert explicit design knowledge into tacitknowledge.

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    Stage 4 ResumeStage 4 Resume

    National initiative Master Plan forTechnological localization

    Good contract deal to absorb explicit

    knowledge taking advantage of the lowmarket demand on nuclear project.

    Excellent process to build tacit

    knowledge from the explicit knowledge.

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    Evolution of nuclear powerEvolution of nuclear power

    program in Koreaprogram in Korea

    Stage 1 : PreparationStage 1 : Preparation

    Stage 2 : Implementation of ForeignStage 2 : Implementation of Foreign

    technologytechnology

    Stage 3 : Acquisition of peripheralStage 3 : Acquisition of peripheral

    technologytechnology

    Stage 4 : Acquisition of core technologyStage 4 : Acquisition of core technology

    Stage 5 : Improvement of foreignStage 5 : Improvement of foreigntechnologytechnology

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    Development of the Korean StandardDevelopment of the Korean Standard

    Nuclear Power Plant.Nuclear Power Plant.

    Having explicit and tacit knowledge also experienceon building nuclear reactor.

    Next Koreans target is to construct a nuclear powerplant in a complete indigeneous technological

    capability called Korean Standard Nuclear Power Plant(KSNPP).

    The design improvement :

    Developed based on Korean Geological situations

    Improved safety, efficiency, and convenience in operation

    and maintenance.

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    Exporting KS-NPPExporting KS-NPP

    President Lee MyungBak shakinghands with his UAE counterpart after

    the nuclear reactor export wasdecided.

    e-clipping from The New YorkTimes

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    Conclusion

    Korea had succesfully done a technological localizationstrategy in developing its own nuclear power industry.

    The process has been progressed through preparation,implementation of foreign technology, acquisition ofperipheral and core technology, finally improvement of

    foreign technology. The above process have shown a good and systematic

    technological learning in absorbing foreign technologyand finally have its own technology standard.

    The Koreans strategy might be very useful for otherLess Developed Country in developing nuclear power

    industry or other industries.