Novosk metal threaded insert for plastic

~NOVOSK fl-~1*'~'~41f~R0 RJ NOVOSKAPS

GLOBAL ASSEMBLY SOLUTIONS

ABOUT US , -

is a company dedicated to precision manufacturing. Started in 2003 as a small workshop, we have been grown into a company with manufacturing capability such as auto-lathe turning, CNC machining, Screw heading, Injection molding, Stamping as well as assembling.

Up to now, we have 4 factories distributed in Shenzhen, Huizhou, Wuxi and Suzhou and Taichung, with more than 10,000sqm of production area, 500 workers and about 300 machine tools of different functions.

Our products fall into two big lines: OEM Products and Factory Standard Product. OEM products including all kinds of turning parts, CNC machining parts, Screws, plastics and sheet metals. We have setup many Factory standard Product Lines:

•Threaded Inserts for Plastic •Self-tapping Inserts for Metals • Fasteners for Sheet Metal •Wire Thread Insert •Rivet Nut •Miniature Screws

Our state-of-the-art manufacturing capability, strict QC system and professional sales teams and the spirits of "pursuing perfection" enable us to have the opportunities to cooperate with many famous OEMs and subcontractors in automobile, medical, telecommunication, plastic and metal processing and electronic industries around the world.

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THREADED INSERTS FOR PLASlilCS

Continuous accumulation on techniques and production exprerience naturally ca ll out our own product standards. Those standard products are to be installed by heat staking, ultrasonic, injection molding or cold press-in.

TYPES

Quik-Tek a Soni-Tek

D Mini-Tek m Taper-Set

IID Spi-Tek m Bol-Tek

[9] lnmold-Tek

• Fin-Set m EZ-Loc

== Exp-Loe

~ Em-Tek

~ Tap-Tek

= Multi-Barb

[ill St-Knurl e

Features

The most popular inserts for thermoplastics which can be installed by heat or ultrasonic method. It features opposite angled helical knurls to achieve optimal balance of hightorque and pu ll-ou t resistance.

Features Featured of symmetrical outline. it removes the needs of orientation before installation thu s greatly in crease th e productivity. Opposite knurls combined with multiple undercut makes it a good choice for after-molding insertion .

Features Specially designed for small screws. this mini-version of Ultra-Tek inserts is widely used in small plastic housin gs of cell phone. PMP. PS and other small electronic devices. It hasonly metri c th read ranging from M1 .0 to M2.5.

Features

A taper insert designed for tapered plastic hole. Easy to align an d install using heat and ultrasonic method, the opposite knurls and inverse vane(s) ensures high torque and pull-out performance.

Features

Similar to Taper-Set but with a straight knurl band on one end. this in sert is used in 8° hole. It is available of short and long version for different holes depth and pull-out performances.

Features A tapered insert for 8° taper hole. easy to install by heat staking. A large area of diamond knurling ensures high torque and pull-out performance. The straight knurls again improve th e torque resistance.

Features

A blind-end inserts used for in-molding technology. With one end closed, th e resin intrusion can be avoid. It also can be used for after-molding installation due to the cute design of th e open end (works as guidin g pilot ).

Features The Fin-set insert features many inverse fins to provide high pu ll- out resistance for most of the thermoplastics while the straight knurls response to high torque performance. It can be eas ily installed by simple press.

Features

A press-in insert with knurls. parallel fins and slots provides high level of torque and pu ll-ou t performance. The slot brings a screw -locking feature to the soft and less hard plastics.

. ~ . -Features It is a press-in insert used for hard thermosetting plastics. The diamond knurls offers maximum fri cti on surface and minimum depth of penetration. The slot produces a expansion feature to steadily lock the insert to plastic hole.

Features

A fluted insert for heat or ultrasonic installation. The specially manufactu red fl utes greatly improve th e torque resistance and the stepped vanes provide tight holding against the pull- ou t force.

Features The insert is designed and manufactured with three cutting flutes which provides self-tappin g fun cti on and the storage of swarf. It is applicable to a range of thermoplastics and thermosetting plastics when the hole and external thread precisely controlled.

Features

This insert combines the inverse vanes with unique barbs on the vanes to produce high pu ll-out resistance as well as good torque performance. The bards allows good flow of plastic during heat or ultrasonic installation. It can also be used by pressing intothe formed or drilled holes for flexible plastic materials .

Features

This insert features very simple structure thus the manufacturing cost is low. It is an ideal choice molding for its good performance-price ratio.

mJBtm it*ft!: Threaded Inserts for Plastics

Quik-Tek Inserts H

Features Yi__ I I T

•Opposite helical knurl bands provide balanced high torque and high 1 I I

pull-out performance L+1mr min. I •Suitable to direct heat or ultrasonic installation I

•Self-aligning pilot design l88lj •Basic version as well as head version and stud versions available Thru or Blin d Hole. Taper<1°

0~~+ ~ s

l~l,J, ~ 1 1~+ ~'- l T L s T L

Model: QT Model: QTH Model: QTS Model: QTHS

ISO METRIC /unit: mm

Insert Length Stud Lengths Head Head Insert Pil ot End

Rec. Hole Size Min. Wall Thread Size L s Height

02 0 1 p H Thickness T -0.00/+0 .10 w

M2 4.0 2.5 3.0 5 6 8 10 12 14 16 18 20 25 0.53 4.8 3.6 3.1 3.2 1.3 M2.5 5.7 4.0 - 5 6 8 10 12 14 16 18 20 25 0.61 5.5 4.6 3.9 4.0 1.6

M3 5.7 4.0 4.8 5 6 8 10 12 14 16 18 20 25 0.61 5.5 4.6 3.9 4.0 1.6

M3.5 7.1 5.0 - 5 6 8 10 12 14 16 18 20 25 0.76 6.4 5.4 4.7 4.8 1.8

M4 8.1 4.0 4.8 5.8 5 6 8 10 12 14 16 18 20 25 0.91 7.1 6.3 5.5 5.6 2.1 M5 9.5 5.8 - 5 6 8 10 12 14 16 18 20 25 1.09 7.9 7.1 6.3 6.4 2.6

M6 12.7 6.8 9.5 5 6 8 10 12 14 16 18 20 25 1.35 9.5 8.7 7.9 8.0 3.3

MB 12.7 - 5 6 8 10 12 14 16 18 20 25 1.35 11.1 10.2 9.5 9.6 4.5

M10 12.7 - 5 6 8 10 12 14 16 18 20 25 1.60 14.0 12.6 11.8 11.9 6.0 M12 15.9 - 5 6 8 10 12 14 16 18 20 25 2.00 19.0 16.7 15.8 16.0 8.0

UNIFIED /unit:inch

Insert Length Stud Lengths Head Head Insert Pil ot End

Rec. Hole Size Min. Wall Thread Size L s Height

02 0 1 p H Thickness T -.001+.04 w

0-80 .125 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 - .116 .095 .100 .051 2-56 .157 .100 .125 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .021 .1 87 .141 .1 23 .126 .051

4-40 .226 .096 .140 .170 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .024 .218 .1 81 .154 .157 .063

6-32 .281 .150 .226 .250 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .030 .250 .21 4 .1 85 .1 89 .071

8-32 .321 .185 .250 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .036 .281 .248 .218 .220 .083 1G-24 .375 .250 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .043 .312 .278 .249 .252 .1 02

1G-32 .375 .226 .250 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .043 .312 .278 .249 .252 .1 02

1/4-20 .500 .250 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .053 .375 .341 .312 .315 .130

1/4-28 .500 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .053 .375 .341 .312 .315 .130 5/16-18 .500 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .053 .437 .403 .374 .378 .1 77

5/16-24 .500 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .053 .437 .403 .374 .378 .1 77

3/8-16 .500 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .063 .551 .494 .465 .469 .236

3/8-24 .500 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .063 .551 .494 .465 .469 .236 1/B-NPT .625 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 - 479 .450 .453 .236

1/2 .625 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 718 1 .079 .748 .657 .622 .'630 .315

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-(Stud Length)-Material

QT-M2.5x5.7-B Quik-Tek Insert. M2.5x5.7mm. Brass

QTH-M2.5x5.7-B Quik-Tek Insert with Head. M2.5x5. ?mm. Brass

QTS-M2.5x5.7-5.0-B Quik-Tek Insert with 5.0mm stud. M2.5x5. ?mm. Brass

QTHS-M2.5x5.7-5.0-B Quik-Tek Insert with Head and 5.0mm Stud. M2.5x5.7mm. Brass

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Soni-Tek Inserts H

Y:i.. I- l Features I T

•Opposite helical knurl bands and multiple grooves ensure very high torque and I I r

pull-out performance L+1mj min. I •Symmetrical outline, thus very convenient to install by automation or hand

I

•Self-aligning pilot design ~ •Basic version as well as stud versions available Thru or Blind Hole. Taper<1°

Ml 11 s iM++ Model: ST Model: STS

ISO METRIC /unit:mm

Insert Length stud Lengths Insert Pilot End Rec. Hole Size

Min. VI/all Thickness Thread Size

L s D1 p H w -0.00/+0.10

M2 4.0 3.0 - - 5 6 8 10 12 14 16 18 20 25 3.5 3.2 3.2 1.3 M2.5 5.7 4.0 - - 5 6 8 10 12 14 16 18 20 25 4.4 4.0 4.0 1.6

M3 5.7 4.0 4.8 - 5 6 8 10 12 14 16 18 20 25 4.4 4.0 4.0 1.6

M3.5 7.1 5.0 - - 5 6 8 10 12 14 16 18 20 25 5.2 4.8 4.8 1.8

M4 8.1 4.0 4.8 5.8 5 6 8 10 12 14 16 18 20 25 6.1 5.6 5.6 2.1 MS 9.5 5.8 - - 5 6 8 10 12 14 16 18 20 25 6.8 6.4 6.4 2.6

M6 12.7 6.8 9.5 - 5 6 8 10 12 14 16 18 20 25 8.5 8.0 8.0 3.3

MS 12.7 - - - 5 6 8 10 12 14 16 18 20 25 10.0 9.6 9.6 4.5

M10 12.7 - - - 5 6 8 10 12 14 16 18 20 25 12.3 11.9 11.9 6.0 M12 15.9 - - - 5 6 8 10 12 14 16 18 20 25 16.3 16.0 16.0 8.0

UNIFIED /unit:inch

Insert Length stud Lengths Insert Pilot End Rec. Hole Size

Min. VI/all Thickness Thread Size H

L s D1 p -.00/+.04

w

2-56 .155 .118 - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .137 .123 .125 .051

4-40 .224 .157 .188 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .174 .1 54 .157 .063 6-32 .279 .197 - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .205 .185 .1 89 .071

8-32 .319 .157 188 .228 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .239 .218 .220 .083 10-24 .373 .228 - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .269 .249 .252 .102 10-32 .373 .228 - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .269 .249 .252 .102 1/4-20 .498 .269 .374 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .333 .312 .315 .130

1/4-28 .498 .269 .374 - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .333 .312 .315 .130

5/16-18 .498 - - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .394 .374 .378 .177

5/16-24 .498 - - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .394 .374 .378 .177 3/8-16 .498 - - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .485 .465 .469 .236

3/8-24 .498 - - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .485 .465 .469 .236

1/2 .626 - - - 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 .643 .622 .630 .315

Standard Material: Brass JIS 3604, Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-(Stud Length)-Material

ST-256x155-B Soni-Tek Insert. 2-56x.155inch. Brass

STS-256x155-1/4-B Quik-Tek Insert with Y. inch stud, 2-56x.155inch. Brass

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Mini-Tek Inserts

Features •Mini version of Soni-Tek insert •Mainly used in housing of mobile phone, notebook and small electric devices •Thread ranges from M1 to M2.5 •Heat staking installation is required •Basic version as well as head version and stud versions available

Model: MT

ISO METRIC /unit:mm

Thread Size Insert Length Head Height Head

L T 02 Insert

01

M1 2.5 - - - - - 2.10

M1.2 2.5 - - - - - 2.10

M1 .4 3.0 - - - 0.40 3.0 2.50

M1.6 3.0 2.5 2.2 2.0 0.40 3.0 2.50

M2 3.0 - - - 0.40 3.5 3.00

M2.5 4.0 - - - 0.40 4.0 3.65


Model Code-Thread size x Insert Length-Material

MT-M1x2.5-B Mini-Tek Insert. M1x2.5mm. Brass

MTH-M1 x2.5-B Mini-Tek Insert with Head. M1 x2.5mm. Brass

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AVOID ULTRASON IC INSTALLATION !!!

H

:t:L_ I I T

L+1mL min.

I I

I I I

~ Thru or Blind Hole. Taper<1°

Model: MTH

Pilot End Rec. Hole Size

Min. Wall Thickness p H w

-0.00/+0.1 0

1.70 1.75 0.70

1.70 1.75 0.70

2.1 0 2.1 5 0.80

2.1 0 2.1 5 0.80

2.60 2.65 0.80

3.1 5 3.20 1.00


Taper-Set Inserts WI H

I I I Features I ! •Opposite helical knurl bands combine with the inverse vane(s) to offer super

I

I performance •Suitable to direct heat or ultrasonic installation into a 8 degree tapered hole •Flange of one end prevents escapes of plastics ~ 1mm min.

•Short version (single vane) and Long version (Double vanes) available Thru or Blind Hole. Taper 8°

JP 0L ~ JP 0L ~ ! -

I I l - _l -L L

Model: TSS Model: TSL

ISO METRIC /unit:mm

Long Version Short Version

Insert Min. Wall

Thread Size Rec. Hole Size Rec . Hole Size Thickness Insert Length Pilot End +/-0.13

Insert Length Pilot End -0.00/+0.1 0 01

L p L p w H1 H2 H1 H2

M2.5 5.56 3.79 4.04 3.58 3.43 3.99 4.04 3.89 4.37 2.4

M3 5.56 3.79 4.04 3.58 3.43 3.99 4.04 3.89 4.37 2.4

6.35 4.83 5.23 4.70 3.81 5.16 5.23 5.05 5.56 3.0

M3.5 6.35 4.83 5.23 4.70 3.81 5.16 5.23 5.05 5.56 3.0

M4 7.92 5.41 5.94 5.28 4.70 5.84 5.94 5.74 6.35 3.4

M5 9.53 6.38 7.03 6.25 5.72 6.91 7.03 6.78 7.54 3.9

11.10 7.16 8.00 7.06 6.71 7.83 8.00 7.70 8.33 4.4

M6 12.70 8.43 9.22 8.15 7.62 8.99 9.22 8.86 9.52 4.9

M8 14.27 10.31 11.38 10.19 8.51 11 .15 11.38 10.95 11.91 6.2

UNIFIED /unit:inch


Insert Min. Wall

Thread Size Rec. Hole Size Rec. Hole Size Thickness Insert Length Pilot End +/-.005

Insert Length Pilot End +/-.005 01

L p L p w H1 H2 H1 H2

0-80 .188 .115 .123 .107 .115 .123 .1 23 .11 8 .141 .080

2-56 .188 .115 .123 .107 .115 .123 .1 23 .11 8 .141 .080

4-40 .219 .149 .159 .141 .135 .157 .1 59 .1 53 .1 72 .093

6-32 .250 .190 .206 .185 .150 .203 .206 .1 99 .21 9 .11 6

8-32 .312 .213 .234 .208 .185 .230 .234 .226 .250 .1 33

10-24 .375 .251 .277 .246 .225 .272 .277 .267 .297 .1 59

10-32 .375 .251 .277 .246 .225 .272 .277 .267 .297 .1 59

1/4-20 .500 .332 .363 .321 .300 .354 .363 .349 .375 .1 94

1/4-28 .500 .332 .363 .321 .300 .354 .363 .349 .375 .1 94

5/16-18 .562 .406 .448 .401 .335 .439 .448 .431 .469 .245

3/8-16 .625 .493 .540 .488 .375 .532 .540 .523 .563 .293


~ Model Code-Thread size x Insert Length-Material

TSL-M3x5.56-B Taper-Set Insert Long Version. M3x5.56mm. Brass

TSS-3/816x625-B Taper-Set Insert Short Version. 3/8-16x.625inch. Brass


Spi-Tek Inserts w H

I-I l Features I

•It features a combination of straight knurls, angled helical knurls and inverse I ii vane(s) I

•Suitable to direct heat or ultrasonic installation in 8 degree tapered hole ~ 1mm min.I

•It has one vane version and two vanes version as well as headed version Thru or Blind Hole. Taper 8°

0. 0Qrn! 0b JP0b1 L I l T L

Model: ST1 Model: ST2 Model: ST2H

ISO METRIC /unit:mm


Thread Size Insert Length Head Height Head Insert Rec. Hole Size Insert

Insert Pilot End Rec. Hole Size

L T 02 01 H Length

01 p H -0.00/+0.10 L -0.00/+0.10

M2 5.0 0.6 5.0 4.1 3.8 2.92 3.58 3.02 3.1

M2.5 5.0 0.6 6.0 4.1 3.8 3.43 4.42 3.96 4.0

M3 5.5 0.6 6.0 4.7 4.4 3.81 5 .61 5 .1 6 5.2

M3.5 6.0 0.8 7.0 5.5 5.2 3.81 5.61 5 .1 6 5.2

M4 7.5 0.8 8.0 5.9 5.8 4.70 6.32 5.84 5.9

M5 9.0 1.0 8.5 7.0 6.9 6.73 8.38 7.85 8.0

M6 10.0 1.0 10.0 8.6 8.5 7.62 9.60 9.04 9.2

M8 12.0 1.0 15.0 11.1 10.9 - - - -

UNIFIED /unit:inch

Long Version Short Version Rec. Hole Size Thread Size

Head Height Head Insert H

Min. Wall Thickness Insert Length Pilot End Insert Length Pilot End

T 02 01 w L p L p -.00/+.04

2-56 .188 .112 .115 .119 - - .1 41 .122

4-40 .219 .146 .135 .156 - - .174 .1 58

6-32 .250 .190 .150 .203 - - .221 .205

8-32 .312 .213 .185 .230 - - .249 .233 Please Contact Us

10-24 .375 .251 .225 .272 - - .297 .276

10-32 .438 .251 .225 .272 - - .297 .276

1/4-20 .500 .326 .300 356 - - .378 .362

5/16-18 .562 .406 - - - - .469 .447


~ Model Code-Thread size x Insert Length-Material

ST1-M3x5.5-B Spi-Tek Insert One-Vane Version. M3x5.5mm. Brass

ST2-M3x3.81-B Spi-Tek Insert Two-Vane Version. M3x3.81 mm. Brass

ST2H-M3x5.5-B Spi-Tek Insert Two-Vane Version with Head, M3x5.5mm. Brass

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Bol-Tek Inserts

Features •Tapered outline fit 8 degree tapered plastic hole •Direct heat installation preferable •Diamond knurls offers maximum holding surface •Basic version as well as head version and stud versions available

·a I L I s L

Model: BT Model: BTH Model: BTS

ISO METRIC /unit:mm

Insert Length Stud Lengths Head Height Head Thread Size L s T 02

M2 5.0 - - - - - 0.6 5.0

M2.5 5.0 - 5 10 - - 0.6 6.0

M3 5.5 5.0 5 10 15 - 0.6 6.0

M3.5 6.0 - 5 10 15 - 0.8 7.0

M4 7.5 6.0 5 10 15 - 0.8 8.0

MS 9.0 7.0 - 10 15 25 1.0 8.5

M6 10.0 9.0 - 10 15 25 1.0 10.0

M8 12.0 - - - - - 1.0 12.0


Model Code-Thread size x Insert Length-Material

BT-M2.5x5.0-B Bol-Tek Insert. M2.5x5.0mm. Brass

BTH-M2.5x5.0-B Bol-Tek Insert with Head. M2.5x5.0mm. Brass

BTS-M2.5x5.0-5.0-B Bol-Tek Insert with 5.0mm Stud. M2.5x5.0mm. Brass

BTHS-M2.5x5. 7-5.0-B Bol-Tek Insert with Head and 5.0mm Stud. M2.5x5.0mm. Brass

-8-


H w

T

L+1mm min.

Thru or Blind Hole. Taper 8°

Model: BTHS

Insert Rec. Hole Size

Min. Wall Th ickness 01

H w -0.00/+0.1 0

4.1 3.8 1.5

4.1 3.8 1.5

4. 7 4.4 1.8

5.5 5.2 1.8

5.9 5.8 2.0

7. 0 6.9 2.3

8.6 8.5 2.5

11.1 10.9 3.0


lnmold-Tek Inserts

Features •Preferable for in-molding installation but after-molding installation possible for some applications •Blind end prevents the resin intrusion and limits the screw location •The open end can be used as guiding pilot for after-molding installation

E I

~11i// "'° 11 11111111111 ·11 0P0D1

~ _l l

Model: IT

ISO METRIC /unit:mm

Thread Size Insert Length I Min. Thread Length Insert End Minor Thread Size

LIE 01 p GO./NOGO.

M2.5 4.7812.01 6.35/2.87 7.1413.74 9.53/4.6 10.31/5.47 4.78 4.34 2.058/2 .1 38

M3 5.21 /2.21 7.13/3.21 8.73/4.21 10.31/5.21 11.13/6.21 4.78 4.34 2.500/2.590

M3.5 6.35/2.62 8.7313.81 10.31/5.02 11.91/6.22 13.48/7.42 5.56 5.1 3 2.926/3.010

M4 6.35/3.08 8.73/4.47 10.31/5.89 11.91/7.29 13.48/8.69 6.35 5.74 3.340/3.420

MS 7.13/3.49 11.12/5.09 13.48/6.69 11.91/8.29 13.48/9.89 7.14 6.57 4.200/4.300

MG 8.73/4.37 13.49/6.37 15.87/8.37 18.26/10.57 20.8/12.37 8.74 8.15 5.050/5.150

MS 11.13/5.72 15.09/7.82 18.24/10.32 20.62/12.82 22.23/15.32 11.13 10.26 6.810/6.912

UNIFIED /unit:inch

Thread Size Insert Length I Min. Thread Length Insert End Minor Thread Size

LIE 0 1 p GO./NOGO.

2-56 .156/.080 .219/.115 .250/.150 .312/.185 .344/.220 .1 56 .142 .0710/.0732

4-40 .205/.110 .281/.160 .344/.210 .406/.260 .438/.310 .1 88 .1 71 .0906/.0939

6-32 .250/.135 .344/.200 .406/.260 .469/.325 .531/.385 .219 .202 .11 02/. 11 40

8-32 .250/.135 .344/.200 .406/.200 .469/.325 .531/.385 .250 .226 .1 339/. 1385

10-24 .356/.175 .438/.260 .531/.345 .625/.425 .716/.510 .281 .259 .1 515/. 1560

10-32 .281/.135 .438/.200 .531/.260 .469/.325 .531/.385 .281 .259 .1 594/. 1640

1/4-20 .344/.200 .531/.315 .625/.415 .719/.515 .819/.615 .344 .321 .2040/.2070

5/16-18 .438/.235 .594/.345 . 719/.460 .811/.570 .949/.680 .438 .404 .2600/.2645

3/8-16 .500/.265 .688/.390 .812/.515 .935/.640 1.00/.765 .500 .466 .3150/.3205

Standard Material: Brass J IS 3604, stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert length-Material

IT-M8x11.13-B lnmold Tek Insert, M3x11.13mm, Brass I

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Fin-Set Inserts

Features •Preferable for in-molding installation but after-molding installation possible for some applications •Blind end prevents the resin intrusion and limits the screw location •The open end can be used as guiding pilot for after-molding installation


H

T

Th ru or Blind Hole, Taper 8°

0P0D1

I' s I~ 1)11111 ++ Model:FS Model:FSH Model:FSS Model:FSHS

ISO METRIC /unit:mm

Insert Length Stud Lengths Head Head Insert Pilot End

Rec . Hole Size Min. Wall Thread Size

L s Height D2 D1 p H Thickness No. of Fins

T -0. 001+0. 10 w M2 4.0 5 6 8 10 12 14 16 18 20 25 0.45 4.8 3.7 3.1 3.2 1.6 2

M2.5 4.8 5 6 8 10 12 14 16 18 20 25 0.58 5.5 4.5 3.9 4.0 2.0 3

M3 4.8 5 6 8 10 12 14 16 18 20 25 0.58 5.5 4.5 3.9 4.0 2.0 3

M3.5 6.4 5 6 8 10 12 14 16 18 20 25 0.74 6.4 5.3 4.7 4.8 2.4 4 M4 7.9 5 6 8 10 12 14 16 18 20 25 0.89 7.1 6.1 5.5 5.6 2.8 5

M5 9.5 5 6 8 10 12 14 16 18 20 25 1.07 7.9 7.0 6.3 6.4 3.2 5

MS 12.7 5 6 8 10 12 14 16 18 20 25 1.32 9.5 8.6 7.9 8.0 4.0 7

MB 12.7 5 6 8 10 12 14 16 18 20 25 1.32 11.1 10.2 9.5 9.6 4.8 7

UNIFIED /unit:inch

Insert Length Stud Lengths Head

Head Insert Pilot End Rec. Hole Size Min. Wall

Thread Size L s Height

D2 D1 p H Thickness No. of Fins T -0. 001+0. 10 w

2-56 .157 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .018 .189 .147 .123 .126 .063 2

4-40 .187 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .023 .217 .178 .154 .157 .079 3

6-32 .250.312 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .029 .250 .209 .185 .189 .094 4 B-32 .321 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .035 .281 .240 .218 .220 .110 5

10-24 .375 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .042 .312 .274 .248 .252 .126 5

10-32 .375 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .042 .312 .274 .248 .252 .128 5

1/4-20 .500 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .052 .375 .337 .310 .315 .157 7 1/4-28 .500 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .052 .375 .337 .310 .315 .157 7

5/16-18 .500 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .052 .433 .400 .375 .378 .189 7

5/16-24 .500 3/16 1/4 5/16 3/8 7/16 112 5/8 3/4 718 1 .052 .433 .400 .375 .378 .189 7


Model Code-Thread size x Insert Length-(Stud Length)-Material

FS-M2.5x4.8-B Fin-Set Insert. M2.5x4.8mm. Brass

FSH-M2.5x4.8-B Fin-Set Insert with Head, M2.5x5. ?mm. Brass

FSS-M2.5x4.8-5.0-B Fin-Set Insert with 5.0mm stud, M2.5x5.7mm. Brass

FSHS-M2.5x4.8-5.0-B Fin-Set Insert with Head and 5.0mm Stud, M2.5x5. ?mm. Brass

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EZ-Loc Inserts w hi I

L+1ml min. I

Features I •It features a lot of inverse fins and knurl bands to achieve required performance l I

•Very easy press-in installation ~ •The slot produces an expansion effect for self-locking Thru or Blind Hole. Taper 1° •Suitable for most of thermoplastics

0~ Model: EZL

ISO METRIC /unit:mm

Insert Length Insert Rec. Hole Size

Min. Wall Thickness Thread Size H L 01

-0.00/+0.1 0 w

M2 4.0 - - 3.7 3.2 1.6

M2.5 5.8 4.0 - 4.5 4.0 2.0

M3 5.8 4.0 - 4.5 4.0 2.0

M3.5 7.2 4.0 - 5.3 4.8 2.4

M4 8.2 5.8 - 6.2 5.6 2.8

M5 9.5 5.8 8.2 6.9 6.4 3.2

M6 12.7 7.2 9.5 8.5 8.0 4.0

M8 12.7 - - 10.1 9.6 4.8


~ Model Code-Thread size x Insert length-Material

I EZL-M2x4.0-B I EZ-Loc Insert. M2x4.0mm. Brass I

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Exp-Loe Inserts H Y:L,_ l

I T

Features L+1mLmin.

I 1

I •Ideal for use in hard thermosetting plastics I I

•Very easy press-in installation ~ •Slot expands to achieve self-locking effect after fully screwed Thru or Blin d Hole. Taper 1°

•Three versions for flexible choice

~ ~

~ L L

~

~1 L L

Model: EL Model: ELH1 Model: ELH2

ISO METRIC /unit:mm

Insert Length Head Height Head Insert Rec. Hole Size

Min. Wall Thickness Thread Size H

L T 02 01 - 0.00/+0.1 0

w

M2 3.9 - 0.43 4.8 3.2 3.2 2.4

M2.5 4.7 - 0.51 5.5 4.0 4.0 3.2

M3 4.7 3.5 0.51 5.5 4.0 4.0 3.2

M3.5 6.3 3.5 0.66 6.4 4.7 4.8 3.6

M4 7.9 5.0 0.82 7.1 5.5 5.6 4.0

MS 9.4 6.0 0.99 7.9 6.3 6.4 4.8

M6 12.6 9.5 1.25 9.5 7.9 8.0 6.0

MB 12.6 9.5 1.25 11.1 9.5 9.6 7.0

UNIFIED /unit:inch

Insert Length Head Height Head Insert Rec. Hole Size

Min. Wall Thickness Thread Size H L T 02 0 1

- 0.00/+0.1 0 w

2-56 .155 - .017 .187 .1 24 .1 26 .094

4-40 .186 .138 .020 .218 .1 56 .1 57 .126

6-32 .249 .138 .026 .250 .1 86 .1 89 .142

8-32 .312 .197 .032 .281 .217 .220 .1 57

10-24 .371 .236 .039 .312 .249 .252 .1 89

10-32 .371 .236 .039 .312 .249 .252 .1 89

1/4-20 .497 .374 .049 .375 .311 .315 .236

1/4-28 .497 .374 .049 .375 .311 .315 .236

5/16-18 .497 .374 .049 .437 .374 .378 .276

5/16-24 .497 .374 .049 .437 .374 .378 .276


~ Model Code-Thread size x Insert Length-( Stud Length)-Material

EL-M2x3.9-B Exp-Loe Insert. M2x3.9mm. Brass

ELH1-M2x3.9-B Exp-Loe Insert with Solid Head. M2x3.9mm. Brass

ELH2-M2x3.9-B Exp-Loe Insert with Split Head. M2x3.9mm. Brass

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Em-Tek Inserts WI I H1

I I I l I

Features I •Stepped vanes ensures high pull-out resistance

I

•3 flutes prevent the rotation and accommodate most of the plastics ~ 1mmmin. •Suitable to direct heat or ultrasonic installation .-1iL •Used in 8 degree tapered plastic hole

Thru or Blind Hole. Taper 8°

f~iiill • Model: ET

ISO METRIC /unit:mm

Rec . Hole Size Thread Size

Insert Length Insert Pilot End -0.00/+0.1 0 Min. Wall Thickness L 01 p

H1 H2 w

M3 7.92 5.51 4.65 5.03 4.55 3.0

M3.5 7.92 5.51 4.65 5.03 4.55 3.0

M4 9.53 6.35 5.38 5.77 5.23 3.5

MS 11.13 7.49 6.32 6.81 6.17 4.2

M6 14.27 9.68 8.20 8.89 8.13 5.3

UNIFIED /unit:inch

Rec. Hole Size Thread Size

Insert Length Insert Pilot End -0.00/+0.10

Min. Wall Thickness L 01 p

H1 H2 w

4-40 .250 .173 .145 .154 .1 41 .096

6-32 .312 .219 .183 .1 98 .1 79 .120

8-32 .375 .252 .212 .227 .206 .1 40

10-24 .438 .297 .249 .268 .243 163

10-32 .438 .297 .249 .268 .243 .1 63

1/4-20 .562 .383 .323 .350 .320 .208

1/4-28 .562 .383 .323 .350 .320 .208


~ Model Code-Thread size x Insert Length-( stud Length)-Material

ET-M3.5x7.92-B Em-Tek Insert. M3.5x7.92mm. Brass

ET-440x250-B Em-Tek Insert. 4-40x.250mm. Brass

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Tap-Tek Inserts

Features •Three cutting flutes offer self-tapping function •Self-aligning pilot design •Easy installation for the un-headed version •Applicable to almost all of thermoplastics and to thermosetting plastics when external threads specified a sharp edge and hole precisely controlled

Model: TT Model: TTHR

ISO METRIC /unit:mm

Insert Length Head Height Head

Insert Thread Size L T

Normal I Reduced 01

02

M2 4.00 4.80 - - - 3.50

M2.5 4.00 5.25 6.25 0.60 6.35/- 4.33

M3 4.00 5.25 6.25 0.75 7.10/4.70 4.73

M3.5 5.00 6.20 7.30 0.75 8.30/- 5.52

M4 5.60 7.10 8.40 0.75 8.70/6.30 6.31

M5 6.40 8.40 10.00 0.90 11.10/7.50 7.50

M6 7.90 9.80 12.00 1.00 12.00/8.60 8.69

M8 9.50 12.40 - 1.25 14 .30/11.1 0 11.06

M10 12.00 16.00 - 1.50 18.00/- 13.95

Standard Material: Brass J IS 3604, Stainless steel or Aluminum available upon request.

Model Code-Thread size x Insert Length-(Stud Length)-Material

TT-M2x4.80-B Tap-Tek Insert, M2x4.8mm, Brass

TTH-M2x4.8-B Tap-Tek Insert with Normal Head, M2x4.8mm, Brass

TTHR-M2x4.8-B Tap-Tek Insert with Reduced Head, M2x4.8mm, Brass

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External Pitch

p

0.79

1.06

1.06

1.1 5

1.27

1.41

1.59

1.95

1.95


001 w 0H

L+1mm min.

Thru or Blin d Hole, Taper 1°

M6- Hole Depth: L +1.2*Pitch

Model: TTH

Rec. Hole Size Min. Wall Thickness

H w +/-0.1 0

3.2 1.25

4.0 1.55

4.3 1.65

5.2 2.00

6.0 2.30

7.1 2.70

8.2 3 .1 5

10.4 4.00

13.3 5 .1 0


Multi-Barb Inserts

w H

Features I I-WI I l •Inverse vanes together with the unique barbs provide high pull-out and torque I

I performance •Can be cold press-in installed into most of the flexible thermoplastics, also

I

can be used in harder plastic by heat press-in method ~ O.Smmmin.

•The top end un-knurled vane seals and prevent plastic flash out when heat or Thru or Blind Hole. Taper 8°

ultrasonic installation method applied

~ ~ 0

L Model: MB

Model: MBH

ISO METRIC /unit:mm

Insert Length Head Height Head Rec. Hole Size

Min. Wall Thickness Thread Size H

L T 02 +/-0 .1 5

w

M2 3.1 4.2 0.50 - 4.80 - 3 .1 5 1.35

M2.5 4.1 5.2 0.75 - 5.50 7 .1 0 3.85 1.70

M3 4.1 5.2 0.75 1.50 5.50 7 .1 0 3.85 1.70

M3.5 4.1 7.0 0.75 1.25 6.40 7.90 4.80 2.25

M4 5.6 8.5 0.75 1.50 7.10 8.70 5.70 2.50

MS 6.6 10.1 0.90 1.75 7.90 11.1 0 6.30 2.85

M6 7.7 12.3 1.00 2.00 9.50 12.70 8.00 3.20

MB 8.3 13.8 1.25 2.50 14.30 - 10.40 4.25

M10 10.5 16.1 1.25 2.50 14.30 - 12.80 5.1 0

M12 16.1 - - - - - 15.20 5.20

standard Material: Brass JIS 3604, Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-(Head Size)-Material

MB-M2x3.1-B Multi-Barb Insert. M2x3.1 mm. Brass

MBH-M2x3.1- <l> 4.8x0.5-B Multi-Barb Insert with <l> 4.8x0.5 Head, M2x3.1 mm. Brass

- 15 -

St-Knurl Inserts

Features •Straight knurling plus the groove to provide very excellent pull-out and torque performance •Easy to make due to simple structure •Through hole/thread or blind hole/thread for choice

L

Model: SKT

ISO METRIC /unit:mm


Model: SKB

Thread Size Insert Groove Dia. Minor Thread Size Insert Length

01 B GO./NOGO. L

M2 4.00 3.00 1.610/1.679 2.0 3.0 4.0 5.0 6.0 - - - - - - - - -M2.5 4.50 3.50 2.058/2.138 - 3.0 4.0 5.0 6.0 8.0 - - - - - - - -

M3 5.00 4.00 2.500/2.590 - 3.0 4.0 5 .0 6.0 8.0 10.0 - - - - - - -

M4 6.00 5.00 3.340/3.420 - - 4.0 5 .0 6.0 8.0 10.0 12.0 - - - - - -

MS 8.00 7.00 4.200/4.300 - - - 5.0 6.0 8.0 10.0 12.0 14.0 16.0 - - - -M6 10.00 9.00 5.050/5.150 - - - - 6.0 8.0 10.0 12.0 14.0 16.0 18.0 - - -

MB 12.00 10.00 6.810/6.912 - - - - - 8.0 10.0 12.0 14.0 16.0 18.0 20.0 25.0 -

M10 15.00 13.00 8.500/8.650 - - - - - - 10.0 12.0 14.0 16.0 18.0 20.0 25.0 30.0

M12 18.00 16.00 10.250/10.400 - - - - - - - 12.0 14.0 16.0 18.0 20.0 25.0 30.0

Thread Length (1) - - - - 3.0 4.5 6.0 8.0 10.0 11.0 12.0 14.0 19.0 20.0

H min

Groove Length 0.6 0.8 1.2 1.2 2.0 2.5 3.0 4.0 4.5 5.0 6.0 6.5 8.0 8.0

B

Remarks: (1) Thread Length only applies to blind threads Thru Thread Blind Thread Both Thru & Blind Thread


Model Code-Thread size x Insert Length-(Head Size)-Material

SKT-M2x4.0-B St-Knurl Insert. M2x4.0mm. Through Hole. Brass

SKB-M2x6.0-B St-Knurl Insert. M2x6.0mm. Blind Hole. Brass

- 16 -

~NOVOSK

NovoskApS CVR:33083742 Daadyrvej 24 9200 Aalborg SV Denmark

ft~iil'.~,f!HHIH~ '<il NOVOSKAPS

Tel: +45 51509988 Fax: +45 98565751 Email: [email protected]

Novosk metal threaded insert for plastic

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