NOVELIS OHLER® Flexrohre For safety, comfort and...

Brighter ideas with aluminum

NOVELISOHLER® FlexrohreFor safety, comfort and flexibility...

... our solutions travel throughout the world

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TABLE OF CONTENTS 1

INTRODUCTION / PRODUCT OVERVIEW 2

FLEXIBLE TUBES FOR AIR VENTILATION 3

FLEXIBLE TUBES FOR WARM AIR DISTRIBUTION, NON-PERFORATED 5

FLEXIBLE TUBES FOR WARM AIR DISTRIBUTION, PERFORATED /PARTIALLY DEFORMED 7

FLEXIBLE STAINLESS STEEL EXHAUST TUBES 9

FLEXIBLE ALUMINIUM EXHAUST TUBES 11

FLEXIBLE EXHAUST TUBES AS TWIN TUBE 13

INSULATION TUBES 15

INSULATED TWIN TUBES 17

INSULATED TWIN SYPHON TUBES 19

PRODUCTS FOR CUSTOM APPLICATIONS 21

OHLER® SILENCERS 22

DIRECTIONS/MAP 23

Table of contents

When it comes to air and exhaust discharge systems, the European caravan and motorhome industry relies on innovative and favourably priced product solutions.

Close cooperation with leading manufacturers of gas and diesel heating systems is already producing remarkable product solutions in the

very early stages of developing new heating devices.

With our products we set a benchmark in terms of quality and reliability!

Further details about our diverse range are set out clearly on the following pages.

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For safety,comfort andflexibility…

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Flexible Tubes for air ventilationOHLER FLEXROHR®

Brief description ColourProduct/model

Application area Tube structure Colour

A-P-K black

P-A-K black

K-A-K black

Flexible tube to conduct combustion air in vehicle heating systems, resistant to sprayed water and oil

Flexible tube to conduct combustion air in vehicle heating systems, resistant to sprayed water and oil

Flexible tube for heating, ven-tilation and to conduct fresh air without the addition of ag-gressive fumes or solids that promote wear

Aluminium Paper Plastic foil, black

Paper Aluminium Plastic foil, black

Plastic foil, black AluminiumPlastic foil, black

Black

Black

Black

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Dimensions Form of delivery Reaction to fire

Smallest bending radius (related to the neutral fibre)

Temperature resistance - at constant inner and

outer temperature - at 20°C ambient

temperature

ID 45 – ID 100

ID 70 – ID 90

ID 60 - ID 90

In fixed lengths or in coils of up to 25 m



Burning rate = 0according to DIN 75200and FMVSS 302



approx. 2 x ID

approx. 2 x ID

approx. 2 x ID

- 40° C to + 110° C

+ 150° C

- 40° C to + 100° C

+ 140° C

- 40° C to + 100° C

+ 120° C

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Flexible Tubes for warm air distributionCARADUCT® and OHLER FLEXROHR®



CARADUCT® beige

CARADUCT®-L beige

OHLER FLEXROHR® A-P beige

Flexible tubes for warm air distribution with increased peak load resistance both at ID 60.5 and ID 70.5, as insulating duct to the exhaust tube AE 30 and AE 50

Flexible tubes for warm air distribution

Flexible tubes for warm air distribution

Aluminium Kraft paper Kraft paper

Aluminium Kraft paper Kraft paper

Aluminium Paper

Beige

Beige

Beige

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Flexible Tubes for warm air distributionCARADUCT® and OHLER FLEXROHR®





temperature

ID 31 – ID 75

ID 30, 31, 45 and 60.5

ID 18

In fixed lengths or in coils of up to 20 m,ID 60.5 up to30 m

In fixed lengths or in coils of up to 20 m,ID 60.5 up to30 m





approx. 1.5 x ID

approx. 1 x ID

approx. 1.5 x ID

- 40° C to + 110° C

+ 150° C

- 40° C to + 110° C

+ 150° C

- 40° C to + 110° C

+ 150° C

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Flexible Tubes for warm air distribution, perforated /partially deformedCARADUCT®



CARADUCT® beige perforated

CARADUCT®-Lbeige perforated

CARADUCT®-Lbeige partially deformed

Flexible tubes with increasedpeak loadresistance andoutflow openingsfor distribution of warm air

Flexible tubeswith outflowopenings fordistribution ofwarm air

Flexible tubesfor distributionof warm airin confinedinstallation space

AluminiumKraft paperKraft paper



Beige

Beige

Beige

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Flexible Tubes for warm air distribution, perforated /partially deformedCARADUCT®





temperature

ID 31 and ID 60.5

ID 60.5

ID 60.5, deformed to 44x76 mm, round ends



In fixed lengths




approx. 2 x ID

approx. 2 x ID

approx. 2 x ID

- 40° C to + 110° C

+ 150° C

- 40° C to + 110° C

+ 150° C

- 40° C to + 110° C

+ 150° C

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Flexible Stainless Steel Exhaust TubesCORMIFLEX®



CORMIFLEX®, one layer, AE 30 and AE 50

CORMIFLEX®, one layer

CORMIFLEX®, two layer

Exhaust tube with increased density for vehicle and boat heating systems

Exhaust tube for vehicle and boat heating systems

Exhaust tube for vehicle and boat heating systems

Grooved folded spiral seam tube consisting of a stainless steel strip, wound, one layer

Grooved folded spiral seam tube consisting of a stainless steel strip, wound, one layer

Grooved folded spiral seam tube consisting of a stainless steel strip, wound, two layers

Stainless steel grey



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Flexible Stainless Steel Exhaust TubesCORMIFLEX®





temperature

ID 51.3 and ID 61.5

ID 22 - ID 100

ID 20 - ID 100

In fixed lengths of up to 3 m or in coils of up to 20 m

In fixed lengths of up to 3 m or in coils up to ID 66: 20 mfrom ID 70: 10 m

In fixed lengths of up to 3 m or in coils up to ID 66: 20 mfrom ID 70: 10 m

Non-combustible according to DIN 4102, Cl. A1



approx. 2 x ID

approx. 1.5 - 2 x ID

approx. 1.5 - 2 x ID

Up to + 300° C

Up to + 350° C

Up to + 300° C

Up to + 350° C

Up to + 300° C

Up to + 350° C

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Flexible Aluminium ExhaustOHLER FLEXROHR®



A-A

Al 6-layers

Aluminiumwound, 3 layers

Aluminiumwound, 6-layers

Exhaust tube with increased peak load resis-tance for vehicle and boat heating systems with low exhaust gas temperature

Exhaust tube for vehicle and boat heating systems with low exhaust gas temperature

Silver

Silver

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Flexible Aluminium ExhaustOHLER FLEXROHR®



Temperature resistance - at constant inner and outer temperature

ID 22.2,ID 30

ID 50.5

Non-combustible according to DIN 4102, Cl. A1; burning rate = 0 according to DIN 75200and FMVSS 302

Non-combustible according to DIN 4102,Cl. A1

approx. 1.5 x ID

approx. 1.5 x ID

Up to + 200° C

Up to + 200° C

In fixed lengths or in coils up to 20 m

In fixed lengths or in coils up to 20 m

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Flexible Exhaust Tubes as Twin TubeOHLER® Twin Tube



DR AE 30 or AE 50 /CARADUCT® beige

DR Al 6-layer/ A-P-K black

DR A-A (SV) / A-P-K black

Insulated ex-haust tube for roof cowl on the vehicle

Exhaust tube with increased peak load resistance incl. intake pipe for vehicle heating systems with low exhaust gas temperature

Exhaust tube incl. intake pipe for vehicle heating systems with low exhaust gas temperature

CORMIFLEX® one layer CARADUCT® beige

Al 6-layersA-P-K black

A-A (SV)A-P-K black

Beige

Black

Black

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Flexible Exhaust Tubes as Twin TubeOHLER® Twin Tube





temperature

ID 51.3/60.5ID 61.5/70.5

ID 50.5 / ID 75.5

ID 22.2/ID 30ID 45 /ID 60

In fixed lengths of up to max. 2.9 m



Inner tube:Non-combustible according to DIN 4102, Cl. A1

Outer tube:no burning rate according to DIN 75200 andFMVSS 302





approx. 2 x ID

approx. 2 x ID

approx. 2 x ID

Up to + 110°C

Permissible temperature of airflow through (inner tube) max. + 300°C

Up to + 110°C


Up to + 110°C


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Insulation TubesOHLER FLEXROHR®


Tube structure

P-A-K black

A-P-P-P-P-P beige

GA2-A

Paper Aluminium Plastic foil, black

Aluminium 5 layers of paper

Fibreglass laminated on aluminium, Aluminium alloy

Application area

Insulation tube as protection against contact for VR 72 tube

Heat protection tube for insulating drinking water hoses

Beige

Silver

Black

Colour

Flexible tube to supply combustion air in vehicle heating systems, resistant to sprayed water and oil

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Insulation TubesOHLER FLEXROHR®

Dimensions Reaction to fire


outer temperature - at 20°C ambient tempe-

rature

ID 70

ID 80

ID 12-25



- 40° C to + 100° C

+ 140° C

- 40° C to + 110° C

+ 150° C

- 40° C to + 250° C

Form of delivery

In fixed lengthsup to max. 3 m or in coils of up to 25 m

In fixed lengthsup to max. 3 m or in coils of up to 20 m


approx. 2 x ID

approx. 2 x ID

approx. 1.5 x ID



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Insulated Twin TubesOHLER® Twin Tube



DR P-A-K black, insulated

DR SEMIFLEX® insulated,oval-shaped deformed

DR A-A (SV), insulated

Warm air tube with high insulation effect on the outside area of the vehicle, resistant to sprayed water



P-A-K Insulation

SEMIFLEX® Insulation

A-A (SV) Insulation

Black/ grey

Silver/ grey

Silver/ grey

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Insulated Twin TubesOHLER® Twin Tube




outer temperature - at 20°C ambient tempe-

rature

ID 80/ID 90

ID 50x80

ID 50 /ID 70.5 /ID 100

In 12 m coils

In fixed lengths of200 – 2.000 mm

In fixed lengths of 150 – 2.900 mm

Inner tube:No burning rate according to DIN 75200 and FMVSS 302

Insulation: Flame-resistant according to DIN 4102-B2

Inner tube:not combustible according to DIN 4102, Cl. A1

Insulation: regular flame resistance, self-extinguishing according to DIN 4102-B2

Inner tube:not combustible according to DIN 4102, Cl. A1

Insulation: regular flame resistance, self-extinguishing according to DIN 4102-B2

2 x ID

/

1.6 x ID1.2 x ID1.2 x ID

- 40° C to + 100° C

+ 140° C

Max. + 105° C airflow


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Insulated Twin TubesOHLER® Dükerrohr



DR CARADUCT® / A-P-K black

DR CARADUCT®-L / A-P-K black

DR A-P-K black,insulated

Warm air tube with high insu-lation effect on the outside area of the vehic-le, resistant to sprayed water and oil

Warm air tube with high insu-lation effect on the outside area of the vehic-le, resistant to sprayed water and oil

Warm air tube with high insu-lation effect on the outside area of the vehic-le, resistant to sprayed water

CARADUCT® SpacersA-P-K black

CARADUCT®-LPolyester fleece A-P-K black

A-P-K blackInsulation

Beige / Black

Beige / Black

Black/Grey

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Insulated Twin TubesOHLER® Dükerrohr



Temperature resistance

ID 60.5/ID 75

ID 60.5/ID 70

ID 60/ID 64

In fixed lengths up to max. 3 m

In fixed lengths up to max. 3 m

In 10 m coils

approx. 2 x ID

approx. 2 x ID

approx. 3 x ID




No burning rateaccording to DIN 75200 and FMVSS 302



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We respond to individual customer requests by developing flexible solutions that are geared to the respective intended use.

Applications:

• Coldairductwithhighinsulatingeffect• Tubeswithindividualprinting• Deformedtubes• Heatinsulationmatstoprotectentireareas• Productsforsubsequentinsulationofdrinkingwaterpipelines• Sewninsulatedhosesfordifficultinstallationsituations

Cold air duct for air conditioning unit

Insulated twin tube to protect against convection heat

High temperature insulation for exhaust tube

Tubes for confined installation areas

Highly flexible ventilation hose

Insulated hoses and mats to protect against radiant heat

Products for custom applicationsOHLER® Flexible Tubes,Hoses and Mats

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Diverse solutions aimed at preventative sound insula-tion help improve and boost comfort in the leisure ve-hicle environment. Various products have been created here to reduce sound emissions that have been specifi-cally designed for this special requirement.

These include noise reduction from the combustion air intake, as well as exhaust emissions and reducing the noise transmission caused by telephony noise.

In addition to the soundproofing requirements, other factors must also frequently be taken into consideration during design. For example, exhaust silencers mounted so they are gas-tight satisfy the high safety regulations for installation inside the vehicle cabin.

Exhaust silencer for boat heating system

Gas-tight exhaust silencer

Telephony silencer for air conditioning unit

Intake silencer for vehicle heating system

Exhaust silencer for vehicle heating system

Application examples:

Products for custom applicationsOHLER® Flexible Tubes,Hoses and Mats

OHLER® Silencers

All information and technical data were correct the time of printing and incorporate the experience gathered up till such time. We therefore reserve the right to make modifications.

Novelis Deutschland GmbH

Ohle Works Postal address:Am Eisenwerk 30 P.O. 4026D-58840 Plettenberg D-58826 Plettenberg+49 (0) 23 91 61 - 0 tel. [email protected]+49 (0) 23 91 61 - 26 57 fax www.novelis.com

Certification according to ISO TS 16949:2002 / DIN EN ISO 14001 2011

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NOVELIS is the world’s largest producer of rolled aluminum and the global leader in beverage can recycling We are a growth-oriented company, drawing upon our industry-leading technology and expertise to develop and deliver an expanding portfolio of premium rolled aluminum products. Novelis is an important part of the worldwide Aditya Birla Group of companies. By partnering with our customers to bring innovative products to market, by being a leader in recycling, and by operating with a mindset of sustainability, Novelis makes the world lighter, brighter and better.

www.novelis.com

NOVELIS OHLER® Flexrohre For safety, comfort and...

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