NOVA MOULD AND PLASTICS INC. - EskisehirExpo · NOVA MOULD AND PLASTICS INC. “Quality as...
Transcript of NOVA MOULD AND PLASTICS INC. - EskisehirExpo · NOVA MOULD AND PLASTICS INC. “Quality as...
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 2
Company Profile• Established in 1992
• Organized Industrial District – Eskişehir
• Company type: Joint-stock company
• Total Area: 10.000 m2
• Production Area: 8.000 m2
• Areas of interest: Plastic Injection Part Manufacturing and its Applications and Plastic Injection MouldProduction
• Total Personnel: 145
– White collar personnel: 20
– Blue collar personnel : 125
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 3
Company Mission &Vision
Company Mission
To be a Value-Adding Company for Our Nation, Our People, Our
Customers, and Our Employees
Company Vision
Being A Leading Industrial Company in our Sector with our
Production Mentality and Applications.
www.novakalip.com.tr
“Quality as Principle”
Quality PolicyWE ADOPT TOTAL QUALITY MANAGEMENT AS A WAY OF LIFE.
FOR THAT REASON;
• WE FOCUS OUR QUALITY SYSTEM AND ALL OF OUR ACTIVITIES ACCORDING TO CUSTOMER NEEDS
AND SATISFACTION. TO ACHIEVE THAT, WE ARE WORKING FOR THE IMPROVEMENT OF OUR
SUPPLIERS AND STAFF.
• WE PROVIDE OUR STAFF TO PARTICIPATE IN OUR QUALITY SYSTEM WITH CONTINUOUS TRAININGS
FOR THE CONSTANT IMPROVEMENT OF QUALITY.
• WE ADOPT CONSTANT IMPROVEMENT POLICY IN OUR QUALITY SYSTEM AND IN ALL OF OUR
ACTIVITIES IN ORDER TO COMPETE INTERNATIONALLY.
• WE DELIVER OUR PRODUCTS TO OUR CUSTOMERS WITH LOW PRICE, CUSTOMER DETERMINED
QUALITY STANDARTS AND JUST IN TIME.
• WE PROVIDE OUR STAFF TO MANUFACTURE OUR PRODUCTS ACCORDING TO OUR 0 DEFECT POLICY.
TO DO THAT, WE CONSTANTLY UPDATE THE CUSTOMER QUALITY STANDARTS AND NEEDS AND
ACKNOWLEDGE OUR STAFF ABOUT THESE UPDATES.
• WE SEE OUR SUPPLIERS AS AN INTEGRATED PART OF OUR SYSTEM AND AS OUR PARTNER.
• WE BELIEVE THAT WORKPLACE SAFETY AND HEALTH IS AN INSEPERABLE PART OF OUR ACTIVITIES.
• WE PROVIDE THE CONTINUITY OF OUR SYSTEM WITH OUR STAFF WHO ARE WELL AWARE OF THEIR
RESPONSIBILITY TOWARDS NATURE AND SOCIETY.
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 4
www.novakalip.com.tr
“Quality as Principle”
Environmental PolicyWE THINK THAT PROTECTION AND IMPROVEMENT OF THE ENVIRONMENT THAT WE
ARE PART OF IS AN INSEPARABLE PART OF OUR ACTIVITIES. THEREFORE, OUR TARGET
IS TO INCREASE THE QUALITY OF OUR PRODUCTS AND ACTIVITIES WHILE DIMINISHING
THEIR EFFECTS ON THE ENVIRONMENT.
FOR THAT REASON, IT IS OUR COMMITTENT TO;
• OBEY THE LEGAL OBLIGATIONS AND THE OBLIGATIONS OF THE ORGANIZED
INDUSTRIAL ZONE THAT WE ARE PART OF AND TRY TO GO BEYOND THESE
OBLIGATIONS IF POSSIBLE.
• PROTECT THE GLOBAL RESOURCES AND TRY TO MAXIMIZE THE RECYCLING WHILE
MINIMIZING THE WASTE.
• MINIMIZE THE EFFECTS OF OUR PRODUCTS AND ACTIVITIES ON THE ENVIRONMENT.
• THINK ENVIRONMENTALLY RESPONSIBLE WHILE CARRYING OUT OUR NEW PROJECTS
AND INVESTMENTS.
• INFORM OUR CUSTOMERS, SUPPLIERS, PERSONNEL AND SOCIETY ABOUT THE STUDIES
THAT WE ARE PERFORMING TO PROTECT THE ENVIRONMENT AND TO INCREASE THE
ENVIRONMENTAL CONSCIOUSNESS.
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 5
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 6
Organization Chart Board of Directors
Quality Assurance
Manager
Logistics
Manager
Finance and
Administative Manager
General Manager
Financial Consultant
Production ManagerMarketing
Manager
Quality Consultant
Legal Consultant
Human
Resources
Manager
Assembly Foreman
Plastic Injection
Molding Foreman
Wet Paint &
Screening Foreman
Maintenance &
Repair Foreman
Purchasing
Manager
Chief of Quality
System
Chief of Quality
Control
Chief of
Finance
Accounting
Secretary
Sales
Manager
Planning
Manager
Warehouse
Manager
Mould
Maintenance
Shop
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 7
Product Development
Production Departments
Product Design, Development and Analysis as well as
Co-Design work
CAD software: CATIA V5, CAM software :Cimatron E 6.0
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 8
Mould ProductionProduction Departments
Accurate Scheduling in Mould Production
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 9
Mould ProductionProduction Departments
Advanced Mould Design and Construction
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 10
Mould Production
Production Departments
Detailed Mould Design and Plastic Flow Analysis
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 17
Mould Production
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 18
Mould Production
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 19
Mould Production
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 20
Plastic InjectionProduction Departments
• Precise Injection Part Production with 30 Plastic Injection Machines (Arburg, Battenfeld - Germany)
• Clamping Force: 50-500 tons
• Max. Part Weight: 2500 gr.
• Production Capacity of 250 tons of plastics per month
• Automotive Products (Headlight parts, Lenses, Connectors, Mirrors, Seat parts)
• Appliance Products (Shelves, Panels, Hinges, Covers)
• Continuous productivity and automation work.
– 3-Axis Robots (Wittmann - Austria)
– Conveyor Systems ( MB Conveyor - Italy)
– Central Feeding Systems (Motan - Germany)
www.novakalip.com.tr
“Quality as Principle”
• Automotive Products - Lighting Group
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 21
www.novakalip.com.tr
“Quality as Principle”
• Automotive Products - Lighting Group
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 22
www.novakalip.com.tr
“Quality as Principle”
• Automotive Products - Lighting Group
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 23
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 24
• Automotive Products - Hose and Wiper Group
www.novakalip.com.tr
“Quality as Principle”
• Automotive Products - Mirror Group
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 25
www.novakalip.com.tr
“Quality as Principle”
• Automotive Products - Engine and Transmission
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 26
www.novakalip.com.tr
“Quality as Principle”
• Household Appliances
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 27
www.novakalip.com.tr
“Quality as Principle”
• Household Appliances
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 28
www.novakalip.com.tr
“Quality as Principle”
• Household Appliances
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 29
www.novakalip.com.tr
“Quality as Principle”
• Household Appliances
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 30
www.novakalip.com.tr
“Quality as Principle”
• Household Appliances
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 31
www.novakalip.com.tr
“Quality as Principle”
• Packaging Products
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 32
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 35
Surface Processes
Production Departments
• Wet Painting Department
– All kinds of colors and appearances in plastic parts such as; metallic,
pearlescent, soft-touch,
– “Clear Room”
• Screening
– Tampo Printing
– Silk Screening
– Hot Printing
– Paint Filling
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 39
Quality Applications
Quality Assurance
• “Quality as Principle”– Continuous Improvement Target in Quality
– Quality Control Systems starting from design to final product.
– Targeting 0 PPM, Supplying Just-In-Time product supply
• Techniques and Documentary used in quality control– PPAP FILES
– SPC
– MSA
– ENTRANCE AND FINAL QUALITY CONTROL REPORTS
– FUNCTIONALITY TESTS
• Quality Certificates– ISO/TS 16949:2009 (SGS)
– 14001 TRAININGS AND DOCUMENTATIONS ARE FINISHED AND IT IS PLANNED TO BE OBTAINED BY THE END OF 2011
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 40
• Quality Control Devices
- Colormeter (Minolta CR-300)
- Glossmeter (Minolta)
- Film Thickness Control Device (Minolta)
- Rainbow test (MEB Teknik)
- Comb Test
- Measuring Equipment (Mitutoyo)
- DEA CMM Device (KOSGEB)
DEA CMM
Size Stroke x (mm.) Stroke y (mm.) Stroke z (mm.) MPE-E for ISO 10360/2 (μm.)
07.10.07 700 1000 660 from 1,5+L/333
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 41
Quality Certificate
ISO/TS 16949:2009
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 42
References
Automotive
Appliance
Aviation and Defense
Industry
www.novakalip.com.tr
“Quality as Principle”
NOVA KALIP SANAYİ A.Ş. HER HAKKI SAKLIDIR. ©2006 43
Thank you for your time !
http://www.novakalip.com.tr