Nouvelle Brochure Btt
-
Upload
skirubananth -
Category
Documents
-
view
233 -
download
0
Transcript of Nouvelle Brochure Btt
-
8/8/2019 Nouvelle Brochure Btt
1/28
we just give a bit more energy to the air
Aircooled Heat Exchangers
Energy TechnologyDivision
Btt - Batignollestechnologies thermiques
-
8/8/2019 Nouvelle Brochure Btt
2/28
GEA Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.3
GEA Btt at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.4
GEA Btts products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.8
- Air Fin Coolers- Air Cooled Condensers- Finned tubes
Your partner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.12
- to define your project- to execute your project
Field Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.22
Products and markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.25
- Oil- Petrochemical
- Gas- Energy and other fields
Summary
2
-
8/8/2019 Nouvelle Brochure Btt
3/28
3
GEA Group
The GEA Group is a leading global technology group withmore than 250 companies operating in approximately 50countries. GEA stands for Global Engineering Alliance. Ourcore competences are specialty mechanical engineering andplant engineering. In 90 percent of our businesses we rankamong the worldwide market and technology leaders.
In 2005 more than 17,500 employees generated Group salesof 4.5 billion Euros. The GEA Group is listed in the MDAX.
The Energy Technology Division of GEA is by tradition a world-wide player in the heat transfer industry. We serve our clientsin the power generation business and all traditional areas ofthe process industries such as chemical and petrochemical
plants
as
well as
refineries
. Our produc
t portfolioincludes products and systems for :
- Direct Dry Cooling ( Air Fin Coolers )- Direct Condensing ( Air Cooled Condensers )- Wet Cooling ( Natural Draft Cooling Towers, Cell Cooling
Towers, Hybrid Cooling Towers )- Indirect Dry Cooling ( mainly Heller Systems )- Special Applications ( Surface Condensers, Desublimators,
Post Reactors, Shell & Tube Heat Exchangers, BoPEngineering )
- Servic
es
.
CustomizedSystems
ProcessEquipment
ProcessEngineering
PlantEngineering
Air TreatmentProcess
EquipmentEnergy
Technology
LurgiOil, Gas,
Chemicals
RefrigerationMechanicalSeparation
ProcessEngineering
Lurgi LentjesEnvironmentalEngineering
Dairy FarmSystems
ZimmerPolymers, Fibers
Gas Cleaning
GEA Power Cooling
Inc. (GPC)
Batignolles Technologies
Thermiques
S.A.S. (BTT)
EGI Engineering/
Contracting Ltd.(EGI)Polacel b.v
(PCL)
Power Process HellerIndustrialProducts
GEA Energietechnik
GmbH (GET)
GEA Rainey
Corporation (GRC)
2H Kunststoff
GmbH (ZHK)
Beijing GEA
Energietechnik Co.
GEA Iberica S.A.
(GIB)
GEA Scambiatori
di Calore S.r.l. (GSC)
GEA Luftkhler GmbH
(GLK)
GEAAircooled
Systems (Pty.)
Ltd.(GAS)
E-DivisionGEA Energy Technology
-
8/8/2019 Nouvelle Brochure Btt
4/28
4
1958: the start of the design and manufacturing of the firstAPI aircooler in France under the name of Creusot Loire.
GEA Btt at a glance
1985: GEA takes over Bttand supports Btt to become the world leader in the API 661 Aircooled HeatExchangers market, including Aircooled Steam Condensers for oil and gasapplications.
2006: Btt is a worldwide leader for process aircooled heat exchangers market withover 150 Mo euros yearly sales and the lead unit of the Process Business Unit of GEATechnology Division.
GEA RaineyUSA
Through the Process Business Unit ofGEAs Energy Technology DivisionGEA is also serving this market withthe following operations:- GEA Rainey Corp in the USA for theAmerican market,- GEA Iberica in Spain for the Spanishmarket,-GEA Aircooled Systems in SouthAfrica for the South African market.
HOUSTON
-
8/8/2019 Nouvelle Brochure Btt
5/28
5
A worldwide presence since 1958 in oil, gas, energy and petrochemical sectors
GEA Aircooled SystemsSouth Africa
Btt ChangshuChina
GEA Btt NantesFrance GEA Iberica
Spain
PARIS
SHANGHAI
RIYAD
BEIJING
MADRID
GEA Btt has partnership agreements inSouth Korea, Indonesia and Australia.For specific projects, local partnerships
may be developed to provide a localcontent.
To respond to the increasing demandof the Middle East and Asian markets,Btt is operating 2 workshops in Qatarand China.These new facilities are operatingbased upon Btts technology andquality and are 100% Bttssubsidiary.
Btt DOHA
Qatar
GEABochumGermany
-
8/8/2019 Nouvelle Brochure Btt
6/28
6
Large facilities to serve a growing world demand
in France
China capacity:
- 30 km/week of extruded finned tubes- 25 km/week of L and G finned tubes- 500 tube bundles per year
in China
-
8/8/2019 Nouvelle Brochure Btt
7/28
7
Qatar capacity:
- 30 km/week of extruded finned tubes- 25 km/week of L and G finned tubes- 500 tube bundles per year
France capacity:
- 75 header boxes per week- 55 km/week extruded finned tubes- 50 km/week L and G finned tubes- 1200 tube bundles per year
in Qatar
-
8/8/2019 Nouvelle Brochure Btt
8/28
GEA Btts products
8
-
8/8/2019 Nouvelle Brochure Btt
9/28
Air Fin Coolers (AFC) use the ambient air to cool industrial fluids.
Air Fin Coolers and Air Cooled Condensers
Products manufactured by GEA Btt respect the environment.
Individual solutions forrefineries, gas treatmentstat ions , petrochemicalplants and some industrial
plants.
Air Cooled Condensers (ACC) use the ambient air to condensate turbine exhaust steam under vacuum.
Complete system includingvacuum units, condensate tanks,pumps, control devices installedbehind generator or compressordriven steam turbines in oil andgas industries and other auxiliaryplants.
9
-
8/8/2019 Nouvelle Brochure Btt
10/28
10
Finned tubes
Atmosphericcorrosionresistance
Mechanical resistance
Price index
Maximum workingtemperature
Bimetallic extruded G (embedded) L (wrap-on) Knurled L Double LL
300C/750F 400C/750F 120C/250F 250C/480F 120C/250F
Excellent Acceptable Medium Medium
Excellent Acceptable Poor Acceptable Poor
125 105 100 102 105
Poor
-
8/8/2019 Nouvelle Brochure Btt
11/28
11
Headers
The plug header is the most commonly used up to250 bar working pressure
The cover plate header is used for fluids with highfouling factors up to 30 bars when a frequentmechanical cleaning is necessary.
The pipe header is used for working pressure over200 bars when no inner access is necessary.
The welded bonnet header is used for ammoniacondensers and aircooled steam condensers. Theadvantage is the full welded constructions,suitable for vacuum applications.
-
8/8/2019 Nouvelle Brochure Btt
12/28
12
GEA Btt is your partner to define your projectThermal Design
- In-house design and costing software- International recognized thermal software
(Xace from HTRI)- Fan suppliers sizing softwares- Computational Fluid Dynamicssoftware
Tools
A dedicated team deals with customer technical requirements:
- Heat duty- Maximum tubeside pressure drop- Maximum noise level- Plot plan restriction- Electrical power consumption- Extreme environmental conditions- Any specific request
and on the other hand with the associated costing in order to
provide customer with the most optimized solution.
-
8/8/2019 Nouvelle Brochure Btt
13/28
13
As part of a global organization specializing in heatexchangers, GEA Btt is involved in development programsaiming at increasing efficiency and performance throughcollaboration with experts.
- Member of HTRI communication Committee- Member of ISO Technical Committee- Member of ASME Committee for testing procedure validation
(PTC 30)
Tests are regularly performed in close partnership with ourcustomers and our suppliers to test and validate new designsor new equipment.
Testing facilities have been specifically developed :
- Tube tester- Bundle tester
CFD software has been used and further developed to study
- Hot air recirculation- Multiphase distribution inside the exchanger- Tubeside flow and heat transfer
Research and Development
-
8/8/2019 Nouvelle Brochure Btt
14/28
14
Design ofTOTING
TOTING is an in-house developedsoftware which can generate
preliminary engineering at anearly stage of the project.
Arrangement drawings and
loading data can be submittedto the customer during the pre-engineering phase to optimize
the plantc
os
t.
Bill of materials allows us to
optimize our cost calculation.
The detail engineering phase can
be launched immediately afterorder placement.
In-house developed finite elementcalculation methods certified byASME authorised inspection agenciesare used for header design as perASME VIII div.1 App. 13.
Finite Element specific softwares
and models are used for nozzlestress analysis under pipingloads.
Design of Headers
-
8/8/2019 Nouvelle Brochure Btt
15/28
15
steel structure for AFC and ACC Design of the auxiliaries for ACC
Basic and detailed engineering for auxiliaryequipments are carried out under oneroof by a dedicated team of specialistsusing the latest state of the art.
From the GAD issued by TOTING we
are able to generate a 3 D model inorder to perform the calculation ofthe structural steel using STAAD pro
software. This model is then exportedto X-steel software to issue 3 D dra-wings and shop drawings.
This integrated design process will
ensure the manufacturing of the steel
structure and will allow us to producecalculation data when requested.
-
8/8/2019 Nouvelle Brochure Btt
16/28
GEA Btt is your partner to execute your project
16
-
8/8/2019 Nouvelle Brochure Btt
17/28
Manufacturing facilities
All GEA Btts facilities include all the required machinery and know how to insure that the complete bundles are manufactured toa quality standard and to schedule.
GEA Btt is highly experienced in special designusing exotic materials (such as Titanium, Monel,Incolloy...) for special services (very toxic, lethal...).
Headers manufacturing has been substantially improvedover the years with the use of modern manufacturingtechniques, CNC equipment and bar coding systems.
Tubes manufacturing is performed with in-houseimproved machinery for extruded fins and latestavailable technology for wrap-on fins.
17
-
8/8/2019 Nouvelle Brochure Btt
18/28
Quality Control
Before being delivered to the customer, the products go through extensive tests:
18
Pressure parts
X-Ray, Ultrasonic, Liquid Penetrant tests
Complete bundle
PMI examination
Shop run-in test may include vibration, air flow, power consumptionand noise level measurement
AFC and ACC testing
hydrotest
-
8/8/2019 Nouvelle Brochure Btt
19/28
Certifications
Design and manufacturing activities at GEA Btt comply at all locations with the latest certifications, Europeandirectives and with some specific National regulations.
19
China Poland Belarus
Local authoritys approval:
ISO 9001 version 2000 for the quality of the whole process(design, manufacture, tests, installations) with regularaudit from the Authorized agencies.
ASME (American) U, U2, for pressure vessels
ISO 9001 forBtt China shop
-
8/8/2019 Nouvelle Brochure Btt
20/28
Packing
A large storage area is available in GEA Btts workshops for the preparationof shipments where packing lists, packing, marking and customerrequirements are controlled.
Module assembly
GEA Btt may also use local yard facilities forstorage and modular erection.
A specific packing has been developed for sea transportation.
20
-
8/8/2019 Nouvelle Brochure Btt
21/28
21
... by road
... by sea
Transport
GEA-Btt iscommitted to on-time delivery.
... by air
-
8/8/2019 Nouvelle Brochure Btt
22/28
22
Field ActivitiesErection, commissioning and services
-
8/8/2019 Nouvelle Brochure Btt
23/28
23
the erection of Air Fin Coolers or Air Cooled Condensers
supervision only or full turnkey service.
performance tests
commissioning
Once the product is delivered, GEA Btt is also present on site for:
-
8/8/2019 Nouvelle Brochure Btt
24/28
24
Services - Components
A full range of after sale services is at your disposal :
GEA Btt suppliesspare parts and services to allaircooled heat exchangers, including 3rd party design.
GEA Btt proposes identical or interchangeable spare parts, designedand manufactured in compliance with the most recent standards andinternational codes. GEA Btt can also propose an expedited deliveryconcept (less than 72 hours) on requests for components in stock.
GEA Btt Spare Parts & Components Dept
Bundles We design and deliver spare bundlescertified interchangea-ble with original supply (header boxes / fintubes / frame).Fans We supply spare parts for fans from stock: blades, hubs,bushingsComponents
We supply bearings, pulleys, belts, gear reducers, shafts,plugs, gaskets, bolting
One e-mail: [email protected]
GEA Airflow Services
GEA Btt has created a subsidiary company GEA AirflowServices fully dedicated to after sales field servicessuch as:
Aircooled heat exchangers assessments Performance improvement by up grading fans and drivers Debotllenecking analysis Maintenance programs
Cleaning verification and consultancy Cleaning hardware
One e-mail: [email protected]
-
8/8/2019 Nouvelle Brochure Btt
25/28
25
OIL
Refineries
Project: Leuna 2000Country: GermanyProducts: Air Fin Coolers
(induced draft)
Project: Irving OilCountry: CanadaProducts: Air Fin Coolers
with externalrecirculation
Project: Melaka PSR2Country: MalaysiaProducts: Air Fin Coolers
(forced draft)
Oil fields
Project: Hassi MessaoudCountry: AlgeriaProducts: Humidified
Aircooler
PETROCHEMICALProject: NanjingCountry: ChinaProducts: Air Fin Coolers and
Air Cooled Condensers
Products and markets
-
8/8/2019 Nouvelle Brochure Btt
26/28
26
Project : TunuCountry : IndonesiaProducts : Air Fin Coolers
LNG (Liquid Natural Gas)
GAS
Project : Bintulu SMDSCountry : Malaysia
Produc
ts
: A-frameAir Cooled Condensers
Project : WoodsideCountry : Australia
Products : Air Fin Coolers(induced draft)
Gas To Liquid (GTL)Project : OryxCountry : Qatar
Produc
ts
: A-frameAir Cooled Condensers
Project: Bonny IslandCountry : Nigeria
Products : Air Fin Coolers(induced draft)
FPSO Offshore platforms
Project : BongkotCountry : ThailandProducts : Air Fin Coolers
Project : Sanha LPGCountry : AngolaProducts : Air Fin Coolers
(Forced draft)
-
8/8/2019 Nouvelle Brochure Btt
27/28
27
Steam Condensers
ENERGY
Project: KulimCountry: MalaysiaProducts: Vacuum Steam Condenser
for Combined Cycle
Project: Le HavreCountry: FranceProducts: Vacuum Steam
Condenser forIncineration Plant
Project: Chillers for EurotunnelCountry: England/ FranceProducts: Air Fin Coolers
(induced draft)
Project: Power PlantCountry: TawanProducts: Air Fin Coolers AND OTHER FIELDS
Turbine Cooling
Fuel Gas Heater(TCA/FGH)
-
8/8/2019 Nouvelle Brochure Btt
28/28
Energy TechnologyDivision
A company of GEA Group
GEA Batignolles technologies thermiques S.A.S. - 25, rue du Ranzai - 44300 Nantes - France - Phone : +33 2 40 68 24 24 - Fax : +33 2 40 68 29 91 - www.btt-nantes.com - E-mail : [email protected]
Btt - Batignollestechnologies thermiques