NORSOK ST 2001

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Transcript of NORSOK ST 2001

NORSOK STANDARD

P-100Rev. 2, November 2001

Process systems

This NORSOK standard is developed by NTS with broad industry participation. Please note that whilst every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL or any of their members will assume liability for any use thereof. NTS is responsible for the administration and publication of this standard. Norwegian Technology Centre Oscarsgt. 20, Postbox 7072 Majorstuen N-0306 Oslo NORWAY Copyrights reserved Telephone: + 47 22 59 01 00 Fax: + 47 22 59 01 29 Email: norsok@nts.no Website: www.nts.no/norsok

NORSOK Standard P-100

Rev. 2, November 2001

ContentsForeword Introduction 1 2 3 Scope Normative references Definitions and abbreviations 3.1 Definitions 3.2 Abbreviations General requirements 4.1 General 4.2 General system design 4.3 Commissioning and maintenance requirements 4.4 Safety requirements 4.5 Environmental requirements General process equipment design 5.1 General 5.2 Separator design 5.3 Scrubber design 5.4 Heat exchanger design 5.5 Pig launcher/receiver design Topside flowlines and manifolds (system 16) 6.1 Scope 6.2 Functional requirements 6.3 Operational requirements 6.4 Maintenance requirements 6.5 Isolation and sectioning 6.6 Layout requirements 6.7 Interface requirements 6.8 Commissioning requirements 6.9 Safety requirements 6.10 Environmental requirements Separation and stabilisation (system 20) 7.1 Scope 7.2 Functional requirements 7.3 Operational requirements 7.4 Maintenance requirements 7.5 Isolation and sectioning 7.6 Layout requirements 7.7 Interface requirements 7.8 Commissioning requirements 7.9 Safety requirements 7.10 Environmental requirements Crude handling (system 21) 8.1 Scope 8.2 Functional requirements 8.3 Operational requirements 8.4 Maintenance requirements 8.5 Isolation and sectioning 8.6 Layout requirements 8.7 Interface requirements 8.8 Commissioning requirements 8.9 Safety requirements 8.10 Environmental requirements Gas compression (system 23, 26 & 27) 6 6 7 7 7 7 8 8 8 8 9 9 9 9 9 10 12 16 20 21 21 21 22 22 22 22 22 22 22 22 23 23 23 24 24 25 25 25 25 25 25 26 26 26 27 27 27 27 27 27 28 28 28 Page 1 of 128

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NORSOK standard

NORSOK Standard P-100 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 10 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 11 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 11.10 12 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.10 13 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 13.10 14 14.1 14.2 14.3 14.4 Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Gas treatment (system 24) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Gas conditioning (system 25) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Water injection (system 29) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental Cooling medium (system 40) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Heating medium (system 41) Scope Functional requirements Operational requirements Maintenance requirements

Rev. 2, November 2001 28 28 30 30 30 30 30 31 31 31 31 31 31 34 34 34 34 35 35 35 35 36 36 36 38 38 38 38 39 39 39 39 39 39 39 41 41 41 41 41 41 41 42 42 42 42 43 43 43 43 43 43 44 44 44 44 44 45 45 Page 2 of 128

NORSOK standard

NORSOK Standard P-100 14.5 14.6 14.7 14.8 14.9 14.10 15 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 15.10 16 16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 16.9 16.10 17 17.1 17.2 17.3 17.4 17.5 17.6 17.7 17.8 17.9 17.10 18 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8 18.9 18.10 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental Chemical injection (system 42) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Flare (system 43) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Oily water treatment (system 44) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Fuel gas (system 45) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Methanol injection (system 46) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements

Rev. 2, November 2001 46 46 46 46 46 46 46 46 46 48 48 48 49 49 49 49 49 49 49 49 52 53 53 53 53 53 53 54 54 54 54 56 56 56 56 56 56 56 57 57 57 57 58 59 59 59 59 59 59 59 60 60 60 61 61 61 61 61 61 Page 3 of 128

NORSOK standard

NORSOK Standard P-100 19.9 Safety requirements 19.10 Environmental requirements 20 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 20.9 20.10 21 21.1 21.2 21.3 21.4 21.5 21.6 21.7 21.8 21.9 21.10 22 22.1 22.2 22.3 22.4 22.5 22.6 22.7 22.8 22.9 22.10 23 23.1 23.2 23.3 23.4 23.5 23.6 23.7 23.8 23.9 23.10 24 24.1 24.2 24.3 24.4 24.5 24.6 24.7 24.8 24.9 24.10 25 25.1 Chlorination (system 47) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Sea water (system 50) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental Fresh water (system 53) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Open drain (system 56) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Closed drain (system 57) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Diesel oil (system 62) Scope

Rev. 2, November 2001 62 62 62 62 62 63 63 63 63 64 64 64 64 64 64 64 65 65 65 65 66 66 66 66 66 66 66 67 68 68 68 68 68 68 68 68 68 68 70 70 70 70 71 71 71 71 71 71 71 72 72 72 73 73 73 73 73 73 73 Page 4 of 128

NORSOK standard

NORSOK Standard P-100 25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.9 25.10 26 26.1 26.2 26.3 26.4 26.5 26.6 26.7 26.8 26.9 26.10 27 27.1 27.2 27.3 27.4 27.5 27.6 27.7 27.8 27.9 27.10 28 28.1 28.2 28.3 28.4 28.5 28.6 28.7 28.8 28.9 28.10 Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental Compressed air (system 63) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Inert gas (system 64) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental requirements Hydraulic power (system 65) Scope Functional requirements Operational requirements Maintenance requirements Isolation and sectioning Layout requirements Interface requirements Commissioning requirements Safety requirements Environmental

Rev. 2, November 2001 73 74 74 74 75 75 75 75 75 75 75 75 77 77 77 77 77 77 77 78 78 78 78 79 79 80 80 80 80 80 80 80 80 80 81 82 82 82 82 82 82 83 84

Annex A (informative) System design data sheets

NORSOK standard

Page 5 of 128

Errata as per 2002-04-24 toProcess systems

P-100 Rev. 2, November 2001

ERRATA TO NORSOK STANDARD PROCESS SYSTEM P-100 REV 2, NOV 2001 _____________________________________________________________ Updated for misprints as noted per 2002-04-24 Page 10, Section 5.2.3.1:Gas velocity Typical maximum gas velocity for a horizontal separator: Vs=K x [(l g)/ g] 0.5 x (L/6) 0.58 K = 0.137 (typical) LAH liquid level inside separator

Page 14, Section 5.3.3.2:Last sentence "To avoid" was erroneously included and has been removed.

NORSOK Standard P-100

Rev. 2, November 2001

ForewordThe NORSOK sta