Nordberg LT1213 EASY TRANSPORTATION HIGH CAPACITY.

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Nordberg LT1213 EASY TRANSPORTATION HIGH CAPACITY

Transcript of Nordberg LT1213 EASY TRANSPORTATION HIGH CAPACITY.

Page 1: Nordberg LT1213 EASY TRANSPORTATION HIGH CAPACITY.

Nordberg LT1213

EASY TRANSPORTATIONHIGH CAPACITY

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MAIN COMPONENTS

FEEDER TK11-42-2V

IMPACT CRUSHER NP1213M

DIESEL ENGINE 317 kW

CONVEYOR H12-10

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INCLINED GRIZZLYSECTIONMORE SPEED FORFEED ENTERING CRUSHER >>LESS WEARMORE CAPACITY,SHAPE OF GRIZZLYMAXIMISES FEEDOPENING HEIGHT

BY PASS CHUTESHAPE OPTIMIZEDTO PREVENT THEBUILD UP OF FINES,GOOD ACCESS DOORSFOR MAINTENANCE

FEED HOPPERMADE OF HARDOX400 WEAR RESISTANTSTEEL

HYDRAULICFOLDING FORHOPPER WALLSOPTIONAL,FASTER SET UPTIME

HYDRAULIC DRIVEFOR FEEDERSTEPLESSLY ADJUSTABLEFEEDING CAPACITY,AUTOMATIC FEEDER SPEEDCONTROL ACCORDING TOCRUSHER LOAD

SCREEN DECKOPTIONAL,FOR TWO WAY SCREENINGOF GRIZZLY UNDERSIZE

3-POSITION FLOPGATE1.GRIZZLY UNDERSIZE TOMAIN CONVEYOR2.GRIZZLY UNDERSIZE TOSIDE CONVEOR3.SCREEN DECK OVERSIZE TOMAIN CONVEYOR, UNDERSIZE TO SIDE CONVEYORSIDE CONVEYOR

OPTIONAL,FOR STOCK PILING FINES,HYDRAULIC FOLDING FORTRANSPORTATION

FEEDING ARRANGEMENT

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IMPACT CRUSHER NP1213MSINGLE BREAKERPLATECHANGEABLE LINERS,EASY SETTINGADJUSTMENT,HEAVY BREAKERPLATE >> LESSBOUNCING AND CONSTANT OUTPUTCURVE

FEED OPENING 900X1320mm(EFFECTIVE FEED OPENING 850X1320mm)LARGE FEED OPENING >>LESS BLOCKAGES

ADJUSTABLEPROTECTIONPLATELONGER BELT LIFE

SERVICE HOISTAND HYDRAULICASSISTANCE OFSETTINGADJUSTMENTAS STANDARD

WEAR PARTSQUICK FIXINGWITH WEDGES,THREE HAMMERMATERIALOPTIONS

VARIABLE ROTORSPEEDTHREE PRESETROTOR SPEEDS 450,500,600 RPM,SPEED CAN BESTEPLESSLYADJUSTED WITH PLCBETWEEN 450-600 RPM

ROTORDIAMETER 1200 mmWIDTH 1300 mmHIGH INERTIA >> HIGH CAPACITY

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MANUAL VALVE FORREVERSING CONVEYORHANDY FORMAINTENANCE PURPOSES

HEAVY DUTY BELT10 MM TOP LAYERSTEEL REINFORCED

CRUSHER DISCHARGE AREASPECIAL IMPACT BLOCKUNDER BELT IN CRUSHERDISCHARGE AREA ABSORBSKINETIC ENERGY OF CRUSHEDMATERIAL

CONVEYOR COVERSPACE (MINIMUM HEIGHT 475MM)AND SHAPE DESIGNED FOR SMOOTH OPERATION WITHREINFORCED CONCRETE

MAGNET SEPARATORHEAVY DUTY AS OPTION

DRIVE DRUMDIAMETER 500MM >>GOOD GRIP

GOOD ACCESSACCESS DOORSON SIDE ANDON TOP OF CRUSHERDISCHARGE CHUTE,CRUSHER FRAMECAN BE QUICKLYOPENED WITHHYDRAULICS

PLC CONTROLS CONVEYOR LOADIF PRESSURE OF CONVEYORDRIVE IS TOO HIGH PLC STOPSFEEDER AUTOMATICLY >>LESS DOWN TIME IF CONVEYORSTOPS WHILE PROCESS IS ON

MAIN CONVEYOR H10-12

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E C O M AT asc R 360

S IG N AL H O R N K EY SW ITC H

W O R K LIG H T TR AC K D R IVE

P R O C ESS

E M ER G EN C YS TO P

C rusher speed Feeder autom .speed

D IS C H . C O N V.

R AD IO C TR LD IA G

M G -SEPA R ATO R

P R E-H E ATE R

H Y D. O U TLE T

0

10

15

5

20

25

30

VDO

1 /10

VD O

Main Control Panel

SELECTION SWITCHFOR CRUSHER SPEEDQUICK CHANGESFROM APPLICATIONTO APPLICATION

AUTOMATIC ORMANUAL FEEDERSPEED CONTROLAUTOMATIC CONTROLMAXIMIZES OUTPUT,MANUAL CONTROLSFEED FOR FOLLOWINGSTAGES

PROCESS ON/OFFSWITCHPLC STARTSCONVEYORS, CRUSHER,FEEDER etc. INAUTOMATIC SEQUENCE

MONITORINGDEVICEINTERACTIVEDISPLAY SHOWSTHE STATUS OFTHE MACHINE WITHMESSAGES ONDISPLAYe.g.

PROCESS READYTO START

PROCESS STOPSEQUENCE ON -EMERGENCY STOP

WITH MONITORINGDEVICE PROCESSPARAMETRES CANBE CHANGEDe.g. MAX. FEEDERSPEED

SWITCHES FOR OPTIONALEQUIPMENTMAGNET SEPARATOR etc.OPTIONAL EQUIPMENT CAN BE SWITCHED OFIF NOT NEEDED

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Different example curves for feeder speed with automaticfeeder speed control

50%

35%

100 bar 200 bar 350 bar

Feed m in area

C LO K area C LLD area

Feed m ax area

Feed Speed %

C rusher P ressure bar

70%

Example 1

Example 2

Example 3

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Power available Power used LT1213

Power used by manual system

Power used = capacity

- For impact crusher power is vital *PLC optimizes use of power

- Protects against overload *Less stoppages

Kw/Bar

Time

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MAIN OPTIONS

LONG CONVEYORLENGHT 14 mDISCHARGE HEIGHT 4,2 mFOLDED WITH HYDRAULICSFOR TRANSPORTATION

ENGINE (std)CATEPILLAR C-12 317 kW

MAGNETIC SEPARATORTWO OPTIONS:NORMAL (1100 KG)/HEAVY DUTY (2050 KG)

SIDE CONVEYORFOR STOCKPILINGFINES,LENGHT 5 mDISCHARGE HEIGHT 2,1 m

FEED HOPPERTWO OPTIONS6 M3 FOR EXCAVATOR FEEDING9 M3 FOR WHEEL LOADER FEEDING

REMOTE RADIO CONTROLREMOTE CONTROL FORFEEDER SPEED AND START/STOP, TRACKS, ENGINE RPMAND FEED CHUTE COVERLIFTING/LOWERING

HYDRAULIC FOLDINGOF SIDE WALLSCYLINDERS FOR LIFTINGAND LOWERING OF HOPPERWALLS FORTRANSPORTATION

FEEDER SCREENDECKFOR TWO WAYSCREENING OFGRIZZLY UNDERSIZE

WATER SRAYING SYSTEMHOSES AND NOZZLES/ OPTIONAL PUMP FORDUST SUPPRESSION

DUST COVERALUMINIUM COVERFOR MAIN CONVEYOR

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NORDBERG LT1213 APPLICATIONS

Customer: Gebr. Hanssen BVCustomer segment: recycling contractorCountry: NetherlandsTypical feeds: concrete,asphalt,mixed demolition debrisTypical products: concrete -40 mm (nominal capacity 180 t/h)

asphalt -20 mm (nominal capacity 100 t/h)

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NORDBERG LT1213 APPLICATIONS

Customer: Brabant BreCom bvCustomer segment: recycling contractorCountry: NetherlandsTypical feeds: concrete,asphalt,mixed demolition debrisTypical products: concrete -40 mm (nominal capacity 180 t/h)

asphalt -20 mm (nominal capacity 100 t/h)

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NORDBERG LT1213 APPLICATIONS

Customer: Wimmer&WechsCustomer segment: quarry and contractingCountry: GermanyTypical feeds: hard stone, recyclingTypical products: in customers quarry -50 mm, average capacity

280 t/h, bond index 22,4 kW/t, shatterindex 41, dolomite, feed size -500 mm

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NORDBERG LT1213 APPLICATIONS

Customer: Kurt Eberle agCustomer segment: recycling contractingCountry: SwitzerlandTypical feeds: asphalt, concreteTypical products: asphalt -20mm, capacity 100 t/h + 5-10%

oversize