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SYNTHESIS AND CHARACTERIZATION OF BIODEGRADABLE
POLY(XYLITOL SEBACATE DODECANOATE)/ NANO-HYDROXYAPATITE
COMPOSITES FOR POTENTIAL USED IN BIOMEDICAL APPLICATIONS
NOOR FAEZAH BINTI MOHD SANI
UNIVERSITI TEKNOLOGI MALAYSIA
SYNTHESIS AND CHARACTERIZATION OF BIODEGRADABLE
POLY(XYLITOL SEBACATE DODECANOATE)/NANO-HYDROXYAPATITE
COMPOSITES FOR POTENTIAL USED IN BIOMEDICAL APPLICATIONS
NOOR FAEZAH BINTI MOHD SANI
A dissertation submitted in fulfillment of the
requirements for the award of the degree of
Master of Science (Polymer Technology)
Faculty of Chemical Engineering
Universiti Teknologi Malaysia
OCTOBER 2013
ACKNOWLEDGEMENT
First and foremost, all praises be to Allah S.W.T, the Almighty, for His
blessings and guidance for instilling me the strength and patience in completion of
this research project.
I would like to express my very great appreciation to my supervisor,
Associate Professor Dr. Mat Uzir Wahit and my examiner, Dr. Nadia Adrus for the
encouragement, valuable guidance and advice in clarifying my doubts throughout the
period of completing this study.
My sincere appreciation also goes to all my research group members for their
help and support especially to Tham Weng Hong, Mohammad Soheilmoghaddam,
Izyan Bt Yusoff, Wong Tuck Whye, Lee Xiau Yeen and Baiti Bt Hanid.
Furthermore, I would like to thank to lab assistants who help guiding me operated the
laboratory instrument and equipments.
Many thanks also to my beloved parents, my family and friends who had
support and keep me focused on my study.
Last but not least, I would like also to extend my appreciation to Universiti
Teknologi Malaysia (UTM) for providing me with the facilities vital to the
completion of this project.
ABSTRACT
Xylitol-based polyesters such as poly(xylitol sebacate) (PXS) are said to be
the best candidates for tissue engineering due to its tunable mechanical and
degradation properties. In this study, dodecanedioic acid (DDA) was added into PXS
as the additional monomer to increase the strength. Novel poly(xylitol sebacate
dodecanoate) (PXSD) polymers was synthesized by using polycondensation method
for potential used in tissue engineering. The starting materials for synthesizing PXSD
are xylitol, sebacic acid (SA) and DDA and the ratio was varied (xylitol: SA: DDA),
PXSD 1 (1:0.25:0.75) PXSD 2 (1:0.5:0.5) and PXSD 3 (1:0.75:0.25). The mixture
synthesized at 120 ⁰C for 24 hours under the present of nitrogen gas. After that it was
further cured in an oven at 100 ⁰C for 4 days. From the tensile test data, PXSD 1 was
selected as the matrix to prepare PXSD/n-HA composite. Thermal stability and
melting temperature slightly increased with the increasing in DDA ratio. Polymer
crystallinity, mechanical properties such as tensile strength, percentage strain at
break, Young’s modulus and degradation rate of the polymer was also controlled by
the monomer ratio between SA and DDA. Increasing the DDA content resulted in
highly ordered structure, improved mechanical properties and reduced erosion time.
Much faster degradation rate was found in PXSD 3 compared to the more crystalline
polymer of higher DDA content. Another objective was to investigate the effect of n-
HA amount to the polymer properties and it was varied to 5, 10, 15 and 20 wt.%. By
increasing the n-HA within the matrix, tensile strength and Young’s modulus were
increased, but the percentage strain at break was reduced. The thermal properties
showed no significant changes and distribution of the filler particles become well as
the n-HA loadings were increased.
ABSTRAK
Poliester yang berasaskan xylitol seperti poly(xylitol sebakat) (PXS)
dikatakan bersesuaian diaplikasikan sebagai bahan untuk kegunaan kejuruteraan tisu
kerana sifat mekanik dan kadar degradasi yang boleh dimanipulasi. Di dalam
penyelidikan ini, asid dodekanedioik (DDA) telah dicampurkan ke dalam PXS
sebagai monomer tambahan untuk meningkatkan kekuatan bahan. Polimer PXSD
disintesis menggunakan teknik polikondensasi. Bahan pemula yang digunakan untuk
menghasilkan PXSD ialah xylitol, asid sebakat (SA) dan DDA dengan nisbah
berlainan seperti (xylitol: SA: DDA); PXSD 1 (1: 0.25: 0.75), PXSD 2 (1: 0.5: 0.5)
dan PXSD 3 (1: 0.75: 0.25). Campuran ini disintesis pada 120 ⁰C selama 24 jam
dengan kehadiran gas nitrogen, diikuti dengan pengawetan di dalam ketuhar selama
4 hari pada 100 ⁰C. Kestabilan haba dan suhu lebur menunjukkan sedikit
peningkatan apabila nisbah DDA ditingkatkan. Kehabluran, sifat mekanik dan
degradasi polimer dikawal oleh nisbah monomer antara SA dan DDA. Peningkatan
nisbah DDA menghasilkan menambahkan struktur hablur polimer, meningkatkan
sifat mekanik dan melambatkan masa degradasi. PXSD 3 yang mempunyai nisbah
DDA paling sedikit didapati mempunyai kadar degradasi yang paling cepat jika
dibandingkan dengan polimer yang mempunyai struktur hablur yang tinggi. Objektif
lain di dalam penyelidikan ini adalah untuk mengkaji kesan jumlah nano-
hidroksiapatite (n-HA) terhadap sifat polimer yang terhasil. Jumlah n-HA di dalam
sistem komposit divariasikan kepada 5, 10, 15 dan 20 wt%. Daripada data tegangan
yang diperolehi, PXSD 1 telah dipilih sebagai matrik untuk menghasilkan PXSD/HA
komposit nano. Peningkatan jumlah n-HA di dalam matrik menambahkan kekuatan
tegangan dan modulus, tetapi peratus untuk terikan telah menurun. Sifat termal
menunjukkan perubahan yang tidak begitu ketara dan taburan partikel pengiso
bertambah baik apabila jumlah n-HA telah ditingkatkan.
TABLE OF CONTENTS
CHAPTER TITLE PAGE
DECLARATION ii
DEDICATION iii
ACKNOWLEDGEMENT iv
ABSTRACT v
ABSTRAK vi
TABLE OF CONTENTS vii
LIST OF TABLES xi
LIST OF FIGURES xii
LIST OF ABBREVIATIONS xv
LIST OF SYMBOLS xvii
LIST OF APPENDICES xviii
1 INTRODUCTION 1
1.1 Research Background 1
1.2 Problem Statement 3
1.3 Objective of Research 5
1.4 Scopes of Study 5
2 LITERATURE REVIEW 7
2.1 Introduction 7
2.2 Biodegradable Polymer for Scaffolds 8
2.3 Nano-hydroxyapatite (n-HA) 12
2.4 Method of Degradation 13
2.5 Aliphatic Polyesters 14
2.6 Xylitol 15
2.7 Sebacic Acid 16
2.8 Dodecanedioic Acid 17
2.9 Polycondensation Reaction 17
2.10 Recent Developed Biodegradable Polyesters 18
2.10.1 Poly(xylitol sebacate) (PXS) 18
2.10.2 Poly(1,2-propanediol-sebacate)-citrate)
(PPSC)
19
2.10.3 Poly(L-lactide)/nano-hydroxyapatite
(PLLA)
20
2.10.4 Poly(octanediol citrate sebacate)
(POCS)
20
2.10.5 Poly(sorbitol sebacate
malate)/hydroxyapatite (PSSM/HA)
composites
21
2.10.6 Polydiol citrate/hydroxyapatite 21
2.10.7 Poly(sorbitol sebacate citrate) (PSCS)
and poly(sorbitol sebacate tartarate)
(PSTS)
22
3 METHODOLOGY 23
3.1 Materials 23
3.2 Preparation of Pre-polymer 24
3.3 Preparation of PXSD/ n-HA Composites 25
3.4 Characterization and Testing 26
3.4.1 Fourier Transform Infrared
Spectroscopy (FTIR)
26
3.4.2 Differential Scanning Calorimeter
(DSC)
26
3.4.3 Thermogravimetric Analysis (TGA) 27
3.4.4 Field Emission Scanning Electron
Micrometer (FESEM)
27
3.4.5 X- Ray Diffraction (XRD) 27
3.4.6 Tensile Test 28
3.4.7 In Vitro Degradation Test 28
3.5 Flow Chart 30
4 RESULTS AND DISCUSSION 31
4.1 Synthesis and selection of PXSD Pre-polymer 31
4.1.1 Synthesis of PXSD polyester and
PXSD/n-HA composite
31
4.1.2 Effect of Monomer Ratio on
Mechanical Properties
32
4.1.2.1 Tensile Strength 32
4.1.2.2 Elongation at Break 33
4.1.2.3 Young’s Modulus 34
4.2 Characterization of PXSD polyester and PXSD/n-
HA composite
36
4.2.1 Fourier Transform Infrared
Spectrometer (FTIR)
36
4.2.2 Differential Scanning Calorimetry
(DSC)
38
4.2.3 Thermogravimetric Analysis (TGA) 41
4.3 Morphological Assessment of Pure PXSD and
PXSD/n-HA Composites.
47
4.3.1 Field Emission Scanning Electron
Microscopy (FESEM)
47
4.3.2 X- Ray Diffraction (XRD) 49
4.4 Effect of Different Amount of nano-
Hydroxyapatite on Mechanical Properties of
PXSD/n-HA composites
53
4.4.1 Tensile Strength 53
4.4.2 Elongation at Break 54
4.4.3 Young’s Modulus 55
4.5 In Vitro Degradation 56
4.5.1 Weight Loss of PXSD Polyesters and
PXSD/n-HA composites in PBS
56
4.5.2 Water Uptake During The Mass Loss
Process
59
4.5.3 Changes in pH Value of PBS Soaked
with PXSD polyesters and PXSD/n-HA
61
Composites.
4.5.4 Fast Degradation in Sodium Hydroxide
(NaOH)
63
5 CONCLUSION AND RECOMMENDATIONS 66
5.1 Conclusions 66
5.2 Recommendations 67
REFERENCES 68
APPENDICES A-D 72-78
LIST OF TABLES
TABLE NO. TITLE PAGE
2.1 Mechanical properties of natural tissues and
polyesters
11
3.1 Formulation of poly(xylitol sebacate
dodecanoate) (PXSD) polyester
25
3.2 Amount of n-HA in poly(xylitol sebacate
dodecanoate) (PXSD)/n-HA composite
26
4.1 Degradation temperature and percentage of
degradation residue of PXSD polyesters and
PXSD/n-HA composites obtained from TGA
curve
42
4.2 Percentage of crystallinity in PXSD polyesters
and PXSD/n-HA composites
50
LIST OF FIGURES
FIGURE NO. TITLE PAGE
2.1 Schematic diagram of (a) surface erosion (b)
bulk erosion
14
2.2 Chemical structure of xylitol 16
2.3 Chemical structure of sebacic acid 16
2.4 Chemical structure of dodecanedioic acid 17
2.5 General synthetic scheme for PXS elastomers. 19
3.1 Flow chart of pre-polymer and composite
preparation.
30
4.1 Synthesis of PXSD polymer from xylitol,
sebacic acid and dodecanedioic acid.
32
4.2 Effect of variation in monomer ratio on tensile
strength of pure PXSD polyesters.
33
4.3 Effect of variation in monomer ratio on
percentage strain at break of pure PXSD
polyesters.
34
4.4 Effect of variation in monomer ratio on
Young’s modulus of pure PXSD polyesters.
35
4.5 The shifting of hydroxyl group (OH) in pre-
polymer and pure PXSD polyesters’ FTIR
spectra.
36
4.6 The FTIR spectra of pre-polymer and pure
PXSD polyesters.
37
4.7 The FTIR spectra of PXSD/n-HA composites
compare to PXSD 1 and spectra for n-HA
powder.
38
4.8 DSC curves of PXSD polyesters. 39
4.9 DSC curves of PXSD/n-HA composites
compare to PXSD 1.
40
4.10 Images of the samples before and after they
were heated in the oven above their crystalline
deformation temperatures: (a)PXSD 1
(b)PXSD 2 and (c)PXSD 3.
41
4.11 TGA and DTG curves of synthesized PXSD
polyesters.
43
4.12 TGA curve of PXSD/n-HA composites
compare to pure PXSD 1.
44
4.13 TGA curves of PXSD/n-HA composites. 45
4.14 FESEM micrographs of the freeze- fractured
surfaces of (a) pure PXSD 1 and PXSD/n-HA
composites containing (b) 5 wt% n-HA (c) 10
wt% n-HA (d) 15 wt% n-HA and (e) 20 wt%
n-HA.
48
4.15 XRD diffractogram of PXSD polyesters. 49
4.16 XRD diffractogram PXSD/n-HA composites
compare to PXSD 1.
51
4.17 XRD diffractograms of n-HA powder. 52
4.18 Schematic of the heterogenous nucleation
process.
53
4.19 Effect of n-HA content in PXSD/n-HA
composites on tensile strength.
54
4.20 Effect of n-HA content in PXSD/n-HA
composites on percentage strain at break.
55
4.21 Effect of n-HA content in PXSD/n-HA
composites on Young’s modulus.
56
4.22 Mass remaining of representative PXSD
polyesters versus hydrolysis time.
57
4.23 Mass remaining of representative PXSD/n-HA
composites versus hydrolysis time.
58
4.24 Water uptake of representative PXSD
polyesters versus hydrolysis time.
60
4.25 Water uptake of representative PXSD/n-HA
composites versus hydrolysis time.
61
4.26 Changes in pH value of PBS soaked with
PXSD polyesters.
62
4.27 Changes in pH value of PBS soaked with
PXSD/n-HA composites.
63
4.28 Mass remaining PXSD polyesters and in 0.1M
NaOH solution.
64
4.29 Mass remaining of PXSD/n-HA composites
compare to PXSD 1 in 0.1M NaOH solution.
65
LIST OF ABBREVIATIONS
C - Carbon
CA - Citric acid
COOH - Carboxylic acid group
DDA - Dodecanedioic acid
DSC - Differential scanning calorimetry
ECM - Extracellular matrix
FDA - Food and Drug Administration
FESEM - Field emission scanning electron microscopy
FTIR - Fourier transform infrared spectroscopy
HA - Hydroxyapatite
NaOH - Sodium hydroxide
n-HA - Nano-hydroxyapatite
OH - Hydroxyl group
PBS - Phosphate buffer saline
PCL - Poly(caprolactone)
PGA - Poly(glycerol acid)
PGD - Poly(glycerol dodecanoate)
PGS - Poly(glycerol sebacate)
PLA - Poly(lactic acid)
PLGA - Poly(lactide-co- glycolide)
PPS - Poly(polyol sebacate)
PPSC - Poly(1,2- propanediol- sebacate- citrate)
PTFE - Polytetrafluoroethylene
PXS - Poly(xylitol sebacate)
PXSD - Poly(xylitol sebacate dodecanoate)
PXSD/n-HA - Poly(xylitol sebacate dodecanoate)/ nano-hydroxyapatite
SA - Sebacic acid
TE - Tissue engineering
Tg - Glass transition temperature
TGA - Thermogravimetric analysis
Tm - Melting temperature
XRD - X- ray diffraction
LIST OF SYMBOLS
Aa - Area of amorphous region
Ac - Area of crystalline region
E - Young’s modulus
Eb - Elongation at break
N2 - Nitrogen
T10% - Degradation temperature at 10% mass loss.
Wo - Initial mass
WD - Mass of dried sample
WT - Mass at certain time point
Wt% - Weight percent
Xc - Percentage of crystallinity
LIST OF APPENDICES
APPENDIX TITLE PAGE
A Calculation of weight for each monomer and the
total weight
72
B Calculation of crystallinity in pure PXSD and
PXSD/n-HA composites
73
C Mechanical properties of PXSD polymers and
PXSD/n-HA composites.
75
D Amount of mass remaining and water uptake of
degradation in PBS and NaOH solution.
76
CHAPTER 1
INTRODUCTION
1.1 Research Background
Methods to regenerate and restore bone tissue to its functional state have
became a clinical necessity as the increase of aging population. This is because, with
an advancing age, the imbalance of bone resorption and formation can lead to bone
disease such as osteoporosis (Green et al., 2002). Currently, the surgeon use donor
tissue for bone repair which are known as allogenic and autologous. Allogenic is the
process of cells transplant from different individual of the same species, while in
autologous technique the cell donor and recipient is the same person. However, both
techniques suffer from limitations. The current clinical “gold standard”, autografting,
requires a second surgery site, which is expensive and often associated with donor
site morbidity, pain, infection, and hematoma formation. Allografting carries the
potentials risk of immune rejection, as well as a lessening or even complete loss of
bone inductive factor (Petricca et al., 2002).
Construction of scaffolds for tissue engineering is considered as the best
solution of the various current treatment drawbacks. Through tissue engineering,
researchers seek to regenerate human tissue, such as bone and cartilage that has been
damaged by injury or disease. Over the time, the artificial scaffold which is lattice-
like structure will resorbs into the body and leaving behind only the natural tissue
(Pallua et al., 2011).
Biodegradable elastomers are said to be the best candidates for tissue
engineering applications since many tissues in the body have elastomeric properties,
and these kind of material can mimic the structure of bone. Polyester based
biodegradable polymer has been synthesized in this research by using xylitol, sebacic
acid (SA), and dodecanedioic acid (DDA). According to the previous literature
reported by Francesco et al., (2009) three features of polyester elastomers including
stable three dimensional network structure, certain elasticity which can provide
mechanical stimulation for tissue engineering constructs, and appropriate mechanical
strength especially matching with soft tissues and organ bodies have make it very
suitable to be developed. Xylitol is a very versatile polymer platform use as the
central monomer because it is composed of metabolites endogenous to the
mammalian organism, yielding hydrogels with tunable mechanical properties and in
vivo degradation (Bruggeman et al., 2008). In addition, the mechanical properties of
xylitol based elastomers are correspond to biologically relevant values that fall close
to or are equal to those of various tissues such as acellular peripheral nerves, small
diameter arteries, cornea and intervertebral discs (Bruggeman et al., 2008).
Currently, the most widely used implantable degradable polymer are the poly
(α-esters), in particular poly(glycolic acid) (PGA) and poly(lactic acid) (PLA) and
their copolymers poly(lactic/glycolic) acid (PLGA). These FDA approved polymers
are used in resorbable sutures and injectable drug delivery system. However these
polymers display bulk erosion characteristics (Gopferich., 1996). Xylitol based
polyester are said to be the best candidates since the mechanical and degradation rate
can be tuned by simply adjust the monomer ratio. Poly(xylitol sebacate) (PXS) was
previously synthesized by Bruggeman et al., (2008) by reacting xylitol and SA via
polycondensation reaction without the use of catalyst. However, PXS is very soft
with a range of Young’s modulus of 0.82 ± 0.15 to 5.33 ± 0.40 MPa. Therefore, an
additional monomer, DDA which has 12 carbon (12 C) atoms and two carboxylic
groups (COOH) will be added to the reaction. It is anticipated that, it will improve
the mechanical properties. Previously, DDA had been used as acid monomer to
develop poly(glycerol-dodecanoate) (PGD), high modulus and high elongation at
break were achived (Migneco et al., 2009). Besides that, Djordjevic et al., 2010, had
reported that the combination of multifunctional acids, citric acid (CA) and SA yield
hydrophilic polyesters with different properties by varying its mole ratio.
Nano-hydroxyapatite (n-HA), a type of inorganic bone mineral was used as
filler in this research to further improve the mechanical and biological properties of
the scaffold such as to impart osteoconductivity to the polymers (Qiu et al., 2006). In
addition to increase the modulus, HA has biocompatibility with several types of cells
such as osteoblast, osteoclast, fibroblast and periodontal ligaments (Correlo et al.,
2005). Elastomer composite with HA may be a competent candidate for application
in tissue engineering scaffold because its certain elastic properties can provide
mechanical stimulation for tissue engineering construct, improved mechanical
strength, adjustable biodegradation and comparably stable shape (Liu et al., 2009). In
this project, poly(xylitol sebacate dodecanedioate) (PXSD) with three different ratios
were synthesized. n-HA was incorporated to further improve the mechanical
properties and reduce the degradation rate. To our knowledge, the research and
synthesis of PXSD polymer and PXSD/n-HA composites, have not been reported in
the present day.
1.2 Problems Statement
In previous literature, PXS was synthesized by using xylitol and sebacic acid
as starting monomer (Bruggeman et al.,2010). Xylitol-based polymers have been
preferably employed by Bruggemann and coworkers since it has tunable mechanical
and degradation properties by simply adjusting the monomer ratio. However, PXS is
very soft with a Young’s modulus of only 0.82 ± 0.15 MPa. Due to this inadequate
strength property DDA will be added as the third monomer to increase the strength
and perhaps reduce the degradation rate by reducing the amount of degrading agent
to permit into the polymer which can be achieved by the formation of crystalline
segments. According to Djordjevic et al., (2010), the use of additional acid reacts
with multifunctional alcohols in catalyst free polycondensation reactions, will yield
hydrophilic polyesters with high degree of elasticity and therefore produce polymer
with high menchanical properties. In addition to mechanical properties and
degradation time, it is also an advantage for the polymer to have “dual behavior”
(plastic-elastomeric transition) to enhance surgical implantation since it is much
easier to position correctly a stiff device than a soft one, and this can be achieved by
using a bulky polymer backbone (12 C dicarboxylic acid) (Migneco et al., 2009).
In order to lower the degradation rate, n-HA was added to counteract with the
degradation residue of the polymer and also to make it to more compatible for bone
cells (Liang et al., 2010). The effect of loading n-HA with different amount into
PXSD has not yet been reported. It is expected that mechanical and degradation
properties will be improved since it can affect the composites’ morphology. Similar
to other study, this research is performed in comparison to PLGA as control since
PLGA has been used clinically over a very long period providing substantial data
regarding their performances as biomaterials.
Several questions need to be answered are listed below:
1. What is the effect of different mole ratio of xylitol: SA: DDA on the
mechanical properties and rate of degradation of PXSD elastomers.
2. What is the effect of different amount of n-HA on the mechanical properties
and rate of degradation of composites.
1.3 Objectives of Research
The main objective of this research is to synthesis PXSD polyester and PXSD
composite reinforced with n-HA. The PXSD/n-HA composites have the potential
application in tissue engineering as a scaffold material. Other objectives are listed
below:
1. To determine the best monomer ratio of SA and DDA (xylitol: SA: DDA)
(1:0.25:0.75, 1:0.5:0.5, and 1:0.75:0.25) on the mechanical properties and
degradation rate of the elastomers.
2. To investigate the effect of increasing weight percent of n-HA (5, 10, 15, and
20 wt%) on the mechanical properties and degradation rate of
composites.
1.4 Scopes of the Study
The scopes of this research will cover the following:
1. Polycondensation reaction will be used to produce PXSD elastomers.
Fourier transform infra-red (FTIR) spectroscopy will be used to identify the
chemical bonds of the elastomers and composites.
2. Differential scanning spectroscopy (DSC) and Thermogravimetric analysis
(TGA) will be used to study the thermal properties of elastomers and
composites.
3. Field Emission Scanning electron microscope (FESEM) and x-ray diffraction
(XRD) will be used to study the morphology of the elastomers and
composites.
4. Tensile test will be carried out to evaluate the mechanical properties of
elastomers and composites.
5. In vitro degradation test will be carried out to determine the rate of
degradation of the elastomers and composites.
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