NONWOVENS - MEDICA · NONWOVENS HEALTHCARE MATERIALS. SURGICAL GOWNS AND DRAPES STERILIZATION WRAPS...

Your Trusted Supplier andInnovation Partner for a Wide Range of Healthcare Applications

NONWOVENSHEALTHCARE MATERIALS

SURGICAL GOWNS AND

DRAPES

STERILIZATION WRAPS

SCRUBSUITS

ISOLATION GOWNS

FACEMASKS, FOOTWEAR & HEADWEAR

Our Healthcare Nonwoven materials provide the most effective and comprehensive protection from HAI's

Bacterial Filtration Efficiency

Blood Blocking Efficiency

Berry 45GSM SMS Cotton

97%

33%

Cotton

45%

Global Leader in Specialty MaterialsOne out of every three nonwoven surgical gowns use Berry materials

We have led the industry for more than 60 years with infection control solutions. Each year we invest millions in research and development. And each year we help save lives.

High Quality Patented Materials, Safe and Comfortable

Our patented materials effectively protect against Hospital Acquired Infections (HAI).Surgical gowns made with our leading technologies such as Breathable Viral Barrier and 4 meltblown beams (SMMMMS) block pathogens on the outside, while providing comfort on the inside.

Comprehensive Quality Control System, Most Trusted Choice

We have the most advanced manufacturing equipment and processes, as well as a comprehensive quality control system. From material control to customer service, the entire process ensures consistent quality and performance. Our strong commitment to quality protects healthcare professionals and patients, even in demanding surgical procedures.

Specialized Materials, Wide ApplicationsYou will find our nonwoven materials throughout the healthcare setting in products used every day.

Sterilization Wrap 04

Surgical Gowns 05

Surgical Drapes and Face Masks 06

Scrub Suits and Isolation Gowns 07

Wound Care 08

Berotex PE™ Typical Properties 09

Medical Application Sheet 09

Contents

Berry 45GSM SMSwith AR/AS

98%

97% Bacterial Filtration Efficiency, 3 times more effective than cottonBased on Nelson Lab Testing 2011, 2016

Blocks 98%of blood 2 times betterthan cottonBased on Berry Internal Testing 2016

02 03

Code Basis Wt. (gsm) Color Treatment

4842B 40 Blue 21/White Anti-static

4848B 50 Blue 15 Anti-static

8094B 50 Pink 18 None

8095B 50 Purple 19 None

7038B 60 Green 3A/Blue 15 Anti-static

2191B 70 Green 8 Anti-static

4845B 80 Blue 8 Anti-static

Code Application Basis Wt. (gsm) Color Treatment

2172F Surgical Gowns & Drapes 35 Green 8 AR & Anti-static

4788B Surgical Gowns 35 Blue 15 Anti-static

5628F Surgical Gowns & Drapes 41 Blue 8 Soft, AR & Anti-static

4750F Surgical Gowns & Drapes 50 Blue 15/White AR & Anti-static

Kamisoft Surgical Gowns & Drapes 50 Green 3A/White Soft, AR & Anti-static

Kamisoft 5720F Surgical Gowns & Drapes 55 Blue 15 AR & Antistatic

7200L AAMI 4 Surgical Gown with BVB Film 60 Blue 31/White Tri-layer Laminate

Sterilization WrapOur sterilization wrap solutions are manufactured using state-of-the-art spunmelt technology, designed for providing the necessary strength and tear resistance, while delivering the barrier protection required to meet the demanding needs of the healthcare environment

Surgical GownsOur nonwoven materials for surgical gowns creates a strong infection prevention barrierEven in demanding surgical procedures, our patented technologies help protect patients and healthcare professionals from fluid and viral penetration. Our Breathable Viral Barriers (BVB) are impermeable to pathogens and fluids while providing comfort and breathability.

• Compatible with major sterilization processes such as gamma, ETO and steam

• Superior strength resists tearing and particle breakthrough, reducing the risk of Hospital Acquired Infections

• Low-lint properties minimize particulates

• Wide range of basis weights and finishing options satisfying different needs

• Complies with regulatory standard EN868

• Superior air permeability helps reduce wet packs

• Up to 97% Bacterial Filtration Efficiency, three times more than cotton1

• Unique soft materials engineered for comfort without sacrificing effectiveness

• Superior strength resists against tearing and particle breakthrough, reducing the risk of Hospital Acquired Infections

• Low-lint properties minimize particulates

• Breathable Viral Barriers provide effective protection against pathogens and fluid while ensuring comfort

• Complies with regulatory standard EN13795

1 Based on Nelson lab testing 2011, 2016 45GSM SMS2 Based on Berry internal testing 2016 45GSM SMS AR/AS

1 Based on Nelson lab testing 2011, 2016 45GSM SMS2 Based on Berry internal testing 2016 45GSM SMS AR/AS

Up to 97% Bacterial Filtration Efficiency, three times more than cotton1

Blocks up to 98%of blood penetration, two times more than cotton2

04 05

Face MasksSoft, comfortable materials with high bacterial filtration efficiency

Code Basis Wt. (gsm) Color

1429748 20 White

0002B 22 White

1429516 22 White

1459512 25 Light Green

1429514 25 Light Blue

1429520 25 Yellow

5712B 25 Blue

5713B 35 Blue

8098B 35 Pink

0009B 40 White

0010B 50 White

Code Application Basis Wt. (gsm) Color Treatment

2172F Surgical Gowns & Drapes 35 Green 8 AR & Anti-static

5628F Surgical Gowns & Drapes 41 Blue 8 Soft, AR and Anti-static

4792F Surgical Drapes 45 Blue 15 AR and Anti-static

4750F Surgical Gowns & Drapes 50 Blue 15/White AR and Anti-static

Kamisoft Surgical Gowns & Drapes 50 Green 3A/White Soft, AR and Anti-static

Kamisoft 5720F Surgical Gowns & Drapes 55 Blue 15 AR and Anti-static

7071L Surgical Drapes 62 Blue/White Hydrophilic + Tri-laminate

7070L Surgical Drapes 71 Green 8/White Hydrophilic + Tri-laminate

Surgical DrapesProduced with the latest SMS technology, our top-of-the-line materials not only provide exceptional barrier protection, but also unparallelled softness and drapabilityEven in demanding surgical procedures, our patented technologies help protect patients and healthcare professionals from fluid and viral penetration. Our Breathable Viral Barriers (BVB) are impermeable to pathogens and fluids while providing comfort and breathability.

Scrub SuitsSingle-use scrub suits eliminate risks associated with reprocessing of reusable linens. Our patented materials such as Kamisoft™ and S-Tex™ provide extra comfort while guaranteeing consistent protection

Features and Benefits • Superior strength resists against tearing and particle

breakthrough, reducing Hospital Acquired Infections• Opacity comparable to re-usable materials• Multiple colors for easy differentiation• Low-lint properties minimize particulates• Complies with regulatory standard EN13795

Code Basis Wt. (gsm) Color Application

3141B 20 Yellow 5 AAMI1




Isolation GownsMaterials at different weights effectively protect against fluid under light to moderate pressure conditions

Code Basis Wt. (gsm) Color Application

8074B 45 Pink Antistatic

8090B 35 Purple Antistatic

4883B 35 Blue Antistatic/Soft

Kamisoft 40 Blue Antistatic/Soft

Kamisoft 50 Green Antistatic

S-Tex 30 Blue/Green Antistatic

S-Tex 44 Blue Antistatic

Unique Soft materials engineered for comfort without sacrificing effectiveness

06 07

Medical Application SheetOur unique spunbond polyethylene has made Berry a leader in the ostomy products market

Berotex PE™ Berotex PE fabrics are 100% polyethylene-based

solutions that offer superior softness, comfort, and drape properties to standard PP fabrics. Berotex PE is widely used in ostomy products, where quietness-in-use is also critical. Berotex PE is also used in wound care pads.

Features and Benefits • Wide range of basis weights from 29 gsm to 100 gsm offer

different softness properties and sealing performances• Compatible with a range of additives and treatments• Superior softness and elongation to standard PP

Spunbond fabrics• Ultrasonic, radio frequency, and heat weldable/sealable• Gamma or Ethylene Oxide Sterilisable (EtO)• HDPE and LLDPE resin solutions available

Available in a

range of colors,

sealing performances, and widths

Features and Benefits • Basis weights from 10 gsm to 200 gsm• Spunbond, spunmelt, and carded technologies offer strength, comfort,

and softness properties• Wide base of raw materials available: PP, PE, polyesters, and blended fibers• Steam, plasma, gamma or Ethylene Oxide Sterilizable (EtO)

Berry manufactures a range of solutions for the wound care market suitable for plasters, specialty wound dressings, and tapesBy utilizing a wide portfolio of polymers and manufacturing techniques, Berry is able to engineer products to meet the exact demands of the wound care market with superior comfort, absorbency, and low lint characteristics. We incorporate additives

Wound Care

Product Application Basis Wt. (gsm) Properties

VAP40 Wound Care Tape 41 Easy to tear tape, soft

VAP 40 RC Wound Care Tape 41 Easy to tear tape, soft,release coating

PSP 40 Surgical Tape 40 Repellent treated

PNR 50 Surgical Tape 50 High temperature resistance

7299 Swab 35 High absorbency

Standard Range

SOFTNESS

LOW-LINT

HIGH ABSORBENCY

COMFORT

HIGH LOFT

Berotex PE™ Typical Properties

Properties Test Method Units HDPE 30 gsm HDPE 40 gsm HDPE 50 gsm HDPE 60 gsm HDPE 80 gsm

Grammage DIN EN 29073-1 gsm 29.8 39.9 48.6 60.6 79.5

Tensile Strength MD DIN EN 29073-3 N/50 mm 34.1 50.4 48.7 48.7 99.7

Tensile Strength CD N/50 mm 14.5 22.9 30.1 30.1 52.1

Elongation MD DIN EN 29073-3 % 139.3 149.3 171.8 171.8 220.8

Elongation CD % 160.0 155.0 161.0 161.0 204.8

Berotex HDPE

Properties Test Method Units LLDPE 30 gsm LLDPE 40 gsm LLHDPE 50 gsm LLDPE 60 gsm LLDPE 70 gsm LLDPE 80 gsm

Grammage DIN EN 29073-1 gsm 29.7 39.8 49.7 59.7 79.3 99.6

Tensile Strength MD DIN EN 29073-3 N/50 mm 28.2 37.4 47.8 57.0 79.0 94.4

Tensile Strength CD N/50 mm 14.6 21.2 24.7 32.6 42.6 55.9

Elongation MD DIN EN 29073-3 % 146.9 148.3 158.9 172.0 202.3 187.4

Elongation CD % 170.3 171.3 199.0 195.4 233.3 210..5

Berotex LLDPE

08 09

Partner of choiceThe right solutions for you, and for end users

Our commitmentWhatever the size of the project, the satisfaction of

our customers and end-users are our absolute

priority. Our production and logistics systems are

continuously improved to guarantee the highest

quality products, delivered where you want them,

when you want them.

We have a partnership mentality. We focus on

building and developing business relationships with

our customers; we win when you win.

Above all we’re proud to create value-driven

solutions that deliver precision and intuitive

functionality. We specialize in projects tailored to

your specific needs, both in terms of end product and

testing and manufacturing processes.

Over 50 years of experience in extruded, coated, and laminated materials manufacturing

Customer IntimacyCustomized products for

your specific needs.

Global ManufacturingWorldwide production with leading technology, quality, and service.

Certified MaterialsUsing patented technology we

create highly specified solutions.

Always advancing toprotect what’s important

10 11

To make Berry part of your medical packagingprocess, please contact us at:

[email protected]

berryglobal.com

Your Trusted Supplier andInnovation Partner for a Wide Range of Healthcare Applications

MEDICAL PACKAGINGSOLUTIONS

With unrivaled expertise, scope and scale, Berry is the

leading global producer of specialty materials and

high-performance protection solutions for healthcare.

Always advancing to protect what's important.

Global FacilitiesAt Berry, our goal is to meet and exceed the demands of our customers around the globe. Our ever expanding footprint allows us to work with you both near and far.

12

12

94

Europe

11 Asia

Latin America

AustraliaUS/Canada

130WorldwideLocations

1

Medical Packaging 04

Top Web and Bottom Web 05

Flow Wrap and IV Solution Overwrap 06

Surgical Suite and Component Films 07

Conductive Coated Film 07

Barrier Medical Laminations 08

Foil Extrusion Laminations 09

Extrusion Coated / Hard-to-Hold Laminations 10

Pouch Rollstock 11

DuraMed 12

DirectSeal 13

About Berry 14

Contents

Serving the Healthcare Industry withMedical Packaging Solutions

Global FootprintLarge and small scale capabilities, including

contract manufacturing at state-of-the-art

facilities

Regional Product Development

Comprehensive cross-functional team

support for new and ongoing programs

World-Class R&D Facilities Unparalleled expertise in material science and process technology

Product Testingand ComplianceIn accordance with applicable US and EU regulatory requirements

02 03

Top Web (Form-Fill-Seal)

Available printed or unprinted in a 3-layer configuration

Features and Benefits • Peelable with tamper evidence

• High gloss appearance

• Suitable for E Beam and Gamma Radiation Sterilization

APPLICATIONSBottom Web for packaging syringes, catheters and various medical devices

Seals to most top webs: paper, film, flash spun HDPE, DuraMed

Code Layers Material

Part Number 3 HDPE

X3-411-826.3

Bottom Web (Form-Fill-Seal)

Available in monolayer to 7-layer configurations

Features and Benefits • Uniform draw with strength and stiffness

• Designed for abrasion and resistance to melting during sealing process

• Excellent balance of stiffness and toughness

• Suitable for Ethylene Oxide, Autoclave, Gamma and E Beam Sterilization

Configurations• Core and Split Layer Nylon, Ionomer, K-Resin, COC


Part Number 3 5 7 LLDPE PP Ionomer K-Resin Nylon

X3-575

XGF-216.9

XVP-9905

X3-585

X3-222

X5-535

X5-539

X7-58835

IO-30

X7-23939

We offer a comprehensive portfolio of packaging films

and laminations, consisting of peelable lid-stock films,

medical device and IV solution overwrap films, and

forming web materials. We also provide rollstock

laminations such as paper/foil and film/foil designed for

the most demanding medical packaging applications,

helping to ensure your products reach healthcare

professionals and patients safely, every time.

• Forming Films and Peelable Top Web Films

• IV Solution Overwrap and Flow Wrap Films

• MarvelPeel® Pouch Rollstock and Electrodes

• Surgical Suite and Component Films

• Barrier Medical Laminations

OUR 50 years of experience in extruded, coated and laminated materials manufacturing leaves us ideally placed to serve the medical packaging market.

MEDICALPACKAGING

GAUGE THICKNESS4 to 6 mil (101.6 to 152.4 microns)

COLORS & TECHNOLOGYWhite or clear, blown

APPLICATIONSSeals to forming films for packaging of syringes, catheters and various medical devices

GAUGE THICKNESS2.25 to 12 mil (57.15 to 304.8 microns)

COLORS & TECHNOLOGYClear, blown

04 05

IV Solution OverwrapAvailable in monolayer to 3-layer configurations

Features and Benefits • One component package

• Significant material savings

• E Beam and Gamma Sterilizable

• Higher package speeds

• Printable

Flow WrapAvailable in monolayer to 7-layer configurations

Surgical Suite & Component Films

Features and Benefits • One component package

• Significant material savings

• E Beam and Gamma Sterilizable

• Higher packaging speeds

• Printable

Applications• Surgical Gowns• Chemo Gowns• Surgical Drapes• Back Table Covers

• Mayo Stand Covers• Equipment Covers• Medical and Industrial Apparel• Towels & Bibs

GAUGE THICKNESS1 to 10 mil (25.4 to 254 microns)

COLORS & TECHNOLOGYClear, blown or flat cast

APPLICATIONSOverwrap for medical devices

Code Flat Cast Layers Material

Part Number Cast Blown 1 3 7 Nylon HDPE LLDPE PP

HL4

XP-3998

X7-339-22558

XGF-216.9

X3-555

Covers Technology Layers Material

Part Number Blown Cast Embossed 1 3 5 HDPE LDPE LLDPEBack TableXP-6839Back Table/Mayo StandXC3-222-2117Mayo StandX5-232-706.1802Equipment Covers04-05-63-904105.2

Drapes Technology Layers Material

Part Number Blown Cast Embossed 1 3 5 7 EVOH LDPE LLDPEBack TableXP-3837F928CXP-3883XP-2925XP-3755XP-3996F-70072469

Gowns Technology Layers Material

Part Number Blown Cast Embossed 2 3 EVOH LDPE LLDPESurgicalXP-3934XP-2716XC3-999-2261Chemo928A

Towels & Bibs Technology Layers Material

Part Number Blown 1 LLDPEMAX-258

Code Technology Layers Material

Part Number Cast Blown 1 3 7 HDPE cPP

SF-653

XP-3999

GAUGE THICKNESS4 to 5.5 mil (101.6 to 139.7 microns)

COLORS & TECHNOLOGYWhite or clear, blown

APPLICATIONSOverwrap for IV solutions

Conductive Coated Film

Tissue Poly Tissue Silver Coated Resin

Part Number PVCL12-69A

GAUGE THICKNESS2.3 to 4 mil (58.42 to 101.6 microns)

COLORS & TECHNOLOGYSilver

APPLICATIONSElectrodes, EKG, Defibrillator and Grounding Pads

06 07

BARRIER MEDICAL LAMINATIONS

Berry is a world-leader in patented barrier solutions.

Manufactured using state-of- the-art technology, our

barrier materials provide the necessary strength and

tear resistance, while delivering the barrier protection

and breathability attributes required to meet the critical

requirements of today’s healthcare environment.

• Foil Extrusion Laminations

• Extrusion Coated

• Hard to Hold Laminations

• Pouch Rollstock

Foil Extrusion Laminations Tandem extrusion laminations utilizing foil as the primary barrier

Features and Benefits

24,000 Series

• OUTER WEB: 60 ga BON

• SEALANT LAYERS: EVA, Ionomer, High Performance Blends

• Commonly used in high barrier medical and pharma applications

• WVTR <.0005 g100 si/24 hrs

• OTR <.0006 ct/m2/24 hrs

41,000 Series

• OUTER WEB: 48 ga PET or 60 ga BON

• SEALANT LAYERS: LLDPE, Ionomer, EAA, EVA, High Performance Blends

• Commonly used in high barrier medical and pharma applications

• WVTR <.0005 g100 si/24 hrs

• OTR <.0006 ct/m2/24 hrs

Code Material Layers

Part No. LDPE Foil LLDPE BON EVA Surlyn 6

24-1-026

24-8-070

24-8-090

Code Material Layers Printed

Part No. LDPE WTLDPE PET Foil LLDPE PE WTPE BON EVA OPP Surlyn Nylon EAA OLT 5 6 6

41708-34

41713-34

41715-34

41722-35

41752-32

41761-34

41763-43

41778-22

41780-43

41785-34

41786-34

41787-34

41806-37

41812-32

08 09

Extrusion Coated Excellent for medical pouches and low barrier applications

Hard-to-Hold Laminations Multiple pass extrusion and extrusion/adhesive laminations for “hard-to-hold” chemicals using foil as the primary barrier


15,000 Series

• OUTER WEB: 48 ga, 75 ga, and 92 ga PET and PA

• SEALANT LAYERS: 12 to 28 lbs LDPE


8000 Series

• OUTER WEB: 48 ga PET

• SEALANT LAYERS: EAA, LDPE

• Used for packaging transdermal patches, gels, lotions and pharma products

• WVTR ranges from .01 to .02 g/100 si/24 hrs

• OTR ranges from .01 to .03 cc/100 s/i/24 hr

Code Material Layers Printed LDPE Features

Part No. Polyester LDPE PET 2 3 5 Blue White Satin Finish

15149-28

15154-22

15155-28

15156-28

15157-28

15158-28

15160-28

15161-28

15151-12

15337-07

15336-10

Pouch RollstockVersatile solutions for a variety of medical device packaging

Features and Benefits • Excellent for pouching where puncture and chemical resistance

are needed

• Available in foil configurations for high barrier

• Suitable for E Beam and Gamma Sterilization


Part Number 2 5 PET Foil LDPE EAA

A 20

A 80

A 83

COLORS & TECHNOLOGYClear, white and foil with extrusion coating and lamination

APPLICATIONSRollstock for producing pouches for various medical devices

10 11

DuraMed™ The clear alternative for the next generation in specialty materials for medical packaging

DirectSeal™ Berry’s proprietary sealant technology helps reduce cost by eliminating the need for a coated substrate

Forget flash spun HDPE: DuraMed is the future.

DirectSeal provides a consistent seal across temperatures with uncoated paper and flash spun HDPE, but use it with DuraMed TM for the ultimate performance in seal strength, sterility and cost savings.

Our Solution

• Seals to uncoated paper

• Eliminates paper coating step yielding cost savings for our customer

• Delivers consistent seal strength across wide operating window

• Releases cleanly from uncoated paper leaving no fiber tear/loose fibers

• Peeled areas exhibit tamper evidence

• Sealant can be used in conjunction with multiple forming web designs

• Sealant incorporated onto forming web and can be used in pouch format

Boasting strong performance on breathability, barrier, clean peel and resistance to tear and puncture, DuraMed is the first choice for your medical packaging needs.

Use DuraMed as a top web for forming films, breathable strip for header bags and as a back panel for peel pouches. Benefits include ETO sterilization compatibility with excellent permeability and an effective microbial barrier.

DuraMed’s unique sealing characteristics provide a strong uniformity of seal ensuring tamper evidence.


Next generation will encompass coatings for new products

Ideal for Ethylene Oxide and gas plasma Sterilization with Gamma and Steam variants in development

Specifically designed for balancing barrier and breathable characteristics while providing key physical properties

Excellent printing

Eliminates paper coating step yielding cost

Delivers consistent seal strength across wide

Releases cleanly from uncoated paper

Peeled areas exhibit tamper evidence

Sealant can be used in conjunction with

Sealant incorporated onto forming web and


• Eliminates the need for a matching coated substrate

• Compatible with e beam, gamma and ETO sterilization

• Easy fiber free peel when heat sealed to common substrates such as flash spun HDPE, paper and DuraMed

Rollstock for form-fill-seal

Rollstock for pouch lamination

Rollstock for header bag

12 13

Partner of choiceThe right solutions for you, and for end users

Our commitmentWhatever the size of the project, the satisfaction of

our customers and end-users are our absolute

priority. Our production and logistics systems are

continuously improved to guarantee the highest

quality products, delivered where you want them,

when you want them.

We have a partnership mentality. We focus on

building and developing business relationships with

our customers; we win when you win.

Above all we’re proud to create value-driven

solutions that deliver precision and intuitive

functionality. We specialize in projects tailored to

your specific needs, both in terms of end product and

testing and manufacturing processes.

Over 50 years of experience in extruded, coated, and laminated materials manufacturing

Customer IntimacyCustomized products for

your specific needs.

Global ManufacturingWorldwide production with leading technology, quality, and service.

Certified MaterialsUsing patented technology we

create highly specified solutions.

Always advancing toprotect what’s important

14 15

To make Berry part of your medical packagingprocess, please contact us at:

[email protected]

berryglobal.com

NONWOVENS - MEDICA · NONWOVENS HEALTHCARE MATERIALS. SURGICAL GOWNS AND DRAPES STERILIZATION WRAPS...

Documents

Transcript of NONWOVENS - MEDICA · NONWOVENS HEALTHCARE MATERIALS. SURGICAL GOWNS AND DRAPES STERILIZATION WRAPS...