Nonocomposites (Dr. S. T. Mhaske)-2

download Nonocomposites (Dr. S. T. Mhaske)-2

of 18

Transcript of Nonocomposites (Dr. S. T. Mhaske)-2

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    1/18

    Presented by,Dr. S. T. Mhaske

    NANOCOMPOSITES

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    2/18

    WHY POLYMER NANOCOMPOSITES? WHY NANO?

    Increased strength and stiffness of polymers while maintainingelongation

    Permeation resistance for packaging (nano barriers fordifferent molecules)

    Nano addition maintain transparency (desired for packaging)

    Recyclability: nanofillers are not affected or degraded during

    processing, recycling does not affect physical properties

    Flame resistance (Nano fire extinguisher)

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    3/18

    POLYMER NANOCOMPOSITES (PNC)

    Applications Heat-resistant materials

    Light weight and high strength structuralmaterials

    Electrical package, conductive polymers.

    Barrier Properties Corrosion resistant, coating or structure

    Electro-magnetic field shielding

    Selective photo sensitivity, coatings, etc

    It is estimated that widespread use of PNCs by car manufacturers

    could save over 1.5 billion liters of gasoline annually and reduce CO2

    emissions by nearly 10 billion pounds!

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    4/18

    POLYMER NANOCOMPOSIES

    POPULAR NANO-REINFORCEMENTS

    Building Blocksof the Nano Age

    Clay

    Other Synthetic Materials

    POSS

    Graphite

    Carbon Nanotube,Bukcyball

    Cellulose

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    5/18

    MICROCOMPOSITES VS NANOCOMPOSITES

    Fig 2: Principles applied to the fabrication of micro- andnano-composites

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    6/18

    NANOCOMPOSITES VS. TRADITIONALMATERIALS IN AUTOMOTIVE APPLICATIONS

    Reinforcing fillers such as talc,

    mica, and calcium carbonate

    higher stiffness, increasingweight and melt viscosity,decreasing toughness,optical clarity, and surface

    quality

    Glass-fiber reinforcement

    high stiffness with acorresponding increaseddifficulty of fabrication andcost

    Nanofillers such as exfoliated clays

    Effective at a loading under 5% by weight, introducingonly a minor increase in materials cost

    Significant improvement in modulus, thermal stability, fireretardency, dimensional stability, surface hardness, heat-

    distortion temperature, mar resistance, and barrierproperties

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    7/18

    Nanocomposites: Low-Cost, High-StrengthMaterials for Automotive Parts

    Schematic for nanoparticles-reinforced polymeric material

    Nanocomposites, a new class of materials under study internationally,consist of traditional polymers reinforced by nanometer-scale particlesdispersed throughout.

    Corrosion resistance, noise dampening, parts consolidation, andrecyclability all would be improved.

    An economical solution for increased fuel economy in motor vehicles

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    8/18

    POLYMER NANOCOMPOSIES SURFACE MODIFICATION, DISPERSION

    Ion exchange for clays

    Addition reaction on CNTs (fullerenes)

    Acidification, fluorination, etc. in order to attachdifferent functional groups onto nano reinforcement

    surface to improve dispersion as well as reactivity

    with the matrix structure morphology change &

    tailoring of interface

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    9/18

    POLYMER NANOCOMPOSIES NETWORK FORMATION

    States of dispersion of organoclays in polymers

    with WAXS and TEM results.

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    10/18

    Nanocompositesformation

    In situintercalative

    polymerization

    Exfoliation-Adsorption

    MeltIntercalation

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    11/18

    Nylon-6 nanocomposite formed through in situ polymerizationwith ADAMMT

    In situ intercalative polymerization

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    12/18

    Exfoliation-Adsorption

    Schematic of formation of nanocomposites of polystyrene-nanographite process.

    Melt Intercalation

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    13/18

    Key

    NanocompositeProperties ForAutomotiveApplications

    EnhancedModulus andDimensionalStability

    Higher Heat-DistortionTemperature

    ImprovedScratchResistance

    ToughnessandRheologicalProperties

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    14/18

    NANOMATERIALS - UV PROTECTION

    Advanced PowderTechnology Pty Ltd

    90 nm

    25 nm

    250 nm

    ZincOxide

    Small =Transparent

    Zinclear

    in

    Wet Dreams

    sunscreen

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    15/18

    NANOCOMPOSITE MATERIALS

    Engineering Applications: Nanocomposite materials have been used inaerospace, automobile, and marine applications (see Figs. 1-3). Recently,nanocomposite materials have been increasingly considered in civilengineering structures. The latter applications include seismic retrofit ofbridge columns (Fig. 4), replacements of deteriorated bridge decks (Fig. 5),

    and new bridge structures (Fig. 6).

    Figure 1 Figure 2 Figure 3

    Figure 4 Figure 5 Figure 6

    http://www.fhwa.dot.gov/BRIDGE/frp/seis01.htm
  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    16/18

    NANODEVICES - MAGNETIC STORAGE

    16.8 GB

    The hard drive in your computer uses a

    nanotechnology innovation called giantMagneto resistance.

    Giant magneto resistance is an effect

    where small magnetic fields can be

    detected as a change in resistance.

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    17/18

    NANO-PRODUCTS

    Nano-Products on the Market Now

    Display ScreensMotorola (NTs) Nano SilverSealRefrigeratorSamsung (nanoparticle-coated)

    Tennis RacketsWilson (C fibers)

    Cars - HummerGM (Nanocomposites)

  • 8/3/2019 Nonocomposites (Dr. S. T. Mhaske)-2

    18/18