Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the...

48
Nonmetallic Mineral Crushing April Lazzaro Michigan Department of Environmental Quality Air Quality Division 616-356-0248 [email protected]

Transcript of Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the...

Page 1: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Nonmetallic Mineral

Crushing

April Lazzaro

Michigan Department of Environmental Quality

Air Quality Division

616-356-0248

[email protected]

Page 2: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Who will you hear from?

• April Lazzaro

Senior AQD Inspector

• Jenifer Dixon

OEA Air Specialist

2

Page 3: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Webinar Set Up • All lines will be muted

• Questions can be sent to us via the

question/chat box

• We will

record

webinar

and post

online

Page 4: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Crushers

• New Source Performance Standard

40 CFR Part 60, Subpart OOO

• General Permit to Install for

Nonmetallic Mineral Crushing

Facilities

Page 5: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

New Source Performance

Standard OOO

Page 6: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

NSPS OOO

• Portable crushing operations

– Construction, modification or

reconstruction after August 31, 1983

– Capacity > 150 tons per hour

• Affected Facility

– Each crusher, grinding mill, screening

operation, bucket elevator, belt

conveyor, bagging operation, storage

bin, enclosed truck or railcar loading

station.

Page 7: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

NSPS OOO

Method 9 Visible

Emissions Test

• Must be conducted 60 days after

achieving maximum production OR

• 180 days after initial startup

0% Opacity 25% Opacity 50% Opacity 75% Opacity 100% Opacity

Page 8: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Visible Emission (VE)

Limits

Page 9: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

15% Opacity

Page 10: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Where is VE testing needed?

Page 11: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Compare/Contrast

Page 12: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Air Quality Division

Permit

Page 13: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Air Quality Division Permit

• General PTI for Crushers

– Must comply with most recent revision

= 2003

– EACH crusher and screen must be

equipped with water spray (or

baghouse)

– Even crushers with capacity of less

than 150 tons per hour need a permit!

Page 14: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Leased Equipment

A Permit to Install is required for all

crushing facilities, whether the

equipment is leased from a second

party on a temporary basis or owned

outright.

Page 15: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Throughput Limit

• Each facility utilizing the general

permit is limited to 2 million tons per

year, per site.

• Tons determined through scale

records.

• Daily log of tonnage, tonnage per job,

tonnage per year!

Page 16: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

• NO ASBESTOS

• NEVER ASBESTOS

• DO NOT PROCESS

ASBESTOS

• TRAIN EMPLOYEES

HOW TO ID ASBESTOS

• DO NOT PROCESS

ASBESTOS!!!

Asbestos

Page 17: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Water Spray • Each crusher and screen shall be

equipped with water spray.

• The water spray shall be operated as

necessary to comply with emission limits.

Page 18: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

500’ Setback Requirement

Page 19: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

500’ Setback Requirement

Page 20: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Relocation Notice Forms

Page 21: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

EQP5757

Page 22: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

EQP5729

Page 23: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

EQP5756

Page 24: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Do Not Send This!

Page 25: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

10 Day Notification

• Submit Relocation Notification

10-days in advance

SUBMIT

NOTIFICATION!

GO!

Page 26: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Relocation Notice Check List

Page 27: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Additional Notifications

• Notify AQD of start-up date within 15

days.

• Submit test plan for approval at least

14 days prior to test.

• Notify AQD 7 days prior to test

confirming test date.

• Notify AQD of start-up or

replacement of equipment.

Page 28: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Site Specific Permit to

Install • Don’t meet the 500’ setback

requirement?

– Apply for a site specific Permit to Install

– As easy (and quick) as getting a

General Permit!

OH NO!

Page 29: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Fugitive Dust Program

Page 30: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Fugitive Dust Program

Page 31: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Fugitive Dust Program

Page 32: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Michigan Air Emissions

Reporting System

Page 33: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

MAERS- Who has to

Submit??

• Any crusher subject to NSPS OOO

has to submit emissions annually

• An NSPS OOO crusher also has to

pay fees!

Page 34: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

MAERS

• 80% Control Efficiency

• If you use H2O- you can use

this to lower your emissions

fees!

Page 35: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

MAERS

Page 36: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

MAERS

• Here’s how using the CO factors

from the previous page

40,000 gal x 1.30 𝑥 102𝑙𝑏𝑠

1,000 𝑔𝑎𝑙= 5,200 pounds of CO

Page 37: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Air Quality Division

Inspection

Page 38: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

What to Expect at an

Inspection • Copy of Permit

• Copy of Relocation Notice

• Copy of Equipment form EQP5756

DEQ Inspector is Here!

Page 39: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Key Points of Inspection

• Copy of Permit

Page 40: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Key Points of Inspection

• Copy of Relocation Notice

Page 41: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Key Points of Inspection

• Equipment Labels

• Daily Scale Tonnage

• Checking for Water Source

Page 42: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Key Points of Inspection

Page 43: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Compliance

• At the end of the day, we both want

the same thing.

– COMPLIANCE!

Page 44: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Nonmetallic Mineral

Crushing Guidebook

UPDATING!

Page 45: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

QUESTIONS???

Page 46: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

What’s Coming Up?

What is the Michigan Air Emissions Reporting

System (MAERS) and what is the data used for??

December 16, 2015 at 10:00AM

Air Dispersion Modeling: What the heck is it?

January 20, 2016 at 10:00AM

Stack Testing: What is it and why is it necessary?

February 24, 2016 at 10:00AM

Please join us!

Page 47: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Wrap Up

• Recording

• Materials

• Evaluation

Page 48: Nonmetallic Mineral Crushing - Michigan · 2016. 2. 26. · crushing facilities, whether the equipment is leased from a second party on a temporary basis or owned outright. Throughput

Michigan Department of

Environmental Quality

800-662-9278

www.michigan.gov/deq

Sign up for email updates

Follow us on Twitter @MichiganDEQ