2016

-04

Intelligent Testing

Non-Destructive Testing

NON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTINGNDT

Structural InspectionWhether in our testing laboratories or on-site, we carry out inspections in a flexible manner, using the state-of-the-art technology to exceed our customers’ expectations. Our highly experienced specialists are qualified up to Level III under EN ISO 9712 or EN 4179 (NAS410) in Eddy Current Testing (ET), Ultrasonic testing (UT), Dye Penetrant Testing (PT), Magnetic Particle Testing (MT), Visual Testing (VT) and XRay.

Structural Health Monitoring (SHM) � Advising on the application of SHM sensors � Collaboration on research programmes � Preparation of feasibility studies and cost-benefit analyses � Validation, verification and qualification of SHM sensor technologies

Failure AnalysisIABG materials testing laboratory is an independent facility accredited for material and failure analyses. Our methods and reports comply with the VDI 3822 standard.

� Material analysis � Root cause investigation � Failure prevention measures

Technical and Scientific Consultancy � Selection of inspection techniques and preparation of associated specifications

� Development and validation of NDT procedures � Performance of non-destructive inspections � Optimisation of structural inspections using NDT techniques

� Consultancy and quality assurance for the development and manufacturing of structures

Inspection and Damage Documentation � Compilation of inspection manuals (Non-destructive Testing Manual)

� Design and manufacture of calibration standards within the framework of the inspection manual

� Documentation of inspection results according to customer requirements, or IABG performance

Damage documentation and damage management are captured in the software DamDoc, an IABG serverbased database. The experience of numerous structural fatigue tests on aircrafts is integrated in the database and enables via various interfaces the safe and fast communication and coordination with our customers.

Cross-sectoral references � Airbus familiy, e.g. A380, A320, A400M, A350 XWB � BMW � Bombardier Aerospace: C-Series, Global 5000/6000 � Deutsches Zentrum für Luft- und Raumfahrt (DLR) � Fokker � OptoPrecision � Sonaca

Inspektionsprotokoll

Inspection Report

nern vertraglich vereinbarten Nutzungsrechte ist eine Vervielfältigung, Verwrwr ertung und Weitergabe dieser Unterlage, sowie

ugsweise, nur mit schriftftf licher Zustimmung der IABG mbH gestattet. Alle Rechte vorbehalten.

h the exception of the contractually usage rights agreed with the contract partners, the reproduction use and tra

nsmission of tf tf his document and pass

parties, even in abstract fofof

rm, isonly allowed with the prior permission in writin

g of IABG mbH. All rights reserved.

Inspektionsauftftf rag:

(Inspection Order)

By external customer

By internal req

Customer (Company/y/y Name)

Projojo ect / Work Package

Task-Number (if available)

Inhalt der

Beauftragung:

(Content of Order)

Inspection:

Prüfzfzf eitpunkt:

(Date of Inspecti

no

no

rschriftftf

ure)

Inspektionsprotokoll/

Inspection Report

Ref.:

Issue:

01

Seite/ Page:

2 von / of x

WIRBELSTROMPRÜFUNG

(Eddy Cy Cyurre

nt Testin

g)

Allgemeine Angaben (G

eneral Inform

ation)

Bezeichnung:

(Specimen)

Werkstoff:

(Materia

l)

Prüfzfzf ustand:

(Inspectio

n Status)

Abmessungen:

(Dimensio

n)

Inspektionsaufgabe:

(Inspectio

n Task)

Regelwerke, N

ormen, S

pezifikation:

(Standards, Specifications, Manuals)

Dokumente:

(Documents)

Prüfbereich:

(Inspectio

n Area)

Registriergrenze:

(Reporteportepor ing Level)

Zulässigkeitsg

renze:

(Acceptance

Level)

Spezielle

Angaben (Special In

formation)

Prüfgefgefrät/t/t testin

g equipment:

(Geräteserie

nnummer)

Justierkö

rper (Calibration Standard):

Sonde (Probe):

Calibration:

Frequenz

(Frequency):

kHz

0,5mm

slot to

50%scr

een height

1 mmslo

t to100%

screen height

Bandbr.-begrz.

:

(Bandwidthlimit)

(HI; MF; LF)

Source(G

ain):

dB

- Vorvrvr erstärku

ng

(Preamplifier):

dB

- Y-Verstärku

ng

(Y- Gain):

dB

- X-Verstärku

ng

(X- Gain):

dB

Phase:

°

splay:

Y-X

Y-t

auto

ms/Skt

HP OFF/ON

Hz

Hz

Hz20

OFF/ON

Box/Kreu

Ensuring the structural integrity specific structural analyses and adapted non-destructive inspections are required. IABG provides expert consulting concerning suitable measures for sustaining structural integrity and offers qualified technical personnel to perform structural inspections. We carry out inspections to meet our customers’ unique needs as per requirements in compliance with the regulations by the authorities. Our portfolio includes:

IABG NDT Services

2016

-04

AUTOMOTIVE

INFOCOM

MOBILITY, ENERGY & ENVIRONMENT

AERONAUTICS

DEFENCE & SECURITY

SPACE

About IABGWe are a closely networked business group and offer integrated, future-oriented solutions in the sectors Automotive • InfoCom • Mobility, Energy & Environment • Aeronautics • Space • Defence & Security. We understand the requirements of our custom ers and support them independently and competently. We implement effectively, efficiently and with target orientation. We operate reliably and sustainably. Our interna-tional market presence and our success are based on technological excellence and a fair relationship to our customers and business partners.

About IABG AeronauticsWe resort to decades of experience of entire aircraft structures or components testing with regard to strength and life span. The items under test have to withstand thousands of flights in our hangars, long before they enter into regular operation with the airlines. This applies to passenger aircraft well as to aeroplanes used in general aviation and to military aircraft.

With our testing facilities and know-how we are Europe’s leading testing and qualifi-cation enterprise for the aeronautical industry, particularly regarding speed, flexibility, adherence to delivery dates and quality.

� Life cycle and security analyses � Testing concepts and programmes � Test simulation � Static loading tests � Strength tests of entire airframes and substructures � Materials testing and characterisation � Non-destructive inspection � Flight tests

For further information please contact:Phone +49 89 6088-4454Fax +49 89 6088-4066ndt@iabg.dewww.iabg.de

IABGEinsteinstraße 2085521 Ottobrunn

GermanyPhone +49 89 6088-2030

Fax +49 89 6088-4000info@iabg.dewww.iabg.de

Berlin Bonn Dresden Erding Hamburg Hannover Karlsruhe Koblenz Lathen Letzlingen Lichtenau Noordwijk (NL) Oberpfaffenhofen