Non Contact UV Commissioning, Startup and …...Non Contact UV Commissioning, Startup and operation...
Transcript of Non Contact UV Commissioning, Startup and …...Non Contact UV Commissioning, Startup and operation...
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Non Contact UV
Commissioning, Startup and operation compared to horizontal, inclined or vertical systems
Presented by Arijit Sarkar, Application Manager, Enaqua Inc.
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OVERVIEW OF PRESENTATION
Components and Footprint
• Weir constructions, building for electric, building for overhead crane
Commissioning/Installation
• Show different parts of the system (overview) Lamp racks, installation in the channel, overhead crane• (non contact: piped version and “in channel”)
Start up
• Level control, lamps, ballast, quartz sleeves to be installed, cable conduit
Operations & Maintenance
• Energy usage, Cleaning, level control, lamp change & usage
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Disinfected wateror effluent out
Removable LampSupport Rack
AFP tubes to carry water
Water or effluent in
Thermostaticallycontrolled air
cooledUV lamps
Non-Contact UV SystemDry lamps
Contact System Submerged lamps 180°
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Inclined and vertical (90 and 45°)
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Important Lay-out parameters (In Channel)
3
7
5
8
14
6
2
1 UV Structure
2 Flow
3 Level Control
4 Crane/ Hoist
5 Lamp Racks
6 PDC
7 Control Panel, electrical panels
8 Hydraulic Control Unit, Mechanical cleaning device(s), air compressor, etc.
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Foot Print- In Section View
Contact / Wet vs. Non Contact Dry
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Footprint- Area
22.5’ (6.9 m)
19.8
’ (4.
5 m
)
333 ft2 (31 m2)53.5’ (16.3 m)
20.8
’ (6.
4 m
)
1112 ft2 (104 m2)
Non contact / DryContact / Wet
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Installation- In Channel System
Quick, Simple and Efficient Installation of Enaqua’s prefabricated systems:
In-Channel open systems:1. True (continuous) Channels not
required2. UV reactor is shipped pre-assembled,
wired, tested, and ready for start-up from factory.
3. Lower and set UV reactor into Channel
4. Seal inlet and outlet orifice plates to concrete wall using gaskets provided
5. Install UV lamps, terminate power connections to UV reactor.
6. Power Up & UV reactor is ready for start-up and commissioning
“We have been happy and impressed with the level of support and technical backup support provided by Enaquaand its staff as and when we need it, and are happy to know Enaqua is only a phone call away.”
Plant operations Supervisor42 MGD WWTP
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Installation- In Pipe System
Quick, Simple and Efficient Installation of Enaqua’s prefabricated systems :
In-Pipe closed systems:1. Place the UV reactor on slab, secure
reactor to slab.2. UV reactor is shipped pre-
assembled, wired, tested, and ready for start-up from factory.
3. Connect to process piping using flanges
4. Install UV lamps, terminate power connections to UV reactor.
5. Power Up & UV reactor is ready for start-up and commissioning
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LOW FLOW
Energy savings/Opex
ENAQUA CONVENTIONAL
Required lamps are turned on/off Lamp banks are turned on/offor lamps are dimmed
Enaqua’s Flow & Level Pacing is always the most energy efficient system! - No matter what the flow -
ON orDimmed
OFF orDimmed
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Energy savings/Opex
Required lamps and ballasts are turned on/off
HIGH FLOW
ENAQUA CONVENTIONAL
Lamp banks are turned on/offor lamps are dimmed
Enaqua’s Flow & Level Pacing is always the most energy efficient system! - No matter what the flow -
ON orDimmed
ON orDimmed
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Opex- Scaling/Cleaning of Quartz based reactors
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Opex- Bio Fouling
• Bio fouling typically occurs in between the UV Modules/Banks in a Channel
• Is a serious issue from both a maintenance and disinfection performance standpoint
• The biological growth if not cleaned regularly can affect the disinfection performance through particulate shielding
• Cleaning is a manual and labor intensive process
• Each channel needs to be isolated, taken offline, hosed off, scrubbed, then chemically treated
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Scaling AFP Tubes vs. QuartzNon-Contact Traditional Quartz
Water chemistry and temperature High content of iron Iron, Manganese, Hardness, organic content
Interfacial temperature LOW HIGH
UV intensity _ _
Hydrodynamics TURBULENT PLUG FLOW TRADITIONALLY SAME VELOCITY AS CHANNEL
The quartz microstructure and topography N/A- AFP TUBE HAS SMOOTH CHEMICALLY INERT SURAFCE
HIGH
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Opex-Wipers, Seals, Corrosion of Lamp Pins, Broken Sleeves, Leaking Seals
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Comparison Contact UV - Vs. Non contact / Dry
Necessities Contact / Wet Non contact / Dry
Constant water levelin the channel
Weir Flow rate related water level
Lamps always on with every kind of water flow
Near constant energy usage
Only lamps related to water level are on
Cleaning Mechanism Continuously chemical and, or mechanical
Teflon brush- Manual cleaning once every 3-12 months.
“Building” for electricalballast/electronics
Required incl. temperature control
Built in reactor incl. temperature control
Specific channel requirements
Hydraulic flow distribution
Built into reactor
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Summary/Conclusion
Comparison Criteria Enaqua’s Non-Contact UV*
Traditional Quartz Systems
Equipment Cost +/- 10% 100%
Construction Cost 30 – 80% 100%
Maintenance Hours 10% 100%
Energy Consumption 30 – 60% 100%
Chemical Usage 0 100%
Ancillary Equipment Requirements Teflon brush Flow Weirs, Baffle Plates, Hoists, and Cleaning
Mechanisms
*These values vary depending case by case. Comparative values presented are valid for large to medium sized installations when compared to horizontal and vertical systems.
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Thank you so much for your attention
QUESTIONS OR COMMENTS