No Slide Title · Hydraulic Hose Condition Monitoring LifeSense system monitors the health of...
Transcript of No Slide Title · Hydraulic Hose Condition Monitoring LifeSense system monitors the health of...
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Safety
Eaton’s mission is to
provide safe, reliable, and efficient fluid conveyance solutions for our global customers.
Today’s mission is to
discuss safety with Mobile Dredging staff on behalf of Tipco Technologies and Eaton Aeroquip!
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Safety
TIPCO Technologies AEROQUIP SAFETY TRAINING Aeroquip Agenda: Using STAMPED for Proper Hose Selection: S – Size T – Temperature A – Application M – Media P – Working Pressure E – Ends D – Delivery ****Why NOT to MIX and MATCH Competitors Hyd.
Hose & Ends Hose Construction and Safety Points!: Update on enhancements extending the life of the
hydraulic hose assembly. Safety Tips on Routing Hyd. Hose Assemblies. Hose Protection when needed. (refer to brochure) How vision and communication can prevent an accident
and downtime: Some of the most common visual indications show a
system is approaching the trouble zone. (brochure) New Technology & Enhancements Aeroquip Match MateCrimping System: Making a safe factory assembly with an Eaton AQ
exclusive simplified Match Mate system.
Eaton Aeroquip Technical Support 1-888-258-0222
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Safety
*Why Hydraulic Hose?
>Permits movement between components -- tubing will not.
>Absorbs “shock” created
by hydraulic systems -- tubing does not.
>Will accommodate misalignment between components -- tubing will not.
may become dented or crushed.
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Safety
Don’t take for granted
because your not dealing with a garden hose!
Safety First - when dealing with High Pressure and Hot Hyd. Oils.
Also Errors can lead to downtime, expensive clean ups (HAZ MAT), injuries or catastrophic consequences!
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Safety
Use Stamped > For Proper Hose Selection
Size- Inside Diameter, Length and Outside Diameter if for tubing Temperature- Internal, External; Normal, Minimum and Maximum Application- What is the hose supposed to do?
Media- What is the product being conveyed?
Pressure- “Normal Working Pressure”, Constant,
Impulse (spikes), Vacuum, “Bend Radius”
Ends = A MESS M-Material(brass,steel,stainless steel,etc.) E-End Connection(Pipe, JIC, Flat Face O-Ring, etc) S-Shape/Configuration (Straight 45,90,120) S-Size(Metric,etc.) Delivery - When and Where is it needed ***Do NOT Mix & Match competitors hose& ends !!!!!!!
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Safety
No mixing & Matching
Because of NO mfg. Guidelines S.A.E STATES the following:
SAE J517 hose from one manufacturer
is usually not compatible with SAE J516 fittings supplied by another manufacturer.
It is the responsibility of the fabricator to consult the manufacturer’s written
assembly instructions or the manufacturer directly before intermixing hose and fittings from two manufacturers. Similarly, assembly equipment from one manufacturer is usually not interchangeable with that of another manufacturer…
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Safety
No Mix & Matching
Even our competition agrees
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Safety
Hose Construction:
Tube
Reinforcement
Cover
What’s important for your
application?
What’s important for your
application?
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Safety
Purpose of the Tubing?
Transfer Media
Any media ?
Tubing compound must be compatible with fluid
Questions? Call Chris O’Brien from Tipco or Eaton AQ Tech Service 888-258-0222
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Safety
Tube Fluid Compatibility
The key - proper hose for the application.
Results of non-compatible tube
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Safety Tubing Temperature Range
Low Temperature
High Temperature
Fluid Temperature Petroleum oils are used in most hydraulic applications to lubricate parts as well as transmit power. As oil temperature increases, however, the lubricating film thins out. The result is rubbing parts supported by the oil film move closer together; friction increases temperature causing the rubber materials to become baked out. Nitrile (Buna-N) can last almost indefinitely in 200°F (93°C) oil, but life is cut in half for every 25°F temperature rise.
FluidTemperature
ºF
FluidTemperature
ºCLife - Hours
225 107 2000
250 121 1000
275 135 500
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Safety
Tube for excessive heat (+450 deg. F.) Teflon with Wire Cover
Compressor Discharge Application
-100°F to +450°F
Compressor Discharge Applicationrge
scharge
-100°F to +450°F
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Safety
Eaton Synflex Thermoplastic tube -65°F to +200°F
Lightweight Application
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Safety
>High temperature capability up to +300 deg. F.
>Extensive fluid compatibility
>No special fittings required
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Safety
Next Reinforcement
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Safety
Braided Reinforcement
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Safety
Spiral Reinforcement
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Safety
Reinforcement applied Spiraling
– Higher pressure
– Longer impulse life
– 4 to 6 layers of steel
Braiding
– 1 or 2 Layers
– Offers choice of steel or textile
Materials Used: Carbon Steel - corrosive
Stainless Steel
Polyester Yarn
Aramid Yarn (Kevlar/Nomex)
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Safety
Always spec. hose by Working Pressure:
Reinforcement Safety - Eaton AQ Hyd. Hose is 4:1 Burst Pressure
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Safety
Last > Hose Cover
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Safety
Hose Covers: .
Protects the reinforcement against...
– -Abrasion
– -Weathering
– -Ozone
– -Moisture
– -Chemicals
– Types of Covers
– -Rubber
– -Textile
– -Thermoplastic
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Safety
Hose Covers
Prevents steel reinforcement from rusting
-Wire supports high PSI
What are the results if moisture gets under the cover?
How can moisture get under the cover?
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Safety
REMEMBER - Hoses may look the same and have the same SAE rating but be different.
– -Tubing
– -Reinforcement
– -Cover
– -Compounds
– -Spec’s
– SAE sets performance guidelines, NOT mfg. guidelines
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Safety
How important is the cover to prevent injury
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Safety
Routing & Safety
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Safety
Minimum Bend Radius – How tightly
can a hose be routed without damaging hose or shortening performance life.
– How much hose will be used.
Radius
Vacuum –
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Safety
Route assemblies so that any bends are directed away from the operator.
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Safety
Use check valves at critical points in a hydraulic system. This could include loader bucket arms, counter-balances, etc.
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Safety
Check relief valve pressure settings to verify that it is within the limits of the hose line.
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Safety
During scheduled equipment maintenance, inspect hoses for signs of wear.
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Safety
When searching for leaks, use caution. Some areas can be dangerous for hands and face!
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Safety
When servicing or replacing hose lines, make sure pressure is relieved. Shut down the system and activate the control lever.
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Safety
Replace hoses that show abrasion. This can be the first sign of failure. Also, try to avoid abrasion in the future.
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Safety
Inspect hose assemblies prior to installation. This includes threads, length, bolts, flange halves, ports, etc.
Over Torquing
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Safety
A 7° twist, per foot of hose, may reduce its life by as much as 95%!
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Safety
80% of hydraulic component failures are contamination related. This can occur during hose assembly replacement.
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Safety
Flexing and non-flexing lines should not be permitted to: – Twist
– Exceed minimum bend radius
– Chafe or abraid
– Be clamped on bends
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Safety
Sufficient hose length should be provided for length changes: +2% to -4%
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Safety
All lines that are subject to abrasion should be protected with some type of abrasion guard: “New Guardian Sleeve” – Nylon abrasion sleeve
– Steel protective coil spring
– Steel protection coil sleeve
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Safety
Use rubber covered hoses in areas such as a battery compartment or other high contaminate areas. Textile covers will not last.
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Safety
Use care not to mix sealing surfaces. – For example, a 37° male will
not seal with a 45° female.
SAE / JIC
37° 45°
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Safety
Use proper O-rings – Size
– Durometer
– Material
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Safety
Allow at least two times the diameter of the hose as the proper length behind the fitting before starting a bend. – For example: -32 hose should
not bend closer than 4” to the
socket.
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Safety
Every connection is a potential leak. Use jump size fittings or adapters to achieve the fewest connections possible.
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Safety
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Safety
Vision:
“Vision” is probably the most
often relied upon sensory tool. It provides an automatic spot-check each time the system is approaching the trouble zone:
*Dripping hyd. oil
*Discolored hyd. fluid
*Erratic cylinder movement
*Kinked hoses
*Wrong bend radius
*Worn, cracked or abraded hose covers
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Safety
Eaton Aeroquip Enhancements and New Technology:
Triple Crown
- Higher Working Pressures
- Higher Temperatures
- Better Abrasion Resistance
STC (Snap to Connect)
Life Sensor Technology
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Safety
Aeroquip GH781 and GH493 Hyd. Hose
Review Enhancements with STAMPED…..
*Higher Pressures
*Improved Temperatures
*Improved Abrasion Resistance
>Extends the life of a hydraulic hose assembly!
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Safety Hose Abrasion Resistance /Bruiser
0
1
2
3
4
5
6
7
8
StandardRubber Cover
DURA-TUFF
Standard RubberCover
DURA-TUFF
New
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Safety
STC “Snap To Connect”
The patented STC (snap-to-connect) high pressure fitting from Eaton has proven its reliability with over 30 million connections in service today and is now available in a -04 size that can be used in conjunction with the majority of Eaton’s rubber, thermoplastic
and Hoses made with Teflon® hose styles.
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Safety
Features/Benefits to you
Fast reliable one-hand connection requiring no assembly tools
Low profile:compact design
Elimination of cross-threading & hose twisting
Zero leak performance per SAEJ1176
Easy installation in limited access areas
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Safety
New LifeSense Technology
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Safety
Hydraulic Hose Condition Monitoring
LifeSense system monitors the health of hydraulic hose assemblies. As the
hose approaches the end of its useful life, LifeSense detects events
occurring within the hose that have been shown to lead to failure and
notifies the designated individual that the hose needs to be replaced. This notification is provided with enough
time to replace the hose during planned maintenance prior to failure
thus saving downtime, clean-up costs, environmental damage and
potential injury.
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Safety
Life Sense Benefits to you
Save Time & Money by….
Preventing downtime and Environmental Clean Up
Preventing injury
Prevent Equipment damage
Gain full useful life of each hydraulic hose by planning replacement prior to failure.
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Safety
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Safety
3 Easy Steps to Hose Assembly, Made Easy
“Select”
“Match”
“Mate”
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Safety
Select a hose by pressure and size
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Safety
Match the correct fitting to the hose by the number of rings on the hose and on the fitting
1 & 2 Rings
4 Rings
![Page 59: No Slide Title · Hydraulic Hose Condition Monitoring LifeSense system monitors the health of hydraulic hose assemblies. As the hose approaches the end of its useful life, LifeSense](https://reader033.fdocuments.in/reader033/viewer/2022042406/5f20ce35851f0722903453c3/html5/thumbnails/59.jpg)
Safety
Mate the hose and fitting by matching the proper color and size die cage to the color on the layline of the hose.
![Page 60: No Slide Title · Hydraulic Hose Condition Monitoring LifeSense system monitors the health of hydraulic hose assemblies. As the hose approaches the end of its useful life, LifeSense](https://reader033.fdocuments.in/reader033/viewer/2022042406/5f20ce35851f0722903453c3/html5/thumbnails/60.jpg)
Safety
A MatchMate PlusTM hose assembly in minutes
![Page 61: No Slide Title · Hydraulic Hose Condition Monitoring LifeSense system monitors the health of hydraulic hose assemblies. As the hose approaches the end of its useful life, LifeSense](https://reader033.fdocuments.in/reader033/viewer/2022042406/5f20ce35851f0722903453c3/html5/thumbnails/61.jpg)
Safety
Proper Crimper Operation On HandsTraining!
![Page 62: No Slide Title · Hydraulic Hose Condition Monitoring LifeSense system monitors the health of hydraulic hose assemblies. As the hose approaches the end of its useful life, LifeSense](https://reader033.fdocuments.in/reader033/viewer/2022042406/5f20ce35851f0722903453c3/html5/thumbnails/62.jpg)
Safety
Tech . Support 1-888-258-0222
Thanks for your time!