No Slide · PDF fileMESC SPE 77/312 and other emission standards
Transcript of No Slide · PDF fileMESC SPE 77/312 and other emission standards
Analysing ServingProviding
pacmaan
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
®
Pacmaan ® is a registered Trade Mark of J.D.Jones & Co.(P) Ltd
An ISO 9001:2008 certified company by DNV Netherlands
Established in 1923
Started as a Trading House, dealing in Packings & Minerals, imported from UK
Set up manufacturing facility for Gland Packing & Boiler Insulation compounds in 1950
Ventured into PTFE moulded components in 1970
Speciality Greases & Lubricants introduced in 1980 in collaboration with European
companies
Developed a wide range of Non- Asbestos Compression Packings in the late 80’s
A complete line of Ceramic, Fibre Glass & Silica fibre insulation products introduced in 1997
Introduced a wide range of Gaskets, Expanded PTFE products and Industrial polymer
products in 2005
Currently one of the fast growing manufacturer of Compression Packings and Sealing
materials in the world
Employing around 350 people
State of art automatic & semi-automatic machineries
Strong research and development cell
High quality standards
Strong & reputed brands like “PACMAAN” & “ROLGARD” in its fold
Backed by a strong Distribution network, in AP, Gulf, Europe, USA, South America & Africa
Who are we ?
QUALITY POLICY
We at J.D. Jones & Co. (P) Ltd., involve in manufacturing and marketing activityare committed to :
•be amongst the most admired and trusted Company in the field of glandpacking and sealing technology in the world,
•comply to the customers’ stated and implied needs by taking adequatemechanism, communicating the same through out the organization and toenhance customer satisfaction by effective implementation and upgradation ofthe quality management system and determining, analyzing and fulfillment ofthe quality objectives periodically,
•achieve excellence in service, quality, reliability, safety and customer care,
•earn trust of all customers, exceeding their expectations and to make thecompany a respected name in the field of sealing solution,
•uphold the guiding principle of trust, integrity and transparency in all aspects ofinteraction and dealings.
Ashish BajoriaDirector
ENVIORNMENT, HEALTH AND SAFETY POLICY
Necessary “No objection” certificate (consent to operate) shall be obtained from theState Pollution Control Board as per statute.
Adequate greenery shall be maintained within the factory premises and adequatecleanliness shall be maintained on regular basis.
The pond situated inside the factory premises shall be cleaned at regular interval.
All backup power generating systems shall be fitted with adequate exhaust outlet asper standard and exhaust fumes (flue gas) shall be checked at regular interval bythe appropriate authority (approved by the State Pollution Control Board).
Waste water and ambient air shall be checked at regular interval by the appropriateauthority (approved by the State Pollution Control Board).
All waste generated inside the production area shall be dumped in a designatedconcrete pit and disposal shall be done through an appropriate authority (approvedby the State Pollution Control Board).
A complaint register shall be made available at the security office to lodge complainton any environmental hazards by any persons.
Effort shall be taken to use environment friendly packaging materials.
Adequate control and monitoring shall be done to reduce waste generation throughprocess improvement, recycling and reuse effort
Personal protective equipments like ear plug, hand gloves, safety goggles, safety
apron etc. shall be given to the personnel depending on the nature of activities.
ENVIORNMENT, HEALTH & SAFETY POLICY
All moving drive of machineries shall be guarded to minimize chance of accidents.
Adequate fire fighting measures shall be taken by installing fire extinguishers andthe fire extinguishers shall be refilled periodically. Mock drills for firefightingmeasures shall be taken up periodically and a register shall be maintained to monitorthis activity. All fire exits shall be marked with designated stickers.
All electrical distribution boxes shall be marked with designated stickers.
All sanitary installations shall be cleaned on regular basis and a register shall bemaintained to monitor this activity. The sanitary installations shall be inspected bythe State Public Health Engineering Department periodically and necessary clearanceshall be obtained.
All drinking water storage tank shall be cleaned on regular basis and a register shallbe maintained to monitor this activity.
Safety training awareness shall be given to any new incumbent and periodic safetytraining shall be given to all existing personnel. Effectiveness of training shall bereviewed in subsequent training programme.
All major and minor accidents including first aid shall be recorded in the Safetyregister, cause and effectiveness of corrective action shall be reviewed in the Safetymeeting as well as management review meeting
ORGANISATIONAL CODE OF CONDUCT
The organization and its employees must, at all times, comply with all applicable laws and regulations. The organization will not encourage the activities of employees who achieve results through violation of the law or unethical business dealings. This includes any payments for illegal acts, indirect contributions, rebates, and bribery.
All business conduct should be well above the minimum standards required by law. Accordingly, employees must ensure that their actions cannot be interpreted as being, in any way, in contravention of the laws and regulations governing the organization’s operations.
The organization expects that employees will perform their duties conscientiously, honestly, and in accordance with the best interests of the organization. Employees must not use their positions or the knowledge gained as a result of their positions for private or personal advantage. Regardless of the circumstances, if employees sense that a course of action they have pursued, or are presently pursuing, or are contemplating pursuing may involve them in a conflict of interest with their employer, they should immediately communicate all the facts to their superior.Employees should avoid investing in or acquiring a financial interest for their own accounts in any business organization that has a contractual relationship with the organization.
When dealing with anyone outside the organization, including public officials, employees must take care not to compromise the integrity or damage the reputation of either the organization, or any outside individual, business, or government body.Employees must perform work according to the job requirements, and in a competent, careful and productive manner, such as the occupational health and safety act, the human rights code.
Employees should behave in an honest and trustworthy manner, complying with the law while engaged in the work for the organisation. Dishonesty; deception; theft; falsification of records including that contained in a resume or job application; fraudulent conduct and any other illegal behaviour (I.e., contravention of the criminal code) will be punishable offence.
ORGANISATIONAL CODE OF CONDUCT
Employees should maintain information about clients, employees and information of a business nature such as quotations from suppliers with strict confidence and will not divulge to any third party under any circumstances. Misuse or waste of assets or equipment, failure to service equipment as required, deliberate damage to organization’s property and/or unauthorized use organization’s equipment should be treated under legal issues.
Employees’ behaviour will be in such a manner that is appropriate when interacting with clients, volunteers, the general public, and other staff and they should act in a manner that meets the ethical standards of the profession and organization.Using profane language, physical violence, threatening or abusive language, gender or religious indiscrimination, racism to clients, the public, or employees should be treated as criminal offence.
Employees shall immediately report any potential conflict of interest to their superior and will be guided by the direction provided as to their continued involvement in the venture. Reporting any other employment or volunteer work, or personal relationships that may be perceived to be a conflict of interest such as manager and staff, staff and supplier, to the superior and being guided by direction provided. Employees shall not use information learned through their employment for personal gain.•interaction and dealings.
Ashish BajoriaDirector
OUR APPROVALS &
CERTIFICATIONS
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
Our ISO 9001:2008 certification
Approval by Saudi Aramco
Approval by BOROUGE (A joint venture between ADNOC, UAE and Borealis, Austria)
Approval by SHELL, featured in TAMAP data base
GLAND PACKINGS
• Rolgard
lithium based
grease fortified
with PTFE
• Mos2 &
Graphite
Based Greases
• Engaard Oil
Additives
• Moulded, sintered and precision machined parts in PTFE -virgin/filled grades (carbon, graphite, glass, bronze, mos2, special grades), TFM, PEEK etc
• Valve seats• Valve packing
sets, V rings etc• Rods, bushes,
sheets etc• Compressor
Piston rings, Bearing rings
• Paper mill machinery components
• Fibre glass ropes, cloth, tapes, sleeves
• Ceramic fibreropes, cloth, tapes, sleeves -metallic/ non metallic, paper, mats, gloves
• Silica fibreropes, cloth, tapes, 3d fabrics, mats, gloves
• Specialityinsulation products
• Pressure seal rings
• Flexible graphite gasket sheets/cut gaskets - non metallic/ metallic/ tanged
• Joint sealant tapes
• Gasket sheets• Valve stem
packings
What do we make ?
• Braided and die moulded packingsin flexible graphite, graphite fibre, carbon fibre, PTFE, aramid, spun aramid, novoloid, spun novoloid, expanded PTFE, expanded PTFE graphite, graphited PTFE, synthetic, cotton, ramie, Hybrids etcyarns
• Soot blower packings
• Body seals• Hollow/solid
rubber core packings
• Tank lid packings• Low fugitive
emission valve packing sets
GRAPHITE GASKETS
EXPANDEDPTFE
PRODUCTS
INDUSTRIALPOLYMER
PRODUCTS
SPECIALITY LUBRICANTS
INSULATIONSCOMPRESSION PACKINGS
Analyzing your problems at hand
Providing technical service and recommending the right product
Cost effective solutions
Maintaining product quality standards to ensure trouble free performance
Aim at reducing downtimes, shutdowns and leakage problems in the plant
Emphasis on energy conservation in the form of reducing flush water,
leakages, improved thermal insulation
Design & provide products that safeguard the parent equipment while giving
optimum service life
Timely supplies for your emergencies
Local representation to hear your needs
Replacement guarantee against faulty workmanship and quality
What do we offer ?
Industries served..
VALVE MANUFACTURERS
PUMP MANUFACTURERS
OEMS
REFINERIES
PETROCHEMICALS
ONSHORE AND OFFSHORE OIL PLATFORMS
THERMAL POWER STATIONS
NUCLEAR POWER STATION
GAS POWER STATIONS
HYRO POWER STATIONS
SHIPPING INDUSTRY
STEEL PLANTS
ALUMINIUM PLANTS
PAPER MILLS
SUGAR MILLS
FERILIZER PLANTS
CHEMICAL PLANTS
POWER PLANTS
VALVE REPAIR SHOPS
Large integrated manufacturing facility of about 5000 sq mtr area employing around 350
people with the modern machinery to cater the contemporary needs of the industry
Adequate land and built up area for further expansion
Continuous investment in machinery & process automation with average 11 % increase per
annum
Automatic thyroster controled sintering oven, semi-automatic compression moulding
press, custom designed CNC turning centre, semi-automatic braiding machine, panel
operated oven, automatic graphite slitting machine, automatic custom designed braided
rope cutting machine etc. to ensure product consistency
Strong R&D facility with dedicated manpower & machineries like ALCATEL leak detectors,
MAXIMATOR gas booster, vacuum chamber, vacuum pump, heating arrangement with
control panel to test and develop packing as per the latest low emission standards viz., API
622, API 624, ISO 15848, SHELL 77/312
Our Strength
Flexible manufacturing facility to take up short lead time order to meet customers’ urgent
demand
High pressure test facility and equipped with simulating site condition for chemical
resistance, abrasion resistance etc. as per EN16752 for product development and ensure
continuous conformance
Separate product development facility and manpower for product development, already
developed several products for VELAN, CRANE, PENTAIR, BONNEY FORGE
Dedicated “QuickShip” department with separate inventory, machine & manpower to meet
customers’ urgent need in super critical situation, a value added service
Manufacturing facility & products comply to REACH regulations and RoHS
Backed by strong distribution network in AP, GULF, Europe, USA, South America, Africa,
South East Asia & Australia
Our Strength
Special developments
Packing set to meet one of the lowest emissions in API 622 test – 17ppm over 1500 cycles with no gland adjustments !
Expanded Graphite packings (braided & moulded) as per Shell specification MESC SPE 77/312 and other emission standards
Pressure Seal Gaskets reinforced with S.S.Wire net/ sheet for Valve bonnets
Body seals in Flexible Graphite coated with Food Grade PTFE for Ball Valves
PTFE/ TFM/ RTFE etc Ball and Butterfly Valve seats
Packings approved for API 589 and API 607 Fire Safe tests
Valve industry
Standalone spool packing to serve 90% of Refining Valve packing needs, meeting low emission standards
Packings for FCC Bottom Catalyst Pump & Hydrocarbon services –
Packings for hydrocarbon pumps/ valves designed to outlast other packings
Refinery
Latest packings for superheated & saturated steam service that eliminate leakage, reduce shutdowns, minimize online sealing
Unique Soot Blower packing design in cup ‘n’ cone profile
High temperature Seal Air Gaskets for Mill sections
Speciality Grease for coal crushing bearings, ID fans, motors etc
Pressure Seal Gaskets reinforced with S.S.Wire net/ sheet
Special Insulation solutions for the Boiler- Turbine - Mill sections from Glass, Ceramic & Silica fibre
Power
Special developments
Special packings for Magma, Massecuite & Juice pumps designed to last for the entire crushing season
Speciality Grease for Bearings & Motors of Crushers, Levellers, Fibrizers, Choppers, kickers etc - approved by Bucau Wolf, SKF, Krupp, Hoecst & over 300 sugar mills !!
Sugar
Packings for Stern Tube, Stabilizers & Rudder Post in unique hollow silicon core design to take shaft deflections with ease
Marine
Packings for demanding services like Liquor circulation pumps to run without flush water leading to enormous saving for the plant
Unique Soot Blower packing design in cup ‘n’ cone profile -approved by leading mills
Special packings for Chlorine washer designed to give long service and eliminate scoring
PTFE components for the paper machinery division
Paper
High grade silica, ceramic fibre and glass fibre solutions for thermal & electrical insulation, protection against splashes of molten metal and welding sparks
Special packings/ insulations for Blast Furnace & Coke Ovens
Steel & Aluminium
Packings for Carbomate solution & Ammonia Charge pumps (eg. Peroni and Uraca pumps)
Fertilizer
MEDIA
TYPE OF EQUIPMENT
NATURE OF WHETHER ABRASIVE, CORROSIVE ETC
TEMPERATURE
PRESSURE
PH
VELOCITY OR SPEED
SLEEVE TYPE AND HARDNESS
ANALYSIS OF PACKING USED CURRENTLY : PROBLEMS FACED
ANALYSIS OF EQUIPMENT WHERE PACKING HAS FAILED TO PERFORM
Considerations for selecting Gland Packing
NA 781 Pure PTFE dry fibre packing with PTFE dispersion, no oils, NA 781- Oxy for oxygen services,
NA 781(G) with a Graphite/ carbon core, NA 781 (A) with an Aramid core NA 737 Pure PTFE fibre packing with an inert lubricant, NA 737 FG for Food Grade applications NA 772 Pure PTFE fibre & Pure Graphite fibre packing in cross braid NA 740 Spun Aramid fibre packing impregnated with PTFE and inert lubricant NA 741 Spun Aramid fibre packing impregnated with a special graphite mix and lubricant NA 745 Aramid fibre packing (on the edges) with Pure PTFE fibre faces, NA 745L lubed NA 746 Aramid fibre & lubed Pure PTFE Fibre packing in cross braid NA 747 Pure Aramid fibre packing impregnated with PTFE and inert lubricant NA 748 Pure Aramid fibre packing impregnated with a special graphite mix and lubricant NA 783 Spun Novoloid fibre packing impregnated with PTFE and inert lubricant NA 784 Spun Novoloid fibre packing impregnated with a special graphite mix and lubricant NA 785 Novoloid fibre packing impregnated with PTFE and inert lubricant NA 763 Aramid fibre packing (on the edges) with Expanded PTFE Graphite fibre faces, NA 763G2 with dry G2 yarns at faces NA 790 Aramid fibre & Expanded PTFE Graphite fibre packing in cross braid NA 751 Carbon fibre packing impregnated with a special graphite mix NA 752 Carbon fibre packing reinforced with Inconel Wire, impregnated with special graphite mix NA 753 Carbon fibre packing with PTFE impregnation, non staining NA 754 Pure Graphite fibre packing with blocking agents in a special graphite finish NA 755 Pure Graphite fibre packing with blocking agents, reinforced with Inconel Wire, in a special graphite finish NA 757 PTFE Graphited packing with inert lubricant NA 758 Expanded PTFE Graphite packing (100% GFO ® fibre packing from W.L.Gore & Associates, USA), NA G2 Fibre Packing NA 758H Expanded PTFE Graphite packing NA 759 Expanded White PTFE packing NA 760 Expanded White PTFE packing (on the faces) with Aramid fibre corners NA 774 Cotton greased packing NA 775 Cotton greased and graphited packing NA 776 Cotton packing with PTFE impregnation and inert lubricant
Pacmaan ® Packing & Sealing materials
NA 767 Flax fibre packing impregnated with PTFE and inert lubricant NA 777 Flax fibre packing impregnated with PTFE, no oils NA 778 Flax fibre packing impregnated with a special graphite mix NA 768 Ramie Fibre packing impregnated with PTFE and inert lubricant NA 769 Ramie fibre packing impregnated with PTFE, no oils NA 770 Ramie fibre packing impregnated with a special graphite mix NA 730 Synthetic fibre packing impregnated with PTFE and inert lubricant NA 731 Synthetic fibre packing impregnated with PTFE, no oils NA 732 Synthetic fibre packing impregnated with a special graphite mix, NA 732G NA 733 Synthetic fibre packing (on the faces) with Spun Aramid corners, impregnated with PTFE and inert lubricant NA 734 Synthetic fibre packing (on the faces) with Spun Novoloid corners, impregnated with PTFE and inert lubricant NA 735 Synthetic fibres and Aramid fibres blended into a single yarn, braided and impregnated with PTFE NA 801 PTFE fibre packing intimately reinforced with Aramid fibres, prelubed NA 802 Graphited PTFE fibre packing intimately reinforced with Aramid fibres, prelubed NA 9000 Special moudable putty for scored equipment Packings with a silicon rubber core for excessive shaft play conditions prevalent in equipment like large pumps, mixers, rudder posts, stern tubes, agitators etc etc – codified as NA XXX SR eg. NA 802 SRNA 701 Expanded Pure Graphite braided packing reinforced with Inconel Wire NA 702 Expanded Pure Graphite braided packing reinforced with Glass fibre (non metallic) NA 702R Expanded Pure Graphite braided packing reinforced with Carbon yarns (inside corners) NA 703 Expanded Pure Graphite Cartridge Valve packing set NA 704 Expanded Pure Graphite Soot Blower packing set NA 705 Expanded Pure Graphite Bowl Mill packing set NA 706 Expanded Pure Graphite sheets, NA 760W, NA 760L, NA 706T, NA 706TX Tanged Sheets NA 707 Flexible Pure Graphite moulded / die formed Gland Packing Rings NA 708 Flexible Pure Graphite Tapes
Pacmaan ® Packing & Sealing materials
Pacmaan ® Packing & Sealing materialsNA 709 Flexible Pure Graphite Preformed Flange & Valve Bonnet Gaskets NA 710 Flexible Pure Graphite Pressure Seal Rings, NA 710V Gaskets with SS end caps NA 711 Flexible Pure Graphite Main Steam & Hot Reheat Strainer Gaskets NA 712 Flexible Pure Graphite Non-Return Valve Sealing Rings NA 713 Flexible Pure Graphite Sandwich Gaskets NA 714 Flexible Pure Graphite Body Seals NA 715 Expanded Pure Graphite braided packing having an Inconel jacket over each yarn with multiple Inconel wires reinforcement in each yarn NA B3 Expanded Pure Graphite braided packing having an Inconel jacket over each yarn NA 716 Expanded Pure Graphite braided packing reinforced with Aramid fibres core in each yarn NA 717 Expanded Pure Graphite braided packing impregnated with PTFE and inert lubricant NA 718 Expanded Pure Graphite packing reinforced in the outside corners with Carbon fibres, with a special graphite mix and finish NA 719 Expanded Pure Graphite packing reinforced with Carbon fibres inside each yarn and reinforced in the outside corners with Carbon fibres, with a special graphite mix and finish NA 720 Expanded Pure Graphite packing reinforced with Carbon fibres inside each yarn, with a special graphite mix and finish NA 721 Expanded Pure Graphite packing core (with each yarn having an Inconel jacketing), finally jacketed with Carbon fibre yarns Braided packings in die formed rings Low Fugitive Emission Packing Sets Spiral Gaskets
AN OVERVIEW
OF THE
COMPANY
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
J D JONES OFFICE
J D JONES OFFICE
J D JONES OFFICE
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
J D JONES FACTORY
FE TESTING FACILITY
FE TESTING FACILITY
FE TESTING FACILITY
FE TESTING FACILITY
FE TESTING FACILITY
ALCATEL adixen ASM 142 to check leakage in mbarL/sec
Leakage Measurement by SniffingMAXIMATOR Gas Booster
ALCATEL adixen ASM 310 to check leakage in ppm
Sealing Products for Valves
Trunion Mounted Ball
Valves
Flexible graphite body seal
Flexible graphite body seal with PTFE reinforcement in the ID
Flexible graphite body seal coated with xylon (food grade PTFE)
Gland packing
Floating Ball Valves
Gland packing
Valve seats make from polymers like PTFE, TFM etc (both virgin & filled grade like carbon filled, glass filled, glass_MoS2 filled, Calcium meta-
sillicate filled etc
Gate Globe Check
Valves
Flexible Graphite Gland packing
Combination packing set consisting of expanded yarn braided pre-formed ring as end rings & flexible graphite moulded ring as intermediate rings
Combination packing set consisting of expanded yarn braided pre-formed ring as end rings & flexible graphite moulded ring as intermediate rings in
cup-n-cone profile
PTFE braided packings
Combination packing set consisting of expanded yarn Inconel jacketed braided pre-formed ring as end rings & flexible graphite moulded ring as
intermediate rings in cup-n-cone profile
Knife Gate Valves
Acrylic fibre packing impregnated with PTFE & lubricant
Copper wire braided Packing
Aramid fibre packing (on the edges) with expanded PTFE Graphite fibre faces with a black solid silicon rubber core at the centre
Flexible Graphite or Carbon/ Graphite fibre braided packing
Butterfly Valves
Special filled grade PTFE sintered & machined Seat with wire winding (RTFE seats) for Soft seated valves
Special PTFE packing set consisting of sintered PTFE as end rings & braided PTFE as intermediate rings
Bolted Bonnet Valves
Graphite Pressure Seal Gasket
Graphite Pressure Seal Gasket with SS anti-extrusion end caps
Control Valves
Combination packing set consisting of expanded yarn braided pre-formed ring as end rings & flexible graphite moulded ring as intermediate rings
Graphite/ Caron fibre braided packing
PTFE yarn braided ring
PTFE yarn braided ring with carbon core
PTFE yarn braided ring with aramid core
List of OEMs in J D Jones’s fold
• Larsen & Toubro
• CCI
• KSB
• WEIR
• GE Energy
• VELAN
• INSTRUMENTATION
• MICROFINISH
• SEVERN GLOCON
• FLOWSERVE
• BRAY
• DEZURIK
• SANMAR
• CRANE
• VALV TECHNOLOGY
• VIRGO
• FISHER
• XOMOX
• EMERSON
• PENTAIR
• CESARE BONETTI
• ALFA VALVOLE
• BONNEY FORGE
• JC VALVES
• LVF SpA
• OMB VALVES
• PEKOS
• POYAM
• MIR VALVES
Sealing Products for Power Plants
Block Valves handling suprheated saturated Steam Pacmaan NA 701/ NA 715
Frequently Operated Control Valves Pacmaan NA 781 (G)/ NA 781 (A)/ NA 701/NA 707/NA 721 etc
Pressure Seal Gaskets for Valve Bonnets Pacmaan NA 710/ NA 710V
Flange Gasketing Pacmaan NA 706T/NA 706TX/NA 709
Cooling Water Pumps Pacmaan NA 802/ NA 802SR/NA 719/ NA 758H
Boiler Manholes Gasketing Pacmaan NA 713
Boiler Door -Burner Block etc sealing Pacmaan NA 550/ NA 552 etc
Bowl Mill Wom Shaft Pacmaan NA 705
Soot Blowers Pacmaan NA 704
Ash Slurry/ Fly Ash Water Pumps Pacmaan NA 747/ NA 740/ NA 741
Clinger Grinder Pacmaan NA 747/ NA 740/ NA 741
Boiler Feed/ Condensate/ DM Water/Oil Pumps Pacmaan NA 758H/ NA 802/ NA 719
Tri Sodium and Phosphate Dozing Pumps Pacmaan NA 745/ NA 763/ NA 802
Sea water/ Turbid water/ Muddy Water/ Sewage/ Effuelent
Pumps Pacmaan NA 747/ NA 740/NA 741/NA 802/ NA 758H/ Special Cartridge Sets
Acid Alkali Regeneration Pumps Pacmaan NA 802/NA 719/
Welding Pacmaan NA 555V
Service Service Pressure in Kg/cm2 Temperature in ◦C Recommended JD Jones Packing
Steam/ BFW services 1. LP/MP
Valve 3-15 Kg/Cm2 300 Deg.C. Pacmaan NA 715
1. P steam Valve 100 Kg/Cm2 450 Deg. C
DM Water / CW / Service Water Valve Upto 15 Kg/Cm2 Ambient Pacmaan NA 802
Acid services Valve Upto 30 Kg/Cm2 250 Deg.C Pacmaan NA 781
Caustic services Pacmaan NA 715
Hydrocarbon light distillates(LPG)/Natural Gas/Propylene/Naphtha/SK/ ATF/MS
Valve Upto 25 Kg/Cm2 250 Deg.C Pacmaan NA 715
Hydrocarbon Middle distillates (LDO/HSD/HVGO/LVGO/Lube Oil/FO/RCO)
Valve Upto 30 Kg/Cm2 400 Deg. C Pacmaan NA 715
Bitumen Service Valve Upto 15 Kg/Cm2 400 Deg. C Pacmaan NA 715
FCC Catalyst bottom circuit Valve Upto 30 Kg/Cm2 450 Deg. C Pacmaan NA 715
Pump Pacmaan NA 718
Crude Oil Valve Upto 40 Kg/Cm2 400 Deg C Pacmaan NA 715
Hydrogen Valve Upto 200 Kg/Cm2 550 Deg C Pacmaan NA 715
Air/N2/Freon Valve Upto 25 Kg/Cm2 250 Deg. C Pacmaan NA 715
Ammonia Gas Valve Upto 30 Kg/Cm2 -30 Deg C Pacmaan NA 715
Sewerage/Hydrocarbon slurry/Effluent Valve Upto 30 Kg/Cm2 100 Deg. C Pacmaan NA 715
Hydrocracker 1st stage / 2nd stage heavy distillates
Valve Upto 225 Kg/Cm2 250 Deg C Pacmaan NA 715
Heat Exchanger testing with water Heat Exchanger Upto 250 Kg/Cm2 Ambient Pacmaan NA 715
DCU Vacuum residue/ reduced crude oil Valve Upto 60 Kg/cm2 650 Deg C Pacmaan NA 715
Sealing Products for Petroleum Plant
Sealing Products for Petroleum PlantService Pressure in Kg/cm2 Temperature in ◦C Recommended JD Jones Packing
LP STEAM 03-06 150 Pacmaan NA 715
MP STEAM 12-18 250 Pacmaan NA 715
HP STEAM 30-45 380 Pacmaan NA 715
SHP STEAM 100-150 540 Pacmaan NA 715
DM WATER 0-8 Ambient Pacmaan NA 758
Potable water 0-8 Ambient Pacmaan NA 730
CW water 0-8 Ambient Pacmaan NA 802
Service water 0-8 Ambient Pacmaan NA 730
Boiler Feed water 0-150 250 Pacmaan NA 715
Condensate 0-16 100 Pacmaan NA 715
Sulphuric Acid 0-8 50 Pacmaan NA 781
DMDS 0-8 50 Pacmaan NA 715
Hydrochloric Acid 0-8 50 Pacmaan NA 781
Chlorine 0-8 50 Pacmaan NA 781
Caustic Soda 0-8 50 Pacmaan NA 715
Benzene 0-40 150 Pacmaan NA 715
Butene 0-40 150 Pacmaan NA 715
C4 Raffinate 0-40 150 Pacmaan NA 715
CBFS 0-40 150 Pacmaan NA 715
Cracked gas 0-10 540 Pacmaan NA 715
Cyclohexane 0-10 100 Pacmaan NA 715
Diethyl Aluminium Chloride 0-20 100 Pacmaan NA 715
Diethyl Ethoxide 0-20 100 Pacmaan NA 715
Dowtherm 0-20 100 Pacmaan NA 715
Ethylene 0-40 100 Pacmaan NA 715
Glycol 0-41 100 Pacmaan NA 715
HDPE 0-6 100 Pacmaan NA 781
Hexane 0-10 180 Pacmaan NA 715
Hydrogen 0-40 100 Pacmaan NA 715
IPRA 0-40 100 Pacmaan NA 715
LLDPE 0-2 100 Pacmaan NA 715
Sealing Products for Steel Plants
Steam Valve Pacmaan NA 701/ NA 715
Valve Bonnets Pacmaan NA 710/ NA 710V
Blast Furnace Gas Booster Pacmaan NA 737
Blast Furnace TUYERE STOCK Hot Blast Air Pacmaan NA 550
Coke Oven Pitch Pumps Pacmaan NA 754/ NA 751
Coke oven Doors Pacmaan NA 550
Ash handling Pumps Pacmaan NA 747/ NA 740/741 etc
Blast Furnace Hot Blast Bleeder Valves Pacmaan NA 754
Condensate Pumps Pacmaan NA 758H/ NA 802
Hot Water and Cold Water Pumps Pacmaan NA 758H/ NA 802
Cooling Tower Pumps Pacmaan NA 758H/ NA 802SR
Insulation Cloth for BF and SMS Areas Pacmaan NA 555
Phosphate Dozing Pumps Pacmaan NA 745/ NA 763/ NA 802
Water Pumps (WMD) Pacmaan NA 758H/NA 802
Sludge Pumps in Blast Furnace Pacmaan NA 802/ NA 741
Chemical Pumps in Coke Oven Plant Pacmaan NA 758h/ NA 802
Sealing Products for Paper Mills
Sealing Products for Sugar Plants
Media Equipment JDJONES (Pacmaan) Style
Juice, Condensate, Injection Water, Molasses, Massecuite
Plunger Pumps, Centrifugal Pump, Spray Pump , Gear Pump, Shaft , Road, Valve, Expansion Joints
Pacmaan NA 747
Cold Water, Raw Water, Worm Water Valve, Rotary and Displacement Pump Pacmaan NA 768
Superheated and Saturated Steam, Acid and Alkali, Dyes and Chemical Oil
Valve, Soot Blower Pacmaan NA 701
Caustics, Acid and Alkali, Boiler Feed Water, Condensate, DM Water, Solvents and
ChemicalRotary and Reciprocating Pump, Valve, Agitator Pacmaan NA 758H
Acid and Alkali Of any Concentration, Corrosive Gases, Imbibition Juice, Raw
Juice, Syrup, Unstrained and Strained Juice
Centrifugal Pump, Valve, Non Lubricated Compressor
Pacmaan NA 737
Superheated and Saturated Steam, Acid and Alkali
Valve Bonnet and Strainer Pacmaan NA 710 / 710V
PTFE Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
Manufactured from the purest PTFE
yarns to give a soft resilient packing with
high dimensional strength, low coefficient
of friction, good chemical resistance and
inertness to most media
Special PTFE impregnation, the
packing contains no oil.
Ideal for Valves and slow shaft speed
applications
Available in ring and rope form
Food Grade available
A pure PTFE filament packing impregnated with PTFE, in interlock braid
Service Conditions:Highly corrosive chemicals, ammonia charge pumps & carbomate recycle pumps, strong as well as weak acid & alkali, chemicals, foodstuffs, pharmaceutical industry applications, drinking water, hydrogen, etc.
Temperature: -240C to +280°CPressure: 200 bar (static), 12 bar (rotary)Shaft Speed: 5 m/s (rotary)pH: 0 to 14Applications : Valves, plunger pumps, slow rotary/reciprocating pumps, agitators, mixers, filters, blenders, cookers, vacuum dryers etc.
Pacmaan ® NA 781
Also available:
Pacmaan NA 781 L
Pacmaan NA 781(G) Pure PTFE Packing with a Carbon core
Pacmaan NA 781(A) Pure PTFE Packing with an Aramid core
Manufactured from the purest PTFE
yarns to give a soft resilient packing with
high dimensional strength, low coefficient
of friction, good chemical resistance and
inertness to most media
Special PTFE impregnation and added
break-in lubricant enables the packing to
perform with less friction.
Ideal for moderate shaft speed
applications
Available in ring and rope form
A pure PTFE filament packing impregnated with PTFE dispersion and with break-in lubricant, in interlock braid
Service Conditions:Highly corrosive chemicals, ammonia charge pumps & carbomate recycle pumps, strong as well as weak acid & alkali, chemicals, foodstuffs, pharmaceutical industry applications, drinking water, hydrogen, etc.
Temperature: -240C to +280°CPressure: 20 bar (rotary)Shaft Speed: 8 m/s (rotary)pH: 0 to 14Applications : Medium rotary/reciprocating pumps, agitators, mixers, filters, blenders, cookers, vacuum dryers etc.
Pacmaan ® NA 781L
Excellent packing for all chemicals,
including acids and alkali of any
concentration
Interlock braid construction gives
high structural strength and dimensional
stability to the packing
Impregnation of break in
lubricant reduces start up friction,
improves running and lubricating
properties, helps resist migrations and
cuts out all leak paths in the packing
A clean non contaminating
packing with low coefficient of friction
Available in ring and rope form
A soft & pliable pure PTFE filament packing, prelubed, in interlock braid
Service Conditions:Chlorine and Chlorine dioxide, Bleach, Acids of any concentration, Alkali solutions, Oils & Greases, Mineral Oils, Fumes and Gases, Corrosive Gases, Chemicals etc.Temperature: -200°C to +260°CPressure: 20 bar (rotary)
Velocity: 12 m/s
pH: 0 to 14
Applications
Rotary and reciprocating pumps/ rods, expansion joints, valves, non lubricating compressors, mixers, washers, agitators,
mixers
Pacmaan ® NA 737
Also available:
Pacmaan NA 737 FG for Food Stuff applications
The PTFE fibres yarns at the base
provide excellent chemical resistance, low
coefficient of friction and virtually eliminates
shaft scoring
The tough PTFE impregnated Aramid
fibre yarns at the corners provides superb
extrusion, abrasion & pressure resistance,
allowing the packing to be used at very high
pressure conditions
Clean and non-toxic, can be used over a
wide range of media including critical
services that demand an extrusion resistant
or reinforced packing
Ideal in prepressed ring form
Multiyarn packing made from pure Aramid Fibres corners with Pure PTFE fibres at the running surface
Pacmaan ® NA 745
Service Conditions:Carbomate solution, ammonia compounds, chemicals, abrasives, slurries, sewage, water, oils, solvents, diluted acids and alkali etc
Temperature: -200 C to 280°CPressure : 255 bar (static), 30 bar (rotary), 150 bar (reciprocating)
pH: 2 to 13
Shaft Speed : 8 m/sec
ApplicationsPlunger pumps – NA 745Centrifugal shafts, mixers, agitators – NA 745L
Also available:
Pacmaan NA 745L Prelubed PTFE yarns with Aramid corners – for rotary
applications
Pacmaan NA 746 Aramid & Prelubed PTFE fibre packing in cross braid
Excellent heat dissipation
properties, similar to Graphite, allows
the packing to withstand higher shaft
speeds than conventional PTFE packings
Ideal for Bleach washer, Chlorine
services, Corrosive media in a paper
mill
High lubricity & thermal conductivity
of the packing virtually eliminates
shaft scoring, extending the life of the
packing and the pump
Superb resistance to practically all
chemical media
Does not swell, unlike
conventional pure PTFE packing
Available in ring and rope form
An Expanded Pure PTFE packing in interlock braid, prelubed, 100% FDA compliant
Pacmaan ® NA 759
Service Conditions:Chlorine and Chlorine dioxide, Bleach, Washer, Foodstuff, Caustics, Acids, Alkali, Dyes & Chemicals, Corrosive media, Chlorine, oils, Solvents, Water, Hot Water, Condensate, DM water etc
Temperature: -200°C to +260°C
Velocity: 20 m/s
pH: 0 to 14
Applications
Centrifugal pumps, rotary & reciprocating pumps, valves, agitators, mixers, dryers, washers, refiners
PTFE Graphited
Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
A superb choice of rotary as well as
static equipment packing needs
Made from Expanded PTFE Graphite
yarns having excellent chemical
resistance and heat dissipation properties
The packing is proven over a wide
range of applications including feed water,
harsh chemicals, caustics, oils, mild
slurries etc
Excellent dimensional stability
Does not burn on startup, low
coefficient of friction
High grade Expanded PTFE Graphited yarn packing in Interlock braid
Pacmaan ® NA 758H
Service Media & Conditions:Bleach Washer, Caustics, Non-Abrasive Liquor, Dm Water, Condensate, Acids, Hypo, Boiler Feed water, Fuel-Lube oil, Acid & Alkali RegenerationTemperature: -200 to 280°C maxPressure : 200 bar (static), 38 bar (rotary), 100 bar (reciprocating)Shaft Speed: 28 m/sec (rotary), 3 m/sec (reciprocating)
pH: 0 to 14
Applications
Pumps, Agitators, Mixers, Valves, Washers
Available in rope & ring form
A general purpose packing made from
high grade Graphited and lubed PTFE
yarns
Can be used for a wide range of
services across the plant
Dense pliable packing with a high
degree of resiliency
Does not cause shaft wear
Graphited PTFE yarn packing in Interlock braiding
Pacmaan ® NA 757
Service Media & Conditions:Bleach Washer, Caustics, Non-Abrasive Liquor, Dm Water, Condensate, Acids, Hypo, Boiler Feed water, Fuel-Lube oil, Acid & Alkali RegenerationTemperature: -240 to 280°C max
Pressure: 300 bar (static), 28 bar (dynamic)
Shaft Speed: 24 m/sec
pH: 0 to 14
Applications
Pumps, Agitators, Mixers, Valves, Washers
Available in rope & ring form
One of the most versatile pump
packings for all slurry applications
The unique structure of the packing,
made from expanded PTFE graphite yarn
ensures non abrasion, saves shafts &
sleeves. Structural carbon fibre
reinforcement ensures rigidity while carbon
fibre at the outside corner acts to offer
high degree of slurry sealing and long
leakage
easily removable which ensures low
downtime.
Proven for low leakage and long life.
A high grade expanded PTFE graphite braided Packing with Carbon corner made from expanded PTFE graphite yarn reinforced with carbon fibre inside and with Carbon fibre at the outside corner
Pacmaan ® NA 758CCC
Service Media & Conditions:
Bottom slurry (Refinery), ash slurry,
mineral slurry, bauxite slurry and other
slurry applications.
Temperature: 280°C max
Pressure: 30 Bar
Shaft Speed: 20 m/sec
pH: 0 to 14
Applications
Pumps
Ideal packing for services where
chemical resistance, high strength
and sliding properties are essential
The special Aramid fibres at the
corners enhance pressure and extrusion
resistance of the packing even at higher
temperatures
Excellent resistance to abrasive
media, low friction packing
Can be used in all aggregates with a
large clearance/ gap
Special high performance packing of Aramid yarns corners and Expanded PTFE Graphite fibre yarns at the running surface
Pacmaan ® NA 763
Service Conditions:Ammonia & Carbomate solution plunger pumps, Liquor pumps in paper mills like Black & White Liquor, Sewage Water, Hot Water, Industrial Water, Oils, Greases, Solids, Sand, Weak Acids & Alkali solutions etc
Temperature: -100 to 260°C
Pressure: 250 bar (static), 25 bar (rotary), 350 bar (reciprocating)
Shaft Speed: 20 m/sec
pH: 2 to 13
Applications
Digestors, Plunger and Centrifugal pumps, Agitators, Booster Pumps,
Also available:
Pacmaan NA 763G2 Aramid fibre packing with G2 (W.L.Gore) corners – ideal for
plunger pump applications in prepressed ring form
Pacmaan NA 790 Aramid and Expanded PTFE graphite fibre packing in cross braid
Available in rope & ring form
Ideal packing for services where chemical
resistance, high strength and sliding properties
are essential
Unique Packing to run at high speed with
minimum wear of shaft, exceptional extrusion
resistance at high pressure together with high
thermal conductivity, low co-efficient of friction
The special Aramid fibres at the corners
enhance pressure and extrusion resistance of
the packing even at higher temperatures
The use of high temperature resistant
rubber core enhanced compression and
recovery property i.e., resiliency of packing
which improves the performance of the packing
when used in old equipment where the shaft
runs out of true due to worn bearings, poor
support of shaft or due to wear and tear for
long running
Special high performance packing of Aramid yarns corners and Expanded PTFE Graphite fibre yarns at the running surface with a black solid silicon rubber core at the centre
Pacmaan ® NA 763RC
Service Conditions:Ammonia & Carbomate solution plunger pumps, Liquor pumps in paper mills like Black & White Liquor, Sewage Water, Hot Water, Industrial Water, Oils, Greases, Solids, Sand, Weak Acids & Alkali solutions etc
Temperature: 280°C
Pressure: 100 bar (reciprocating), 20 bar (rotary)
Shaft Speed: 20 m/sec
pH: 1 to 13
Applications
Digestors, Plunger and Centrifugal pumps, Agitators, Booster Pumps,
Aramid Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
One of the best sealing solutions for
ABRASIVE MEDIA such as stock, juice
(sugar), slurries, fly ash, ash slurry etc
High degree of resiliency and
consistency of volume
Special PTFE impregnation process to
avoid shaft erosion and start up friction
Interlock braiding for high pressure &
extrusion resistance.
Shaft/sleeve hardness should be
> 45 Hrc: If not, please consult us
Food Grade available
Aramid Fibre braided packing impregnated with PTFE
Pacmaan ® NA 747
Service Media & Conditions:
Magma, Massecuite, Juice pumps, Stock, Ash Slurry, Mud Slurry, Fly Ash Water, Sewage, highly abrasive Bleach or Wood pulp, Wash Water, Raw water & turbid Water, Chemical Slurries etc
Temperature: 300°C
Pressure: 250 Bar/ 500 Bar (Plunger)
pH: 1 to 13
Applications
Pump, Agitators
Also available:
Pacmaan NA 748 Aramid packing with a Graphite mix and lubricant
Available in rope & ring form
The fibrous nature of Aramid allows a
thorough impregnation of PTFE in each
yarn and then in the final packing to give
low friction and trouble free operations
A dense non contaminating packing
with excellent volume stability- requires
less frequent gland adjustments
Superb abrasion resistance
without any harm to the parent
equipment
Can be used for soft shaft/ sleeve
constructions
Food Grade available
A new generation Spun Aramid Fibre braided packing impregnated with PTFE and break in lubricant
Pacmaan ® NA 740
Service Media & Conditions:
Juice, Stock, Cold and Hot water, Wood pulp & Bleach, Ash Slurry, Mud Slurry, Fly Ash Water, Sewage, Wash Water, Raw Water, Chemical Slurries etc
Temperature: 300°C
Velocity: 25 m/s
pH: 1 to 13
Applications
Pump, Valves, Agitators
Also available:
Pacmaan NA 741 Spun Aramid fibre packing with Graphite mix
Available in rope & ring form
The fibrous nature of Meta Aramid
allows a thorough impregnation of PTFE
in each yarn and then in the final packing
to give low friction and trouble free
operations
A dense non contaminating packing
with excellent volume stability- requires
less frequent gland adjustments
Superb abrasion resistance
without any harm to the parent
equipment
Can be used for soft shaft/ sleeve
constructions
Food Grade available
A new generation Meta Aramid Fibrebraided packing impregnated with PTFE dispersion and break in lubricant
Pacmaan ® NA 740 MA
Service Media & Conditions:
Juice, Stock, Cold and Hot water, Caustic Soda, Ash Slurry, Mud Slurry, Fly Ash Water, Sewage, Wash Water, Raw Water, Chemical Slurries etc
Temperature: 300°C
Velocity: 15 m/s
pH: 1 to 13
Applications
Pump, Agitator
Available in rope & ring form
The fibrous nature of Aramid staple fibre
allows a thorough impregnation of PTFE in
each yarn and then in the final packing to
give low friction and trouble free operations
Blending with “Preox” increases
temperature resistance together with high
mechanical stability and low coefficient of
friction
A dense non contaminating packing with
excellent volume stability- requires less
frequent gland adjustments
Superb abrasion resistance without any
harm to the parent equipment
Packing is impregnated with corrosion
inhibitor to prevent galvanic corrosion
A new generation Preox Aramid staple fibre intimately blended braided Packing impregnated with PTFE dispersion and break in lubricant
Pacmaan ® NA 740 PN
Service Media & Conditions:
Juice, Stock, Cold and Hot water, Caustic Soda, Ash Slurry, Mud Slurry, Fly Ash Water, Sewage, Wash Water, Raw Water, Chemical Slurries etc.
Temperature: 300°C
Velocity: 30 m/s
pH: 1 to 13
Applications
Pump, Agitator, Mixer, Refiner etc.
A new generation Packing made from
filament composed of synthetic polymide
Excellent mechanical & temperature
resistance enables the Packing to ensure
trouble free performance
A multipurpose plant wide packing
for the pulp & paper industry
A thorough impregnation of PTFE
provides low friction operations and a
dense packing without any leak paths
A non staining and non abrasive
packing, significantly reduces wear rate
than many other Packing
Special Blue Polymide yarn braided Packing impregnated with PTFE & high viscous lubricant, in interlock braid
Pacmaan ® NA P84
Service Conditions:
Chemicals, strong acids, moderate alkali, Pulp and Paper applications, Liquor, Water, Sewage, mines applications etc
Temperature: 260°C
Pressure: 200 bar (static), 60 bar (rotary)
Shaft Speed: 15 m/sec
pH: 0 to 13
Applications
Pumps, Agitators, Mixers etc
Available in rope & ring form
The PTFE fibres yarns at the base
provide excellent chemical resistance, low
coefficient of friction and virtually eliminates
shaft scoring
The tough PTFE impregnated Aramid
fibre yarns at the corners provides superb
extrusion, abrasion & pressure resistance,
allowing the packing to be used at very high
pressure conditions
Clean and non-toxic, can be used over a
wide range of media including critical
services that demand an extrusion resistant
or reinforced packing
Ideal in prepressed ring form
Multiyarn packing made from pure Aramid Fibres corners with Pure PTFE fibres at the running surface
Pacmaan ® NA 745
Service Conditions:Carbomate solution, ammonia compounds, chemicals, abrasives, slurries, sewage, water, oils, solvents, diluted acids and alkali etc
Temperature: -200 C to 280°CPressure : 255 bar (static), 30 bar (rotary), 150 bar (reciprocating)
pH: 2 to 13
Shaft Speed : 8 m/sec
ApplicationsPlunger pumps – NA 745Centrifugal shafts, mixers, agitators – NA 745L
Also available:
Pacmaan NA 745L Prelubed PTFE yarns with Aramid corners – for rotary
applications
Pacmaan NA 746 Aramid & Prelubed PTFE fibre packing in cross braid
Ideal packing for services where
chemical resistance, high strength
and sliding properties are essential
The special Aramid fibres at the
corners enhance pressure and extrusion
resistance of the packing even at higher
temperatures
Excellent resistance to abrasive
media, low friction packing
Can be used in all aggregates with a
large clearance/ gap
Special high performance packing of Aramid yarns corners and Expanded PTFE Graphite fibre yarns at the running surface
*Pacmaan ® NA 763
Service Conditions:Ammonia & Carbomate solution plunger pumps, Liquor pumps in paper mills like Black & White Liquor, Sewage Water, Hot Water, Industrial Water, Oils, Greases, Solids, Sand, Weak Acids & Alkali solutions etc
Temperature: -100 to 260°C
Pressure: 250 bar (static), 25 bar (rotary), 350 bar (reciprocating)
Shaft Speed: 20 m/sec
pH: 2 to 13
Applications
Digestors, Plunger and Centrifugal pumps, Agitators, Booster Pumps,
Also available:
Pacmaan NA 763G2 Aramid fibre packing with G2 (W.L.Gore) corners – ideal for
plunger pump applications in prepressed ring form
Pacmaan NA 790 Aramid and Expanded PTFE graphite fibre packing in cross braid
Available in rope & ring form
Ideal packing for services where chemical
resistance, high strength and sliding properties
are essential
Unique Packing to run at high speed with
minimum wear of shaft, exceptional extrusion
resistance at high pressure together with high
thermal conductivity, low co-efficient of friction
The special Aramid fibres at the corners
enhance pressure and extrusion resistance of
the packing even at higher temperatures
The use of high temperature resistant
rubber core enhanced compression and
recovery property i.e., resiliency of packing
which improves the performance of the packing
when used in old equipment where the shaft
runs out of true due to worn bearings, poor
support of shaft or due to wear and tear for
long running
Special high performance packing of Aramid yarns corners and Expanded PTFE Graphite fibre yarns at the running surface with a black solid silicon rubber core at the centre
*Pacmaan ® NA 763RC
Service Conditions:Ammonia & Carbomate solution plunger pumps, Liquor pumps in paper mills like Black & White Liquor, Sewage Water, Hot Water, Industrial Water, Oils, Greases, Solids, Sand, Weak Acids & Alkali solutions etc
Temperature: 280°C
Pressure: 100 bar (reciprocating), 20 bar (rotary)
Shaft Speed: 20 m/sec
pH: 1 to 13
Applications
Digestors, Plunger and Centrifugal pumps, Agitators, Booster Pumps,
Expanded
Graphite
Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 450 Bar
pH: 0 to 14
Applications
Valves
Ideal for Superheated and
Saturated Steam, Hydrocarbons &
Chemicals Valves
Incorporated with a sacrificial metal
corrosion inhibitor to protect the shaft
from galvanic corrosion
Passed Fugitive Emissions tests as
per Shell SPE MESC 77/312 ( as Top
& Bottom rings with NA 707
packing), Class B
Approved & standardized by leading
Valve makers as well as End users across
the Globe
Expanded Graphite “braided” gland packing reinforced with Inconel wire
Pacmaan® NA 701
Available in rope & ring form
Service Media & Conditions:
Superheated and Saturated Steam, all Non-Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 450 Bar
pH: 0 to 14
Applications
Metallic & non-metallic flanges, lids, covers, reactors, autoclaves, heaters etc.
Versatile gasket material for wide
range of application
Ideal for Superheated and Saturated
Steam, Hydrocarbons & Chemicals
Incorporated with a sacrificial metal
corrosion inhibitor to protect from
galvanic corrosion
Can be used throughout plant because
of easiness on installation, can be made
to any dimension & shape and high
thermal & chemical resistance
Available with & without self-adhesive
backing
Expanded Graphite “braided” gland packing reinforced with Inconel wire, calendered in the form of Tape
Pacmaan® NA 701T
Service Media & Conditions:
DM Water & Condensate, non-oxidizing liquids & gases, dyes & chemicals, lube oil etc
Temperature: 650°C max
Pressure: 30 Bar max
pH: 0 to 14
Applications
Pumps/ low pressure Valves
Low cost Expanded Pure
Graphite Packing
Dissipates heat without chemical
hardening, resistant to practically all
chemicals
Dense pliable packing with a high
degree of resiliency
Does not cause shaft wear
Reduces flush water consumption
Use of Preformed Rings
recommended for optimum
performance
Expanded Pure Graphite Braided Gland Packing with a non-metallic reinforcement
Pacmaan ® NA 702
Service Media & Conditions:
DM Water & Condensate, non-oxidizing liquids & gases, hot water circulation, dyes & chemicals, lube oil, black liquor, white & green liquor, refiners, agitators etc
Temperature: 650°C max (steam)
450°C max (oxidizing media)
Pressure: 275 Bar max
Shaft Speed : 20 m/sec
pH: 0 to 14
Applications
Pumps/ low pressure Valves
An excellent Expanded Pure
Graphite Packing with carbon yarn
reinforcement as well as carbon
yarn inside the braided construction
Dissipates heat without chemical
hardening, resistant to practically all
chemicals
Withstands higher shaft speeds
while limiting friction & also
prevents extrusion
Does not cause shaft wear
Reduces flush water consumption
Expanded Pure Graphite Braided Gland Packing each yarn reinforced with carbon fibre & cotton fibre inside and with inside corner of carbon fibre yarn
Pacmaan® NA 702R
Special combination packing set of Braided and Die Moulded Flexible Graphite Rings
Pacmaan ® NA 703
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 450 Bar
pH: 0 to 14
Applications
Valves
Top & Bottom Anti Extrusion
Rings of Braided Flexible Graphite
with Inconel wire (single oblique
cut)
Intermediate Rings of Die
Moulded Graphite (endless/2 halves)
Ideal for FREQUENTLY
OPERATED CONTROL VALVES
handling Superheated and Saturated
Steam, Hydrocarbons & Chemicals
Valves
The set has superb resilience
Ready to use ring sets
Braided Ring
Braided Ring
Moulded Rings
Number of rings per set required while ordering
Top & Bottom rings can be of other Graphite packing types such as NA 754, NA 715, NA 721
etc on request
Unique design for super
performance !
Top & Bottom Rings of Braided
Flexible Graphite with Inconel wire (single
oblique cut)
Intermediate Rings of Die Moulded
Flexible Graphite (endless/ 2 halves)
A resilient packing set that resists
high temperatures to give a long service
life
Approved by a host of OEMS
Usually manufactured in chevron
cross sectional profile also available in
square/ rectangular cross sections as
ready to use ring sets
Special combination set of Flexible Pure Graphite ‘Braided’ and ‘Moulded’ rings for SOOT BLOWERS
Pacmaan ® NA 704
Service Conditions:
Temperature: 650°C
Pressure: 450 Bar
pH: 0 to 14
Applications
Soot Blower Travelling Carriage, Swivel Tube, Valve Stems, Rotary Blower etc
OD, ID & HT to be informed for quote
Flexible Graphite Foil mechanically
clinched to 0.1mm thick stainless steel
TANGED /perforated metal sheet
Superb resistance to aggressive
media, including steam upto 650 Deg
Cent
Excellent replacement of conventional
gasketing solutions
Standard reinforcement of SS 304
- For reinforcement of SS 316, please
enquire for NA 706TX
Available in thickness 1mm, 1.5mm,
2mm, 3mm and 5mm, width of
1000x1000mm; 1500x1500mm and
2000x2000m.
Special sizes on request
Gaskets cut to your size/ profile
also available !
High quality Flexible Graphite sheets with tanged inserts of SS
Pacmaan ® NA 706T Tanged Gasketing Sheet
Service Conditions:Acid/alkali, hydrocarbons, superheated steam, oils and gases, chemicals etc
Temperature: 600°C
pH: 0 to 14
Also available:
Pacmaan NA 706 Non Metallic Flexible Pure Graphite sheets
Pacmaan NA 706W Flexible Pure Graphite sheets with SS.Wire mesh reinforcement
Pacmaan NA 706L Flexible Graphite sheets with SS.laminated sheet reinforcement
Flexible Graphite ‘moulded’ packing rings
Pacmaan ® NA 707
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 600°C
pH: 0 to 14
Applications
Valves
Made by compressing spirally
wrapped Graphite tapes
High purity of Graphite with low
chloride, sulphur, fluoride, ash
content etc with no binders
Self Lubricating packing with
extremely low friction characteristics
Passed Fugitive Emissions
tests as per Shell SPE MESC
77/312 ( as Intermediate rings
with NA 701 packing), Class B
Nuclear grade on request
Available in endless, 2 halves
oblique cut, single oblique cut
We recommend use of Anti Extrusion rings
(top & bottom) for optimum performance
eg. NA 715, NA 701, NA B3, NA 754 etc
Flexible Graphite compressed moulded’Ring in endless form and with incorporation of spring in top & bottom of outer corner
Pacmaan® NA 707(SC)
Service Media & Conditions:
Superheated and saturated Steam, all non- oxidizing liquids & gases, chemicals, fuel oil & lube oil, hot water & feed water, hydrocarbons and many other media
Exceptions: strongly oxidising media
Temperature: -240°C to 600°C
Pressure: 320 bar
pH: 0 to 14
Applications
Valves
Made by compressing spirally wrapped graphite
tapes with spring reinforcement for high
performance, heavy duty valves.
High purity of Graphite with low chloride, sulphur,
fluoride, ash content etc. with no binders
Remains elastic even with fluctuating
temperatures and pressures up to 2000 bar.
Self Lubricating packing with extremely low
friction characteristics, larger gaps can be controlled
by reinforcement of stainless steel springs or caps
integrated into the corners.
Available in rectangular & angular cross section,
for angular cross section please ask for NA 707 (SCA)
Flexible Graphite Tapes
Pacmaan ® NA 708
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 600°C
pH: 0 to 14
Applications
Valves
Flexible Graphite Tapes
available in corrugated as well
as non corrugated form, with or
without adhesive
High precision cut graphite tapes
for manufacturing of Spiral Gaskets
available, upto 100 mtrs length.
Sizes on request
Special high performance
adhesive backed Graphite tapes
available – ideal for use in
manufacturing Gaskets
High purity of Graphite with low
chloride, sulphur, fluoride, ash
content etc with no binders
Nuclear grade on request
Much better alternative to Spiral
Wound Gaskets & Serrated Metallic
Gaskets
Superb Resiliency and compressibility:
Adapts easily to any Flange surface
Metallic reinforcements provide
mechanical strength - helps resist
blowouts
Does not age nor creep
Ready to install Gaskets - OD, ID & HT
to be specified
Flexible Pure Graphite preformed Gaskets reinforced with S.S.Wire Net/ Sheet
Pacmaan ® NA 709
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -200°C to 600°C
Pressure: 500 Bar [ metallic ]
pH: 0 to 14
Applications
Metallic-Glass-Enamel Flanges
Flexible Pure Graphite Pressure Seal Ring/ Self Sealing Ring reinforced with S.S.Wire Net
Pacmaan ® NA 710 Pressure Seal Ring
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 500 Bar
pH: 0 to 14
Applications
Valves Bonnets
Much better substitute of
SOFT IRON GASKETS
Vertical reinforcement of
S.S.Wire net provides Superb
Mechanical Strength
Does not damage parent
equipment
Approved by a host of Valve
makers
All types of cross sectional
profiles available
Flexible Pure Graphite Pressure Seal Graphite Gasket reinforced with S.S. wire net and with SS anti-extrusion SS end caps on top & bottom
Pacmaan ® NA 710V
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 500 Bar
pH: 0 to 14
Applications
Valves Bonnets
Much better substitute of SOFT
IRON GASKETS
SS 304/316 anti-extrusion end caps on
top & bottom provide superb anti-
extrusion property
Vertical reinforcement of S.S.Wire net
provides Superb Mechanical Strength
Does not damage parent equipment
Approved by a host of Valve
manufacturers
All types of cross sectional profiles
available
Qualification Test for Pacmaan NA 710V –by VELAN
Qualification Test for Pacmaan NA 710V –by VELAN
Qualification Test for Pacmaan NA 710V –by CRANE
Flexible Pure Graphite Pressure Seal Graphite Gasket with SS wire braided anti-extrusion end caps on top & bottom
Pacmaan ® NA 710VS Pressure Seal Gasket with SS wire braided anti-extrusion end caps
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 500 Bar
pH: 0 to 14
Applications
Valves Bonnets
Much better substitute of SOFT
IRON GASKETS, a product known to
have problems in high temperature &
high pressure Valves
SS 304/316 anti-extrusion end caps
on top & bottom provide superb anti-
extrusion property
SS wire braided end caps provide
Superb Mechanical Strength
Does not damage parent equipment
Different types of cross sectional
profiles available
Service Media & Conditions:
Superheated and Saturated Steam
Temperature: 600°C
Pressure: 500 Bar
pH: 0 to 14
Applications
MS HRH Systems of Steam Turbines
Ideal for Main Steam & Hot Reheat Systems of Steam Turbines
A high density Gasket designed to take extreme pressures, temperatures a& operating conditions
The reinforcement of S.S.sheet inside enhances extrusion resistance and mechanical strength
Usually manufactured in Angular Cross Section: other profiles as per the design of the Turbine manufacturer
A Flexible Graphite Sealing Ring reinforced with S.S.Sheet inside for MS HRH Systems
Pacmaan ® NA 711
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: 600°C
Pressure: 300 Bar
pH: 0 to 14
Applications
Non Return Valves Bonnets (CRH NRV)
PROFILES:
Flexible Pure Graphite Sealing Rings having multi-layered metallic wire mesh on Top & Bottom :As per latest BHEL spec, square or rectangular sections
Flexible Graphite Rings reinforced with S.S.Wire net in square, rectangular or angular section
Flexible Graphite Sealing Ring in a Male & Female pair in TRIPEDIZOL CUT
Flexible Pure Graphite Sealing Rings designed specially for NRV’s such as Cold Reheat systems
Pacmaan ® NA 712
Service Media & Conditions:Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hot Ash, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
pH: 0 to 14
Applications
Trunion Mounted Ball Valves
Flexible Pure Graphite die moulded Body Seals
Pacmaan ® NA 714
High grade Flexible Graphite die
moulded rings in specific dimensions
to suit Ball Valves, Trunion Mounted
Ball Valves etc
The Body seals are made to accuracy
with a perfect finish
High purity of Graphite: 99.5 -99.9%
with low chloride content
Also available with SS wire mesh
reinforcement inside
Also available with a coating of food
grade PTFE for food & pharmaceutical
applications
Flexible Graphite Ring with SS lamination for Tiple off-set Butterfly Valve
Pacmaan® SS Laminated Graphite Ring
Application:
Triple off-set Valves generally used in application which requires bi-directional tight shut-off in oil and gas, LNG/NPG terminal & tanks etc.
A typical application area:
This laminated Ring is composed of
alternating layers of alternating layers of metal
and graphite using phenolic resin bond.
The layers of graphite compensate for the
lack of smooth mating surfaces. The laminated
seat ring provides bubble tight shut-off even in
gas application.
Each individual layer performs an
independent sealing and is unaffected by the
damages to other layers.
This construction provides extra rigidity and
tensile strength
Torque seating during closing of the valve
provides uniform forces around the entire
circumference of the valve seat. The self-
adjusting, resilient seal flexes and energizes,
assuming the shape of the seat. The
compression forces equally distributed around
the perimeter provide a tight bi-directional shut
off. The resiliency of the seal allows the valve
body and disc to contract or expand without the
risk of jamming due to temperature fluctuations
Expanded Graphite Packing having an Inconel Wire mesh jacketing over each yarn
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hot Ash, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 500 Bar
pH: 0 to 14
Applications
VALVES
The most advanced technology
Valve packing, designed for extreme
performance
Ideal for VALVES handling
Superheated and Saturated Steam,
Hydrocarbons & Chemicals Valves
Packing exhibits extreme pressure and
extrusion resistance, serves as an
excellent wiper ring in a valve packing set
The packing exterior is densely
impregnated with lubricating agents to
reduce stem friction and a corrosion
inhibitor to prevent pitting
High purity of Graphite: 99.5 -99.9%
Nuclear grade on request
Inconel jacket outside
Available in rope & ring form
Expanded Graphite
Pacmaan ® NA B3
One of the most versatile packings
for plant wide pump and valve use
The unique structure of the packing,
made from Expanded Graphite yarns
having a core of high grade Aramid
filament, make the packing one of the best
performers for pumping applications
Fantastic dry running capabilities –
the packing is almost “flushless”
Proven for regular as well as aggressive
fluid services, including FCC catalyst,
cooling water, pulp etc
A corrosion inhibitor prevents stem
pitting
A high grade multipurpose braided Packing made from expanded graphite yarns with a Aramid filament reinforcement, in interlock braid
Pacmaan ® NA 716
Service Media & Conditions:
Caustics, water, steam, FCC Catalyst &
bottom Slurry (Refinery), Dm Water, Cooling
Water, all Hydrocarbons, Non-Abrasive
Liquor, Condensate, Hypo, Boiler Feed water,
Fuel-Lube oil, Acid & Alkali Regeneration
pumps,
Temperature: - 240°C to +650°C
Pressure: 50 Bar
Shaft Speed : 25 m/sec
pH: 0 to 14
Applications
Pumps, Valves
Available rope & ring form
A true multipurpose packing for a
wide range of applications
High grade carbon yarns criss-cross
the packing to emerge at the corners,
providing mechanical strength and
extrusion resistance to the packing
Excellent dry running capabilities
reduce plant wide flush water use
A corrosion inhibitor prevents stem
pitting
The packing fills into worn out
surfaces and pittings, cutting out leak
paths
Dissipates heat without chemical
hardening, resistant to chemicals
Expanded Pure Graphite braided packing with a reinforcement of high grade structural Carbon yarns, in interlock braid
Pacmaan ® NA 718
Service Media & Conditions:
Caustics, water, steam, FCC Catalyst &
bottom Slurry (Refinery), Dm Water, all
Hydrocarbons, Non-Abrasive Liquor,
Condensate, Hypo, Boiler Feed water,
Fuel-Lube oil, Acid & Alkali
Regeneration pumps,
Temperature: 600°C max
Pressure: 150 Bar
pH: 0 to 14
Applications
Pumps, Valves
Available rope & ring form
Expanded Graphitefaces
Carbon fibre corners
One of the most versatile packings
for plant wide pump and valve use
The unique structure of the packing,
made from Expanded Graphite yarns
having a core of high grade Carbon yarns,
further reinforced with outside corners of
Carbon yarns, make the packing one of the
best performers for pumping applications
Fantastic dry running capabilities –
the packing is almost “flushless”
Proven for regular as well as aggressive
fluid services, including FCC catalyst,
cooling water, pulp etc
A corrosion inhibitor prevents stem
pitting
A high grade multipurpose Braided Packing made from Expanded Pure Graphite yarns with a Carbon core and high grade structural Carbon corners, in interlock braid
Pacmaan ® NA 719
Service Media & Conditions:
Caustics, water, steam, FCC Catalyst &
bottom Slurry (Refinery), Dm Water, all
Hydrocarbons, Non-Abrasive Liquor,
Condensate, Hypo, Boiler Feed water,
Fuel-Lube oil, Acid & Alkali
Regeneration pumps,
Temperature: 600°C max
Pressure: 150 Bar
pH: 0 to 14
Applications
Pumps, ValvesAvailable rope &
ring form
Expanded Graphitefaces with carbon core in each yarn
Carbon fibre corners
One of the most versatile packings
for plant wide pump and valve use
The unique structure of the packing,
made from Expanded Graphite yarns
having a core of high grade Carbon yarns,
make the packing one of the best
performers for pumping applications
Fantastic dry running capabilities –
the packing is almost “flushless”
Proven for regular as well as aggressive
fluid services, including FCC catalyst,
cooling water, pulp etc
A corrosion inhibitor prevents stem
pitting
A high grade multipurpose Braided Packing made from Expanded Pure Graphite yarns with a Carbon core, in interlock braid
Pacmaan ® NA 720
Service Media & Conditions:
Caustics, water, steam, FCC Catalyst &
bottom Slurry (Refinery), Dm Water, all
Hydrocarbons, Non-Abrasive Liquor,
Condensate, Hypo, Boiler Feed water, Fuel-
Lube oil, Acid & Alkali Regeneration pumps,
Temperature: - 240°C to +650°C
Pressure: 150 Bar
Shaft Speed : 25 m/sec
pH: 0 to 14
Applications
Pumps, Valves Available rope & ring form
A unique Carbon fibre packing having a core of Expanded Graphite Packing having an Inconel Wire mesh jacketing over each yarn
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 450 Bar
pH: 0 to 14
Applications
Valves, Control Valves
One of the best sealing solutions for ALL TYPES of high temperature-high pressure valves, specially Control Valves
The core consists of Expanded Graphite yarns, each covered with an Inconel wire mesh and also reinforced with multiple Inconel wires inside
The core is overbraided with high strength-low friction Carbon yarns
The packing is finally finished with corrosion inhibitors, Graphite and blocking agents
A rugged packing that does not disintegrate on cutting, provides a leak free performance and can be removed with ease
Non-scoring Carbon yarns jacket cover
Core of Inconel wire jacketed Expanded Graphite yarns further reinforced with Inconel wires
Pacmaan ® NA 721
Available rope & ring form
Low Emission
Packing
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
Expanded Graphite Packing having an Inconel Wire mesh jacketing over each yarn, further reinforced with multiple Inconel wire inside each yarn
Pacmaan ® NA 715
Service Media & Conditions:
Superheated and Saturated Steam, all Non- Oxidizing Liquids & Gases, Hot Ash, Hydrocarbons, Dyes & Chemicals, Fuel Oil & Lube Oil etc
Temperature: -240°C to 650°C
Pressure: 500 Bar
pH: 0 to 14
Applications
VALVES
A fantastic plant wide block Valve spool
Packing
Passed API 589/ 607 Fire Safe tests
from Yarmouth Research & Technology
Passed API 622 FE test with 3 ppm
average leakage from Yarmouth Research
& Technology
Packing exhibits extreme pressure and
extrusion resistance
The packing exterior is densely impregnated
with lubricating agents to reduce stem friction
and a corrosion inhibitor to prevent pitting
High purity of Graphite: 99.5 -99.9%
Packing set treated with sacrificial corrosion
inhibitor to prevent valve stem corrosion Available in rope & ring form
Inconel wires inside
Expanded Graphite
Inconel jacket outside
Pacmaan ® NA 715 - API 589/607 FIRE SAFE APPROVALS
Pacmaan ® NA 715 - API 589/607 FIRE SAFE APPROVALS
Pacmaan ® NA 715 – API 622 FE TEST REPORT
Pacmaan ® NA 715 – API 622 FE TEST REPORT
NA 550 Ceramic fibre braided/twisted packing (metallic and non metallic) NA 551 Ceramic fibre braided packing with a core of high grade Silica fibres NA 552 Pure Silica fibre braided/ twisted packing NA 555 Ceramic fibre woven cloth, tapes etc (metallic and non metallic) NA 556 Pure Silica fibre woven cloth, tapes etc; NA 556V Special Silica Cloth glass !!!!
NA Yoke Air Sealing Special insulation products on request
The most advanced technology valve packing set
designed for high pressure application & extreme
performance
Tested at Yarmouth Research & Technology, USA and
complied as per API 622, 2nd edition with 25 ppm
average leakage
Tested at Yarmouth Research & Technology, USA as
per API 589/607 Fire Safe test
Packing set made from high quality braided and
moulded Graphite in a unique configuration.
The braided end rings are excellent wiper rings,
prevent build up of free graphite/ contamination on the
valve stem., increases extrusion resistance, pressure
resistance & dimensional stability.
Packing set treated with a high temperature resistant
solid lubricating agent to reduce friction even at elevated
temperature.
Packing set treated with sacrificial corrosion inhibitor
to prevent valve stem corrosion
Combination Set consisting of NA B-3 Inconel jacketed Expanded graphite braided packing as end rings and NA 707 Flexible pure graphite die-formed packings as intermediate rings
Service Conditions:Steam, Hydrocarbons, Hydrogen, Catalysts, Oils and Gases, Acid and Alkali, etc etc
Temperature: -196°C to 540°CPressure: 425 bar
pH: 0 to 14
Applications
Valves
Pacmaan® NA B-3+707 Low Emission Packing Set
NA 550 Ceramic fibre braided/twisted packing (metallic and non metallic) NA 551 Ceramic fibre braided packing with a core of high grade Silica fibres NA 552 Pure Silica fibre braided/ twisted packing NA 555 Ceramic fibre woven cloth, tapes etc (metallic and non metallic) NA 556 Pure Silica fibre woven cloth, tapes etc; NA 556V Special Silica Cloth glass !!!!
NA Yoke Air Sealing Special insulation products on request
Pacmaan® NA B-3+707 API 622 FE TEST REPORT
NA 550 Ceramic fibre braided/twisted packing (metallic and non metallic) NA 551 Ceramic fibre braided packing with a core of high grade Silica fibres NA 552 Pure Silica fibre braided/ twisted packing NA 555 Ceramic fibre woven cloth, tapes etc (metallic and non metallic) NA 556 Pure Silica fibre woven cloth, tapes etc; NA 556V Special Silica Cloth glass !!!!
NA Yoke Air Sealing Special insulation products on request
Pacmaan® NA B-3+707 API 622 FE TEST REPORT
NA 550 Ceramic fibre braided/twisted packing (metallic and non metallic) NA 551 Ceramic fibre braided packing with a core of high grade Silica fibres NA 552 Pure Silica fibre braided/ twisted packing NA 555 Ceramic fibre woven cloth, tapes etc (metallic and non metallic) NA 556 Pure Silica fibre woven cloth, tapes etc; NA 556V Special Silica Cloth glass !!!!
NA Yoke Air Sealing Special insulation products on request
Pacmaan® NA B-3+707 API 622 FE TEST REPORT
NA 550 Ceramic fibre braided/twisted packing (metallic and non metallic) NA 551 Ceramic fibre braided packing with a core of high grade Silica fibres NA 552 Pure Silica fibre braided/ twisted packing NA 555 Ceramic fibre woven cloth, tapes etc (metallic and non metallic) NA 556 Pure Silica fibre woven cloth, tapes etc; NA 556V Special Silica Cloth glass !!!!
NA Yoke Air Sealing Special insulation products on request
The most advanced & revolutionary technology all
braided valve packing set designed for extreme
performance
a “ULTRA” low emission packing set tested at
Yarmouth Research & Technology, USA & passed as
per API 622, 2nd edition with 12 ppm average
leakage
Qualified as per ISO 15848, Part-1 without any
gland adjustment for temperature range -196°C to
+400 °C and upto Class 1500
Tested at Yarmouth Research & Technology, USA
as per API 589/607 Fire Safe test
developed after extensive developmental process
with series of testing at it’s own state of the art
research & development laboratory
Tested for weight loss, material test & leachables
at an independent laboratory in the US Weight loss
in Oxygen-rich environment at 900 degreeF is 2.9%
and at 1000 degreeF is 14.3%
Packing set treated with sacrificial corrosion
inhibitor to prevent valve stem corrosion
Service Conditions:Steam, Hydrocarbons, Hydrogen, Catalysts, Oils and Gases, Acid and Alkali, etc etc
Temperature: -196°C to +450°CPressure: 425 bar
pH: 0 to 14
Applications
Valves
Pacmaan® Type SP-1 Low Emission Packing Ring Set
Pacmaan® Type SP-1– API 622 FE TEST REPORT
Pacmaan® Type SP-1– API 622 FE TEST REPORT
Pacmaan® Type SP-1 API 622 FE TEST REPORT IN VALVE
Pacmaan® Type SP-1 API 622 FE TEST REPORT IN VALVE
Static Leakage Graph
Pacmaan ® ISO 15848 Low Emission results
Pacmaan ® ISO 15848 Low Emission results
Pacmaan ® ISO 15848 Low Emission results
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test as per ISO 15848, Part 1
FE Qualification Test (Cryogenic) as per ISO 15848, Part 1
FE Qualification Test (Cryogenic) as per ISO 15848, Part 1
FE Qualification Test (Cryogenic) as per ISO 15848, Part 1
FE Qualification Test (Cryogenic) as per ISO 15848, Part 1
FE Qualification Test (Cryogenic) as per ISO 15848, Part 1
Die Formed
Braided Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
All braided packings are available in die
formed rings
Die formed rings/ pre pressed rings are
recommended for optimum valve/ pump
operations
For critical pump applications such as
Plunger pumps handling ammonia,
carbomate, injection water etc, we
recommend our pre-pressed packing rings,
proven in innumerous fertilizer plants !
Please consult us for requirements
Braided packings in die formed rings
Latest development for Knife Gate Valve
industry replacing conventional packing set of
Acrylic fibre or PTFE braided Packing with Copper
wire braided anti-extrusion ring at top & bottom.
The unique structure of the packing, makes
the packing one of the best performers for heavy
duty corrosion and abrasion resistance on the
toughest liquid slurry and dry material handling
application.
Copper wire at the corner eliminates
distortion under maximum differential pressure
while Acrylic fibre PTFE impregnated face ensures
tight seating.
Copper being very soft & ductile reduces the
wear & tear.
A high grade unconventional braided Packing made from Acrylic fibre yarns with PTFE impregnation & break-in lubricant having copper wire at out corners, in interlock braid
Pacmaan ® NA 731CC
Service Media & Application:
Knife edge Gate Valves for Slurry Lines,
Sludge and Viscous Media Handling, Pulp and
Paper Stock Lines, Dry Solid and Powder
Handling, High Temperature Gas Lines and
many more
Temperature: 280°C max
pH: 0 to 14
Available rope & ring form
Hybrid Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
A true multi-service packing
Excellent chemical resistance, heat
dissipating, sliding velocity, low
coefficient of friction properties etc,
of PTFE Graphite, at the same time, the
abrasion, pressure resistance &
mechanical strength of Aramid
A homogenous 'full' yarn with good
dimensional and volume stability
A soft supple packing, non-abrasive in
nature and gentle on the shaft
Ideal for aggressive chemical
fluids operating at high pressures
and shaft speeds
Special PTFE Graphite packing intimately reinforced with Aramid fibres in each yarn, in interlock braid
Pacmaan ® NA 802
Service Conditions:Chemical & Abrasive Slurries, liquor Pumps, Washers, Sewage, Solvents, Aggressive Fluids, Water, Boiler Feed Water, Hot Water, Condensate, Oils and Greases, Steam, Paper mill applications etc
Temperature: 280°C
Velocity: 25 m/s
pH: 0 to 14
Applications
Pumps, Valves, Mixers, Agitators, Plunger Pumps
Available in rope & ring form
A true multi-service packing
Excellent chemical resistance, heat
dissipating, sliding velocity, low
coefficient of friction properties etc,
of PTFE Graphite, at the same time, the
abrasion, pressure resistance &
mechanical strength of Aramid
Each expanded PTFE graphite yarn is
encapsulated over aramid filament yarn
A soft supple packing, non-abrasive in
nature and gentle on the shaft
Ideal for mild slurry, chemical
resistance
Expanded PTFE graphited Gland Packing encapsulated over Aramid fibre on each yarn
Pacmaan® Code 1785HA
Service Conditions:Chemical & Abrasive Slurries, liquor Pumps, Washers, Sewage, Solvents, Aggressive Fluids, Water, Boiler Feed Water, Hot Water, Condensate, Oils and Greases, Steam, Paper mill applications etc
Temperature: 280°C
Pressure : 275 bar (valve), 40 bar (rotating equipment)
Velocity: 25 m/s
pH: 0 to 14
Applications
Pumps, Valves, Mixers, Agitators, Plunger Pumps
A true multi-service packing
Excellent chemical resistance, heat
dissipating, sliding velocity, low
coefficient of friction properties etc,
of PTFE Graphite, at the same time, the
abrasion, pressure resistance &
mechanical strength of Carbon
Each expanded PTFE graphite yarn is
encapsulated over Carbon filament yarn
A soft supple packing, non-abrasive in
nature and gentle on the shaft
Ideal for mild slurry, chemical
resistance.
Expanded PTFE graphited Gland Packing encapsulated over Carbon fibre on each yarn
Pacmaan® Code 1785HC
Service Conditions:Chemical & Abrasive Slurries, liquor Pumps, Washers, Sewage, Solvents, Aggressive Fluids, Water, Boiler Feed Water, Hot Water, Condensate, Oils and Greases, Steam, Paper mill applications etc
Temperature: 280°C
Pressure : 275 bar (valve), 40 bar (rotating equipment)
Velocity: 25 m/s
pH: 0 to 14
Applications
Pumps, Valves, Mixers, Agitators, Plunger Pumps
A unique construction packing
specially designed for slurry application
This unique construction ensures easy
removal during repack resulting in
reduced downtime
Low friction, less heat generation,
non-abrasive, saves shaft & shaft sleeve
Widely used in Paper Industry & Mines
Does not cause shaft wear due to
self-lubricating property of PTFE &
graphite
Expanded graphited PTFE yarn braided Packing with reinforcement of carbon fibre yarn in the outside corner
Pacmaan ® Code 75158
Service Media & Conditions:
Bauxite Slurries, Bottom Ash Slurry Pumps,
Mineral handling & slurries, tailing Pump and
other Slurry Processing application
Temperature: 280°C max
Pressure: 28 Bar
pH: 0 to 14
Applications
Pumps, Agitators, Mixers
Acrylic Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
A general purpose packing with
good chemical resistance and high
tensile strength
Thorough impregnation of PTFE
provides trouble free startup and low
friction operation
A high density packing, good for
crystallizing media
A filament core provides mechanical
strength and dimensional stability
Widely used for Knife Gate Valves
Preformed rings available
Synthetic fibre interlock braided packing impregnated with PTFE & break in lubricant
Pacmaan ® NA 730
Service Media & Conditions:
Water, Chilled water, Cooling water, Solvent, Mild abrasives, Brine, Salt water, Mild acid & Alkali, foodstuff etc
Temperature: 260°C max
Velocity: 15 m/s
pH: 2 to 12
Applications
Pumps & Valves, Knife Gate Valves
A general purpose packing with
good chemical resistance and high
tensile strength
Thorough impregnation of PTFE
provides trouble free startup and low
friction operation
A high density packing, good for
crystallizing media
A filament core provides mechanical
strength and dimensional stability
Preformed rings available
Synthetic fibre interlock braided packing impregnated with PTFE
Pacmaan ® NA 731
Service Media & Conditions:
Water, Chilled water, Cooling water, Solvent, Mild abrasives, Brine, Salt water, Mild acid & Alkali, foodstuff etc
Temperature: -100 to 260°C max
Pressure: 100 bar (static), 30 bar (dynamic)
Shaft Speed: 10 m/s
pH: 2 to 12
Applications
Pumps & Valves in water industry, distilleries, pulp & paper mills,
A general purpose packing with
good chemical resistance and high
tensile strength
Thorough impregnation of graphite
enhances the chemical resistance &
effective sealing. mprovides trouble free
startup and low friction operation
A filament core provides mechanical
strength and dimensional stability
Synthetic fibre interlock braided packing impregnated with graphite dispersion
Pacmaan ® NA 732
Service Media & Conditions:
Water, Chilled water, Cooling water, Solvent, Mild abrasives, Brine, Salt water, Mild acid & Alkali, foodstuff etc
Temperature: -100 to 300°C max
Pressure: 100 bar (static), 40 bar (dynamic)
Shaft Speed: 15 m/s
pH: 4 to 10
Applications
Pumps & Valves in pulp & paper mills
A special purpose packing for slurries
with excellent elastic recovery property
Kynol fibre on the corners enhances
strength and chemical resistance
Carbon fibre core enhances recovery
property, thus ensures little tightening after
installation and optimization maintenance
time
Thorough impregnation of PTFE provides
trouble free startup and low friction operation
Easy to fit, easy to cut, doesn’t heat up
much
A non staining and non abrasive packing,
can be used for high speed application
Synthetic (Acrylic) fibre braided packing (on the faces) with Kynolfibre corners impregnated with PTFE & inert lubricant, having a core of carbon fibre
Pacmaan ® NA 733KC
Service Media & Conditions:
Mining, Sugar plant, Pulp & Paper Industry, River Water Pumping
Temperature: 260°C max
Pressure: 200 bar
Velocity: 22 m/s
pH: 1 to 13
Applications: Pumps
A special purpose packing with
abrasion resistance, thermal
stability, flexibility & good chemical
resistance
Thorough impregnation of PTFE
provides trouble free startup and low
friction operation
A high density packing, good for
crystallizing media
A dense non contaminating packing
with excellent volume stability- requires
less frequent gland adjustments
Synthetic fibre braided packing having cross braided of abrasion resistant Aramid staple fibre impregnated with PTFE & break-in lubricant
Pacmaan® Code 03740
Service Media & Conditions:
Juice, Stock, Chilled water, Cooling water, Hot water, Solvent, Mild abrasives, Brine, Salt water, Mild acid & Alkali, Slurry, Mud Slurry, Fly Ash Water, Sewage, Raw Water, Chemical Slurries etc
Temperature: 280°C max
Pressure : 25 bar
Velocity: 15 m/s
pH: 1 to 13
Glass Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
A universal packing made from high quality Glass fibre yarn impregnated withPTFE & lubricant
Very low coefficient of friction, highthermal conductivity & sliding velocity , runs almost frictionless without any shaft wear
Excellent resistance to chemicals and hardening thereof
Available both in Rope & pre-compressed Ring form
A high grade high tex Glass fibrebraided Packing impregnated with PTFE & high viscosity special grade lubricant
Pacmaan® NA 441
Service Industry & Media :Chemical processing and Paint, Food & Brewing, Pharmaceutical, PetrochemicalMedia : Wide range of Chemical, oil, Solvents, mild Acids & alkalis
Temperature: 290°CPressure: 80 bar (valve), 10 bar (pump)Shaft Speed: 15 m/secpH: 2-12Applications
Valves, Pumps
A universal packing made from high quality Glass fibre yarn impregnated withPTFE & lubricant
Very low coefficient of friction, highthermal conductivity & sliding velocity , runs almost frictionless without any shaft wear
Graphite impregnation improves chemical resistance and also acts as blocking agent
Excellent resistance to chemicals and hardening thereof
Available both in Rope & pre-compressed Ring form
A high grade high tex Glass fibrebraided Packing impregnated with PTFE, graphite & high viscosity special grade lubricant
Pacmaan® NA 442
Service Industry & Media :Chemical processing and Paint, Food & Brewing, Pharmaceutical, PetrochemicalMedia : Wide range of Chemical, oil, Solvents, mild Acids & alkalis
Temperature: 450°CPressure: 200 bar (valve), 20 bar (pump)Shaft Speed: 5 m/secpH: 2-12Applications
Valves, Pumps
Cotton/ Flax
Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
The Packing is resilient and flexible
A low cost Packing for rotary pump
Universal useage
A high grade Cotton yarn Packing impregnated with special lubricant
Pacmaan ® NA 774
Temperature: Upto 120°C
Pressure: Upto 10 bar
Shaft Speed: Upto 10 m/sec
pH: 5 to 10
Applications
Rotary Pump, Reciprocating Pump, Domestic fresh water Pump
The Packing is resilient and flexible
The ideal Packing for rotary pump
The graphite mix impregnation acts as a blocking agent, stopping all gas/liquid penetrations
A high grade Cotton yarn Packing impregnated with grease & graphite
Pacmaan ® NA 775
Temperature: Upto 130°C
Pressure: Upto 10 bar
Shaft Speed: Upto 10 m/sec
pH: 5 to 10
Applications
Rotary Pump, Reciprocating Pump, Domestic fresh water Pump
The Packing is resilient and flexible
A low cost Packing for rotary pump
Impregnation of PTFE enhances resistance to chemical reaction, increases service life & improves sealing performance
A high flax Packing impregnated with PTFE & high viscous lubricant
Pacmaan ® NA 767
Temperature: Upto 120°C
Pressure: Upto 12 bar (rotary), 50 bar (reciprocating)
Shaft Speed: Upto 12 m/sec(rotary), 5 m/sec (reciprocating)
pH: 5 to 9
Applications
Rotary Pump, Reciprocating Pump, Domestic fresh water Pump
Other Special
Packings
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
Various fibre braided packings are
provided with a Silicon rubber hollow hose
core for enhancing memory & resilience,
allowing the packing to withstand shaft run
outs and radial motions/ vibrations while
controlling leakage with minimal gland
adjustments
The Hollow core provides memory, helps
the packing retain its original shape and
strength
Helps withstand radial shaft motions/
vibration, even excessive shaft run outs
Recommendation of packing given on
request
Packings are codified as NA XXX SR, eg
NA 747 SR, NA 802 SR, NA 758 SR etc
Resilient Hollow Core Packings
Excellent chemical resistance, heat
dissipating, sliding velocity, low coefficient
of friction properties etc, of PTFE
Graphite, and, the abrasion, pressure/
extrusion resistance & mechanical
strength of Aramid
High quality Silicon rubber hollow core
provides superb memory and resilience,
enabling the packing to withstand shaft
deflections/ vibrations with ease
NA 802 is a soft supple packing, non-
abrasive in nature and gentle on the shaft
Ideal for aggressive chemical fluids
operating at high pressures and shaft
speeds
New generation packing of homogenous Graphited PTFE yarns, reinforced with Aramid fibre in each yarn, with special Hollow Silicon Rubber core, pre-lubed, in interlock braid
Service Conditions:Chemical & abrasive slurries, sea water, sewage, solvents, aggressive fluids, water, liquor pumps, boiler feed water, hot water, condensate, oils and greases, steam, paper and sugar mill applications etcTemperature: 280°C
Velocity: 25 m/s
pH: 0 to 14
ApplicationsStern tubes, Rudder Posts, Dry Dock Pumps, Rotary & Reciprocating pumps, valves, mixers, agitators, refiners, digesters, pressure cyclones, dryers etc
Pacmaan ® NA 802SR
A new fibre that combines the
strength of Aramid and chemical
resistance of PTFE/ Graphite
A multipurpose plant wide packing
for the pulp & paper industry
A thorough impregnation of PTFE
provides low friction operations and a
dense packing without any leak paths
A non staining and non abrasive
packing, can be used for high speed
applications
Special spun Novoloid fibre packing impregnated with PTFE and break in lubricant, in interlock braid
Pacmaan ® NA 783
Service Conditions:
Chemicals, Mild acids, Alkali, Pulp and Paper applications, Liquor, Water, Sewage, etc
Temperature: 260°C
Pressure: 30 Bar (rotary), 150 Bar (reciprocating)
Shaft speed: 18 m/s
pH: 1 to 14
Applications
Pumps, Agitators, Mixers etc
Also available:
Pacmaan NA 784 spun Novoloid packing with a special Graphite mix for demanding applications
Available in rope & ring form
A new fibre that combines the
strength of Aramid and chemical
resistance of PTFE/ Graphite
A multipurpose plant wide packing
for the pulp & paper industry
A thorough impregnation of PTFE
provides low friction operations and a
dense packing without any leak paths
Impregnation of graphite reduces
shaft wear and ensure heat dissipation
A non staining and non abrasive
packing, can be used for high speed
applications
Special spun Novoloid fibre packing impregnated with PTFE and break in lubricant and graphite, in interlock braid
Pacmaan ® NA 784
Service Conditions:
Chemicals, Mild acids, Alkali, Pulp and Paper applications, Liquor, Water, Sewage, etc
Temperature: 260°C
Pressure: 30 Bar (rotary), 150 Bar (reciprocating)
Shaft speed: 20 m/s
pH: 1 to 14
Applications
Pumps, Agitators, Mixers etc
Available in rope & ring form
Pure Novoloid fibres exhibit the
strength of Aramid and chemical
resistance of PTFE/ Graphite
A multipurpose plant wide packing
for the pulp & paper industry
A thorough impregnation of PTFE
provides low friction operations and a
dense packing without any leak paths
A non staining and non abrasive
packing, can be used for high speed
applications
Novoloid fibre packing impregnated with PTFE and break in lubricant, in interlock braid
Service Conditions:
Chemicals, Mild acids, Alkali, Pulp and Paper applications, Liquor, Water, Sewage, etc
Temperature: 260°C
Pressure: 30 Bar (rotary), 150 Bar (reciprocating)
Shaft speed: 18 m/s
pH: 1 to 14
Applications
Pumps, Agitators, Mixers etc
Available in rope & ring form
Pacmaan ® NA 785
Low coefficient of friction, enables it to run almost frictionless without any heat build up or fatigue
The Graphite mix impregnation acts as a blocking agent, stopping all gas/liquid penetrations, at the same is high temperature resistant
Excellent resistance to chemicals
High mechanical strength and dimensional stability
Corrosion inhibitor present in the graphite mix prevents stem pitting
Can be used as an anti extrusion rings or bull ring in combination with softer packings, even in abrasive media !
A high grade Carbon fibre yarn packing impregnated with a special Graphite mix, in Interlock braid
Pacmaan ® NA 751
Service Media & Conditions:
Acid & alkali, caustics, liquor, steam, boiler feed water, condensate, DM water, fuel oil, lube oil, solvents, oil, gases, hydrocarbons etc
Temperature: 600°C
Velocity: 25 m/s
pH: 0-14
Applications
Pump, Valves, Agitators, Mixers
Also available:
Pacmaan NA 752 Carbon fibre packing reinforced with Inconel
Wire - For ValvesAvailable in rope &
ring form
A non-staining and non-
contaminating Carbon fibre packing
with good running properties
A low friction packing with excellent
chemical resistance, even against strong
acids and caustics
Impregnation of PTFE & break in
lubricant reduces startup friction,
improves sliding properties and adds to
the chemical resistance of the packing
Wide application in paper mills and
refineries
A special Carbon fibre packing impregnated with PTFE and lubricant, in interlock braid
Pacmaan ® NA 753
Service Media & Conditions:
Acids & alkali, caustics, slurries, pulp
and paper mill applications, liquor,
hydrocarbons etc
Temperature: 280°C max
pH: 1 to 13
Applications
Pumps, Agitators, Mixers, WashersAvailable in rope & ring form
A high grade Graphite fibre yarn packing impregnated with a special Graphite mix, in Interlock braid
Pacmaan ® NA 754
Also available:
Pacmaan NA 755 pure Graphite fibre packing reinforced with
Inconel Wire - For Valves
A universal plant wide multi-service packing made from high quality Graphite fibres impregnated with a special Graphite mix and corrosion inhibitors
Very low coefficient of friction, high thermal conductivity & sliding velocity, runs almost frictionless without any shaft wear
Excellent resistance to chemicals and hardening thereof
Structural strength and cross sectional density of the packing helps reduce maintenance work
Can be used as an anti extrusion rings or bull ring in combination with softer packings, even in abrasive media !
Service Media & Conditions:Superheated steam, strong chemicals, thermic fluid, acids & alkali, oils and solvents, boiler feed water & condensate, hot tar, SO2 & SO3, fuel oil/ lube oil, hydrocarbons etc
Temperature: 600°C
Velocity: 25 m/s
pH: 0-14
Applications
Pump, Valves, Agitators, Mixers
Available in rope & ring form
A high grade Graphite fibre Yarn braided Packing with a graphite mix & special lubricant, in Interlock braid
Pacmaan ® NA 754PL
A universal plant wide multi-service packing made from high quality Graphite fibres impregnated with a special Graphite mix and special lubricant
Very low coefficient of friction, high thermal conductivity & sliding velocity, runs almost frictionless without any shaft wear
Use of additional lubricant improves overall performance in dynamic application, also acts as blocking agent
Excellent resistance to chemicals and hardening thereof
Structural strength and cross sectional density of the packing helps reduce maintenance work
Can be used as an anti extrusion rings or bull ring in combination with softer packings, even in abrasive media !
Service Media & Conditions:Superheated steam, strong chemicals, thermic fluid, acids & alkali, oils and solvents, boiler feed water & condensate, hot tar, SO2 & SO3, fuel oil/ lube oil, hydrocarbons etc
Temperature: 600°C
Pressure: 150 bar (primary sealing)
Shaft Speed: 25 m/s
pH: 0-14
Applications
Pump, Valves, Agitators, Mixers
Sealing of tank lids, inspection and cleaning covers on tankers carrying all known bulk liquid
Pacmaan® Tank Lid Packing
Application parameter:Temperature: upto to 120°CPressure: upto 10 PSI
made by spiral wrapping of PTFE
tape over a core of elastomer, jacketed
with inert polypropylene yarn
braided structure is spirally
wrapped to provide an impermeable
barrier to liquids
final jacketing of polypropylene
yarn gives complete protection to the
packing and made it abrasion resistant
The unique core construction
enables the packing to be stitched
together to form an endless seal, thus
preventing the chance of any leakage
at the joint.
also available in endless form for
known tank lid size
Superior alternative to
conventional Asbestos Greased
Graphited Packing as well as Cotton
Packing
Tough vegetable fibres are gentle on
the shaft: prevents scoring
Extends Pump bearing life
PTFE Lubrication reduces friction
Excellent resistance to rot & wear
Ramie Fibre interlock braided Packing impregnated with PTFE & break in lubricant
Pacmaan ® NA 768
Service Media & Conditions:
Water, Chilled water, Cooling water, Raw Water etc
Temperature: 150°C max
Pressure: 40 Bar Pumps
100 Bar Valves
pH: 5 to 11
Applications
Pumps & Valves
Also available:
Pacmaan NA 769 Ramie fibre packing impregnated with PTFE, no oils
Pacmaan NA 770 Ramie fibre packing with a special Graphite mix
Some Specialised
Packing for Paper
Mill
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
NA 550 Ceramic fibre braided/twisted packing (metallic and non metallic) NA 551 Ceramic fibre braided packing with a core of high grade Silica fibres NA 552 Pure Silica fibre braided/ twisted packing NA 555 Ceramic fibre woven cloth, tapes etc (metallic and non metallic) NA 556 Pure Silica fibre woven cloth, tapes etc; NA 556V Special Silica Cloth glass !!!!
NA Yoke Air Sealing Special insulation products on request
The most advanced technology cartridge set
designed for Paper Industry
Carbon fibre having Low coefficient of friction
enables it to run almost frictionless without any
heat build up or fatigue
Ideal for Refiners, Fan Pumps, Stock Pumps,
Chests, Mixers, Agitators
A cartridge set with combination of pre-pressed Packing Rings made from expanded graphite yarn with reinforcement of carbon yarn & Carbon fibre yarn
Service Conditions:
Temperature: 650°C
pH: 0 to 14
Applications
Pumps
Pacmaan® Code 719722
A true multi-service packing
Excellent chemical resistance, heat
dissipating, sliding velocity, low
coefficient of friction properties etc,
of PTFE Graphite, at the same time, the
abrasion, pressure resistance &
mechanical strength of Aramid
Each expanded PTFE graphite yarn is
encapsulated over aramid filament yarn
A soft supple packing, non-abrasive in
nature and gentle on the shaft
Ideal for mild slurry, chemical
resistance
Expanded PTFE graphited Gland Packing encapsulated over Aramid fibre on each yarn
Pacmaan® Code 1785HA
Service Conditions:Chemical & Abrasive Slurries, liquor Pumps, Washers, Sewage, Solvents, Aggressive Fluids, Water, Boiler Feed Water, Hot Water, Condensate, Oils and Greases, Steam, Paper mill applications etc
Temperature: 280°C
Pressure : 275 bar (valve), 40 bar (rotating equipment)
Velocity: 25 m/s
pH: 0 to 14
Applications
Pumps, Valves, Mixers, Agitators, Plunger Pumps
The Expanded PTFE graphited fibres
yarns at the base provide excellent chemical
resistance, low coefficient of friction and
virtually eliminates shaft scoring
The pure PTFE fibre yarns at the corners
provides superb extrusion, abrasion &
pressure resistance, allowing the packing to
be used at very high pressure conditions
Specially designed for Paper Industry for
Black Liquor Digestor, Agitators
Multiyarn Packing made from pure PTFE fibre corners with Expanded PTFE graphite fibres at the running surface, in interlock braid
Pacmaan ® Code 107463
Service Conditions:Black Liquor Digestor, White Liquor, Green Liquor, Pulp Cookers, Washers, Agitatorsetc
Temperature: -200 C to 260°C
pH: 2 to 13
Applications
An excellent solution to reduce sealing
water in liquor circulation pump
PTFE based end rings with a unique
reinforcement inside & impregnation with
a special anti-frictional, temperature
resistance compound enable the packing
set to exhibit excellent chemical
resistance, heat dissipating, sliding
velocity, low coefficient of friction
properties etc, at the same time, the
abrasion, pressure resistance &
mechanical strength
Special intermediate ring to run “dry”
A soft supple packing, non-abrasive in
nature and gentle on the shaft
Ideal for aggressive chemical fluids
with presence of solid particles
Note : Consult us with application details
Special combination packing set for Liquor circulation Pump
Pacmaan® Code 870020
Service Conditions:Chemical & Abrasive Slurries, liquor circulation Pumps, Washers, Sewage, Solvents, Aggressive Fluids, Black Liquor, Boiler Feed Water, Hot Water, Condensate, Oils and Greases, Steam, Paper mill applications etc
Temperature: 280°C
Velocity: 25 m/s
pH: 0 to 14
Applications
Pumps
Manufactured from the super self-
lubricated man made fibre yarns to give a
soft resilient packing with high
dimensional strength, low coefficient of
friction, good chemical resistance and
inertness to most media
Having excellent chemical resistance
and heat dissipation properties
Ideal for Pump handling liquor, pulp &
chemical
A superb choice of rotary as well as
static equipment packing needs
Excellent dimensional stability
Does not burn on startup, low
coefficient of friction
A special combination of man made fibre Packing specially designed for Paper industries, in interlock braid
Service Conditions:White Liquor, Green Liquor, Pulp Washer, Highly Corrosive Chemicals
Temperature: -200°C to +260°C
Velocity: 5 m/s
pH: 0 to 14
ApplicationsPumps handling Liquors, Pulp Washers, Vacuum Pumps, Chemical Pumps etc
Pacmaan ® Code 18765 Black & White Packing
Expanded PTFE
Products
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
Joint Sealant Tapes
Gasketing sheets
Valve stem packing
A non-staining and non-contaminating
Sealant for use in Pipe Flange
A low friction sealant with excellent
chemical resistance, even against strong
acids and caustics
Wide application in refineries and
other industries
Good modulus of elasticity : 50,000
PSI at 22°C
Available in the following sizes,
custom sizes on request:
Expanded PTFE Joint Sealant Tape with self-adhesive backing strip
Pacmaan ® NA 600 Joint Sealant Tape
Service Media & Conditions:
Compatible in strong acid and strong
alkali media. Affected only by
elemental fluorine and molten alkali
metals
Temperature: -232°C to 315°C
Pressure: Full vacuum to 3000 PSI
pH: 0 to 14
Applications
Flanges
Sizes
3 mm (W) x 1.5 mm (Thick) x 30 meter (L)
5 mm (W) x 2.0 mm (Thick) x 20 meter (L)
7 mm (W) x 2.5 mm (Thick) x 15 meter (L)
10 mm (W) x 3.0 mm (Thick) x 8 meter (L)
14 mm (W) x 5.0 mm (Thick) x 5 meter (L)
17 mm (W) x 6.0 mm (Thick) x 5 meter (L)
20 mm (W) x 7.0 mm (Thick) x 5 meter (L)
A non-staining and non-contaminating
Sealant for use in Pipe Flange
A low friction Sealant with excellent
chemical resistance, even against strong
acids and caustics
Wide application in refineries and
other industries
Good Compressibility & Recovery
Available in the following sizes,
custom sizes on request:
Expanded PTFE Sheet Gasket
Pacmaan ® NA 610 Gasketing Sheet
Service Media & Conditions:
Compatible in strong acid and strong
alkali media. Affected only by
elemental fluorine and molten alkali
metals
Temperature: -232°C to 315°C
Pressure: Full vacuum to 3000 PSI
pH: 0 to 14
Applications
Flanges
Sizes
1500 mm (W) x 1500 mm (L) x 0.5 mm (Thick)
1500 mm (W) x 1500 mm (L) x 1.0 mm (Thick)
1500 mm (W) x 1500 mm (L) x 1.5 mm (Thick)
1500 mm (W) x 1500 mm (L) x 2.0 mm (Thick)
1500 mm (W) x 1500 mm (L) x 3.0 mm (Thick)
1500 mm (W) x 1500 mm (L) x 6.0 mm (Thick)
Expanded PTFE Valve Stem Packing
Pacmaan ® NA 620 Valve Stem Packing
Service Media & Conditions:
Compatible in strong acid and strong
alkali media. Affected only by
elemental fluorine and molten alkali
metals
Temperature: -232°C to 315°C
Pressure: Full vacuum to 3000 PSI
pH: 0 to 14
A non-staining and non-contaminating
packing for use in Valve Stems
A low friction packing having high
degree of pliability enabling it to conform
to valve stuffing box flaws and
irregularities
Excellent chemical resistance, even
against strong acids and caustics
Easy to install, requiring minimum
inventory
Available in the following sizes,
custom sizes on request:
All purpose, self forming PTFE Valve Stem Packing
Sizes
2.5 mm diameter x 15 meter long
4.0 mm diameter x 7.5 meter long
5.5 mm diameter x 4.5 meter long
7.0 mm diameter x 2.8 meter long
Insulations
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
The best choice for thermal insulation
Withstands upto 1260°C !
Much better substitute of conventional
Asbestos Ropes which are not meant for use
over 450°C
Manifold service life in comparison to life
than Asbestos Rope !
Very low Loss on Ignition
Saves energy loss, reduces downtimes
Available in Square as well as Round cross
sections in Braided or Twisted Form
S.S.Wire & Inconel wire reinforced Rope
available on request
SILICA FIBRE ROPES ALSO AVAILABLE -
NA 551 & NA 552
Ceramic Fibre braided high temperature insulation rope reinforced with e-glass fibre
Pacmaan ® NA 550 Ceramic Rope
Service Media & Conditions:Direct exposure to flame, hot blast,
molten alumina, acids and alkalis
Temperature: 1260°C (Melting point 1750°C)
Applications
Boiler Doors, Expansion Joints, Coke Ovens, Kiln Cars, Blast Furnaces, Pipe Wrapping, Lagging etc
One of the best choices for thermal
insulation
Withstands upto 1260°C !
Much better substitute of
conventional Asbestos Ropes which
are not meant for use over 450°C
Manifold service life in comparison to
life than Asbestos Rope !
Saves energy loss, reduces downtimes
Available in Square as well as Round
cross sections in Braided or Twisted Form
SS wire, Inconel wire, Monel wire
reinforced is also available
Ceramic fibre braided thermal insulation rope surface coated with graphite emulsion
Pacmaan® Style NA 550G
Service Media & Conditions:Direct exposure to flame, hot blast,
molten alumina, acids and alkalis
Temperature: 1260°C
Excellent Insulation Cloth that
withstands upto 1250°C !
Much better substitute of
conventional Asbestos Cloth which are
not meant for use over 450°C
Manifold service life than Asbestos
Cloth
Very low Loss on Ignition
Available in Rolls, thickness of 2mm,
3mm and 5mm etc , width of 1mtr.
S.S.Wire reinforced Rope Cloth
available on request
Ceramic Tapes also available
Ceramic Fibre woven cloth reinforced with e-glass fibre
Pacmaan ® NA 555 Ceramic Cloth/ Tape
Service Media & Conditions:Direct exposure to flame, hot blast,
molten alumina, acids and alkalis
Temperature: 1260°C (Melting point 1750°C)
Applications
Boiler & Turbine Covers, Pipe wrapping, other insulation purposes
Excellent Insulation Cloth to withstand
temperature upto 1260°C
Much better substitute of conventional
asbestos cloth which is not meant for use
over 450°C
Manifold service life compared to
conventional asbestos/ceramic/glass
fabrics
Very low loss on ignition
Both side impregnated with special high
temperature coating to avoid flow even at
elevated temperature
Available in Rolls in different thickness
of 2mm, 3mm, 5mm etc, width of 1 meter
SS/Inconel wire reinforcement is also
available on request
Ceramic fibre Cloth with a special high temperature coating
Pacmaan ® Style NA 555V
Service media & conditions: Direct exposures to Flame, Hotblast, Coal Ash, Molten Alumina, Acids & Alkalis.
Temperature: 1260°C (Melting point 1760°C)
Applications: Pipe wrapping, Flange
wrapping, Insulation booth for on-site
welding, grinding etc., Boiler & TurbineCovers & other insulation purposes
Pure Silica fibre woven high temperature cloth with a special high temperature resisting coating
Pacmaan ® NA 557V Silica Fibre Cloth
Service Media & Conditions:Direct exposure to flame, hot blast, molten alumina, acids and alkalis
ApplicationsBoiler & Turbine Covers, Pipe wrapping, Welding cover/blanketing, Protective covers from heat/molten metals, other insulation purposes
High grade silica fibres resist
elevated temperatures for longer
durations without any thermal
degradation
ZERO LOSS ON IGNITION !
Practically unaffected by direct
flame, hot blast, molten metal,
welding sparks and flux
A much better alternative to
asbestos, fibre glass and asbestos
cloth
The BEST insulating cloth
in the market today !
Available in width 1mtr approx ;
thickness 1mm +
Excellent Insulation Cloth that
withstands upto 1250°C !
Much better substitute of
conventional Asbestos Cloth which are
not meant for use over 450°C
Manifold service life than Asbestos
Cloth
Very low Loss on Ignition
Available in Rolls, thickness of 2mm,
3mm and 5mm etc , width of 1mtr.
S.S.Wire reinforced Rope Cloth
available on request
Ceramic Tapes also available
Ceramic Fibre woven cloth reinforced with e-glass fibre
Pacmaan ® NA 555
Service Media & Conditions:Direct exposure to flame, hot blast,
molten alumina, acids and alkalis
Temperature: 1260°C (Melting point 1750°C)
Applications
Boiler & Turbine Covers, Pipe wrapping, other insulation purposes
Also available:
NA 556 Pure Silica woven cloth, tapes, etc
A new generation insulating packing
rope made from high grade Silica fibres
with a resilient core
Silica fibres are practically untouched
by elevated temperatures, with no signs
of thermal degradation at extreme
conditions
The unique ‘soft core’ construction
made from special alloy wires provide
excellent memory/ resilience to the
packing rope, making it ‘reusable’ in
certain conditions
Much better alternative to
conventional insulating Packings such as
asbestos, fibre glass, ceramic etc
Lasts longer than any other material !
Available in a wide range of sizes
Silica fibre braided Insulation rope with a unique Special Alloy Core
Service Media & Conditions:Direct exposure to flame, hot blast, molten alumina, acids and alkalis
Temperature: 1260°C (Melting point 1750°C)
Applications:Boiler Doors, Expansion Joints, Coke Ovens, Kiln Cars, Blast Furnaces, Pipe Wrapping, Lagging etc
Pacmaan ® Yoke Air Sealing
Specially developed as lid seal to hold
vacuum within crucible of molten
aluminium
Jacketing of ceramic fibre yarn over a
hollow resilient rubber core
Surface coated with red colour silicon
rubber solution for abrasion resistance
Withstands temperature &
compressive loads
Withstands repeated opening/closing
cycles
Ceramic fibre braided rope with black silicon rubber core, surface coated with red silicon rubber solution
Pacmaan® Special Insulation
Service Media & Conditions:lid seal to hold vacuum within crucible of molten aluminium
Fluoropolymer
Moulded
Products
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com
Pacmaan ® Industrial Polymer products
Moulded, sintered, precision machined parts available in Virgin as well as with fillers such as carbon, graphite, glass, mos2, bronze, special compositions
Rods
Bushes
Sheets
Gland Packing sets
Compressor Bearing Rings/ Piston Rings/ Sealing Rings
Seal Rings
Ball Valve Seats
Valve Bearings
Paper mill machinery components
Valve Bearings
Custom made parts
PTFE – PEEK- TFM – RTFE – Filled grades of polymers
Pacmaan® Industrial Polymer products
Manufacturing:
Polymers from top international sources
Compression moulding by state of the art semi-automatic hydraulic press
Sintering in fully automatic oven with preset temperature cycle option
Machining by conventional turning machines or modern CNC machines
Wire winding, spring loading option available in panel operated special purpose machine
Special profile machining
Annealing of part according to customers requirements/ application demands
Development of parts as per customers’ need
PTFE – PEEK- TFM – RTFE – filled grades of polymers
Speiciality
Lubricant – PTFE
fortified
J.D.Jones & Co. (P) Ltd
9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 IndiaPhone + 91-33-4050 1000 Fax +91-33-4050 1075
Email [email protected] Website www.jdjones.com