NNERS MANUAL - VintageMachinery.org
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. . ' 0\NNERS MANUAL for the MINI-BELT .. . SANDER DISTRIBUTED BY (612) 537 -3611 • TELEX 29 - 0284
Transcript of NNERS MANUAL - VintageMachinery.org
. . '
0\NNERS MANUAL for the
MINI-BELT .. . SANDER
DISTRIBUTED BY
~ !~~!~o~~~!!~M;!~~;5422 ~ (612) 537 -3611 • TELEX 29 -0284
.;
• ·;1'S .. , .
SANDER DIVISION - Tliv~ESAVERS. INC. - . ··- · ... 1 ; ;. ,; .\ ' ' .· . .
MINI -BELT SANDER
STANDARD FEATURES
. Automatic spring tensioning and manual tracking. S;>ring loado:;d holddown rolls on 5" centers • .
-3-1/4" d:c.mcter contact drum. 1500 or 3000 SFFM of abrasive bdt. Abrasive belt run "with or against feed". (648) TEFC motor - 3 l-IP, 3600 RPiVi. (~48) TEFC motor - 5 HP, 3600 RPM. Reversing drum switch for emergency stop. (648) .3" d>Jst hood onlet, 250 CFM, 5000 velocity required. (94 8) 4" dust hood outlet, 400 C FI\~, 5000 velocity required.
OPTION/'.L FE.A.TURES
. Double spring lo~ded holddown rolls. Mag~1etic: ch'.2C!~ in feed b~d. 28" high weld~d met3l swnd. .• .
Feed bed with q·.~ick belt ch3nge fe3.ture. Separ~~e fe'3d oc·:c:L" "const3.nt speed". Sep:lrette feed mowr ''OC drive variable speed''. 0-8" opening.
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... INSTRUCTION t-i.ANUAL
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.. INSTALLATION
Place your Mini -Belt sander on an ~idequatc table or base. The mochine should be bolted to the table or base using the holes provided in the base of the main frame.
If the optional metal base is purchased with the machine, mounting bolts and leveling screws will be included.
If you are using dust collection, connect the dust hood outlet to your dust . collection system with the properly sized supply lines to provide 250 CFW. for 648 and 400 CFM for 948 at 5,000 FPM velocity, A clean machine increases belt life and eliminates a cause of irregular feeding due to accumulated dust.
CHANGING THE ABRASIVE BELT
To change or install an abrasive belt, compress the spring, tensioning the idler roll, by rotating the cam tension h?ndle clockwise. The cam handle is located at the top, backside of" the machine. This will force the idler roll
.. down taking the spring tension off the abrasive belt. Slide the abrasive belt on ·or off the idler roll and contact drum through the open side of the machine.
Be careful not to nick or tear the edge of the abrasive belt. The direction of rotation is stamped on the inside of the abrasive belt and should be installed so it operates in the con-ect direction. When the abrasive belt is in position, release the cam tension handle and the spring Joaded idler roll will apply the correct tension on the abrasive belt. · ·
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.The contact drum should be turned. by hand n few revolutions to see that tension is evenly distributed and the alignment of the abrasive belt on the idler roll and conwct drum is correct.
Jog the motor several revolutions until you are sure that the belt is running true ·before applying full power. The reversing drum switch can be used as a brake.
TRACKI~G TI-IE ,\nJ\ 1\SIVE f3ELT
The abrasive belt trncking is controlled by the knurled knob lccated on the back side of tile machine jus t below the cam tension handle. If the sandin~ belt tends to run toward the closcu side of the m:1chinc, turn the knurled knob in a counter-clockwise direction. If the sanditw· belt tends to run tow~nds the open
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side of the machine, turn the knu'rlcd knob inn clockwise direction. ·
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CONVEYOR BELT TENSION AND TRACKING . . . •.· .. ····• ..
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The tensioning and tracking of the conveyor belt Is controlled by two adjustment screws located on the infced end of the machine. If the conveyor belt is running too far to the left 7 tum the left hand adjusting screw clockwise. If the conveyor belt is running too far to the right, turn the right hand adjusting screw clockwise.
CHANGING THE CONVEYOR BELT
.. . Conveyor belts are easily changed by loosening both adjusting screws and removing the left adjusting scre'.v. The conveyor belt can now be slid off starting at the in feed end. (Abrasive beiw 4 8" long can be used as conveyor belts when close dimensioning is requitedJ)
SETTING THE SANDING PRESSURE
The sanding pressure is determined by raising or lowering the conveyor bed. This is accomplished with n rmchet on the bJ.ck side oi the machine. Place the material to be sanded directly under the contact drum (drum not running) and ~lowly raise the conveyor bed, by tun1ing the ratchet in a clockwise dfrection. At the same time, turn the sanding belt by hand and continue to raise the conveyor bed until a heavy drag is felt on the sanding belt.
Check to see that the pinch rolls are. set approximately • 030 lower than the ·contact drum to assure positive feed and no slipping of the stock being ted into the machine. The drum switch can now be turned to the forward position and the part will feed through the machine.
Feed with care. Do not overlap pieces. , To true up or remove gl::lzc from the feeding surface of the· rubber conveyor ·belt, rais e the conveyor bed ('.vhile nmnin:; \\'ith an SO grit or finer snnding · belt) until li r; ht contact is m0de with the conveyo1· belt. 13e careiul to only kiss grind or lightly touch the conveyor beit enou gh to rruc up the surt1ce as belt damage may result if too much covering is removed. ~
....... ·u these sr.eps have been taken 7 the machine can now be put into operation.
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6Jlf71
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B/M No. 60000
' l Sheet I of 2 BASIC MACHINE FOR 648 Quantity - ill rcrrot a 1
·- ---~------
----- UiuY~otal Print No. Quan Quan Description Cost Cost ---
---- - ---A -38258-1 2 Slide rail ----. ·--· A -38259-2 2 Gib . --- - -A -38260-2 ' 2 Spacer
8~38262-4 I
1 Idler shaft 1 I I
A -38271-1 I 1 Bearing retainer f.---- ~
I - ---B-38693-1 I 1 Idler roll I i
A-38695 l 1 Reducer mounting plate ---c -3 8702-3 I 1 Contact drum bracket
T • ---- .. A -38712-2 l Mod. sheave "Motor" I
I ---A -38777 I l Name plate !
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A-39119-l l Adj. ratchet I ·--
_c --39122 -w l Oust hood nozzle I ·-I3 -39923 l 1 Drive roll -- --
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A -41054 -1 1 Angle tie bar -- f.-·---- -----
- --- ---- ----A-43531-2 1 I !ole cove.r
-i\ -4:3955 ! 4 Clevis ___ _ ,..
A -4 3957 i 4 Pivot arm
1\ -43<160 -1 I 2 Pinch roll shaft
__!2 --(3961 -lj_]_ ~-
Pine h roll (Neopren_e) A --J..J-014 I l Spri!1g brae kL't '
A --f-+ 0 L) .:S I 1 Mod. sheave
'j\ --14098 ! 1 ld1cr sh<.1ft -t\·--t-J()l)l) I 2 Slt')')ort arm I --A --P2Fn I 1 ~;1m ·I---- -1\ -.. q:)();) 1 Sp<.1ccr
A -44-+:32 l ldll'r adj. \nob
D--+677 1 1 Main frame -J\ --+ 6773 2 Slide rail
A -4677-+ 2 Spacer
1\ --+ 677 .=s 2 Slide rail - J 1\ --t 7 63:) ] Cam lwndlc -
· D--+H342 1 l)u s t IHilKI ci uo r ---•A -51:)R6 2 Pinch roll l.?;ttard
< -f--· ... ______________
C -S-4 I ;)8 J v -hdt o·uunl t.... . ··--·- -----·-· -A-.)9801 -. .f l)LlSL cover mounting pad . -·----~-----·----- -----. f.----~ I
. B/M No. 60000
• . -Sheet 2 of 2 BASIC MACT ITNE FOR 648
. Quantity
Print No. Uni.t Tom Unit Tow!
niL'111 n11:-~n !JC'sr.,~inti nn ;. r.ct- r r"' l ' -...
2 Fafnir bcnring 308-NPP
1 Fafnir ben ring; RClT 3 / -1:" . -·
2 Fafnir bearing RAO 14 NPP
4 Fafnir bearing KP 54
2 Fafnir bearing SSPP 1 Nice bearing 607
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-1 T ce snring T .c-:ORSK-1 I --· 2 Lee spring L E-063 E-8 =F 1 Danlv spring f:-9-1628-3b
·----~-=-~ .i 1~2 rl ia x .:::; / R 1 o· roll nin -
12 Flat _washer ~A E 3 18 ·r s Jam nut -(I !CX) 3 8-16 NC
-1 Shoulder screw Reid SS-7 -I I -i -1: IJv~:; bolt ,5 .' 16 -lS~C J.-1 -f hT
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j 2 I lex head mach. screw 3 .8-1.6 NC x 3-l / 2" lg. -~-
i 2 Tfc'x head bolt l 1-l:-20 NC x l -112" lg.
12 I lex head bolt 1. -l: -20 NC X l" }cr
12 T ,oc k was her 1 -l:" ID '
2 Rou nd head sc rcw :;-6 -32 x 1 /2" lQ". -1 Co;_mling - Lovc jov 1.099 :i i-l B. to l -- 1 ,813. w ,' kcv & s~
. 1 Furnas starter t: ] -+ c F33BC (If 230 or 460)
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1371Vf"No. 6DUOT Sheet 1 of 1
' RUN AGAINST FEED FOH 648- A-58914-1 .
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Print No. Qty. Description
: 1 Winsmith reduc er , Unit 1-DI3 -1
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R -J i\ssemblv .SO •l Ratio I
1 -Side wall mount, Tligh speed shaft up. I
l 4 5/ 16-18 X 1" ]g. socket head cap screw I
4 5/ 16 lock washer
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''JVL J'ojU. 0000£. HUN WJTTT FEED FOR 648 - A -58915-1 QUANTITY
()!wet 1 of 1
Print No. • 'r\J n.~ ~, Total Dcsc riot ion iUnit Cot t()L; ;
ln ''" ()S i
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c -39074-4 1 ou-st hood -..
l ·-l Winsmith rc..'Cluccr, Unit 1-0B-1
R -L Asscmbl y, Left ham.l worm with shaft
rotath1g in oppo::;itc dirfction 50:1 r<llio
Side wall mount (High E.pced shaft up)
4 5 I 16 - 18 X 1 " lg. socket head cap screw
4 5 / 16 lock washer l
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C-39074-7 i 1 I Dust hood -i I . I
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H( M NO, DUUU;5 Sheet 1 of 1 STAND;\ RD FEED BI~D- R-.~891.8-1 _Ql]ANTITY
Pr int 'No. : ·N~nn A~L<ll n ,c,., ,-j nl" i rm r !nit l'ncl"
lOL<.l l 111:111 ·:l n ("f) <...: I
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c -39094 1 Convcvor bc'CI
l A -42948 1 Take -up roll
J\ -33789 -s 1 Take-up shaft
2 Fafnir bearing ¢::11 OOKH- 1 "Bore
1 Sparks convey_or belt :/::3 Xi~N 6" X 48"
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/ M No. 60004 .
llCct i of 1 · BASE POl\ 648- A-58916-l . QUANTITY -Unit Tota Unit Total
' rint No. Ouan Ouan f)csrrint inn rnc::t lr'nst
~ -428-! 0 1 Stand
4 5j 8"-11 X 3" J.g. hex head cap screw
--4 .) / 8-11 l o(; k was her I
4 5/ 8 -11 hex nut
-4 5 / 8-11. x 2 " lg hex head cap screw
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B/ M No. 60005 Sit cct 1 of 1 MAGNETIC CT lUCK f3ED - r: --16 1 82-1 QUANTITY
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~llll d1oLal ! Ttit<l Pri nt No. u<t n. uan. l)cscrintion Unit Cost .Wl~1.. .
,\I) f): . B -40::372 1 Side· plate
f3 -4037::3 1 Side pl~1tc B -"10.37-± 1 Convc~'Or plate
n--W3 7.=:> 1 Conveyor plate
A- 1 0'3 7 6-1 l Spacer A -40376 -2 1 Spacer A - <?7S2J~ J 2. Soacer
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c --t0.'377 ~ 1 j Magnetic chuck -
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i\--10378 I 2 i T ie bar
I I I l r r
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DEf~ lC:TE: ~--· -, c -: ) L)l)l)~ I Convc,·or bed 1-· .
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R/ M No. 60006 -.
Sheet 1 of 1 DOUBLE PINCH ROLL ASSEMBLY- 648·- B-46178-1
- -- Unit Tot a Unit Tow! Print No. Ouan Ouan Descrintion r.nc:t Co::,t
ADD:
A -4 39.55 4 Clevis
i\ -43957 4 Pivot arm -A -43960-1 2 Pinch roll shaft
A-43961-1 I 2 Pinch roll
B-45341-1 2 DoLlble pinch roll bracket
4 Bearing - Paf11ir KP.S J\
4 . Spring L ee LC085 K -1
! 8 Jicx iam nut 112· Plat was her - 3 /8 nom.
4 3 j 32 dia. x 5 /8 lg. roll pin
4 Hex bolt 3 /8 -1 6 NC x 3" lg.
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-J\-51386 I 2 Pinch roll guard
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. 13/M No. 60007 . -Sheet 1 of 1 0-8" Opening - 648 - c -58~12 1 - 1 . Quantity
Umt 'l'ota Unit jToW1 Print No. Ouan Ouan Dcscrip_ticn r.os t (; o s_t
-A -39119-3 1 Adi. ratchet -13-41408 1 Belt g:..1ard
A-43339-2 I 1 Angle ti8 bar
A -43780 2 Reducer spacer i -c -43781 1 Motor plate i i
D--16776 ! 1 Main framn -
1 Maurey variable pulley ;:8325 x 1 / 2 ;~ore -1 Maurev sheave ;\X 55 w I 1 /2 Bore --1 V -Bclt t.L-300
l 1 /3 TfP 1800 RPM motor FR K48 TENV 230-46013 / 60 1 C . II. Drum switch 9-±-±1 - II281
--
I DELETE:
A -:)8695 ' I 1 Rt.'C.luccr mounting plate --
1\-]8712 -2 i 1 Motor sheave
B-39107-2 . 1 --t-
V -Bdt n·uard --}\ -391J l) -1 ~--:-
1 Ratchet ad i. A-39121-1 2 ' Spacer A--~ lOS-t -1 l 1\nglc tic bar J\ ---! -i 0 l) ,::; I
l Mod. sheave ---- -A --H09R I
.1 IdJ cr shaft I -A -.f -1099 I 2 Suppcrt ~1 . m -D--!67/l 1 Main fl·<J uc
L F<1fnir bearinrr s.::;rp 2 Round :1cacl screw 6-:12 x 1 12" lg . 2 I lex head bolt l-t -20 NC x l " lg .
2 T~ck washer 1 -t" ll) -2 Lee Spring L E-06:3 l ~8
2 Sllould '.T screw l~l'id SS-3 I Brovmin·; belt -t[_,--t 10
-- --- - -- ---.
B/M 60008 -.
Sheet 1 of i 1800 RPM Motor .
Print No. Qty. Description
ORDER . .
1 1800 HPM motor , TEFC 230/460-3-60, 3 HP -1 . --
1 Browning sheave i\K4 1 w j 1j 2 T3ore KW -SS I
-1 Browning belt -!L350
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B/M bUUU~ -1
Sheet 1 of 1
Pri~t No . Qty.
H.< f. -1
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1800 HPM Motor
Description -
ORDER
1800 RPM motor, Special Spec:s See requ isit ion
t --Browning s heav e AK41 w 1 1/ 2 Bore KW -SS I
Browning belt 4 L3 SO ~-
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13/ M 60009 . -.
Sheet 1 of 1 3600 RPM Motor . .......__
Print No. Otv '- - Description
ORDbR
1 3600 1\PM motor, TEFC 230 / 460-3 -60 t I
l R1·nwninrr c:h0~vP 1\KBA w I 1 / ? RnrP l<'"\M-~~ <- '
I 1 Browning belt 4 L410
. - --
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B/M 6~009-1 '
-Sheet 1 of 1 3600 RPM Motor
f . - -- --
Print No. Qty. Description
- -1
--ORD ER
-I
3600 RPM motor 1 SQecial SJ2CC 's 1 : 'Ref-1 See reguisition
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I 1 Browning sheave AK84 w /_ 1/ 2 Bore KW -SS
! 1 Browning belt 4 L410 ' • -t I I l I -+---
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B/M No. 60010 .
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Sheet 1 of 1 D.C. Drive on Peed- Assembly# B-58920-1 .. ·-
Part No. Qty. Description
ADD:
1 Reliance 3 j4 HP DC motor #T5663200, T EFC, FR. 56C · -
1 Reliance Impak Controller #8C54 --··-
1 ** Maurey variable pulle_y 8325 x 1/2 Bore \
1 ** Maurev pulley AC33 x 5/8 Bore -1 ** V -belt 4 L230
A-4\054 -1.. I ** ANGL't. T\E. '0/)..~ ' I --B-41408 -2 1 Belt guard
A -43780 - 2 ** Reducer spacer c -43781-3 1 ** Motor plate -B-65637 1 ** Belt guard -B-65470 1. ** Control plate
-4 5/16-18 x 1-1/4 long socket head cap screw
4 5/16 Lock washer ·-4 3 / 8 Lock washer 4 3j8-16 Hex nut
4 3/8-16 x 1" lono· hex head can screw
-•. DELETE:
1 BrowninQ: sheave ;\K -8-± x 1 !2 Bore
? Rea rinl'r - Fafnir S;:)PP 2 Lee spring LE-063E-8 -2 Round head screw 6-32-1/2
2 I I ex bolt 1/4 -20-1
2 Shoulder screw Reid SS -3
Belt - Brownino· -HA J 0 ' 1 A-41054·-l 1 ANE\.LE. T \E. '5}\~
A-38712-2 1 Motor s heave
8-39107-2 1 B12lt _gua rcl
A --1:1053 1 Reducer mounting plare
A --t-W95 ' ] Modified sheave
A -4-1098 l I<.ll e r shaft A -44099 2 Support ann ~ ' \
Iter s denoted h~r **require work orders andLor requisilions.
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