NN46205-303_316314-F_02

Nortel Ethernet Routing Switch 8600

Installing and Maintaining theEthernet Routing Switch 8000Series Chassis

NN46205-303 316314-F Rev 02.

Document status: StandardDocument version: 01.01Document date: 2 January 2007

Copyright 2007, Nortel NetworksAll Rights Reserved.

Sourced in Canada and the United States of America

3ContentsNew in this release 7Introduction 9Prerequisites 9Regulatory information 9

Ethernet Routing Switch 8000 Series hardware components 178010co chassis 178010 chassis 198006 chassis 218003 chassis 23Power supplies 24Fan trays 25

Installing the 8010, 8006, and 8003 chassis 27Preparing to install the 8010, 8006, and 8003 chassis 27

Shipment contents 27Other equipment 30

Site requirements 31Space requirements 31AC input electrical requirements (8010, 8006 and 8003 chassis) 31DC input electrical requirements (8010 and 8006 chassis) 31Environmental requirements 32

Installing the chassis 32Positioning the 8010, 8006, and 8003 chassis on a flat surface 33Mounting the 8010, 8006, and 8003 chassis in an equipment rack 33Installing the cable management brackets 39

Installing the 8010co chassis 43Preparing to install the 8010co chassis 43

Shipment contents 44Other equipment 45Site requirements 46

Installing the chassis 47Mounting the 8010co chassis in a two-post rack 48Installing the cable management brackets 55

Nortel Ethernet Routing Switch 8600Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis

NN46205-303 01.01 Standard4.1 2 January 2007

Copyright 2007, Nortel Networks Nortel Networks Confidential.

4 Contents

Grounding the 8010co chassis 57Connecting the ground cables to the rack grounding strip 62

Operating the Ethernet Routing Switch 8000 Series 63Turning the Ethernet Routing Switch 8000 Series on and off 63

Turning DC power supplies on and off 63Turning AC power supplies on and off 65

Verifying a successful installation 66Configuring the chassis to operate in default, M, or R mode 67Resetting the Ethernet Routing Switch 8000 Series 67Installing removable flash memory cards 67Removing removable flash memory cards 69Protecting memory card files 70Replacing an air filter (8010co chassis only) 71

Removing and inserting an air filter (8010co chassis only) 72Troubleshooting 73

LED indications of problems 74Apparent module failure 75Failure to get a login prompt from the Console port 76Cable connection problems 76

Part numbers 79Technical specifications for the Ethernet Routing Switch 8000

Series 81Model 8003AC power supply 81Model 8004AC power supply 82Model 8005AC power supply 83Model 8004DC power supply 84Model 8005DC power supply 84Ethernet Routing Switch 8600 component input power 85Input power consumption example: 8010 chassis 86

8004AC power supply example 878004DC power supply example 87

Input power consumption example: 8006 chassis 878005AC power supply example 888005DC power supply example 89

8010co chassis 89Physical specifications 89Network Equipment Building Standard 90Environmental specifications 90Maximum airflow 90International regulatory requirements 90

8010 chassis 91Physical specifications 92




Contents 5

Environmental specifications 92International regulatory requirements 92

8006 chassis 93Physical specifications 94Environmental specifications 94International regulatory requirements 94

8003 chassis 95Physical specifications 96Environmental specifications 96International regulatory requirements 96

Index 98




6 Contents




7New in this releaseThe following sections detail what is new in Installing and Maintaining theEthernet Routing Switch 8000 Series Chassis (NN45205-303) for release4.1: "Features" (page 7) "Other changes" (page 7)

FeaturesThere are no feature-related changes to this document for this release.

Other changesSee the following sections for information about changes that are notfeature-related:

Part numbersThe table "Chassis shipping accessories: 8010, 8006, 8003" (page 28)isupdated with part numbers.

Document changesThis document is reformatted to comply with Nortel CustomerDocumentation Standards.




8 New in this release




9IntroductionThe Nortel Ethernet Routing Switch 8000 Series chassis provides thephysical framework for the Ethernet Routing Switch 8000 Series modules.When switch modules are installed in the chassis, the resulting networkswitch provides a range of data speeds and high performance switchingand routing features.

This guide provides instructions on how to install the Ethernet RoutingSwitch 8000 Series chassis in an equipment rack and how to install andreplace fan trays, power supplies, modules, gigabit interface converters, andmedia-dependent adapters. This guide also describes some of the routinetasks of operating the Ethernet Routing Switch 8000 Series and includestechnical specifications for the chassis and modules.

PrerequisitesThis guide is intended for qualified service personnel who install an EthernetRouting Switch 8000 Series chassis for the first time, or who need to installor replace any Ethernet Routing Switch 8000 Series customer-replaceableunit (CRU) in the chassis.

Before you install the Ethernet Routing Switch 8000 Series chassis, ensurethat all network wiring has been installed on the premises using standardcable-system practices.

Regulatory informationInternational regulatory statements of conformity

This is to certify that the Nortel Networks 8000 Series chassis andcomponents installed within the chassis were evaluated to the internationalregulatory standards for electromagnetic compliance (EMC) and safety andwere found to have met the requirements for the following internationalstandards: EMCElectromagnetic EmissionsCISPR 22, Class A EMCElectromagnetic ImmunityCISPR 24 Electrical SafetyIEC 60950, with CB member national deviations




10 Introduction

Further, the equipment has been certified as compliant with the nationalstandards as detailed below.

National electromagnetic compliance (EMC) statements of complianceFCC statement (USA only)This equipment has been tested and found to comply with the limits for aClass A digital device, pursuant to Part 15 of the Federal CommunicationsCommission (FCC) rules. These limits are designed to provide reasonableprotection against harmful interference when the equipment is operatedin a commercial environment. This equipment generates, uses, and canradiate radio frequency energy. If it is not installed and used in accordancewith the instruction manual, it may cause harmful interference to radiocommunications. Operation of this equipment in a residential area is likelyto cause harmful interference, in which case users will be required to takewhatever measures may be necessary to correct the interference at theirown expense.

ICES statement (Canada only)Canadian Department of Communications Radio InterferenceRegulations This digital apparatus (8000 Series chassis and installedcomponents) does not exceed the Class A limits for radio-noise emissionsfrom digital apparatus as set out in the Radio Interference Regulations ofthe Canadian Department of Communications.

Rglement sur le brouillage radiolectrique du ministre desCommunications Cet appareil numrique (8000 Series chassis) respecteles limites de bruits radiolectriques visant les appareils numriques declasse A prescrites dans le Rglement sur le brouillage radiolectrique duministre des Communications du Canada.

CE marking statement (Europe only)EN 55 022 statements This is to certify that the Nortel Networks 8000Series chassis and components installed within the chassis are shieldedagainst the generation of radio interference in accordance with theapplication of Council Directive 89/336/EEC. Conformity is declared by theapplication of EN 55 022 Class A (CISPR 22).

ATTENTIONThis is a Class A product. In a domestic environment, this product may causeradio interference, in which case, the user may be required to take appropriatemeasures.

Achtung:Dieses ist ein Gert der Funkstrgrenzwertklasse A. In Wohnbereichen knnenbei Betrieb dieses Gertes Rundfunkstrungen auftreten, in welchen Fllen derBenutzer fr entsprechende Gegenmanahmen verantwortlich ist.




Regulatory information 11

Attention:Ceci est un produit de Classe A. Dans un environnement domestique, ce produitrisque de crer des interfrences radiolectriques, il appartiendra alors lutilisateur de prendre les mesures spcifiques appropries.

EN 55 024 statement This is to certify that the Nortel Networks 8000Series chassis is shielded against the susceptibility to radio interferencein accordance with the application of Council Directive 89/336/EEC.Conformity is declared by the application of EN 55 024 (CISPR 24).

EC Declaration of Conformity This product conforms to the provisionsof the R&TTE Directive 1999/5/EC.

VCCI statement (Japan/Nippon only)This is a Class A product based on the standard of the Voluntary ControlCouncil for Interference (VCCI) for information technology equipment. If thisequipment is used in a domestic environment, radio disturbance may arise.When such trouble occurs, the user may be required to take correctiveactions.

BSMI statement for 8010, 8006 and 8003 chassis (Taiwan only)This is a Class A product based on the standard of the Bureau of Standards,Metrology and Inspection (BSMI) CNS 13438, Class A.

MIC notice for 8010, 8006, 8003 chassis (Republic of Korea only)This device has been approved for use in Business applications only perthe Class A requirements of the Republic of Korea Ministry of Informationand Communications (MIC). This device may not be sold for use in anon-business application.




12 Introduction

National safety statements of complianceCE marking statement (Europe only)EN 60 950 statement This is to certify that the Nortel Networks 8000Series chassis and components installed within the chassis are incompliance with the requirements of EN 60 950 in accordance with the LowVoltage Directive. Additional national differences for all European Unioncountries have been evaluated for compliance. Some components installedwithin the 8000 Series chassis may use a nickel-metal hydride (NiMH)and/or lithium-ion battery. The NiMH and lithium-ion batteries are long-lifebatteries, and it is very possible that you will never need to replace them.However, should you need to replace them, refer to the individual componentmanual for directions on replacement and disposal of the battery.

NOM statement 8010, 8006, and 8003 chassis (Mexico only)The following information is provided on the devices described in thisdocument in compliance with the safety requirements of the Norma OficialMxicana (NOM):

Exporter: Nortel Networks, Inc.4655 Great America ParkwaySanta Clara CA 95054 USA

Importer: Nortel Networks de Mxico, S.A. de C.V.Avenida Insurgentes Sur #1605Piso 30, OficinaCol. San Jose InsurgentesDeleg-Benito JuarezMxico D.F. 03900

Tel: 52 5 480 2100Fax: 52 5 480 2199Input: Model 8003AC:

100-240 VAC, 50-60 Hz, 9 A max. per power supply




Regulatory information 13

Model 8004AC:100-240 VAC, 50 to 60 Hz, 12-6 A max. per powersupplysingle supply, single supply + one redundantsupply, two supplies, or two + one redundant supplyconfigurationModel 8005AC:100 to 120 VAC, 50 to 60 Hz, 16 A max. per powersupply200 to 240 VAC, 50 to 60 Hz, 9.5 A max. per powersupplysingle supply, single supply + one redundantsupply, two supplies, or two + one redundant supplyconfigurationModel 8004DC:-48 VDC, 29 Asingle supply, single supply + one redundantsupply, two supplies, or two + one redundant supplyconfigurationModel 8005DC:-48 VDC, 42 Asingle supply, single supply + one redundantsupply, two supplies, or two + one redundant supplyconfiguration

Informacin NOM (unicamente para Mxico)La informacin siguiente se proporciona en el dispositivo o en losdispositivos descritos en este documento, en cumplimiento con losrequisitos de la Norma Oficial Mxicana (NOM):

Exportador: Nortel Networks, Inc.4655 Great America ParkwaySanta Clara, CA 95054 USA

Importador: Nortel Networks de Mxico, S.A. de C.V.Avenida Insurgentes Sur #1605Piso 30, OficinaCol. San Jose InsurgentesDeleg-Benito JuarezMxico D.F. 03900




14 Introduction

Tel: 52 5 480 2100Fax: 52 5 480 2199Embarcar a: Model 8003AC:

100-240 VCA, 50-60 Hz, 9 A max. por fuente de poderModel 8004AC:100-240 VCA, 50 - 60 Hz, 12-6 A max. por fuente depoderuna fuente, una fuente + configuraciones de una fuenteredundante, dos fuentes o dos + configuraciones deuna fuente redundanteModel 8005AC:100 - 120 VCA, 50 -60 Hz, 16 A max. por fuente depoder200 - 240 VCA, 50 - 60 Hz, 9.5 A max. por fuente depoderuna fuente, una fuente + configuraciones de una fuenteredundante, dos fuentes o dos + configuraciones deuna fuente redundanteModel 8004DC:-48 VCD, 29 Auna fuente, una fuente + configuraciones de una fuenteredundante, dos fuentes o dos + configuraciones deuna fuente redundanteModel 8005DC:-48 VCD, 42 Auna fuente, una fuente + configuraciones de una fuenteredundante, dos fuentes o dos + configuraciones deuna fuente redundante

Denan statement (Japan/Nippon only)




Navigation 15

Navigation "Ethernet Routing Switch 8000 Series hardware components" (page 17) "Installing the 8010, 8006, and 8003 chassis" (page 27) "Installing the 8010co chassis" (page 43) "Operating the Ethernet Routing Switch 8000 Series" (page 63) "Part numbers" (page 7) "Technical specifications for the Ethernet Routing Switch 8000 Series"

(page 81)




16 Introduction




17

Ethernet Routing Switch 8000 Serieshardware components

Each Ethernet Routing Switch 8000 Series chassis consists of a sheetmetal enclosure, a backplane, and a power backplane. The number of baysfor power supplies and the number of fan trays depends on the chassis type.The Ethernet Routing Switch 8000 Series chassis includes the followingchassis types: 8010co chassis 8010 chassis 8006 chassis 8003 chassis

This section includes the following topics: "8010co chassis" (page 17) "8010 chassis" (page 19) "8006 chassis" (page 21) "8003 chassis" (page 23) "Power supplies" (page 24) "Fan trays" (page 25)

8010co chassisAs shown in the figure "8010co chassis and components" (page 19), the8010co chassis provides eight slots for installing Ethernet Routing Switch8600 interface modules, and two slots for installing the 8691SF or 8692SFswitch fabric modules. Slots are numbered from left to right. You can installEthernet Routing Switch 8600 interface modules in slots 1 through 4 andin slots 7 through 10. Slots 5 and 6 are reserved for Ethernet RoutingSwitch 8000 Series switch fabric modules. For complete information aboutEthernet Routing Switch 8600 modules and instructions for installing them,see Installing Ethernet Routing Switch 8600 Modules (NN46205-304).




18 Ethernet Routing Switch 8000 Series hardware components

The 8010co chassis has three bays for either AC or DC power supplies. The8010co chassis supports the following AC power supplies: 8004AC 8005AC

The 8010co chassis supports the following DC power supplies: 8004DC 8005DC

CAUTIONThe 8004 and 8005 power supplies have different power ratings.Therefore, Nortel recommends that you do not operate theEthernet Routing Switch 8000 Series chassis with a mix of powersupply models (8004 and 8005).If you upgrade the Ethernet Routing Switch 8000 Series and havea redundant power configuration, you can hot-swap the 8004power supply with the 8005 power supply while the EthernetRouting Switch 8000 Series remains in operation. Do not operatethe chassis with a mix of power supply models for an extendedperiod of time.Upgrade the power supplies before you upgrade the modules.

For complete information about the Ethernet Routing Switch power suppliesand instructions for installing them, see Installing an AC Power Supply inan 8000 Series Chassis (NN46205-306) or Installing a DC Power Supply inan 8000 Series Chassis (NN46205-307). The 8010co chassis has two fantrays for cooling [see Installing a Fan Tray in an Ethernet Routing Switch8000 Series Chassis (NN46205-302)]. The figure "8010co chassis andcomponents" (page 19) also shows the location of customer-replaceablecomponents in the 8010co chassis.




8010 chassis 19

8010co chassis and components

8010 chassisAs shown in the figure "8010 chassis and components" (page 21), the 8010chassis provides eight slots for installing interface modules and two slotsfor installing Ethernet Routing Switch 8691SF or 8692SF switch fabricmodules. Slots are numbered from the top down. You can install EthernetRouting Switch 8600 interface modules in slots 1 through 4 and in slots 7through 10. Slots 5 and 6 are reserved for Ethernet Routing Switch 8000Series switch fabric modules.For complete information about Ethernet Routing Switch 8600 modulesand instructions for installing them, see Installing Ethernet Routing Switch8600 Modules (NN46205-304).The 8010 chassis has three bays for either AC or DC power supplies. The8010 chassis supports the following AC power supplies: 8001AC (discontinued) 8004AC





8005AC

The 8010 chassis supports the following DC power supplies: 8002DC (discontinued) 8004DC 8005DC

CAUTIONNortel does not support 8001AC and 8002DC power supplies withR modules. R modules installed in the 8006, 8010, or 8010cochassis require the 8004AC, 8004DC, 8005AC, or 8005DC powersupplies.


For complete information about the Ethernet Routing Switch power suppliesand instructions for installing them, see Installing an AC Power Supply in an8000 Series Chassis (NN46205-306) or Installing a DC Power Supply in an8000 Series Chassis (NN46205-307).

The 8010 chassis has two fan trays for cooling [see Installing a Fan Trayin an Ethernet Routing Switch 8000 Series Chassis (NN46205-302)]. Thefigure "8010 chassis and components" (page 21) also shows the location ofcustomer-replaceable components in the 8010 chassis.




8006 chassis 21

8010 chassis and components

8006 chassisAs shown in the figure "8006 chassis and components" (page 22), the 8006chassis provides four slots for installing interface modules and two slots forinstalling 8691SF or 8692SF switch fabric modules. The top four slots arefor the installation of 8600 interface modules. Slots 5 and 6 are reserved forEthernet Routing Switch 8000 Series switch fabric modules.For complete information about Ethernet Routing Switch 8600 modulesand instructions on installing them, see Installing Ethernet Routing Switch8600 Modules (NN46205-304).The 8006 chassis has three bays for either AC or DC power supplies. The8006 chassis supports the following AC power supplies: 8001AC (discontinued) 8004AC 8005AC

The 8006 chassis supports the following DC power supplies: 8002DC (discontinued) 8004DC 8005DC







For complete information about the Ethernet Routing Switch power suppliesand instructions for installing them, see Installing an AC Power Supply inan 8000 Series Chassis (NN46205-306) or Installing a DC Power Supply inan 8000 Series Chassis (NN46205-307). The 8006 chassis has a singlefan tray for cooling [see Installing a Fan Tray in an Ethernet Routing Switch8000 Series Chassis (NN46205-302)]. The figure "8006 chassis andcomponents" (page 22) also shows the location of customer-replaceablecomponents in the 8006 chassis.





8003 chassis 23

8003 chassisAs shown in the figure "8003 chassis and components" (page 23), the8003 chassis provides two slots for installing Ethernet Routing Switch 8600interface modules and one slot for installing an 8691SF switch fabric module.

ATTENTIONThe 8692SF is not supported in the 8003 chassis with Ethernet Routing Switch8000 Series software Release 3.7.The following R modules are not supported in the 8003 chassis with EthernetRouting Switch 8000 Series software Release 4.x:

8630GBR 8648GTR 8683XLR 8683XZR

Slots are numbered from the top down. Install Ethernet Routing Switch8600 interface modules in slots 1 and 2. Slot 3 is reserved for the EthernetRouting Switch 8690SF or 8691SF switch fabric module. For completeinformation about Ethernet Routing Switch 8600 modules and instructionsfor installing them, see Installing Ethernet Routing Switch 8600 Modules(NN46205-304).

The 8003 chassis has two bays for 8003AC power supplies [see Installing anAC Power Supply in an 8000 Series Chassis (NN46205-306)] and a single8003 fan tray for cooling [see Installing a Fan Tray in an Ethernet RoutingSwitch 8000 Series Chassis (NN46205-302)]. The figure "8003 chassis andcomponents" (page 23) also shows the location of customer-replaceablecomponents in the 8003 chassis.






Power suppliesThe 8010 and 8006 chassis each provide three bays for installing powersupplies. The following power supplies are available for these chassis: 8001AC Power Supply (discontinued) 8004AC Power Supply 8005AC Power Supply 8002DC Power Supply (discontinued) 8004DC Power Supply 8005DC Power Supply

The 8010co chassis provides three bays for installing power supplies. Thefollowing power supplies are available for these chassis: 8004AC Power Supply 8005AC Power Supply 8004DC Power Supply 8005DC Power Supply

A minimum of two power supplies is required for the 8010co chassis. Youcan also install an additional power supply for redundancy.


CAUTIONThe 8004 and 8005 power supplies have different power ratings.Therefore, Nortel recommends that you do not operate theEthernet Routing Switch 8000 Series with a mix of power supplymodels (8004 and 8005).If you upgrade the Ethernet Routing Switch 8000 Series and havea redundant power configuration, you can hot-swap the 8004power supply with the 8005 power supply while the EthernetRouting Switch 8000 Series remains in operation. Do not operatethe chassis with a mix of power supply models for an extendedperiod of time.Upgrade the power supplies before you upgrade the modules.




Fan trays 25

The 8003 chassis provides two bays for installing 8003AC power supplies.Each power supply provides 500 watts (W) of output power for the switch.Two power supplies constitute a redundant power configuration for allinstalled module configurations in the chassis.

For power supply and system power technical specifications, see "Technicalspecifications for the Ethernet Routing Switch 8000 Series" (page 81).

For complete information about the power supplies and instructions forinstalling them, see Installing an AC Power Supply in an 8000 SeriesChassis (NN46205-306), and Installing a DC Power Supply in an 8000Series Chassis (NN46205-307).

Fan traysThe table "Number of fan trays installed each chassis" (page 25) lists thenumber of fan trays for each Ethernet Routing Switch 8000 Series chassis.

Number of fan trays installed each chassisChassis Fan tray8010co Two fan trays; each fan tray contains two high-capacity fans8010 Two fan trays; each fan tray contains eight high-capacity fans8006 One fan tray containing six high-capacity fans.8003 One fan tray containing three high-capacity fans.

A control or monitor circuit board in the fan tray reports temperature andfan operating status to the network management software. A green LEDindicates that the fan is operating correctly. For instructions on installing thefan, see Installing a Fan Tray in an Ethernet Routing Switch 8000 SeriesChassis (NN46205-302).




27

Installing the 8010, 8006, and 8003chassis

This section describes how to install the 8010, 8006, and 8003 chassis. Itincludes the following topics: "Preparing to install the 8010, 8006, and 8003 chassis" (page 27) "Installing the chassis" (page 32)

Preparing to install the 8010, 8006, and 8003 chassisBefore beginning the installation, verify that: Your shipment is complete and undamaged. You have the cables, tools, and other equipment you need. Your installation site meets the physical, electrical, and environmental

requirements described in "Site requirements" (page 31).

The sections that follow provide information to help you prepare forinstallation.

Shipment contentsInspect all items for shipping damage. If you detect any damage, do notinstall the chassis. Call the Nortel Technical Solutions Center in your area.

In addition to the 8010, 8006, or 8003 chassis, your shipping containercontains several hardware accessories. Verify that the items in the shippingcontainer match those on the shipment packing list.




28 Installing the 8010, 8006, and 8003 chassis

Use the table "Chassis shipping accessories: 8010, 8006, 8003" (page 28)as a checklist when verifying the contents of the shipping container.

Chassis shipping accessories: 8010, 8006, 8003Check Accessory

Part number Use to

Bracket kit containing: Two rack mounting brackets Phillips-head screws

Prepare the chassis for installationin an equipment rack.

Screw package Mount the chassis in an equipmentrack.

Side cable management brackets:two brackets for the 8010 chassis;one bracket each for the 8006 and8003 chassis

DS1411013

Manage network interface cables.

Rubber footpads Keep the chassis from slippingwhen mounting it on a flat surface.

Console cable DS1411012

Connect an optional managementconsole to the chassis. Each endof the console cable has a DB-25and a DB-9 connector.

The figures "Items in the 8010 chassis shipping container" (page 29), "Itemsin the 8006 chassis shipping container" (page 29), and "Items in the 8003chassis shipping container" (page 30) illustrate the items in the chassisshipping container.




Preparing to install the 8010, 8006, and 8003 chassis 29

Items in the 8010 chassis shipping container







Other equipmentYou need items that are not included in the 8010, 8006, and 8003 chassisaccessory package. These items are described in the following sections.Before installing the hardware, make sure that you have all the cables, tools,and other equipment you need.

Management consoleTo configure startup options and to monitor the results of startup diagnostics,you can either attach an optional PC, laptop, VT-100 console or equivalent,such as a PC terminal emulator, or you can attach an AT-compatible modemto allow dial-in access to startup configuration and diagnostics.

CablesUnless you specifically ordered them, the cables required for your networkconfiguration are not included in the chassis accessory package. If you donot have the proper cables, contact your network administrator.




Site requirements 31

Hardware for mounting the 8010, 8006, 8003 chassis in anequipment rackTo install the 8010, 8006, or 8003 chassis in an equipment rack, you needa Phillips screwdriver and an equipment rack that meets the followingspecifications: Heavy-duty steel construction Electronic Industries Association (EIA) standard hole spacing Width of 19 in. (48.26 cm) and depth of 24 in. (60.96 cm)

Site requirementsEnsure that the installation site meets the space, electrical, andenvironmental requirements listed in this section. See "Technicalspecifications for the Ethernet Routing Switch 8000 Series" (page 81) formore information.

Space requirementsThe installation site must provide sufficient free space around the chassis toensure proper ventilation and access for service.Use the following guidelines to plan front and rear access: The maintenance aisle in front of the frame requires a clearance of 76.2

cm (30 inches). The wiring aisle at the back of the frame requires a clearance of 61

cm (24 inches).

AC input electrical requirements (8010, 8006 and 8003 chassis)Refer to the power specifications for the power supply in "Technicalspecifications for the Ethernet Routing Switch 8000 Series" (page 81).

For AC input power specifications for each of the modules, see InstallingEthernet Routing Switch 8600 Modules (NN46205-304).

DC input electrical requirements (8010 and 8006 chassis)The installation site must meet the electrical requirements for DC power asshown in the table "Electrical requirements for the DC models" (page 31).For additional electrical requirements, see "Technical specifications for theEthernet Routing Switch 8000 Series" (page 81).

Electrical requirements for the DC modelsDC power supply Nominal input voltage Input current Input power8004DC 48 VDC 29 A 1392 W8005DC 48 VDC/ 60 VDC 42 A/34 A 1950 W





Environmental requirementsThe installation site must meet the environmental requirements shown inthe table "Environmental requirements" (page 32).Environmental requirements

Altitude Humidity Temperature0 to 10 000 ft (0 to3048 m)

5%85%, noncondensing 32F to 104F (0C to40C), stable

Installing the chassisWhen you are ready to install the chassis, do one of the following: Position the chassis on a flat, sturdy, horizontal surface. Mount the chassis in a standard 19-in. equipment rack.

To make the chassis lighter to install, do the following:

Step Action

1 Remove the power supply filler panels.For instructions, see Installing an AC Power Supply in an 8000Series Chassis (NN46205-306) or Installing a DC Power Supply inan 8000 Series Chassis (NN46205-307).

2 Remove the module filler panels.For instructions, see Installing Ethernet Routing Switch 8600Modules (NN46205-304).

3 Remove the fan trays.For instructions, see Installing a Fan Tray in an Ethernet RoutingSwitch 8000 Series Chassis (NN46205-302).

End




Installing the chassis 33

Positioning the 8010, 8006, and 8003 chassis on a flat surfaceAs long as there is adequate space around the unit for access to cableconnectors, you can mount the Ethernet Routing Switch 8010 and 8006chassis onto any appropriate flat, level surface that can safely support theweight of the chassis, its components, and its attached cables [see the table"Chassis weight including components and cables" (page 33)].Chassis weight including components and cables

Chassis Weight (chassis,components, cables)

8010 225 lb (101 kg)8006 170 lb (77 kg)8003 110 lb (49.5 kg)

To install the switch on a tabletop, shelf, or any other flat surface, followthese steps:

Step Action

1 Set the switch on the flat surface and check for proper ventilation.Allow at least 2 in. (5.1 cm) on each side for proper ventilation and 5in. (12.7 cm) at the front for power cord clearance.

2 Attach rubber feet to each marked location on the bottom of thechassis.The rubber feet are optional but are recommended to keep the unitfrom slipping.

End

Mounting the 8010, 8006, and 8003 chassis in an equipment rackIf you are mounting the chassis in a 23-in. equipment rack, refer to the rackmanufacturers 19-in. to 23-in. rack adapter installation instructions.To mount the chassis in an equipment rack, you need the following items: Standard 19-in. (48.2 cm) equipment rack 10 screws and washers (extra screws are shipped with the 8010 chassis) Phillips screwdriver





The table "Maximum number of chassis in 7-ft rack" (page 34) lists themaximum number of chassis you can install in a 7-ft rack.

Maximum number of chassis in 7-ft rack

Chassis Maximum number of chassis installed in 7-ft rack8010 38006 58003 7

To install the chassis in a 19-in. equipment rack:

Step Action

1 Hold each rack-mounting bracket against one side of the chassis.Make sure that the attachment holes in the bracket match the holesin the chassis.Each bracket fits only one side of the chassis. The brackets arelabeled R (right) and L (left). If the mounting holes do not line upbetween a bracket and the chassis, try that bracket on the otherside of the chassis.See the figures "Positioning the rack-mounting brackets: 8010chassis" (page 34), "Positioning the rack-mounting brackets: 8006chassis" (page 35), and "Positioning the rack-mounting brackets:8003 chassis" (page 35).Positioning the rack-mounting brackets: 8010 chassis





Positioning the rack-mounting brackets: 8006 chassis

Positioning the rack-mounting brackets: 8003 chassis

2 Insert and tighten the supplied Phillips-head screws to fasten eachbracket to the chassis.See the figures "Attaching the rack-mounting brackets to thechassis: 8010 chassis" (page 35), "Attaching the rack-mountingbrackets to the chassis: 8006 chassis" (page 36), and "Attaching therack-mounting brackets to the chassis: 8003 chassis" (page 36).Attaching the rack-mounting brackets to the chassis: 8010 chassis





Attaching the rack-mounting brackets to the chassis: 8006 chassis

Attaching the rack-mounting brackets to the chassis: 8003 chassis

3 Measure the appropriate number of rack units of free vertical spaceinside the rack and mark the spot.The table "Number of rack units to allocate for chassis" (page 36)lists the number of rack units to allocate for each chassis.

Number of rack units to allocate for chassis

Chassis Rack units Inches8010 13.2 23.18006 9.7 16.98003 6.0 10.5

4 Holding the chassis in position, align the flanged end of eachmounting rail with the two holes on each side of the vertical racksupport.It is easiest to complete this step with two people. Make surethat the hole pairs on either side of the vertical support matchhorizontally. See the figures "Aligning the rack-mounting bracketswith the equipment rack: 8010 chassis" (page 37), "Aligning the





rack-mounting brackets with the equipment rack: 8006 chassis"(page 37), and "Aligning the rack-mounting brackets with theequipment rack: 8003 chassis" (page 38).Aligning the rack-mounting brackets with the equipment rack: 8010chassis

Aligning the rack-mounting brackets with the equipment rack: 8006chassis





Aligning the rack-mounting brackets with the equipment rack: 8003chassis

5 Insert and tighten the rack-mounting screws with a Phillipsscrewdriver.See the figures "Installing the 8010 chassis in an equipment rack"(page 38), "Installing the 8006 chassis in an equipment rack" (page39), and "Installing the 8003 chassis in an equipment rack" (page39).Installing the 8010 chassis in an equipment rack





Installing the 8006 chassis in an equipment rack

Installing the 8003 chassis in an equipment rack

End

Installing the cable management bracketsThe cable management brackets keep cable clusters fastened and out ofthe way, but still accessible for maintenance.To install the cable management brackets:

Step Action

1 Loosen, but do not remove, the rack-mounting screws needed toinstall one cable management brackets.See the figures "Loosening the rack-mounting screws: 8010 chassis"(page 40), "Loosening the rack-mounting screws: 8006 chassis"(page 40), and "Loosening the rack-mounting screws: 8003 chassis"(page 40).





Loosening the rack-mounting screws: 8010 chassis



2 Slide the bracket onto the loosened screws.





See the figures "Sliding the bracket onto the screws (8010 and 8006chassis)" (page 41) and "Sliding the bracket onto the screws: 8003chassis" (page 41).Sliding the bracket onto the screws (8010 and 8006 chassis)

Sliding the bracket onto the screws: 8003 chassis

3 Tighten the screws to secure the bracket to the chassis.See the figures "Securing the bracket to the chassis: 8010 chassis"(page 42), "Securing the bracket to the chassis: 8006 chassis"(page 42), and "Securing the bracket to the chassis: 8003 chassis"(page 42).





Securing the bracket to the chassis: 8010 chassis



End




43

Installing the 8010co chassisThis section describes how to install the . It includes the following topics: "Preparing to install the 8010co chassis" (page 43) "Installing the chassis" (page 47) "Grounding the 8010co chassis" (page 57)

ATTENTIONWhen configured with the 8010co BIP, the 8010co equipment shelf load and8004DC power rating is limited to 732 W per power supply. Because of thedifference between the 8010co BIP output circuit protection rating of 30 A, and the8004DC power supply input current rating of 29 A at -48VDC nominal operatingcondition, this product configuration limitation is required to ensure it complieswith the electrical code.The BIP (DS1400001) does not support the 8005DC power supply.

If you plan to install 8004DC power supplies and the optional (BIP),complete the following steps:

Step Action

1 Install the 8010co chassis as described in this section.

2 Install the 8004DC power supplies as described in Installing a DCPower Supply in an 8000 Series Chassis (NN46205-307).

3 Install the Breaker Interface Panel (BIP) as described in Installingthe Breaker Interface Panel for the 8010co Chassis (NN46205-313).

End

Preparing to install the 8010co chassisBefore beginning the installation, verify that: Your shipment is complete and undamaged.




44 Installing the 8010co chassis

You have the cables, tools, and other equipment you need. Your installation site meets the physical, electrical, and environmental

requirements.

The sections that follow provide information to help you prepare forinstallation.

Shipment contentsInspect all items for shipping damage. If you detect any damage, do notinstall the 8010co chassis. Call the Nortel Technical Solutions Center inyour area.

In addition to the 8010co chassis, your shipping container contains severalhardware accessories. Verify that the items in the shipping container matchthose on the shipment packing list.

Use the table "8010co chassis shipping accessories" (page 44) as achecklist when verifying the contents of the shipping container.

8010co chassis shipping accessoriesCheck Accessory Use to

Antistatic wrist strap Direct the discharge of static electricity from yourbody to the chassis, thereby avoiding dischargeto, and possible damage of, sensitive electroniccomponents.

One 10-ft console serial cable Connect an optional management console.Screws and hardware: The hardware required for mounting the chassis in

a rack depends on your rack type.12 Phillips-head screws12 self-tapping hex-head screws12 clip nuts

Mount the chassis to a rack rail.Mount the chassis to a Hendry rack.Use the clip nuts if necessary.The hardware required for mounting the installationshelf in a rack depends on your rack type.

4 Phillips-head screws4 hex nuts

4 self-tapping hex-head

Mount the installation shelf to a rack rail.Mount the installation shelf to a rack rail.Mount the installation shelf to a Hendry rack.

4 pan-head screws Install the cable management bracket.Installation shelf Facilitates mounting the 8010co chassis in an

equipment rack.One upper cable managementbracket





Preparing to install the 8010co chassis 45

Check Accessory Use toTwo side cable managementbrackets


Bottom bezel Cover the power supplies and separate the chassisair intake from the power supply air intake.

The figure "Accessories in the 8010co chassis shipping container" (page45) illustrates the accessories in the 8010co chassis shipping container.Accessories in the 8010co chassis shipping container

Other equipmentYou may need items that are not included in the 8010co chassis accessorypackage. These items are described in the following sections. Beforeinstalling the 8010co hardware, ensure that you have all the cables, tools,and other equipment you need.





Management consoleTo configure startup options and to monitor the results of startup diagnostics,you can either attach a PC, laptop, VT-100 console or equivalent, such asa PC terminal emulator, or you can attach an AT-compatible modem (thathas been configured) to allow dial-in access to startup configuration anddiagnostics.

Hardware for mounting the chassis in an equipment rackThe hardware required for mounting the 8010co chassis in an equipmentrack depends on your equipment rack type.You need a Phillips screwdriver to install the 8010co chassis in a standardrail-type equipment rack. You need a nutdriver to install the 8010co chassisin a Hendry rack.The racks must meet the following specifications: Heavy-duty steel construction Electronic Industries Association (EIA) standard hole spacing Two-post rack with a width of 19 in. (48.26 cm) and a depth of 24 in.

(60.96 cm) Two-post rack with a width of 23 in. (58.42 cm) and a depth of 24 in.

(60.96 cm) (Requires an EIA 19 to 23-in. adapter. Contact your rackmanufacturer to order this adapter.)

If the rack does not have threaded rail holes, you must use the supplied clipnuts with the clip nut screws [see "Installing the 8010co chassis in a 19-in.two-post rack" (page 51)].

CablesUnless you specifically ordered them, the cables required for your networkconfiguration are not included in the 8010co chassis accessory package. Ifyou do not have the proper cables, contact your network administrator.

Site requirementsEnsure that the installation site meets the space, electrical, andenvironmental requirements listed in this section. See "Technicalspecifications for the Ethernet Routing Switch 8000 Series" (page 81) formore information.

Space requirementsThe installation site must provide sufficient free space around the 8010cochassis to ensure proper ventilation and access for service.Use the following guidelines to plan front and rear access: The maintenance aisle in front of the frame requires a clearance of 30

in. (76.2 cm).





The wiring aisle at the back of the frame requires a clearance of 24in. (61 cm).

AC input electrical requirementsRefer to the power specifications for the power supply in "Technicalspecifications for the Ethernet Routing Switch 8000 Series" (page 81).

DC input electrical requirementsIf you are installing a BIP, the installation site must meet the electricalrequirements for DC power shown in the table "DC power requirement forBIP" (page 47).DC power requirement for BIP

Nominal input voltage Maximum input current Physical 48 VDC 60 A per DC input feed Reinforced insulation

from the main DC power

If you are not installing a BIP, refer to the system power specifications forthe 8004DC or 8005DC power supply in "Technical specifications for theEthernet Routing Switch 8000 Series" (page 81).

Environmental requirementsThe installation site must meet the environmental requirements shown inthe table "Environmental requirements" (page 47).Environmental requirements

Environmental specificationsOperating temperature: 5 to 55C (23 to 131F)Storage temperature: 40 to 70C ( 40 to 158F)Operating humidity: 90%Storage humidity: 92.5%Operating altitude: 13 123 ft at 35C and 45C

6000 ft at 55C 200 ft at 55C

Storage altitude: 40 000 ft

Installing the chassisTo install the 8010co chassis, mount the 8010co chassis in a standardtwo-post equipment rack.To make the chassis lighter to install, do the following:





Step Action

1 Remove the power supply filler panels.For instructions, see Installing an AC Power Supply in an 8000Series Chassis (NN46205-306) or Installing a DC Power Supply inan 8000 Series Chassis (NN46205-307).

2 Remove the module filler panels.For instructions, see Installing Ethernet Routing Switch 8600Modules (NN46205-304).

3 Remove the fan trays.For instructions, see Installing a Fan Tray in an Ethernet RoutingSwitch 8000 Series Chassis (NN46205-302).

End

Mounting the 8010co chassis in a two-post rackTo install the 8010co chassis in a 23-in. equipment rack, refer to the rackmanufacturers 19 to 23-in. adapter installation instructions.To mount the 8010co chassis in a two-post rack, you need the followingequipment: Installation shelf (shipped with the 8010co chassis) A standard 19-in. or 23-in. equipment rack

Attach the clip nuts shipped with the 8010co chassis, if necessary.

The hardware required for mounting the chassis in a rack depends on yourrack type. Use the 12 Phillips screws and a Phillips screwdriver to install thechassis in a standard rack. Use the 12 hex-head screws and a nutdriver toinstall the chassis in a Hendry rack.

In a 7-ft two-post rack, you can install two 8010co chassis platforms and aBIP.

The figure "Two 8010co chassis with BIP in a two-post rack" (page 49)shows two 8010co chassis with a BIP installed in a two-post rack.





Two 8010co chassis with BIP in a two-post rack

Mounting the 8010co chassis in a 19-inch rackTo install the 8010co chassis in a 19-in. two-post rack:

Step Action

1 Place the installation shelf at the bottom of the rack inside the rails.

2 Holding the installation shelf in position, align the shelfs mountingrail with the two holes on each side of the vertical rack support.

3 Insert a Phillips screw through each installation shelf mounting holeand into the corresponding hole in the rack .





See the figure "Installing the installation shelf in a 19-in. equipmentrack" (page 50).

4 Add a hex nut to each screw and tighten using a hex wrench.

5 Tighten each screw with a Phillips screwdriver.

6 If the holes in the racks vertical supports require clip nuts, insert aclip nut in each of the 12 locations.

7 Lift the 8010co chassis onto the installation shelf.

WARNINGIt requires three people to lift the 8010co chassis. Tomake the chassis lighter, remove the I/O modules andpower supplies before lifting.

8 Holding the 8010co chassis in position, align the flanged end of thechassis mounting rail with the six holes on either side of the verticalrack support.See the figure "Installing the 8010co chassis in a 19-in. two-postrack" (page 51).

9 Make sure that the hole pairs on either side of the vertical supportmatch horizontally.

10 Tighten each screw with a Phillips screwdriver.Installing the installation shelf in a 19-in. equipment rack





Installing the 8010co chassis in a 19-in. two-post rack

End

Installing the 8010co chassis in a Hendry rackTo install the 8010co chassis in a Hendry rack:





Step Action

1 Place the installation shelf at the bottom of the rack.

2 Holding the installation shelf in position, align the shelfs mountingrail with the two holes on either side of the vertical rack support.

3 Insert a hex-head screw through the mounting hole of eachinstallation shelf and into the corresponding hole in the rack.See the figure "Installing the installation shelf in a Hendry rack"(page 52).Installing the installation shelf in a Hendry rack

4 Tighten each screw with a nutdriver.

5 Using a Phillips screwdriver, remove the five screws securing eachof the two mounting rails to the 8010co chassis.See the figure "Removing the mounting rails from the 8010cochassis" (page 53).





Removing the mounting rails from the 8010co chassis

6 Using the 10 screws that you removed from the two mounting rails,reinstall the mounting rails.See the figure "Installing the mounting rails for a Hendry rack" (page54).





Installing the mounting rails for a Hendry rack

7 If the holes in the racks vertical supports require clip nuts, insert aclip nut in each of the 12 locations.

8 Lift the 8010co chassis onto the installation shelf.

WARNINGIt requires three people to lift the 8010co chassis. Tomake the chassis lighter, remove the interface modulesand power supplies before lifting.





9 Holding the 8010co chassis in position, align the flanged end of thechassis mounting rail with the six holes on either side of the verticalrack support.Make sure that the hole pairs on either side of the vertical supportmatch horizontally.

10 Tighten each clip nut with a Phillips screwdriver.

11 After the 8010co chassis is secured in the rack, you can removethe installation shelf.

End

Installing the cable management bracketsThe cable management brackets keep groups of cables fastened and out ofthe way, but accessible for maintenance. With the 8010co chassis, you mustinstall a top cable management bracket and two side cable managementbrackets.To install the top cable management bracket:

Step Action

1 Align the mounting retainers on the inside of the top cablemanagement bracket with the holes on the front of the chassis.See the figure "Installing cable-management brackets" (page 56).

2 Push the sides of the top cable management bracket in place.

3 Insert and tighten the eight screws using a Phillips screwdriver tosecure the top cable management bracket to the chassis.See the figure "Installing cable-management brackets" (page 56).





Installing cable management brackets

End

To install the two side cable management brackets:




Grounding the 8010co chassis 57

Step Action

1 Align the slots on the side bracket with the rods in the chassis.See the figure "Installing cable-management brackets" (page 56).

2 Push the bracket into place.

End

Grounding the 8010co chassisNortel recommends that you ground the 8010co chassis before you connectpower cables or network cables to the switch. The figure "Location of8010co chassis ground studs" (page 57) shows the location of the groundstuds on the 8010co chassis rear panel.Location of 8010co chassis ground studs





To attach a ground to one of the chassis grounding studs, you need thefollowing: one single-hole cable lug that fits over one of the grounding studs a nut and a locking washer for the grounding stud 6 AWG grounding wire that is long enough to connect to the ground point 7/16-in. hex wrench to fasten the hardware in the correct order

The figure "Chassis and 8004DC power supply grounding example" (page59) shows an example of how to ground two 8010co chassis and a BIP. Inthis example, each chassis is configured with three 8004DC power supplies.Your rack-grounding strip may look different or may be in a different locationthan the one shown in the example.

The table "Item description for chassis and 8004DC power supplygrounding" (page 59) describes the reference items shown in the figure"Chassis and 8004DC power supply grounding example" (page 59).





Chassis and 8004DC power supply grounding example

Item description for chassis and 8004DC power supply groundingItem Description1 Cabinet frame or equipment rack2 AWG 6 ground lead (provided with BIP)3 Upper shelf chassis ground stud4 Upper shelf ground lead (not provided)5 Upper shelf power supply ground leads x 3 (provided with BIP

option)





Item Description6 Lower shelf chassis ground stud7 Lower shelf ground lead (not provided)8 Lower shelf power supply ground leads x 3 (provided with BIP

option)9 Single point ground system10 AWG 6 ground lead (not provided).11 Rack ground strip (example only).

The figure "Chassis and AC power supply grounding example" (page 61)shows an example of how to ground two 8010co chassis. In this example,each chassis is configured with three AC power supplies. The table"Item description for chassis and AC power supply grounding" (page 61)describes the reference items shown in the figure "Chassis and AC powersupply grounding example" (page 61).





Chassis and AC power supply grounding example

Item description for chassis and AC power supply groundingItem Description1 Cabinet frame or equipment rack2 Upper shelf chassis ground stud3 Upper shelf ground leads (not provided)4 Lower shelf chassis ground stud5 Upper shelf ground leads (not provided)6 AC equipment ground (ACEG) leads within individual lower

shelf cords (x 3)





Item Description7 Single-point ground system8 AWG 6 ground lead (not provided).9 Rack ground strip (example only).10 AC equipment ground (ACEG) leads within individual upper

shelf cords (x 3)

Connecting the ground cables to the rack grounding stripTo connect the chassis ground cables to the rack grounding strip:

Step Action

1 Locate the shelf grounding point on the rack. This grounding pointcan be a grounding strip at the back base, top, or side of the rack.The figure "Rack grounding strip example" (page 62) shows anexample of a rack grounding strip. Your rack grounding strip maylook different than the one shown in this example.

2 Attach the lug ends of the chassis ground cables to the rackgrounding strip.Use a 7/16-in. hex wrench to fasten the hardware in the correctorder. See the figure "Rack grounding strip example" (page 62).Rack grounding strip example

End




63

Operating the Ethernet Routing Switch8000 Series

This section describes some of the routine tasks in operating the EthernetRouting Switch 8000 Series and provides troubleshooting information. Itincludes the following topics: "Turning the Ethernet Routing Switch 8000 Series on and off" (page 63) "Verifying a successful installation" (page 66) "Configuring the chassis to operate in default, M, or R mode" (page 67) "Resetting the Ethernet Routing Switch 8000 Series" (page 67) "Removing removable flash memory cards" (page 69) "Protecting memory card files" (page 70) "Replacing an air filter (8010co chassis only)" (page 71) "Troubleshooting" (page 73)

Turning the Ethernet Routing Switch 8000 Series on and offIf the Ethernet Routing Switch 8000 Series chassis has one or more DCpower supplies, go to "Turning DC power supplies on and off" (page 63).If the Ethernet Routing Switch 8000 Series chassis has one or more ACpower supplies, go to "Turning AC power supplies on and off" (page 65).

Turning DC power supplies on and offTo turn on an Ethernet Routing Switch 8000 Series chassis with a DCpower source:

Step Action

1 If you are turning on an 8010co chassis with a DC power sourceand the chassis is connected to the optional breaker interface panel(BIP), make sure that the circuit breakers on the BIP are in the onposition.

2 Turn the power switch on each DC power supply to the on position.




64 Operating the Ethernet Routing Switch 8000 Series

If your chassis contains two or three power supplies, turn on thepower supplies simultaneously. If you wait longer to turn on thesecond power supply, one of the power supplies can shut off within7 seconds. To correct this condition, turn off the power supplies fora short period of time, and then turn on the power supplies againsimultaneously.It is not necessary to remove the bezel to turn the power switch on.Do not operate the 8010co chassis with only one power supply. Seethe figure "DC power supply power switch" (page 64).DC power supply power switch

3 Verify that the power output LED for each power supply lights green.

4 Verify that the power supply status LEDs and the fan LED on the8691SF or 8692SF CPU modules light green.

5 Verify that air is flowing from the cooling fans out through the back ofthe 8010co chassis.The fan tray red fail LED may light briefly while the fans are poweringto operational speed.

End

After you turn on the Ethernet Routing Switch 8000 Series, each moduleautomatically initiates a diagnostic test to verify proper module function [see"Verifying a successful installation" (page 66)].If the power supply LED remains off, or if you cannot feel air flow from the8010co chassis vents, perform the following procedure:




Turning the Ethernet Routing Switch 8000 Series on and off 65

Step Action

1 Turn the power switch on each power supply to the off position.

2 If the installed chassis is the 8010co chassis and it is connectedto the optional breaker interface panel, make sure that the circuitbreakers on the BIP are in the off position.

3 Wait 1 minute.

4 If the installed chassis is the 8010co chassis and it is connected tothe optional breaker interface panel, turn the circuit breakers onthe BIP to the on position.

5 Turn the power switch on each power supply to the on position.

End

If the problem persists, contact the Nortel Technical Solutions Center.To turn off an Ethernet Routing Switch 8000 Series chassis with a DCpower source:

Step Action

1 Turn the power switch on each power supply to the off position.See the figure "DC power supply power switch" (page 64).

2 If the installed chassis is the 8010co chassis and it is connectedto the optional breaker interface panel, make sure that the circuitbreakers on the BIP are in the off position.

End

Turning AC power supplies on and offTo turn on an Ethernet Routing Switch 8000 Series chassis with an ACpower supply:

Step Action

1 Verify that the AC power cords are connected to AC power outlets.

2 Turn the power switch on each AC power supply to the on position.If your chassis contains two or three power supplies, turn on thepower supplies simultaneously. If you wait longer to turn on thesecond power supply, one of the power supplies can shut off within





7 seconds. To correct this condition, turn off the power supplies fora short period of time, and then turn on the power supplies againsimultaneously.Do not operate the 8010co chassis with only one power supply.

3 Verify that the power LED on each power supply lights green.

4 Verify that the power supply status LEDs and the fan LED on the8691SF or 8692SF CPU modules light green.

5 Verify that air is flowing from the cooling fans out through the ventsof the chassis.The fan tray red fail LED may light briefly while the fans are poweringto operational speed.

End

After you turn on the Ethernet Routing Switch 8000 Series chassis, eachmodule automatically initiates a diagnostic test to verify proper modulefunction [see "Verifying a successful installation" (page 66)].

If the power supply LED remains off, or if you cannot feel air flow from thechassis vents, turn the AC power supplies off, wait one minute, and thenturn them on again. If the problem persists, contact the Nortel TechnicalSolutions Center.

Verifying a successful installationIn a normal power-up sequence, the LEDs light as follows: When power is applied to the Ethernet Routing Switch 8000 Series, the

green LED on each power supply and fan tray turns on, and the OnlineLED for each module lights amber.

Each module initiates a self-test, during which the port and moduleLEDs display various patterns to indicate the progress of the self-test.

Upon successful completion of the self-test (within 2 or 3 minutes afterpower is applied for a fully loaded chassis), the module Online LEDtransitions from amber to green.

After one minute of operation, the fan tray Pass LED lights steady green.

If the LEDs on the modules light in this sequence, your installation issuccessful. Contact your network administrator to verify that the EthernetRouting Switch 8000 Series is now connected to the network.




Installing removable flash memory cards 67

If the LEDs do not light in this sequence, contact your local Nortel TechnicalSolutions Center.

Configuring the chassis to operate in default, M, or R modeThe Ethernet Routing Switch 8000 Series has three hardware operatingmodes: Default mode (32 000 table entries) supports up to 32 000 hardware

records. This mode supports all modules. M mode (128 000 table entries) supports up to 128 000 hardware

records. This mode supports M and R modules only. R mode supports up to:

256 000 IP routes 64 000 MAC entries 32 000 ARP entries

This mode supports R modules only.

For information about using Device Manager or the CLI to configure themodes, see Managing Platform Operations (NN46205-600).

Resetting the Ethernet Routing Switch 8000 SeriesYou can use the Reset button on the following switch fabric CPUs to rebootthe Ethernet Routing Switch 8000 Series hardware without cycling power: 8691SF 8692SF

Depressing the Reset button causes a cold restart.

The figure "Reset button" (page 67) shows the location of the Reset button.Reset button

Installing removable flash memory cardsTo install a removable flash memory card in an 8691SF CPU module or an8692SF CPU module:





Step Action

1 Position the card with the label facing to the left and the insert arrowpointing toward the card receptacle .See the figures "Inserting a removable flash memory card: 8010cochassis" (page 68) and "Inserting a removable flash memory card:8010, 8006, and 8003 chassis" (page 68).Inserting a removable flash memory card: 8010co chassis

Inserting a removable flash memory card: 8010, 8006, and 8003chassis

2 Insert the card into the card receptacle.

3 Gently push in the card until it fits snugly in place.




Removing removable flash memory cards 69

End

Removing removable flash memory cardsTo remove a flash memory card from the 8691SF CPU module or the8692SF CPU module:

Step Action

1 Press the eject button above the memory card receptacle on the8691SF CPU module or the 8692SF CPU module .The card pops out slightly.See the figures "Removing a flash memory card: 8010co chassis"(page 69) and "Removing a flash memory card: 8010, 8006, 8003chassis" (page 70).Removing a flash memory card: 8010co chassis





Removing a flash memory card: 8010, 8006, 8003 chassis

2 Pull the flash memory card out of the card receptacle.

End

Protecting memory card filesNortel ships each memory card with its read-write protect switch in theunprotected position. After you successfully load the configuration file andsave your configuration, you may want to write-protect the memory cardfor backup purposes.Typically, you do not operate an Ethernet Routing Switch 8000 Series with awrite-protected memory card. Make a copy of your configuration on anothermemory card, write-protect that card, and store it in a safe place. If youdo not have a second memory card, you can copy your configuration to aTFTP or FTP server.To change memory card protection:

Step Action

1 To remove the card, press the eject button above the memory cardreceptacle.See the figure "Removing a flash memory card: 8010co chassis"(page 69).

2 Pull the card out of the card receptacle.

CAUTIONYou must remove the card from the 8691SF CPUmodule or the 8692SF CPU module before changing theread-write protection. Failure to remove the card canresult in improper write protection.




Replacing an air filter (8010co chassis only) 71

3 Locate the read-write protect switch on the edge opposite the arrowon the memory card.See the figure "Memory card read-write protect switch" (page 71).Memory card read-write protect switch

4 Adjust the read-write protect switch.5 To reinsert the card, position the card with the label facing to the left

and the insert arrow pointing toward the card receptacle.See "Inserting a removable flash memory card: 8010co chassis"(page 68).

6 Insert the card into the card receptacle.

7 Gently push in the card until it fits snugly in place.

End

Replacing an air filter (8010co chassis only)To maintain proper operation of the 8010co chassis, you must periodicallyreplace the air filter in the chassis. How often you need to replace theair filter depends on the conditions of cleanliness at the installation site.Replacement air filters (part number 312194-A) are available from Nortel.To order, contact the Nortel Technical Solutions Center.The air filter complies with the following standards: Telcordia (formerly Bellcore) GR-63-CORE GR-78-CORE UL 94 HF-1 flame safety





The table "8010co air filter physical specifications" (page 72) lists the airfilter physical specifications.

8010co air filter physical specificationsParameter SpecificationsPart number 312194-AHeight 1.09 cm (0.43 in.)Width 43.68 cm (17.20 in.)Depth 46.27 cm (18.22 in.)

Nortel recommends that you replace the air filter every three months. Afteryou install the first 8010co chassis at your site, inspect the air filter monthlyuntil you can establish an average period of replacement.

If you install a second 8010co chassis in the same equipment rack, theeffect of the total airflow on the filters changes. Inspect the air filtersfrequently: the average period of replacement for the lower air filter candiffer from that of the upper air filter because of its proximity to the floor. Youmay want to replace both filters according to the shortest average.

Removing and inserting an air filter (8010co chassis only)You can replace an air filter in the 8010co chassis while the switch continuesto operate. To minimize the amount of time that the switch operates withoutan air filter, have the replacement filter ready to install before you removethe old one.

Step Action

1 Open the container of the new air filter.

2 To remove the bottom front bezel, use a Phillips screwdriver toloosen the 2 captive screws that secure the bezel to the chassis.

3 Pull the top of the bezel forward and then lift the bezel from the twotabs on the bottom of the chassis.

4 Remove the installed air filter from its housing and set it aside.If dust is visible on it, move it to another area to prevent dustrecontamination.

5 Hold the new filter by its short sides with the airflow indicator pointingup and align it with the filter housing.See the figure "Inserting an air filter into the 8010co chassis" (page73).




Troubleshooting 73

Inserting an air filter into the 8010co chassis

6 Slide the new filter gently into the housing.

7 Reinstall the bottom front bezel.

End

TroubleshootingThe following sections provide troubleshooting information for some of themore common problems you may encounter with the Ethernet RoutingSwitch 8000 Series chassis. "LED indications of problems" (page 74) "Apparent module failure" (page 75) "Failure to get a login prompt from the Console port" (page 76) "Cable connection problems" (page 76)





LED indications of problemsThe table "LED problem indicators" (page 74) lists possible problemsindicated by the LEDs on the switch modules and suggests corrective action.

LED problem indicatorsSymptom Probable cause Corrective actionGreen AC power supplyLEDs are off.

The switch is not receivingAC power or the powersupply has failed.

Verify that each AC power cord isfastened securely at both ends andthat power is available at each ACpower outlet. Plug in a device suchas a lamp to ensure that the poweroutlet is operational. Verify that eachpower supply is turned on.

The Link/Activity LED fora connected port is offor does not blink (andyou believe that traffic ispresent).

The switch is experiencinga port connection problem,or the switchs link partneris not auto-negotiatingproperly.

Verify that the cable connections tothe link partner are correct. Verifyport configuration parameters for bothends of the connection. Move thecable to another port to see whetherthe problem occurs on the new port.

The Link/Activity LEDblinks continuously.

There may be a high trafficload or possible packetbroadcast storm.

Verify port configuration parametersfor both ends of the connection.

The Online LED is steadyamber for longer than 3minutes.

Software incompatibilityexists, or the modulecannot communicate withthe master module over thebackplane.

Use the show log command tocheck the system log for indicationsof communication problems. Use theboot command to download a newsoftware image.

The Master LED on amodule in slot 1 or slot 2 isamber.

The module has detecteda system clock generationfailure on its own circuitry.

Replace the module; make sure thatit is in the correct slot.

This LED has significance only for themodule in slot 1 or slot 2 that providesthe clock function for the switch.

The Fault LED is blinkingamber.

A chassis failure has beendetected.

From the console managementstation, use the show log commandto check the system log for informationabout hardware failures.Check the fan tray to make sure bothfans are running.Check the switch power supplies; onemay have stopped functioning.The module may have failed to readthe MAC address from the chassisbackplane. If this is the case, arrangeto replace the chassis.




Troubleshooting 75

Symptom Probable cause Corrective actionThe Fault LED is steadyamber.

The module failed itspower-on self-test.

NN46205-303_316314-F_02

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