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Service Manual NKL auditlok xlv® ®

SERVICE MANUAL

©2001 Fire King International, Inc.AuditLok® XLV Version 2.0

NKL,® Meilink,® Intellisafe,® Autobank,® and AuditLok® are trademarks of Fire King International, Inc.Other trademarks are property of their respective companies.

NKL auditlok xlv® ®

NKL® is a division of Fire King International, Inc.101 Security ParkwayNew Albany IN 47150

Phone 800-528-9900 (Toll Free)Phone 812-948-8400 (Outside United States)

www.fireking.com

SupportingNKL autobank

® ®

NKL INTELLISAFE® ®

Doc 800347Rev 103101

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Service ManualNKL auditlok xlv® ®

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1 Introduction ........................................................ 1Scope .......................................................................... 1Models .......................................................................... 1

Controller Units and Remote Units ........................ 1Intellisafe ................................................................. 1Autobank Dispensing Safes .................................. 1Autobank Validating Safes ..................................... 1

Obtaining Warranty Service ........................................ 12 Facilities ............................................................ 2

Intellisafe Front View ..................................................... 2Autobank D8 Series Front View ................................... 2Autobank V1 Series Front View ................................... 3Autobank V2 Series Front View ................................... 3Rear Panel ..................................................................... 4AuditLok XLV Display Panel ......................................... 5

3 Installation .......................................................... 7Site Preparation ............................................................ 7

Space Requirements ............................................. 7Power Requirements .............................................. 7Warnings ................................................................. 7

Installation Procedure ................................................... 7Remove the Safe From the Base or Pallet ............. 7Installation of Base (or Safe Without Base) ........... 8Safe Installation On Base ....................................... 8

Initial Configuration Programming ............................... 9Connecting Data to Remote Safes ........................ 9Customer Requirements ....................................... 10Configure Devices ................................................. 10Configure System .................................................. 10

External Devices ......................................................... 104 Operating Procedures .......................................... 11

Example System ......................................................... 11Assumptions ................................................................ 11Types of Procedures ................................................... 11Door Access ................................................................ 12Armored Car Door Access ......................................... 13Vend ......................................................................... 14Manual Drops .............................................................. 15Validator Drops ............................................................ 16Buy Change ................................................................. 17Insta-Drop .................................................................... 18Extended Drop ............................................................ 19Change PIN ................................................................. 20Operator Report .......................................................... 21Display ......................................................................... 22Help ......................................................................... 22Load ......................................................................... 23Unload ......................................................................... 24Printing Reports ........................................................... 25Enroll User ................................................................... 26Edit User Status .......................................................... 27D8X Operation ............................................................. 28

Enable User Features ........................................... 28Disable User Features .......................................... 28Door ....................................................................... 28Vend ....................................................................... 28Load ....................................................................... 28Unload .................................................................... 29Checking Tube Quantities ..................................... 29Manual Drops ........................................................ 29

TABLE OF CONTENTS

Section Title Page Section Title Page5 Programming Procedures ..................................... 30

Configuration Programming ........................................ 30Users ..................................................................... 30

Users—System—PIN Length ........................ 30Users—System—PIN Life .............................. 30Users—System—Auto Inactivate ................... 30Users—System—Auto Delete ........................ 30Users—Set Permissions—Users ................... 30Users—Set Permissions—Defaults ............... 30

Time/Date ............................................................... 32Time/Date—Time ............................................. 32Time/Date—Date ............................................. 32

Site ......................................................................... 33Site—Site Number ........................................... 33Site—Account Number ................................... 33Site—End Day ................................................. 33Site—Accounting ............................................. 33Site—Idle Text .................................................. 33Site—Daylight Savings ................................... 33Site—Currency ................................................ 33

Factory ................................................................... 33Factory—Company Code .............................. 33Factory—Serial Number ................................. 33Factory—Modem ............................................ 33

Devices .................................................................. 34Devices—Add ................................................. 34Devices—Name .............................................. 34Devices—Delete ............................................. 34Devices—Locks—Name ................................ 34Devices—Locks—Behind .............................. 34Devices—Locks—Set Lock—Delay .............. 35Devices—Locks—Set Lock—Delay—Access35Devices—Locks—Set Lock—Delay—Alarm . 35Devices—Locks—Set Lock—Timelock ......... 35Devices—Locks—Set Lock—Sensors .......... 35Devices—Locks—Set Lock—Dual Key ......... 35Devices—Locks—Set Lock—Group ............. 35Devices—Locks—Set Lock—Fire Time ......... 35Devices—Vend—Columns—Column Values . 35Devices—Vend—Columns—Groups ............ 35Devices—Vend—Vend Delay ......................... 35Devices—Vend—Unload Delay ..................... 35Devices—Vend—Variable Vend Delay .......... 35Devices—Vend—Vend Timelock .................... 35Devices—Vend—Unload Timelock ................ 35Devices—Vend—Name .................................. 35Devices—Validators—Name .......................... 35

Cash ....................................................................... 35Cash—Box—New—Manual ........................... 36Cash—Box—New—Validated ........................ 36Cash—Box—Edit ............................................ 36Cash—Box—Delete ........................................ 36Cash—Macro—New ....................................... 36Cash—Macro—Edit ........................................ 36Cash—Macro—Delete .................................... 36

Displays ................................................................. 36

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6 Theory of Operation ............................................. 37Door Locking System .................................................. 37

Door Lock Parameters .......................................... 37Door Operation ...................................................... 37Lock Operation ...................................................... 37

Cash ......................................................................... 37Box Cash ............................................................... 37

Box Cash Inlet Setup ...................................... 37Box Cash Outlet Setup ................................... 37

Macro Cash ........................................................... 37Bill Validation ................................................................. 37

Validator Parameters ............................................. 38Types of Validators ................................................ 38

MARS Validators .............................................. 38JCM Validators ................................................ 38

Validator Operation ............................................... 38Validator Interface .................................................. 38

Dispensing System ..................................................... 38Vending System Parameters ................................ 38Vend Assembly ..................................................... 38

Loading Tubes................................................. 38Vending Tubes................................................. 38

Special Case: D8X ................................................ 38Reports & Receipts ..................................................... 39

Financial Reports ................................................... 39Audit Report ........................................................... 39System Reports ..................................................... 39Receipts ................................................................. 39Printer ..................................................................... 39

Users ......................................................................... 39Programming ............................................................... 39Electronics ................................................................... 40

Power ..................................................................... 40System Interconnection ........................................ 40Printer ..................................................................... 40Modem ................................................................... 40Alarm ...................................................................... 40

7 Troubleshooting .................................................. 41Error, Explanation, and Solution .................................. 41

8 Repair Service .................................................... 44System Problems ........................................................ 44

Rules of Communication ........................................ 44Safe to Safe Connection .................................. 44Lock Board Reverse Cables .......................... 44Remote Unit Data Interfaces ........................... 45Vend Assemblies ............................................ 45Universal Interface Board (UIB) ..................... 46Internal Electronics Assemblies ..................... 46

Using HELP ........................................................... 46Error Messages .................................................... 46

Electronics ................................................................... 47Controller Units ...................................................... 47

Can Removal ................................................... 47Can Replacement ............................................ 47

D8C Electronics ..................................................... 48Main Vend Board ............................................. 48Outer Door Lock Controller Board ................. 48

TABLE OF CONTENTS

Section Title Page Section Title PageRemote Units ......................................................... 48

Replace Unit Reset .......................................... 48Can Removal ................................................... 48Can Replacement ............................................ 48D8R Electronics ............................................... 49

D8X Electronic ....................................................... 49Replacing Individual Circuit Boards ..................... 50

Lock/Door .................................................................... 50Won’t Lock ............................................................. 50Won’t Unlock .......................................................... 50No Deposit Receipt ............................................... 50Lock and Door Sensors ........................................ 50

Lock Sensor .................................................... 51Door Sensor .................................................... 51

Lock Replacement ................................................. 51Lock Override ....................................................... 51

D8 Outer Door Lock Board ............................ 51Mechanical Problems ............................................ 51D8X Outer Door ..................................................... 51

Vending ........................................................................ 52Tube Lock .............................................................. 52Tube Sensors ........................................................ 52

Input Sensors .................................................. 52Output Sensors ............................................... 52Cup Sensors ................................................... 52

Jammed Tubes ...................................................... 53Vending Assembly ................................................ 54

Removing Vend Assembly ............................. 54Replacing Main Vend Board ........................... 54Replacing Motors ............................................ 54Replacing Vend Motor Board ......................... 54Replacing Output Sensors ............................. 54Installing Vend Assembly ............................... 54

Vending System Totals .......................................... 54Mechanical Problems ............................................ 54

Validators ..................................................................... 55Types of Validators ................................................ 55Validator General Theory of Operation ................ 55MARS Validators .................................................... 55

MARS Setup .................................................... 55MARS Self Test ................................................ 55MARS Bezel Indicator Diagnostics ................ 56MARS Validator Cleaning ................................ 57MARS Bill Jam .................................................. 57MARS Validator Replacement ......................... 57

JCM Validators ...................................................... 57JCM Setup ....................................................... 57JCM Self-Test .................................................. 57JCM Bezel Indicator Diagnostics ................... 58JCM Validator Cleaning ................................... 58JCM Bill Jam .................................................... 58JCM Validator Replacement ........................... 59

Bill Rejection ........................................................... 59Unknown Denomination Error ............................... 59

Power ......................................................................... 59Main Power Supply ............................................... 59Auxiliary Power ...................................................... 59

Displays ....................................................................... 59

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9 Electrical ........................................................... 6010 Mechanical ........................................................ 8611 Parts ............................................................. 92

D8C Safe ...................................................................... 92Major Electronic Parts ........................................... 92Mechanical ............................................................. 92Miscellaneous ........................................................ 93

D8R Safe ...................................................................... 94Major Electronic Parts ........................................... 94Mechanical ............................................................. 94Miscellaneous ........................................................ 95

D8X Safe ...................................................................... 96Major Electronic Parts ........................................... 96Mechanical ............................................................. 96Miscellaneous ........................................................ 97

V1C Safe ...................................................................... 98Major Electronic Parts ........................................... 98MARS Validator Components & Hardware .......... 98JCM Validator Components & Hardware ............. 98Mechanical ............................................................. 98Miscellaneous ........................................................ 99

V1R Safe ..................................................................... 100Major Electronic Parts .......................................... 100MARS Validator Components & Hardware ......... 100JCM Validator Components & Hardware ............ 100Mechanical ............................................................ 101Miscellaneous ....................................................... 101

V2C Safe ..................................................................... 102Major Electronic Parts .......................................... 102MARS Validator Components & Hardware ......... 102JCM Validator Components & Hardware ............ 102Mechanical ............................................................ 102Miscellaneous ....................................................... 103

V2R Safe ..................................................................... 104Major Electronic Parts .......................................... 104MARS Validator Components & Hardware ......... 104JCM Validator Components & Hardware ............ 104Mechanical ............................................................ 104Miscellaneous ....................................................... 105

AXC Safe ..................................................................... 106Major Electronic Parts .......................................... 106Mechanical ............................................................ 106Miscellaneous ....................................................... 107

AXR Safe ..................................................................... 108Major Electronic Parts .......................................... 108Mechanical ............................................................ 108Miscellaneous ....................................................... 109

EPR Remote Display .................................................. 110

TABLE OF CONTENTS

Section Title Page Section Title PageA Appendix A: Reports & Receipts ............................ 111

Operator Report ......................................................... 111End Day Report .......................................................... 112Cash Report ................................................................ 113Audit Report ................................................................ 114Enrolled Users Report ................................................ 115Configuration Report .................................................. 116Drop Receipt ............................................................... 117Door Receipt (Deposit Report) .................................. 117Buy Change Receipt .................................................. 118Vend Receipt ............................................................... 118Load Receipt ............................................................... 119Unload Receipt ........................................................... 119

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2-1 NKL Intellisafe ............................................................... 22-2 D8 Series Autobank ..................................................... 22-3 V1 Series Autobank ...................................................... 32-4 V2 Series Autobank ...................................................... 32-5 Rear Panel ..................................................................... 42-6 AuditLok XLV Keypad & Display Panel ....................... 53-1 Position the Base/Safe, Mark Bolt Locations ............... 83-2 Drill ¾ Inch Holes .......................................................... 83-3 Fill 2/3 Depth with Grout Mix ........................................ 83-4 Position Base/Safe ........................................................ 83-5 Insert Lag Bolts ............................................................ 83-6 AuditLok XLV System Data Interconnection ............... 94-1 Example System ......................................................... 114-2 On-Standby Keyswitch ............................................... 284-3 Press DOORS ............................................................. 284-4 Turn Manager Key ....................................................... 284-5 Open Door Now .......................................................... 284-6 Press VEND ................................................................. 284-7 Select Column Number ............................................... 284-8 Vending In Progress ................................................... 284-9 Take Change ................................................................ 28

4-10 Tube Lock Keyswitch .................................................. 284-11 Loading Tubes ............................................................. 284-12 Press UNLOAD ........................................................... 294-13 Select Column .............................................................. 294-14 Unload in Progress ..................................................... 294-15 Counting Tubes ........................................................... 294-16 Manual Drop ................................................................ 295-1 Programming Flow Chart: Users ................................ 285-2 Chart of Initial Factory Defined Default Permissions . 295-3 Initial Factory Defined Default Group Assignments .. 305-4 Programming Flow Chart: Time/Date ......................... 305-5 Programming Flow Chart: Site .................................... 315-6 Programming Flow Chart: Factory ............................. 315-7 Programming Flow Chart: Devices ............................ 325-8 Programming Flow Chart: Cash ................................. 346-1 D8X DIP Switch Vend Delay Setup Chart .................. 376.2 AuditLok XLV System Data Interconnection .............. 388-1 AuditLok XLV System Connections ............................ 448-2 Normal RJ45 to RJ45 Cable ........................................ 448-3 Reverse Wired RJ45 to RJ45 Lock Cable ................. 448-4 Lock Board Photo ........................................................ 4585 Lock Board Jack Diagram .......................................... 458-6 Main Vend Board Photos ............................................ 458-7 Main Vend Board Jack Diagram ................................ 458-8 Universal Interface Board (UIB) Photo ....................... 468-9 UIB Jack Diagram ....................................................... 46

8-10 HELP Screen Example ............................................... 468-11 Can Connections ......................................................... 478-12 Validator Cables to Lower End of Can ....................... 478-13 Can Interior .................................................................. 478-14 Install/Remove Main Vend Board ................................ 488-15 Main Vend Board Cable Configuration ....................... 498-16 Inner Door Lock ........................................................... 508-17 Outer Door Lock (V1) .................................................. 508-18 Outer Door Lock (D8) ................................................. 508-19 Outer Door Lock RJ45 Jack ....................................... 51

TABLE OF ILLUSTRATIONS

Section Title Page Section Title Page8-20 Door Sensor and Adjustable Detent .......................... 518-21 D8X MGR & ACO Keyswitch Wiring ........................... 518-22 D8 Vending Assembly ................................................. 528-23 Tube Lock hardware ................................................... 528-24 Optical Input Sensors ................................................. 538-25 Tube Output Sensors .................................................. 538-26 Tube Output Sensor Module ....................................... 538-27 Cup Sensors ................................................................ 538-28 Cups ............................................................................ 538-29 Mars Validators and JCM Validator ............................ 558-30 Mars Validator .............................................................. 568-31 24 VAC Plug ................................................................... 568-32 DIP Switches ................................................................ 568-33 DIP Switch Instructions ............................................... 568-34 Locking Cassette ........................................................ 568-35 Non-Locking Cassette ................................................ 568-36 JCM Validator .............................................................. 578-37 JCM Setup DIP Switches ............................................ 578-38 JCM Bezel Connector ................................................. 588-39 Transport Head View ................................................... 588-40 Data/Power Connector ................................................ 588-41 Clearing JCM Bill Jams ............................................... 588-42 Removing and Opening JCM Bill Box ........................ 588-43 5-PIN Safe Power Supply DIN Plug ........................... 599-1 D8C (1 Door) Wiring Diagram .................................... 609-2 D8C (1 Door) Inner Electronics Assembly ................ 619-3 D8CI (2 Door) Wiring Diagram ................................... 629-4 D8CI (2 Door) Inner Electronics Assembly ............... 639-5 D8R (1 Door) Wiring Diagram ..................................... 649-6 D8R (1 Door) Inner Electronics Assembly ................. 659-7 D8RI (2 Door) Wiring Diagram.................................... 669-8 D8RI (2 Door) Inner Electronics Assembly ................ 679-9 D8X Wiring Diagram .................................................... 68

9-10 D8X Inner Electronics Assembly ................................ 699-11 V1C Wiring Diagram .................................................... 709-12 V1C Inner Electronics Assembly ................................ 719-13 V1R Wiring Diagram .................................................... 729-14 V1R Inner Electronics Assembly ................................ 739-15 V2C Wiring Diagram .................................................... 749-16 V2C Inner Electronics Assembly ................................ 759-17 V2R Wiring Diagram .................................................... 769-18 V2R Inner Electronics Assembly ................................ 779-19 AXC (1 Door) Wiring Diagram .................................... 789-20 AXC (1 Door) Inner Electronics Assembly ................ 799-21 AXC (2 Door) Wiring Diagram .................................... 809-22 AXC (2 Door) Inner Electronics Assembly ................ 819-23 AXR (1 Door) Wiring Diagram ..................................... 829-24 AXR (1 Door) Inner Electronics Assembly ................. 839-25 AXR (2 Door) Wiring Diagram ..................................... 849-26 AXR (2 Door) Inner Electronics Assembly ................. 8510-1 D8 Door Hardware Exploded View ............................ 8610-2 V1 Door Hardware Exploded View ............................ 8710-3 V2 Door Hardware Exploded View ............................ 8810-4 MARS Validator Mounting ............................................ 8910-5 JCM Validator Mounting .............................................. 9010-6 BSM/BSD (AX) Door Hardware Exploded View ........ 9111-1 XLV-EPR ...................................................................... 110

Service Manual

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1 INTRODUCTIONINTELLISAFESome applications require a safe with advanced audit-ing capability, but do not require bill validation or dis-pensing capability. For those applications, the Intellisafeserves as a conventional cash management safe withmanual drop capability and one or more inner compart-ments for manual drop storage.

Intellisafe models may be stand alone safes or may beintegrated as the controller for AuditLok XLV remoteAutobank units.

AUTOBANK DISPENSING SAFESThe D8C and D8R hold eight columns of ten tubes each.The operator loads tubes filled with rolls of cash or coins,then dispenses the tubes as needed during the busi-ness day to make change for his till.

D8C units are equipped with a manual drop drawer anda locked interior compartment to securely hold manualdrops.

The D8R works as a remote unit, communicating withany controlling unit via the data bus.

AUTOBANK VALIDATING SAFESBill validation is the most secure and accurate methodof collecting and storing incoming cash throughout theday. The operator enables the bill acceptor from thecontrol panel and inserts bills. The bill validator countsthe number and type of bills, the CPU stores the datawhile the validator’s cassette stores the cash.

V1C and V1R units are equipped with single validatorswhile V2C and V2R units are equipped with twovalidators.

SCOPEThis manual is designed to provide the instructionsneeded by store managers and other day to day opera-tors of the safe(s) with the AuditLok XLV electronic lockand cash control system. Common safe hardware fea-tures are detailed and major features are explained inthe following sections.

Operator instructions cover door access, vending,drops, and other basic user features. Manager instruc-tions cover somewhat more advanced daily proceduressuch as enrolling and editing users, loading, unloading,and generating various reports.

General information about system configuration pro-gramming is also included. Those who would have thepermissions required for performing the more advancedprogramming should be able to follow the block dia-grams and on-screen instructions to accomplish pro-gramming goals which are not otherwise covered in thismanual.

Basic troubleshooting information is included to helpusers with common error messages. Instructions for ob-taining factory authorized service are also included.

MODELSProducts supported by this manual include the Intellisafe,Autobank controllers D8C, V1C, V2C, and Autobank re-mote units D8R, V1R, and V2R. The EPR is a stand alonecontrol panel that interfaces with the system as if it werea remote safe unit.

CONTROLLER UNITS AND REMOTE UNITSAll AuditLok XLV systems have one controller unit. Anyadditional units must be remote units. Remote units areconnected via Intellibus (data bus) to the controlling unit.

OBTAINING WARRANTY SERVICEDuring the warranty period you obtain warranty service(inside the United States) by contacting the NKL Techni-cal Service:

NKL SafeDivision of Fire King International, Inc.

101 Security ParkwayNew Albany, IN 47150

Ph [email protected]

Normal business hours are 8 am to 5 pm E.S.T., how-ever the NKL Technical Service is available 24 hours aday, 7 days a week. Between midnight and 8 am (E.S.T.)and after 4 pm on Sundays or holidays you may leave amessage and a technician will be paged to return yourcall, typically within the hour.

Outside the United States, NKL provides warranty partsat no charge (not including tariffs).

NKL reserves the right to deny warranty service in casesof abuse or misuse.

Service Manual

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INTELLISAFE FRONT VIEWRefer to Figure 2-1 for descriptions to follow.

2 FACILITIES

NKL INTELLISAFE®

A

C

B

D

EF

NKL autobank D8®

G

H

J

K

I

L

NM

O

A—MANUAL DROP DRAWERWhen making a manual drop, cash is inserted into anenvelope, with the drop receipt, and put into the safe viathis opening. The drawer includes an anti-fish feature toprevent extracting cash back through the opening afterit is dropped inside.

B—HANDLEThe “L” style handle on this safe turns 90° right (clock-wise) to open. When the handle is turned, its bolts re-tract and lock open. When the door shuts, a springloaded detent mechanism fires the bolts to lock the doorand the handle automatically returns to the locked posi-tion.

C—OUTER DOORThe outer door is made of ½ inch A-36 steel. The door islaser cut for a perfect fit. It is equipped with a high qual-ity 5-point boltwork for the best of security and efficientoperation.

D—AUDITLOK XLV PANELThis is the keypad and display module found on control-ler units only. A blank panel with a door control triggerreplaces the keypad on remote units.

E—HINGESafes have two welded hinges on which the door swingsopen, up to 180°. Do not attempt to clean hinges. Com-

Figure 2-1: NKL Intellisafe

mercial cleaning chemical will cause the hinge lubricantto break down, making it difficult to open or close thedoor.

F—INNER COMPARTMENTThis is the approximate location of the inner compart-ment. This space is used to hold manual drops. It is pro-tected by its own inner door lock.

AUTOBANK D8 SERIES FRONT VIEWRefer to Figure 2-2 for descriptions to follow.

G—MANUAL DROP DRAWERWhen making a manual drop, cash is inserted into anenvelope, with the drop receipt, and put into the safe viathis opening. The drawer includes an anti-fish feature toprevent extracting cash back through the opening afterit is dropped inside.

H—TUBELOCK KEYSWITCHThis Medeco® keyswitch is used to open and close thetube lock blocking bar. The purpose of this bar is to pre-vent accidental or unauthorized insertion of tubes or de-bris into the dispensing system.

I—HANDLEThe “T” style handle on this safe turns 90° right (clock-wise) to open. When the handle is turned, its bolts re-tract and lock open. When the door shuts, a springloaded detent mechanism fires the bolts to lock the doorand the handle automatically returns to the locked posi-tion.

Figure 2-2: D8 Series Autobank

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J—OUTER DOORThe outer door is made of 3/8 inch A-36 steel. The dooris laser cut for a perfect fit. It is equipped with a highquality, low profile boltwork for the best security and mostefficient operation.

K—DISPENSORY CAPTURE TRAYWhen tubes are vended, they drop into this tray areawhere they may be retrieved.

L—AUDITLOK XLV PANELThis is the keypad and display module found on control-ler units, only. On remote units, a blank panel will re-place the display. Remote units also will have a remote“lock fire” push-button or keyswitch.

M—Column Fill OpeningsTubes are loaded into the dispensing system throughthese opening. Columns are numbered 1 through 8, leftto right as you look at the front of the safe. A tube lockblocking bar is provided to prevent accidental or unau-thorized insertion of tubes or debris.

N—HingeSafes have two welded hinges on which the door swingsopen, up to 180°. Do not attempt to clean hinges. Com-mercial cleaning chemicals will cause the hinge lubri-cant to break down, making it difficult to open or closethe door.

O—INNER COMPARTMENTThis is the approximate location of the inner compart-ment on D8 units. This space is used to hold manualdrops. It is protected by its own inner door lock. Theinner compartment is standard on D8C units and is op-tional on D8R remote units. D8X units may also have aninner compartment, though on D8X unit the inner door isusually operated by mechanical key lock.

AUTOBANK V1 SERIES FRONT VIEWRefer to Figure 2-3 for descriptions to follow.

The AuditLok XLV panel isa separate unit with theV1C single validatorAutobank safe.

P—REMOTE KEYSWITCH

All remote units (optionalon controller units) have akeyswitch or pushbuttonto actuate the lock mecha-nism.

Q—VALIDATOR BILL INSERTION BEZEL

This unit’s main feature is its bill validator. This openingis where bills are inserted into the validator. Internally,the validator is mounted on a bracket which folds downto allow access to remove the bill cassette.

R—HANDLE

A “T” style handle is used on this safe because of its lowprofile. It turns 90° right (clockwise) to open. When thehandle is turned, its bolts retract and lock open. Whenthe door shuts, a spring loaded detent mechanism firesthe bolts to lock the door and the handle automaticallyreturns to the locked position.

S—OUTER DOOR

The outer door is made of 3/8 inch A-36 steel. The dooris laser cut for a perfect fit. It is equipped with a highquality, low profile boltwork for the best security and mostefficient operation.

T—HINGE

Safes have two welded hinges on which the door swingsopen, up to 180°. Do not attempt to clean hinges. Com-mercial cleaning chemicals will cause the hinge lubri-cant to break down, making it difficult to open or closethe door.

AUTOBANK V2 SERIES FRONT VIEWRefer to Figure 2-4 for descriptions to follow.

U—REMOTE KEYSWITCH

All remote units (optional on controller units) have akeyswitch or pushbutton to activate the lock mechanism.

Figure 2-3: V1 SeriesAutobank

NKL autobank V1®

Q

SR

P

T

Figure 2-4: V2 Series Autobank

NKL autobank V2®

U

W

X

V Y

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V—VALIDATOR BILL INSERTION BEZELThis unit’s main feature is its pair of bill validators. Theseopenings are where bills are inserted into the validators.Internally, the validators are mounted on brackets be-hind an inner door. These brackets fold down to allowaccess to remove the bill cassettes.

W—HANDLEThe “T” style handle on this safe turns 90° right (clock-wise) to open. When the handle is turned, its bolts re-tract and lock open. When the door shuts, a springloaded detent mechanism fires the bolts to lock the doorand the handle automatically returns to the locked posi-tion.

X—OUTER DOORThe outer door is made of 3/8 inch A-36 steel. The dooris laser cut for a perfect fit. It is equipped with a highquality, low profile boltwork for the best security and mostefficient operation.

Y—HINGESafes have two welded hinges on which the door swingsopen, up to 180°. Do not attempt to clean hinges. Com-mercial cleaning chemicals will cause the hinge lubri-cant to break down, making it difficult to open or closethe door.

REAR PANELAll standard wiring connections are made via the rearpanel. Refer to Figure 2-5 for the descriptions to follow.

ALARM CABLEA cable feeds through the rear panel for connection toan external alarm system. If the safe is not connected toan alarm system, the cable should remain coiled neatlyout of the way of other connections. This cable is onlypresent on controller (C) units.

SAFE POWERThe AuditLok XLV is designed to operate with an exter-nal switch-mode power supply that produces the vari-ous voltages required by the display and other internalelectronics.

AUX POWERValidators on V1 and V2 units require an additional powersupply. That supply is connected to this port. On EPRunits, Aux Power is the main power supply input. Onother units the Aux Power input may be used for specialapplications but, in general, it is not used. The voltagerequired at the Aux Power input depends on the type ofunit.

MODEMThis standard RJ-45 port is used to connect a standardexternal modem. The safe will communicate by modemat 9600 baud. The modem feature supports phone ac-cess for remote diagnostics and monitoring. This port isused only on controller (C) units.

PRINTERThis standard RJ-45 port is used to connect the printerto the system controller unit.

DATA 1In a multi-unit system, this port is used to daisy chaindata from unit to unit. On controller units, this is the onlydata port used. On remote units, this port connects fromthe previous remote unit in the data daisy chain. Seealso Figure 3-1.

DATA 2In a multi-unit system, this port is used on remote unitsto connect out to the next remote unit in the daisy chain.See also Figure 3-1.

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

Figure 2-5: Rear Panel

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Figure 2-6: AuditLok XLV Keypad & Display Panel

A B C D

EF

G

JIH

E—CLEAR BUTTONWhen entering a number, use the CLEAR button toback up a space or delete a mistake.

F—ENTER BUTTONWhen entering a number, use the Enter button toaccept the number sequence you typed.

G—KEY PORTThe key port is used to read electronic keys. Electronickeys are a type of identifier used to gain system access.

H—ACTION BUTTONSNot all action buttons apply to every safe, but any givensystem could use almost any combination of action but-tons depending on the application.

LOAD: On D8 units, this button is used when addingtubes to the dispensing system.

VEND: On D8 units, this button is used to get changetubes from the dispensing system.

DROP: This button is used when making manual orvalidator drops. Most safes offer one or both methods ofmaking drops.

UNLOAD: On D8 units, this button is used to emptyall tubes from a column for maintenance.

AUDITLOK XLV DISPLAY PANELThe AuditLok XLV display panel, whether mounted onthe safe or a remote EPR unit, is easy to use with itsfluorescent display, numeric keypad, select and actionbuttons. Refer to Figure 2-6 for descriptions to follow.

A—SCROLL BUTTONSTwo buttons are provided for scrolling through displayoptions. The top scroll button scrolls up through a picklist or to the right if a line on the screen exceeds 20 char-acters. The lower scroll button scrolls down or to the left.

B—DISPLAYThis is an 80 character (4 rows, 20 columns) fluorescentdisplay. This type of display can easily be read at somedistance in almost any lighting condition.

C—SELECT ARROW BUTTONSFour arrow buttons are provided, one for each row of thedisplay. When a list is displayed, these arrow buttonsare used to make selections.

D—NUMERIC KEYPADThis is a standard numeric keypad. When you need toenter a number or make a numeric selection, enter thenumber as if you were pressing a calculator or dialing aphone. Note: It is often necessary to use the ENTERkey after entering a number sequence on the keypad.

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6


DOORS: This button is used when opening safe doors.

BUY CHANGE: To use this button, the system mustinclude both a dispensing safe and at least one valida-tor. This button is used when purchasing change fromthe dispensing unit by making a drop to a validator.

display: This button is used to check system infor-mation such as time and date, various delays that maybe in progress, and obtain general information aboutyour system including how to contact Technical Sup-port.

PGRM: The program button is used to enroll or modifyusers, or to edit system setup parameters.

DROP SET: This button is used with V1 or V2 units tosetup Insta-Drop or Extended Drop operation.

INSTA 1, 2, 3, 4: These buttons are used with V1 orV2 units when using the Insta-Drop feature. The purposeis the convenience of making one-button validator dropswhile maintaining audited accountability.

I—ESC BUTTONAt almost any point in almost any procedure, you mayuse the ESC button to back up a full step. Also, theESC button is used to allow positive user completion ofcertain activities such as loading tubes or makingvalidator drops.

J—HELP BUTTONThe HELP button is used to check device and compo-nent status. Refer to Section 8 for complete informationon how to use HELP to diagnose system problems.

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3 INSTALLATION

SITE PREPARATIONBefore installing, make sure there is adequate clearancefor the body and base of the safe as well as proper elec-trical power.

SPACE REQUIREMENTSSpace must be provided for mounting the safe, plus base(if used), plus required air gaps for access. Side spaceis required in order to allow access to critical rear-mounted connection. Swing clearance is required to al-low full access to the interior.

• Clear Opening: 4 Inch Side Clearance (HingeSide)

• Clear Opening: 6 Inches Rear Clearance• 170° Door Swing Clearance• Body and Base Height Clearance

POWER REQUIREMENTSA standard NEMA 15A, 115 VAC grounded outlet mustbe provided within 6 feet of the hinge side of the safe.The unit may share its AC circuit with other point of saleelectronic equipment, but must not be on the same cir-cuit as rotating machinery such as a cooler or other re-frigeration equipment.

• Standard 115 VAC Grounded Outlet• No Rotating or Heavy Loads on AC Circuit• Outlet Within Six Feet of Hinge Side• Do NOT Use with a Power Extension Cord.• Do NOT Connect Other Loads to the Safe’s

Surge Protector.• Dedicated line or UPS (UPS must be accessible)

WARNINGSThe following items are critical to safety, security andproper operation of the completed installation.

• Do not touch exposed electronics.• Service should only be provided by authorized

personnel.• The use of a grounding strap is required when

in contact with internal electronic componentsto prevent damage to components.

• Follow all installation and programming proce-dures carefully.

• Do not attempt to enroll any users on the safeuntil all programming is complete.

• The data bus between remote units must be con-nected to the controller unit in the same order atthe time of initial configuration is at final installa-tion.

INSTALLATION PROCEDUREThe base, if used, must be installed first. Before pro-ceeding, make sure the space and power requirementslisted above are met for the mounting location. Once thebase is fully installed, the safe is placed in position andbolted to the base.

REMOVE THE SAFE FROM THE BASE OR PALLET1. Remove wrapping material from the safe.2. Locate the power supply that comes with the safe.

Unwrap the power supply.3. Plug the power supply unit’s cable into the power

supply jack at the rear of the safe.4. Plug the standard grounded power plug into a stan-

dard 115 VAC outlet.5. “C” Units with installed display: Looking at the dis-

play, wait for the display electronics to stabilize(about 60 seconds).

6. “C” Units with external display: Unpack and con-nect the remote display. Use a standard RJ45-RJ45cable connected from DATA1 on the safe to DATA1on the display. Connect power to the remote dis-play.

7. “R” Units: Refer to Initial Configuration Programmingfor data connection and lock configuration instruc-tions.

8. Press the “DOORS” button.9. Enter “0” for the User Number, then press “ENTER.”10. Enter “1536” as the PIN for User Number 0.11. Press the “DOORS” button again.12. When prompted whether to remove cash, select NO.13. Select the name of the outer door lock when

prompted (if long numbers appear instead of doornames, select the first item listed).

14. If there is a delay, repeat steps 8 through 13 whenthe delay ends.

15. Open the safe door.16. Obtain Operator’s Manual and any additional docu-

mentation from the interior of the safe. You will needthe Operator’s Manual to complete system program-ming. Other documentation may also be inside thesafe which is important to installation, programmingor training.

17. Unbolt the safe from the pallet (or base, if pre-in-stalled) by removing the four 5/8 inch lag bolts. Note:If the safe door remains open for more than a fewminutes, it will sound an audible alarm. Removepower to silence the alarm.

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8


INSTALLATION OF BASE (OR SAFE WITHOUT BASE)1. Remove any packing material from the base/safe.2. Obtain the grout kit and lag bolts from inside the

safe and set aside. Review grout kit instructions.3. Position the base/safe in the installation location.4. Using a pencil, mark the mounting hole locations on

the floor.5. Remove the base/safe and set aside.6. Drill four 7/8 inch holes to a depth of at least 3 3/4

inches. The holes must be clean. Use a vacuum toclean the holes. Do not use water to clean the holes.

7. Mix the grout according to the instructions provided.8. Pour the grout into the four holes, filling each to about

2/3 depth.9. Position the base/safe, carefully aligning the mount-

ing holes.10. Insert the threaded 5/8 inch threaded rods into the

holes by slowly turning by hand until the rods arefully inserted. The washer and nut should be flushwith the base floor. Do not tighten.

11. Let the mixture set for at least 1 hour. Tighten therods as needed. The grout will cure in 24 hours.

SAFE INSTALLATION ON BASE1. Move the safe onto the base.2. Make sure that the safe power supply is plugged

into the designated outlet. The power supply andcable connections should be accessible. Connectthe other end of the power supply cable into thepower supply jack at the rear of the safe. Check thatthe safe’s display is powered up.

3. Using the threaded rods provided, bolt the safe tothe base.

4. Install printer, modem and alarm wiring as needed.5. Perform initial configuration programming (if not al-

ready complete).

WARNING: If a base is used, allow adequate time before in-stalling the safe on the base. Attempting to position the safeon the base before the grout fully cures may result in thebase separating from the concrete.

Figure 3-1: Position the Base/Safe, Mark Rod Locations

Figure 3-2: Drill 7/8 Inch Holes

Figure 3-3: Fill 2/3 Depthwith Grout Mix

Figure 3-4: Position Base/Safe Figure 3-5: Insert Threaded Rods

FLOOR

78

33 4

"

"

FLOOR

LIQUID

ROCK

FLOOR FLOOR FLOOR

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9


INITIAL CONFIGURATION PROGRAMMINGThis section applies to all Controller and Remote safesusing AuditLok XLV electronics. D8X units are not pro-grammable (refer to the D8X Operator’s Manual for finalsetup instructions). Depending on the situation, it maybe desirable to perform all configuration programmingprior to unbolting safes from their pallets and installing.You must connect and program any remote units in thesystem before removing them from their pallets andphysically installing. Note that until the first user key isenrolled, the master administration code is USER 0 withPIN 1536. Once the first user is enrolled, this initial usercode will cease to work. Make sure you complete allprogramming before enrolling any users. For specificconfiguration settings, refer to customer setup instruc-tions. Customer setup instructions may be provided withthe unit, or may be available directly from the dealer orcorporate loss prevention manager. If there are no printedinstructions, you must obtain the setup instructions di-rectly from the corporate loss prevention manager, fran-chise operations management, or business owner.

CONNECTING DATA TO REMOTE SAFES1. Complete unpacking of all units.2. Apply power to all units.3. Press “PGRM.”4. Enter user number “0” and press “ENTER.”5. Enter PIN number “1536.”6. Press “PGRM” again.7. Select “DEVICES.”8. Select “ADD DEVICES.”9. WARNING: Connect only one remote unit at a time.10. When the screen prompt “ADD DEVICE NOW” ap-

pears, connect DATA1 on the controller unit to DATA1on the first remote unit. The screen should show theadded device on the scrolling device list.

11. If additional remote devices are being added, se-lect “ADD DEVICE” again.

12. Connect from DATA2 of last remote unit to DATA1 ofnew remote unit. The screen should show the addeddevice on the scrolling device list.

13. For any additional remote units, repeat steps 11 and12 until all remote safes are connected to the databus.

14. Perform hardware installation of bases (if used) andsafes per Section II.

15. When all hardware is in place, ensure that power isrestored to all units and that the data bus is con-nected to all units. Verify that all units respond to thecontroller.

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

D8RSystem ControllerDispensing Safe

V2RSystem RemoteValidating Safe


IntellisafeSystem Controller

Drop Safe

Figure 3-6: AuditLok XLV System Data Interconnection

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10


CUSTOMER REQUIREMENTSSpecific parameters for this system may be provided ona setup form with this unit. If no customer settings areprovided with this system, contact the dealer or appro-priate corporate loss prevention or operations managerto obtain site specific parameters. Configure the unit tothese customer defined settings by following the proce-dures in the following sections. The following parametersneed to be specified and programmed into the system:1. Names for each lock (i.e. OUTER DR V1R1, OUTER

DR V1R2...).2. Time delays for locks, vending, and unloading.3. Timelocks for each lock.4. Group assignments for each lock.5. Choice of single or dual user access for each lock.6. Fire time for each lock (minimum 1 minute) on re-

mote units.7. Vend assembly names (i.e. MAIN VEND D8C).8. Vend assembly column values (default: $.50, $2.00,

$5.00, $10.00, $10.00, $20.00, $20.00, $40.00 in col-umns 1 to 8, respectively).

9. Vend assembly column group assignments (Group0 default).

10. Vend assembly vend delay.11. Vend assembly unload delay.12. Validator names (i.e. VAL 1 V1R1, VAL 1 V2R3, VAL

2 V2R3...).13. Names for each Box Cash location (REG 1 V1R1,

DRIVE THRU V1R2, DELI V1R3...).14. Combinations of Box Cash that form Macro Cash

and names of Macros.15. Store Number.16. Account Number.17. Whether/When to auto-run the Grand Z daily report.18. Name of business (Idle Text).19. PIN parameters: length (4 or 6 digits), life (days),

auto inactivate (months) and auto-delete (months).20. Names of default user permission levels (six levels).21. Default permissions (or more specifically, deviations

from standard defaults).

CONFIGURE DEVICESRefer also to Section 5.1. Press “PGRM.”2. Enter user number “0” and press “ENTER.”3. Enter PIN number “1536.”4. Press “PGRM” again.5. Select “DEVICES.”6. Select the first remote unit listed.7. Select “LOCKS.”8. Select “NAME.”

9. Enter a name for the lock (i.e. OUTER DOOR V1R1).10. Select “SET LOCK.”11. On all R Units: set “FIRE TIME” to “01” minutes

(longer if required).12. Continue configuring lock parameters for this lock

until all lock parameters are set.13. If this unit is a D8C/D8R, Select “VEND” from the

device’s component screen. Set each vend param-eter available, starting with naming the vend assem-bly (ie. D8C1 VEND). Make sure each column is setto the correct per-tube value, then set group assign-ments per column, vend delay, and unload delaytimes.

14. If this unit is a V1 or V2, select VALIDATOR from thedevices component screen. Set each validator pa-rameter available. Give each validator an appropri-ate name (i.e. VAL 1 V1R1, VAL 1 V2R2, VAL 2V2R2...). Unless otherwise specified, validators willdefault to 4-way acceptance. Enable bookmarks ifdesired.

15. Repeat above for each unit in the system.

CONFIGURE SYSTEMRefer also to Section 5.1. Press “PGRM.”2. Enter user number “0” and press “ENTER.”3. Enter PIN number “1536.”4. Press “PGRM” again.5. Select “CASH.”6. Create BOX CASH for each safe. When creating

(adding) Box Cash, you must name the cash (i.e.REG 1, DRIVE THRU, DELI...) as well as define theentry means (validators in the unit) and the lock thatcontrols the exit means for the money.

7. Create MACRO CASH per customer requirements.8. Select “SITE” to configure all Site parameters (site

number, account number, end day, accounting, idletext, daylight savings, and currency) per customerrequirements.

9. Select “TIME/DATE” to set the system clock (time,date).

10. Select “USERS” to set user related system param-eters (PIN setup and permissions) per customer re-quirements. DO NOT ENROLL ANY KEYS OR USERID until the system is fully installed, programmed,and tested.

EXTERNAL DEVICESAfter installation of safe hardware, connect printer, mo-dem and alarm outputs as needed.

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4 OPERATING PROCEDURES

EXAMPLE SYSTEMAlthough your system is probably different than the oneshown below, this example system is used to illustratevarious procedures in the pages to follow. This examplesystem includes one controller (D8C) and two remoteunits (V2R and V1R).

ASSUMPTIONSThese instructions assume that your system is properlysetup, it is operating properly, and that the user has therequired permissions. These instructions also assumeno errors (operator or hardware) occur while followingprocedures, and that procedures are followed as writ-ten.

Figure 4-1: Example System

TYPES OF PROCEDURESFor the purposes of this manual, procedures fall into threemain categories based on types of users. Operators areusers who typically have access to vend and drop re-lated features. Managers are users who have the addedpermissions to load and unload columns, open doors,run reports, and enroll or edit users. Access to advancedconfiguration programming is limited to senior loss pre-vention, service, or factory personnel. For ease of refer-ence, procedures are divided by user type. This sectioncontains those procedures used by those enrolled us-ers described above as “operators” or “managers.” Forinformation regarding configuration programming, referto Section 5.

NKL autobank D8®

NKL autobank V2®

NKL autobank V1®

D8C Dispensing AutobankController Unit

V2R Validating AutobankRemote Unit

V1R ValidatingAutobank

Remote Unit

Device Name: D8COuter Door Lock: OUTER DR D8CInner Door Lock: INNER DR D8CVend Assembly: MAIN VEND UNITManual Drop Box Cash: MANUAL DROP D8C

Device Name: V2R1Door Lock: OUTER DR V2R1Validator 1: VAL 1 V2R1Validator 2: VAL 2 V2R1Validated Box Cash: REGISTER 1 V2R1

Device Name: V1R2Door Lock: OUTER DR V1R2Validator: VAL 1 V1R2Validated Box Cash: DRIVE THRU V1R2


12

DOOR ACCESSUse this procedure when opening doors, including with-drawing money from the safe for bank deposit. If youuse an armor car service, refer to the procedure for Ar-mor Car Door Access.

STEP BY STEP1. Press DOORS.

2. Present key, or enter User ID and press ENTER.

3. Enter PIN.1

4. When prompted to remove cash, select YES or NOas desired. By selecting YES, you will zero theamount in drops for the cash behind the door(s) youopen.2

5. A list of cash (or doors) available to you will appear.Scroll, if necessary, until the name of the cash ordoor you want is listed. Press the appropriate arrowbutton to select your choice.2

6. If the requested cash or door has a delay, wait forthe delay to expire. Once the delay has expired, anaccess period will begin and the safe will beep untilyou press a button. Repeat Steps 1 through 5 above.

7. Lock solenoids will energize and unlock for only afew seconds. Open the door(s) immediately, wheninstructed. For remote units, go to the desired unitand press the door fire button (or turn door key),then immediately open the door. Repeat as neededfor each additional door of the cash macro.

8. If you are accessing an interior door, you must firstopen the outer door as instructed, then open theinner door when prompted.

9. If you chose to remove cash, a deposit receipt willprint automatically when the door opens. You will be“charged” for the drop(s) removed.

10. Shut all doors as soon as your business inside thesafe is done. The door will automatically relock. Fail-ure to close the door in a timely manner will result ina door alarm and will show up on the audit trail as aviolation.

1Add 1 to your PIN to activate the silent robbery “duress” sig-nal output from the safe. For example, if your PIN were 1-2-3-4, using the PIN 1-2-3-5 will send the duress signal. Avoidusing the “9” as the last digit of your PIN because the duresscode would then require you to change two digits, making itmore difficult to remember during a robbery.

2Once a door delay is in progress, you may abort the doorrequest by repeating this procedure and making exactly thesame choices for cash removal and door/cash choice.

Log In: Action Button + Identifier + PIN

REMOVE CASH

YES>

NO>

MANUAL DROP D8C>

REGISTER 1 V2R1>

DRIVE THRU V1R2>

DOOR DELAY

DRIVE THRU V1R2

0:06

ACCESS TIME

DRIVE THRU V1R2

4:58

CLOSE DOOR

ALARM IN

4:58

Repeat Above

OPEN

DRIVE THRU V1R2

NOW!

Open Door


13

ARMORED CAR DOOR ACCESSUse this procedure when withdrawing money from thesafe for an armored car service.

STEP BY STEP1. Press DOORS.

2. Present Armor Car Key.

3. When prompted, present key (or enter User ID andpress ENTER to verify armor car key.

4. Enter PIN.

5. A list of cash available to you will appear. Scroll, ifnecessary, until the name of the cash you want toremove is listed. Press the appropriate arrow buttonto select the desired cash.

6. Lock solenoids will energize and unlock for only afew seconds. Open the door(s) immediately, wheninstructed. For remote units, go to the desired unitand press the door fire button (or turn door key),then immediately open the door. Repeat as neededfor each additional door of the cash macro.

7. If you are accessing an interior door, you must firstopen the outer door as instructed, then open theinner door when prompted.

8. A deposit receipt will print automatically when thedoor opens. You will be “charged” for the drop(s)removed.

9. Shut all doors as soon as your business inside thesafe is done. The door will automatically relock. Fail-ure to close the door in a timely manner will result ina door alarm and will show up on the audit trail as aviolation.


MANUAL DROP D8C>

REGISTER 1 V2R1>

DRIVE THRU V1R2>

OPEN

DRIVE THRU V1R2

NOW!

CLOSE DOOR

ALARM IN

4:58

Open Door

Armor Car Key Initial Log In

CONFIRM ARMOR CAR

INSERT IDENTIFIER

OR ENTER USER NUMBER


14

VENDUse this procedure to get change from a D8 dispensingsafe for your till. The person making the vend will be“charged” for the vend.

STEP BY STEP1. Press VEND.


3. Enter PIN.

4. Select the column number to vend from (1 to 8, leftto right across the front of the D8).

5. Retrieve the tube from the dispensing tray at thebottom of the door. A vend receipt will print auto-matically.

6. When you vend, a short delay prevents immediatelyvending again until the vend delay is finished.

ENTER COLUMN NUMBER

TO VEND


VEND DELAY

MAIN VEND D8C

00:23


15

MANUAL DROPSUse this procedure to make a manual drop via yourmanual drop drawer.

STEP BY STEP1. Press DROP.


3. Enter PIN.

4. When prompted to for drop type, select MANUAL.

5. Select the cash location where you are making yourdrop.

6. Enter the amount of money you are dropping.

7. Re-enter the amount of money you are dropping asconfirmation.

8. Depending on your configuration, you may also berequired to enter a DROP ID number, then confirm.

9. A drop receipt will print automatically. You will be“credited” with the amount of the drop. Most busi-nesses require you to place the drop receipt in theenvelope with the money before physically makingthe drop. Consult your manager regarding your busi-ness procedure.


DROP TYPE

VALIDATED>

MANUAL>

MANUAL DROP TO

MANUAL DROP D8C>

ENTER AMOUNT TO DROP

$10.00

CONFIRM AMOUNT TO

DROP

$10.00

$10.00

CONFIRM DROP ID

123123

123123

ENTER DROP ID

123123

Place receipt in envelope and make drop


16

VALIDATOR DROPSThis is the standard procedure for making validateddrops. If you wish to use the Extended Drop or Insta-Drop features, refer to the applicable instructions.

STEP BY STEP1. Press DROP.


3. Enter PIN.

4. When prompted for drop type, select VALIDATED.


6. Insert bills as needed to the chosen location.

7. To insert a bookmark, simply select BOOKMARK andinsert your bookmark to chosen validator(s).

8. To end the drop, press ESC.

9. A drop receipt will print automatically. You will be“credited” with the amount dropped.


DROP TYPE

VALIDATED>

MANUAL>

REGISTER 1 V2R1>

DRIVE THRU V1R2>

INSERT BILLS NOW

$20.00

BOOKMARK>


17

BUY CHANGEUse this procedure to combine vending and validatingfor immediate access to till change.

STEP BY STEP1. Press BUY CHANGE.


3. Enter PIN.


5. When you have completed your drop, press VENDto obtain change.

6. Select the vending unit to vend from (if required).

7. Select the column to vend from. Tube value must beequal to or lesser than the net drop amount.

8. If you still have a positive net drop amount, you mayvend again until your net drop amount reaches zero.

9. A Buy Change receipt will print automatically whenthe drop amount reaches zero or immediately uponpressing ESC.

10. The vend delay will start. The vend delay need notbe satisfied in order to use the Buy Change featureagain.


REGISTER 1 V2R1>

DRIVE THRU V1R2>

INSERT BILLS NOW

$20.00

BOOKMARK>

ENTER COLUMN NUMBER

TO VEND

NET DROP $20.00

ENTER COLUMN NUMBER

TO VEND

NET DROP $19.50


18

INSTA-DROPInsta-Drop is a convenience feature which allows a userone-button access to make validator drops during theday. Log into an Insta-Drop button, then use the buttonduring the day to make drops. At the end of your shift,simply log out to make the button available to other us-ers.

STEP BY STEP: LOG INTO INSTA-DROP1. Press DROP SET.


3. Enter PIN.

4. When prompted, select INSTA DROP SET.

5. Insta-Drop buttons 1 to 4 are listed top to bottom.Select an available button to log into.

6. Select an available validator to associate with yourInsta-Drop button. You are now ready to use yourInsta-Drop button.

STEP BY STEP: USING INSTA-DROP1. Press your INSTA # button.

2. Insert bills into your validator.

3. Press ESC to complete drop.A receipt will print automati-cally.

STEP BY STEP: LOG OFF INSTA-DROP1. Press DROP SET.


3. Enter PIN.

4. When prompted, select INSTA DROP SET.

5. Insta-Drop buttons 1 to 4 are listed top to bottom.Select the button you are currently logged into.

6. Select REMOVE to confirm you want to log off theInsta-Drop button.


JOHN DOE

INSTA DROP SET>

EXTENDED DROP SET>

INSTA BUTTON 1>

INSTA BUTTON 2>

INSTA BUTTON 3>

INSTA BUTTON 4>

REGISTER 1 V2R1>

DRIVE THRU V1R2>

Log In Again

JOHN DOE

INSTA DROP SET>

EXTENDED DROP SET>

JOHN DOE>

INSTA DROP 2>

INSTA DROP 3>

INSTA DROP 4>

INSTA DROP IN USE

REMOVE>


19

EXTENDED DROPExtended Drop is a convenience feature which allows auser to log onto a validator and make drops at will dur-ing the day. The validator will remain active at all timesuntil you log out of Extended Drop. All bills dropped intothat validator are credited to you. At the end of your shift,simply log out to make the validator available to otherusers.

STEP BY STEP: LOG INTO EXTENDED DROP1. Press DROP SET.


3. Enter PIN.

4. When prompted, select EXTENDED DROP SET.

5. Select an available validator.

6. If you have sufficient authority, you may be able tolog others on and off. If so, you will also have toselect a user (such as yourself) to assign to the Ex-tended Drop function on the selected validator. Youare now ready to make drops at will to that validator.

STEP BY STEP: USING EXTENDED DROP1. Insert bills into your validator. Note: If anyone else

makes a drop to that validator, you are the one whowill get credit for the drop.

STEP BY STEP: LOG OFF EXTENDED DROP1. Press DROP SET.


3. Enter PIN.

4. When prompted, select EXTENDED DROP SET.

5. Select the validator you are currently logged into.

6. When prompted that Extended Drop is already inuse on that validator, select CANCEL to log off Ex-tended Drop.


JOHN DOE

INSTA DROP SET>

EXTENDED DROP SET>

REGISTER 1 V2R1>

DRIVE THRU V1R2>

Log In Again

JOHN DOE

INSTA DROP SET>

EXTENDED DROP SET>

REGISTER 1 V2R1>

DRIVE THRU V1R2>

EXTENDED DROP

ALREADY IN USE

CANCEL>


20

CHANGE PINEvery enrolled user has the option to change their ownPIN at any time.

STEP BY STEP1. Present key, or enter User ID and press ENTER.

2. Enter PIN.

3. When prompted to select an action button or changeyour PIN, select CHANGE PIN.

4. Enter your new PIN.

5. To confirm the new PIN, enter it again. Your PIN isnow changed.

Log In: Identifier + PIN

CHANGE PIN>

PRESS ACTION BUTTON

ENTER NEW PIN

****

CONFIRM NEW PIN

****


21

OPERATOR REPORTUse this procedure to run your own shift report, even ifyou do not have general report printing permission.

STEP BY STEP1. Press REPORT.


3. Enter PIN.

4. If you do not have general report printing permis-sion, your shift report will print automatically. This isan “X” type report which does not zero net activity.

5. If you do have general report printing permission,choose OPERATOR, then select your own name toprint your shift report.


OPERATOR>

END DAY>

ENROLLED USERS>

AUDIT REPORT>

JOHN DOE>

MIKE SMITH>

JANE JONES>

ALL>


22

HELPThe HELP button is used to display context sensitivehelp and to check system status.

DISPLAYThe display button is used to check the status of anydelays currently in progress.

STEP BY STEP1. Press DISPLAY.

2. The screen will display any current delays that arein effect. If there is more than one delay in effect,continue pressing the DISPLAY button until the de-lay you want to check is displayed..

STEP BY STEP1. Press HELP.

2. The upper left corner will display the name of a com-ponent part (or serial number if unnamed) in the sys-tem. If you continue to press HELP, other compo-nents will be displayed.

3. In the upper right corner a code will appear. Thisdata code will constantly change when you are view-ing a component on the controlling unit. This datacode will be static when viewing a component on aremote unit.

4. The first number on the second line identifies theunit. Unit 00 is always the controller. Units 01 through31 are remote units 1 through 31, respectively.

5. The second number in the second line identifies thecomponent number within the unit. For example, ifthe first component is a validator, it will be identifiedas component 00. In the example above, the thirdcomponent (identified by the number 02) is dis-played.

6. The third number in the second row identifies thetype of component you are viewing. Component type01 is a lock, component type 02 is a validator, andcomponent type 03 is a vend assembly.

7. Other numbers on the second line and any data be-low the second line may be ignored.

8. If you are unsure whether a device is working prop-erly, check that all components are found by run-ning this useful diagnostic. It verifies all componentsare found on all devices.

OUTER DR V1R2 05A63

01 02 01 00 00 00 00


23

LOADUse this procedure to add tubes to the dispensing sys-tem of a D8 for future vending. Failure to use this proce-dure will result in inability to vend tubes.

STEP BY STEP1. Press LOAD.


3. Enter PIN.

4. Move the tube Lock to the unlocked position.

5. Load tubes as desired. Watch the display to verify acorrect tube count.

6. When done loading, press ESC to exit the proce-dure and print your load receipt. You will be “cred-ited” for the tubes loaded. Double-check the loadreceipt to verify accuracy.

7. Return the tube Lock to the locked position.


INSERT TUBES NOW

$2.00


24

UNLOADUse this procedure to empty an entire column of tubesto clear the tube totals. This procedure is performed inorder to correct tube count errors or extract tubes loadedin error.

STEP BY STEP1. Press UNLOAD.


3. Enter PIN.

4. An unload delay will begin. At the end of the delay,repeat steps 1 to 3.

5. Enter a column number from the keypad. To unloadall columns at once, choose ALL using the appro-priate select arrow button.

6. An unload receipt will print automatically and youwill be “charged” for the unloaded tubes.


UNLOAD DELAY

MAIN VEND D8C

00:14

UNLOAD ACCESS

MAIN VEND D8C

00:48

ENTER COLUMN NUMBER

TO UNLOAD

ALL>

UNLOADING

COLUMN 6



25

PRINTING REPORTSUse this procedure to print any type of report. Beforeprinting a lengthy report such as an audit trail or en-rolled user report make sure the printer has enough pa-per. For complete descriptions of reports refer to Sec-tion 7.

STEP BY STEP1. Press REPORT.


3. Enter PIN.

4. Select the type of report to print. Note that you willhave to scroll down to access additional reports,such as the Config Report.

5. If you select OPERATOR, choose an individual or, torun a Grand X, select ALL. A “grand” report is areport showing activity for all users. “X” refers to print-ing only; “Z” refers to printing and resetting the trans-actions to zero for the start of new business.

6. If you select AUDIT REPORT, enter the report pe-riod. Date format is MM/DD/YY. Time is always en-tered in 24 hour format.


OPERATOR>

END DAY>

ENROLLED USERS>

AUDIT REPORT>

JOHN DOE>

MIKE SMITH>

JANE JONES>

ALL>

FR 05/14/01 13:00

TO 05/14/01 19:00

If You Select OPERATOR:

If You Select AUDIT REPORT:


26

ENROLL USERUse this procedure to add access rights for new per-sonnel. Note: You may not enroll any new users at ahigher permission than you have unless those permis-sions are “burned” into the new user’s key.

STEP BY STEP1. Press PGRM.


3. Enter PIN.

4. From the list of available programming options, se-lect USERS.

5. From the list of available user options, select EN-ROLL.

6. Present the key to be enrolled at the key reader, orpress ENTER for enrolling a user with an ID Numberonly. If you present a key, key data will appear andyou will need to select OK to continue. If you areenrolling a user without a key, note the assigned UserID Number and select OK to continue.

7. Select a permission level to assign. You may notassign a permission level higher than your own. Ifthe permissions are predefined by the key for you,this screen will not appear.

8. Enter a personal ID number. This is a 9-digit num-ber and should be the person’s Social Security Num-ber or other easy-to-remember number. If theperson’s key is ever lost, this number will be neededin order to generate a lost-key override. Note: Youmay not duplicate personal ID numbers or edit aperson’s personal ID later.

9. Enter the person’s name. Use the top right selectbuttons to change the alpha value, then use the scrollbuttons to move to the next character. Names maybe up to 15 characters in length. Press ENTER toaccept the name. Note: You may not edit the person’sname once it is accepted.

10. Assign a temporary PIN to the user, then enter itagain to confirm. A temporary PIN of 1111 is recom-mended. The first time the user logs in, they will berequired to change their PIN. This makes the usersolely accountable for their PIN.


DEVICES>

USERS>

TIME/DATE>

CASH>

SYSTEM>

SET PERMISSIONS>

ENROLL>

EDIT USERS>

INSERT IDENTIFIER

TO BE ENROLLED

OR PRESS ENTER FOR

USER NUMBER ONLY

ADMINISTRATOR>

SUPERVISOR>

MANAGER>

ASST MANAGER>

ENTER TEMPORARY PIN

****

ENTER PERSONAL ID

(USUALLY SSN)

123456789

Acknowledge ID Number or Key Data

Re-enter PIN to Confirm


27

EDIT USER STATUSUse this procedure to delete an enrolled user, deacti-vate an enrolled user (if, for example, you want a user tocome to you the next time they try to log into the safe), orset an enrolled user’s PIN to a new temporary PIN (if, forexample, a user forgets their PIN). You will want to de-lete a user if they are no longer employed at your loca-tion or otherwise no longer require access to the safe.To force a user to see a manager before using the safeagain, or to temporarily disable the user if they are onvacation, set the user’s status to Deactivate. If a userforgets their PIN, or to reactivate a deactivated user, setstatus to Temp Pin.

STEP BY STEP1. Press PGRM.


3. Enter PIN.

4. From the list of available programming options, se-lect USERS.

5. From the list of available user options, select EDITUSERS.

6. Select the name of the user to edit.

7. Choose to edit the user’s status, their group assign-ment, or their name. Note: you may not edit anotheruser’s access to groups which you do not have ac-cess to yourself.

8. To change the user’s status, select the STATUS lineand it will cycle between active, inactive, and de-leted. Switching a user from inactive to active willcause the user’s old PIN to become a temporaryPIN. Setting a user to deleted completely disablesthe user from the system. The user number will even-tually become available once again for enrolling otherusers.


DEVICES>

USERS>

TIME/DATE>

CASH>

SYSTEM>

SET PERMISSIONS>

ENROLL>

EDIT USERS>

JOHN DOE>

MIKE SMITH>

JANE JONES>

ALL>

003 JOHN DOE

STATUS>

GROUP>

NAME>

003 JOHN DOE

STATUS: ACTIVE>

ASST MANAGER

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28


D8X OPERATIONThe D8X is a simplified version of the D8 Autobank dis-pensing safe. The following sections detail user opera-tion of the D8X.

ENABLE USER FEATURESPlace the ON-STANDBYkeyswitch in the ON position be-fore using any operator features.In the ON position, this keyswitchallows vending, unloading, andopening the door.

DISABLE USER FEATURESPlace the ON-STANDBY switch in the STANDBY posi-tion to disable operator features. Standby prevents un-authorized use of vend, unload, and door features.

DOORTo open a door follow thesesteps:

1. Place the ON-STANDBYkeyswitch in the ON po-sition.

2. Press DOORS.3. Turn the Manager Key.4. A 10 minute door delay*

will count up on the dis-play.

5. At the end of the doordelay, an audible beepwill sound to let youknow the delay is com-plete.

6. Turn the Manager Key tounlock the door beforethe access period ends.

7. When the display indi-cates OPEN DOORNOW, turn the handleand open the door.

8. As soon as your busi-ness inside the safe isdone, shut the door. Thesafe will automaticallylock.

*To override the 10 minute door delay, turn the Ar-mor Car Override (ACO) Key and skip to Step6.

VENDFollow these steps to vend a tubeof change from the safe:


2. Press VEND.3. Press the number button

for the column you wantto vend.

4. The tube will drop intothe dispensing tray atthe bottom of the door.Take your change fromthe tube and set the tubeaside for re-use.

5. A vend delay will beginimmediately after thetube drops. No moretubes may vend until thevend delay ends.

Figure 4-2: ON-STANDBYKeyswitch

Figure 4-3: PressDOORS

Figure 4-4: TurnManager Key

Figure 4-5: OpenDoor Now

Figure 4-6: PressVEND

Figure 4-7: SelectColumn Number

Figure 4-9: TakeChange

Figure 4-8: Vendingin Progress

Figure 4-10:Tubelock Keyswitch

Figure 4-11: Load-ing Tubes

LOADTo put tubes of change into thesafe for vending, follow thesesteps:

1. Place the tubelockkeyswitch in the un-locked position.

2. Insert tubes as desired.Be sure to put each tubein the proper column.

3. Use your D8 Dipstick tomeasure the number oftubes in order to verifytube quantities. When acolumn contains 10tubes, no additionaltubes can be loaded inthat column.

4. Return the tubelock tothe locked position toprevent unauthorizedloading.

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29


UNLOADIf an error is made when loading(tube inserted in wrong column)or for whatever reason you needto remove all tubes from a col-umn (or columns) follow thesesteps:


2. Press UNLOAD.3. Turn the Manager Key to

initiate the 5 minute un-load delay.

4. When the unload delayends, an audible beepwill sound and the un-load access time willcount down.

5. Press UNLOAD again.6. Select the column to un-

load, or press the arrowselect button next to ALL to unload all columns.The tubes will begin being ejected immediately.To prevent a tube jam, remove each tube as soonas it falls into the dispensing tray.

7. If you need to unload a second column, repeatSteps 5 and 6.

8. To exit the Unload proceedure, press UNLOAD,then press ESC.

Figure 4-12: PressUNLOAD

Figure 4-14: UnloadIn Progress

Figure 4-13: SelectColumn

CHECKING TUBE QUANTITIESUse your D8 Dipstick to checkhow many tubes are in each col-umn:

1. Place the tubelockkeyswitch in the openposition.

2. Insert the dipstick intothe opening at the top ofthe column you wish tocheck until the stick isstopped by a tube.

3. The number on the stickindicates the number of tubes in the column.

MANUAL DROPSFollow these steps to make amanual drop into the safe:

1. Prepare your money anddeposit slip by insertingthem into an NKL dropenvelope.

2. Pull out the safe’s dropdrawer.

3. Place the drop envelopein the drawer.

4. Close the drop drawer. The envelope will fall intothe interior of the safe.

5. To verify the envelope is secure, pull the drawerback out to check that the envelope is no longerin the drawer.

Figure 4-15: Count-ing Tubes

Figure 4-16: ManualDrop

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30


5 PROGRAMMING PROCEDURES

CONFIGURATION PROGRAMMINGThese procedures are seldom used by store personnel.They are included here to support senior managers whohave adequate permission, for technicians who may beinstalling or servicing your system, and for personnelwho may either have permission or who are performingan override procedure to access a specific advancedprogramming feature.

USERSStore management will typically have permission to en-roll or edit users. Advanced user programming featuresinclude setting the user related system parameters (PINlength, PIN life, auto-inactivate, and auto-delete times)and defining or editing permissions. See Figure 5-1.

Users—System—PIN LengthPIN length is the number of characters required for alluser PIN numbers. Normally set to four digits, this mayoptionally be set to 6 digits. Upon changing from four tosix digits, all enroll user PINs add two zeros at the end oftheir PIN numbers. Upon changing from six to four dig-its, the last two digits are no longer used.

Users—System—PIN LifeThis is how often, in days, that users are required tochange their PIN numbers. A setting of 00 gives PINnumbers indefinite life.

Users—System—Auto InactivateThis is how long, in months, that a user remains activesince the last time they logged into the system. A settingof 00 disables this feature.

Users—System—Auto DeleteThis is how long, in months, until a user becomes de-leted after becoming inactive. A setting of 00 disablesthis feature.

Users—Set Permissions—UsersSelect an individual user and edit their permissions froma long scrolling list of available permissions. You mayedit any permissions that you currently have access toyourself.

Users—Set Permissions—DefaultsSelect a default permission level to edit. You may changethe names of defaults as well as edit the permissions ofdefaults. Default permissions are simply the initial per-missions granted to users when they are enrolled. Edit-ing default permissions will not affect permissions ofusers already enrolled. Figure 5-1: Programming Flow Chart: Users

DEVICES>USERS>

TIME/DATE>CASH>

FACTORY>SITE>

NAME

- - - - - - - - - - - - - - -

UP LETTER>DN LETTER>

SPACE>

INSERT IDENTIFIERTO BE ENROLLED

OR PRESS ENTER FORUSER NUMBER ONLY

ENTER PERSONAL ID(USUALLY SSN)

- - - - - - - - -ACCEPTED

SET PERMISSIONSUSERS>

DEFAULTS>KEY REQUIRE>

NAME OF DEFAULT023 NAME OF USER

STATUS: ACTIVE>PERMISSION LEVEL

NAME>PERMISSIONS>

PICK LIST OFUSER'S NAMES

NAME OF USER n>

PICK LIST OFDEFAULT USER

PERMISSION LEVELS

PICK LIST OFDEFAULT USER

PERMISSION LEVELS

PICK LIST OFUSER'S NAMES

NAME OF USER n>

Complete Scrolling Listof All Permissions the

Logged in User Can Set

DEFAULT 1 NAME>DEFAULT 2 NAME>DEFAULT 3 NAME>DEFAULT 4 NAME>DEFAULT 5 NAME>DEFAULT 6 NAME>

SYSTEM>SET PERMISSIONS>

ENROLL>EDIT USERS>

PIN LENGTH 4>PIN LIFE 30>AUTO INACTIVATE 01>AUTO DELETE 02>

NAME OF USERSTATUS>GROUP>

NAME>

GROUP 00 >GROUP 01 >GROUP 02 >GROUP 03 >Scroll to 31

USER NUMBER 023(or key data)

OK> NAME OF USERENTER TEMPORARY

PIN ****

NAME OF USERCONFIRM

PIN ****

A

NAME

- - - - - - - - - - - - - - -


SPACE>

A

Users—Set Permissions—Key RequireYou may preset who requires a key to be enrolled basedon permission level. If Key Require is set (*), anyoneenrolled at that permission level may only be enrolledwith a key. If Key Require is not set, users may be en-rolled with keys or a user number.

Users—EnrollRefer to Section 4.

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31


PERMISSION

Armor Car VerifyCash SetupClock Date

Clock Daylight SavingsClock TimeDevice Add

Device DeleteDevice Name

Display/Edit UserDoor Access

Door AlarmDoor Behind

Door DelayDoor Dual Key

Door Remote Fire TimeDoor Sensors

Door TimelockDrop Set Delete

Edit Default PermissionsEdit Permissions

Edit Permission NamesEnd Day Setup

Enroll UserIdle Text

Modem SetupOperate Bookmark

Operate DoorOperate DropOperate Load

Operate UnloadOperate Vend

PIN Auto-DeletePIN Auto-Inactive

PIN LengthPIN Life

Receipt PrintingReport, View AuditReport, Print Audit

Report, End DayReport, Permission

Report, ConfigReport, Status

Report, SystemReport, User

User Fingerprint RequiredUser Key Required

Validator AcceptanceValidator Bookmark

Validator DenominationsVend Column Values

Vend DelayVend Unload Delay

Vend Unload TimelockVend Variable Delay

✔✔ ✔ ✔ ✔

✔

✔ ✔ ✔ ✔

✔ ✔

✔ ✔ ✔

✔ ✔ ✽✔ ✔ ✔ ✽

✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔✔ ✔ ✔ ✔ ✔ ✔

✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔

✔

✔

✔ ✽✔ ✔ ✔ ✽

✔✔✔✔✔✔✔ ✔ ✔✔

✔

✔

✔

✔ ✽✔ ✔ ✔ ✽

✔✔✔✔✔✔✔ ✔

✔

✽✔

✽

✔

✔

✽

✔

ADMINISTR

ATOR

SUPERVISOR

MANAGER

ASST. MANAGER

LEAD OPER

ATOR

OPERAT

OR

✽ Access to components in assigned GROUPs.

Figure 5-2: Chart of InitialFactory Defined

Default Permissions

Once your system is placed inoperation, there are six default userpermission levels. As shown in thechart (left), the Administrator hasabsolute configuration authority

(less certain items configured onlyby the factory), but may not operate

general user features such asmaking drop, opening doors, andso forth. The Supervisor level can

configure many system parametersand may operate all user functions.Managers and above require keys

to operate the safe. AssistantManagers have virtually the sameauthority as a Manager, but are notrequired to use a key. Lead Opera-

tors differ from Operators in thatOperators cannot access any doorsand may not verify Armor Car keys.Operators and Lead Operators alsohave more restricted Group access

(Operators may not, by default,access some columns for vending).

Note that your organization mayhave defined different defaults. Your

system administrator can edit alluser permissions.

Service Manual

32


TIME/DATEThe time and date of the system are critical to the integ-rity of the audit trail. See Figure 5-4.

Time/Date—TimeThe system clock runs on “military” time, using a 24-hour cycle, rather than am and pm. When entering thetime, remember to put in the correct 24-hour time. Theseparator is the character dividing minutes and hourson the display and is defaulted to a colon (:).

Time/Date—DateThe system date is entered MM/DD/YY when format isset to the same. The alternate format choice will displaythe date as DD/MM/YY. The separator is the characterdividing day, month, and year on the display and is de-faulted to a slash (/).

DEVICES>USERS>

TIME/DATE>CASH>

FACTORY>SITE>

TIME/DATETIME>DATE>

TIME17:45:21>

DATE07/18/01>

Figure 5-4: Programming Flow Chart: Time/Date

GROUP

00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

ADMINISTR

ATOR

SUPERVISOR

MANAGER

ASST. MANAGER

LEAD OPER

ATOR

OPERAT

OR

Figure 5-3: Initial Factory Defined Default Group Assignments

Service Manual

33


DEVICES>USERS>

TIME/DATE>CASH>

FACTORY>SITE>

SITE NUMBER>ACCOUNT NO>

END DAY>ACCOUNTING>

IDLE TEXT>DAYLIGHT SAVINGS>

CURRENCY>

START 06:00>END 06:30>

AUTO PRINT Y>

END DAY

VEND RECEIPT Y/N>DROP RECEIPT Y/N>

UNLOAD RECEIPT Y/N>LOAD RECEIPT Y/N>

DAYLIGHT SAVINGS

YES>NO>

CURRENCY

USA>BRITAIN>

IDLE

- - - - - - - - - - - - - - -


SPACE>

ACCT

- - - - - - - - - - - - - - -


SPACE>

SITE

- - - - - - - - - - - - - - -


SPACE>

Figure 5-5: Programming Flow Chart: Site

DEVICES>USERS>

TIME/DATE>CASH>

FACTORY>SITE>

FACTORYCOMPANY CODE>SERIAL NUMBER>

MODEM>

MODEM

- - - - - - - - - - - - - - -


SPACE>

ENTER SAFESERIAL NUMBER

- - - - - - - - -

ENTER COMPANY CODE

- - - - - - - - -

Figure 5-6: Programming Flow Chart: Factory

SITEThese parameters are general in nature. They includesite number, idle text (the name of the business that ap-pears on the display), and setup of automatic receiptand Grand Z report printing. See Figure 5-5.

Site—Site NumberThe site number is the store number that will appear atthe bottom of all receipts and reports.

Site—Account NumberThe account number is a business specific number thatwill appear at the bottom of deposit reports (door re-ceipts).

Site—End DayMost businesses print a Grand Z report to zero net ac-tivity each day at or near the same time. The End Daystart and end times define a period when a reminder isdisplayed and any enrolled user may run the end dayreport to clear the day’s activity. You may choose to au-tomatically print the report at a specific time (start time)each day.

Site—AccountingBy default, all receipts are enabled. If you do not wishselect receipts to be printed, you may disable receiptprinting for the following categories of receipt: vend, drop,load, and unload.

Site—Idle TextIdle Text is the name of your business. This name ap-pears on the idle display with date and time. Like anyother name, it may be up to 15 characters in length.

Site—Daylight SavingsSet Daylight Savings to YES if you want your systemclock to automatically update for daylight savings.

Site—CurrencyYour system may be configured to track cash in U.S.Dollars or other world currency. If installed in anothercountry, select the appropriate world currency from thechoices available.

FACTORYThese are secure settings including serial identification,modem setup, and company code. Unauthorized alter-ing of any Factory parameter could cause the system tostop operating. See Figure 5-6.

Factory—Company CodeWarning: Any change made to this setting will automati-cally delete all enrolled users! Company code is an iden-tifying number used by the system to prevent a key en-rolled in a safe belonging to one organization from be-ing enrolled in the safe of another organization.

Factory—Serial NumberThis is the serial number of the controller unit. This num-ber is required for warranty service.

Factory—ModemThis is the name of the modem.

Service Manual

34


Devices—NameThis is the name of the safe, itself. Each lock, vendingassembly, and validator within a safe will have their ownnames as well as all cash storage locations.

Devices—DeleteWhen you select a remote device from the list, one ofthe options is to delete the device from the system. Whenyou do, the controller unit erases its record of that de-vice and stops communicating with that unit. This shouldonly be done when a remote safe or an electronics pack-age is being removed for service.

Devices—Locks—NameThis is the name of the lock. Each lock in the systemmay be given its own name.

Devices—Locks—BehindThis parameter is used to tell the system that the lock ison an internal compartment door which lies behind anexternal door. It causes the system to require the outerdoor to be open before the inner door may be opened.

DEVICESThis is area of programming is very important for sys-tem operation. A device is a safe including each of itselectronic components. Most device configuration is per-formed at the factory or at the time of installation. Devicesetup includes naming of devices and components, de-fining lock parameters, vending system setup, andvalidator operation. See Figure 5-7.

Devices—AddBefore a device may be used, it must be added. Beforeadding a new remote safe to the system, the remote safeshould be powered up and ready, but not connected tothe data bus. Enter programming mode and select De-vices, then select Add. The screen will prompt you toadd a new device. Plug in the data bus to the new re-mote unit and the screen on the controller should switchto a list of devices. From here, choose the new device toconfigure its various internal components.

DEVICES>USERS>

TIME/DATE>CASH>

FACTORY>SITE>

NAME

- - - - - - - - - - - - - - -


SPACE>

NAME

- - - - - - - - - - - - - - -


SPACE>

DEVICESNAME OF DEVICE 1>NAME OF DEVICE 2>NAME OF DEVICE 3>NAME OF DEVICE n>

ADD>

NAME OF DEVICELOCKS>

VEND>VALIDATORS>

NAME>DELETE>

NAME OF DEVICENAME OF LOCK 1>NAME OF LOCK 2>NAME OF LOCK n>

ADD NEW DEVICE NOW

NAME OF LOCKNAME>

SET LOCK>BEHIND>

NAME OF VALIDATORNAME>

NAME OF LOCKDELAY>

TIMELOCK>DUAL>

GROUP>FIRE TIME>

NAME OF VENDDAY>

UNL 00:00 LCK 00:00>UNL 00:00 LCK 00:00>

NAME OF VENDVARIABLE VEND 1>VARIABLE VEND 2>VARIABLE VEND 3>

NAME OF VENDCOLUMNS>

VEND DELAY>UNLOAD DELAY>VARIABLE VEND>

UNLOAD TIMELOCK>NAME>

NAME OF VENDCOLUMN VALUE>

COLUMN GROUP>

NAME OF VENDCOL 1 $000050>COL 2 $000200>COL 3 $000500>COL 4 $001000>COL 5 $001000>COL 6 $002000>COL 7 $002000>COL 8 $004000>

NAME OF VENDCOL 1 GROUP 01>COL 2 GROUP 01>COL 3 GROUP 01>COL 4 GROUP 01>COL 5 GROUP 01>COL 6 GROUP 01>COL 7 GROUP 01>COL 8 GROUP 01>

NAME OF VENDENTER VEND DELAY TIME

02>

NAME OF VENDENTER UNLOAD DELAY TIME

05>

NAME OF LOCKDELAY xx MINUTES>

ACCESS xx MINUTES>ALARM xx MINUTES>

NAME OF DEVICENAME OF VALIDATOR>NAME OF VALIDATOR>

NAME OF LOCKNONE>

NAME OF LOCK 1>NAME OF LOCK n>

DOOR FIRE TIME _ _

NAME OF VENDVARIABLE VEND 1

DELAY TIME 00>FR 00:00 TO 00:00>

NAME OF LOCKDAY ALL/Smtwtfs>

UNL 00:00 LCK 00:00>UNL 00:00 LCK 00:00>

NAME OF LOCKREQUIRE 2 USERS

YES>NO>

NAME OF LOCK(Scrolling list of groupsselect group to join)

NAME

- - - - - - - - - - - - - - -


SPACE>

NAME

- - - - - - - - - - - - - - -


SPACE>

Figure 5-7: Programming Flow Chart: Devices

Service Manual

35


Devices—Locks—Set Lock—DelayA lock delay is the time (in minutes) you must wait afterstarting the door delay before you are allowed to log inagain and actually open the door.

Devices—Locks—Set Lock—Delay—AccessOnce you log in to open a door and the door delay isexhausted, the access time is the period following thedelay when you may log in the second time and actuallyopen the door. If the door does not open in the specifiedtime, the cycle will automatically abort and you wouldhave to start the process from the beginning in order toopen the door.

Devices—Locks—Set Lock—Delay—AlarmOnce a door is opened, the alarm time is the time thedoor may remain open before an alarm sounds. Thealarm is logged as a user violation and creates a loudtone designed to cause the user to close the door toonce again secure the safe and prevent exposure.

Devices—Locks—Set Lock—TimelockTimelocks prevent access during specified periods. Todisable timelocks, set the lock and unlock times to 00:00.To set a continuous timelock, set either timelock (thereare two timelock periods available for each lock) to thesame non-00:00 time.

Devices—Locks—Set Lock—Dual KeyThis feature, if enabled, requires a second user to loginto the safe when opening a door to validate the firstuser’s request. The purpose is to discourage unautho-rized entry.

Devices—Locks—Set Lock—GroupEach lock is assigned to a group. Users must have doorpermission and access permission to the lock’s assignedgroup in order to open that lock. The use of group num-bers allows management to define who has access towhich lock.

Devices—Locks—Set Lock—Fire TimeRemote units may be some distance away from the con-troller and, hence, more than a few seconds walk fromthe keypad. Remote units are equipped with a “fire but-ton” (or Medeco keyswitch). Fire time is the time, in min-utes, that you have to go and push the button (or turnthe keyswitch). Once you activate the fire button (or turnthe keyswitch) you then have approximately seven sec-onds to open the door of the unit.

Devices—Vend—Columns—Column ValuesA vend mechanism includes eight columns. Each col-umn has a specific value defined for each tube in thatcolumn. When a tube is loaded or vended, the account-ing for the tube is based on these values.

Devices—Vend—Columns—GroupsColumn in a vend assembly are each assigned to agroup. Users with vend permission must also have ac-cess to the group number of the column in order to vendfrom that column. The use of group numbers allows man-agement to define who has access to which columns.

Devices—Vend—Vend DelayThis is the time, in minutes, that you must wait followinga vend operation before another vend is allowed.

Devices—Vend—Unload DelayThe unload delay prevents immediate access to unload-ing. This delay must be satisfied before the user maylog in a second time to perform the actual unload a col-umn or columns.

Devices—Vend—Variable Vend DelayDuring certain times of day, it may be desirable to re-duce or eliminate the vend delay in order to meet highdemand for change. Enter the start and stop time foreach period, and delay for each period (in minutes).

Devices—Vend—Unload TimelockThis feature prevents unloading during specified hours.

Devices—Vend—NameThis is the name of the vend assembly.

Devices—Validators—NameThis is the name of the validator.

CASHWhen money is stored in a safe, it is defined not only asa financial entity, but also by its methods of entry (manualdrop or validator) and exit (door lock). Cash, then, iseffectively a location with a value. Each safe has its ownBox Cash. Because safes may operate together ingroups or be divided by business unit or area, safesmay be grouped for accounting purposes. A group ofBox Cash locations is called Macro Cash. See Figure 5-8.

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DEVICES>USERS>

TIME/DATE>CASH>

FACTORY>SITE>

NAME

- - - - - - - - - - - - - - -


SPACE>

NAME

- - - - - - - - - - - - - - -


SPACE>

NAME

- - - - - - - - - - - - - - -


SPACE>

CASHMANUAL>

VALIDATED>

CASHIN>

OUT>NAME>

CASHESPick List of Cashes>

CASHESPick List of Macro Cashes>

Pick List of Devices>

Pick List of Devices>

CASHNEW>EDIT>

DELETE>

CASHBOX>

MACRO>

CASH INDRAWER>

NONE>

LOCK INPick List of Device Locks>

LOCK OUTPick List of Device Locks>

DELETE CASHNAME OF CASH 1>NAME OF CASH 2>NAME OF CASH n>

NAME

- - - - - - - - - - - - - - -


SPACE>

NAME OF MACROPick List of Box Cashes>

DELETE>

NAME OF MACROPick List of Box Cashes>

DELETE>

CASH INPick List of Device Validators>


CASH INPick List of Device Validators>


CASHNEW>EDIT>

DELETE>

DELETE CASHNAME OF CASH 1>NAME OF CASH 2>NAME OF CASH n>

Figure 5-8: Programming Flow Chart: Cash

Cash—Box—New—ManualManual cash is money stored in a compartment withmanual drop. When creating a manual cash, the cashmust be named and the entry and exit methods must bedefined. If the drop drawer has a lock, you must select alock as the drop drawer lock to activate when making adrop. Otherwise, choose none when selecting the entrymethod. For the exit method, select the lock on the doorfor the compartment where the money is located.

Cash—Box—New—ValidatedValidated cash is money dropped to a validator. The vali-dator (or pair of validators in the case of a V2) is mountedbehind the outer door of the safe. When creating a vali-dated cash, the cash must be named and the entry and exitmethods must be defined. Cash MUST BE CREATED for allvalidator units in order for money dropped to validators tobe tracked. None of the advanced accounting featuresand capabilities of the system can be used if box cashis not created properly. For the entry means, select thevalidator(s) in the cash compartment. For the exitmethod, select the lock on the door for the compart-ment where the money is located.

Cash—Box—EditOnce a box cash is created, its name may be changedor its entry or exit methods may be redefined.

Cash—Box—DeleteIf a box cash is created in error, it may be deleted com-pletely from the system.

Cash—Macro—NewMacro cash is simply a way of grouping cash locationsfor easier access (particularly for Armor Car pickup) andaccounting purposes. When creating macro cash, se-lect available cash entities to include in your macro. Warn-ing: All locks involved in a cash macro MUST have the sametime delay and timelock settings.

Cash—Macro—EditOnce a macro cash is created, its name or group mem-bership list may be edited.

Cash—Macro—DeleteIf a macro cash is created in error or is no longer needed,the macro may be deleted from the system.

DISPLAYSIf your system has one or more remote display panels,an additional item (DISPLAYS) will appear on list of pro-gram functions. To remove a display from the system,you must select DISPLAYS from this list, then press abutton on the display so that the controller knows whichdisplay to delete. Once deleted you may safely discon-nect the display from the system.

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6 THEORY OF OPERATION

DOOR LOCKING SYSTEMThe AuditLok XLV system is, first and foremost, an elec-tronic door locking system. It differs from its ancestorsin that it allows multiple locks (as well and validating andvending components) to be operated on multiple uniqueand physically separate safe bodies located around afacility as if they were on one large and complicatedsafe.

DOOR LOCK PARAMETERSLocks have the following software set features:

NameLocation (outer or inner)Delay (wait to open)Access (available to open after delay)Alarm (time open until alarm)Timelock (two access periods, each day unique)Group (permission restriction)Fire Time (remote units)Dual Access (single or dual user identification)

DOOR OPERATIONWhen an outer door opens, it must be closed again withina few minutes or an alarm will sound. When the door isopened, a mechanical detent holds the bolts back toprevent accidental hardware damage when the door isshut. The automatic detent also causes the door to au-tomatically lock when the door shuts to prevent expo-sure and theft. In a robbery, the door may be openedwith a duress code which allows normal access whilesending a silent alarm.

LOCK OPERATIONLocks are operated directly from a Lock Board. A LockBoard is a circuit board mounted inside the safe whichcommunicates via data bus with other system compo-nents. The cable from the Lock Board to the lock is wireddifferently than other RJ45-RJ45 cables. This means thatmust use a crossover cable as a standard cable willcause electronic failure. The Lock Board also stores lockparameters and handles communication of sensory sta-tus as well as firing the lock’s solenoid. The specific typeof lock depends on the application. In general, a springbolt (knob) lock is used for inner compartments and aswing bolt lock is used for exterior safe doors.

CASHMoney, entering the safe via validator or manual dropand removed by opening a door, is tracked as “cash.”From the end user’s perspective, cash is simply themoney in the safe. From a programming perspective,however, cash is a financial accounting entity.

BOX CASHBox Cash is the financial value associated with a physi-cal location having an entry means (validator or manualdrop) and an exit means (the lock on the door protect-ing the money). Box Cash must be created for everysafe in the system that stores money to be tracked. Safesmay have no more than one Box Cash per lock.

Box Cash Inlet SetupEvery Box Cash must have an entry means defined. ForV1 units, the validator must be set as the entry means.For V2 units, both validators must be set to the sameBox Cash and are both listed as entry means. For D8 orAX units, the manual drop is configured as the entrymeans. Note that on manual drops, the software accom-modates the use of a lock on the drop drawer. Generallythe drop drawer is not protected by a lock, and so nodrawer should be selected when configuring a manualdrop (selecting “none” as the cash inlet on a manualdrop allows use of a standard unlocked drop drawer).

Box Cash Outlet SetupEvery Box Cash must have an exit means defined. Thissimply means that you must assign a lock to the BoxCash. The lock must be the lock on the door which pro-tects the money. Although a Box Cash may have morethan one inlet (ie. two validators), a Box Cash may onlyhave one lock. A lock may only be assigned to one BoxCash.

MACRO CASHIn a system with more than one safe storing money, thesystem will track the Box Cash of each safe and mayalso be setup to allow access to and tracking of groupsof safes. Macro Cash is a group of Box Cashes config-ured to function as an aggregate. This simply meansthat you can get reports showing the combined totals ofBox Cashes as a Macro Cash. It also means you canopen multiple safe doors as one evolution when remov-ing Macro Cash for bank deposit. This is particularlyhandy for armor car pickup. Caution: All locks for all BoxCashes within a Macro Cash must have the same delayand timelock settings (if any).

BILL VALIDATIONV1 and V2 safes have Validators. When a validator isactivated, the operator simply inserts the bill into the ac-ceptor. The unit draws in the bill, validates its authentic-ity and denomination, then stacks the bill in its cassette.The bill remains in the cassette until removed for eitherarmor car pick up or bank deposit.

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VALIDATOR PARAMETERSBill validators, by default, are setup to accept all de-nominations of the applicable currency, they accept billsin any orientation (four-way acceptance), and do not takebookmarks. All of these parameters are changeable.Note that early systems do not allow any of the aboveparameters to be edited. Also, each validator may begiven a unique name.

TYPES OF VALIDATORSV1 and V2 safes used for strictly U.S.A. currency mayhave either MARS or JCM brand validators. For non-U.S.A. currencies, the JCM brand validator is normallyrequired.

MARS ValidatorsMARS validators are available with either locking or non-locking 1200 bill cassettes. Cassettes are accessed bytilting the validator bracket assembly forward and re-leasing the validator cassette. On non-locking cassettes,a thumb release allows the cassette to be removed. Onlocking cassettes, a knob on the cassette is rotated torelease the cassette from the validator. When replacinga cassette, the cassette must be fully installed and en-gaged in order for the validator to accept bills.

JCM ValidatorsJCM brand validators include a 1000 bill cassette. A sidecatch is used to release the cassette which is then pulledstraight out. The JCM validator does not need to be tiltedforward except for service.

VALIDATOR OPERATIONValidators (either brand) have their own electronics builtin. This allows the validators to authenticate, count, anddetermine the denomination of bills accepted. Validatorsrequire an auxiliary power supply to meet the needs ofthe bill reader and stacking motor circuits.

VALIDATOR INTERFACEValidators communicate with the rest of the systemthrough a Universal Interface Board (UIB). Each valida-tor must have its own UIB. The UIB translates the datafrom the validator to the data bus used by other AuditLokXLV components. A UIB will support either the MARS orthe JCM brand validator depending on the physical con-nection used. This is determined by how the UIB ismounted within the main electronics assembly “can.” TheUIB stores critical data about the validator and providesthe required identification to the system processor forthe validator.

DISPENSING SYSTEMD8 units hold up to 80 tubes in the vending mechanism.Tubes are loaded through the openings at the top of the

door and are vended out to the dispensing tray at thebottom of the door. The vending mechanism tracks tubestatus. This assembly also prevents unauthorized ac-cess to the tubes from the opening in the bottom of thesafe door. A tube lock prevents unauthorized loading aswell as any attempts to fish a tube out through the top.

VENDING SYSTEM PARAMETERSA vending assembly, as a whole, is considered a sys-tem component. A vend assembly is identified by thename it is given. Each column on a vend assembly hasan assigned tube value. For example, if Column 1 holdsrolls of pennies, its value is set to $0.50 per tube. Eachcolumn is also assigned to a Group for column specificaccess permission control. The vend delay function pre-vents vending of additional tubes immediately after atube is vended. The unload delay prevents immediateunloading of tubes. The unload timelock prevents un-loading during chosen hours.

VEND ASSEMBLYThe vend assembly body parts are constructed usingpatented plastics technology for tight tolerances and longsturdy life. The vend assembly consists of the plasticbody, cup and rotor mechanisms, motors, main andmotor vend boards, and interconnecting cables. Theentire vend assembly may be removed by simply dis-connecting certain RJ45 cables and four shoulder bolts.

Loading TubesTubes enter through openings near the top of the safedoor and pass into the top of the vend assembly. A tubelock plate must be moved to the open position to allowtubes to be loaded. The tube lock plate is moved usinga Medeco mechanical key switch and cam assemblymounted directly to the door. Optic sensors on the mainvend board track tubes as they are loaded.

Vending TubesEach pair of columns share a cup and rotor mechanismalong with a motor and associated hardware. The direc-tion of rotation determines which column vends. Opticsensors track rotor motion to precisely control the vend-ing operation. An output sensor, consisting of a trans-mitter board and a receiver board mounted on oppositesides of the vend assembly, verifies that tubes fall dur-ing vending operations.

SPECIAL CASE: D8XThe D8X is a unique product. This unit does not have aCPU, nor can it be connected to a system controller asa remote unit. The vending hardware is identical to otherD8 models, except that the main vend board is pro-grammed differently. To the end user, the D8X is a verysimple vending safe with a fixed door delay.

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The vend delay on a D8X is set using the DIP switch onthe main vend board. Start with all DIP switches OFF,then turn on DIP switches as needed (per Figure 6-1) toset the Vend Delay. Unload Delay is fixed. To disable alldelays for test purposes set Switch Segment 1 to ON.Be sure to reset Segment 1 to OFF when testing is com-plete.

REPORTS & RECEIPTSThe ability to print reports and receipts is key to the overallpurpose of the AuditLok XLV. A variety of financial andsystem reports are available. A simple serial printershould be connected to the system controller. AppendixA shows a number of report and receipt examples.

FINANCIAL REPORTSFinancial reports include individual or grand Operator(X), Cash (on hand), and End Day (Z Grand) Reports.

Delay 8 7 6 5 40 Min OFF OFF OFF OFF OFF2 Min ON OFF OFF OFF OFF4 Min OFF ON OFF OFF OFF6 Min ON ON OFF OFF OFF8 Min OFF OFF ON OFF OFF10 Min ON OFF ON OFF OFF12 Min OFF ON ON OFF OFF14 Min ON ON ON OFF OFF16 Min OFF OFF OFF ON OFF18 Min ON OFF OFF ON OFF20 Min OFF ON OFF ON OFF22 Min ON ON OFF ON OFF24 Min OFF OFF ON ON OFF26 Min ON OFF ON ON OFF28 Min OFF ON ON ON OFF30 Min ON ON ON ON OFF32 Min OFF OFF OFF OFF ON34 Min ON OFF OFF OFF ON36 Min OFF ON OFF OFF ON38 Min ON ON OFF OFF ON40 Min OFF OFF ON OFF ON42 Min ON OFF ON OFF ON44 Min OFF ON ON OFF ON46 Min ON ON ON OFF ON48 Min OFF OFF OFF ON ON50 Min ON OFF OFF ON ON52 Min OFF ON OFF ON ON54 Min ON ON OFF ON ON56 Min OFF OFF ON ON ON58 Min ON OFF ON ON ON60 Min OFF ON ON ON ON62 Min ON ON ON ON ON

Figure 6-1: D8X DIP Switch Vend Delay Setup Chart

Any operator, regardless of report permission, can viewor print their own Operator Report for their shift. Opera-tor Reports zero out when the daily net cash End Day ZGrand Report is run.

AUDIT REPORTThe Audit Report shows every event in the system dur-ing a specific time period. It tracks personnel activity,system events, and financial transactions. This sort ofdata is useful not only for theft detection and deterrence,but also for tracking operational trends. The audit trailon this product is approximately 20,000 lines long. Eachevent recorded includes the identity of the user involved,date and time, and the details of what took place.

SYSTEM REPORTSOther system reports include an Enrolled User reportand a Configuration Report. The former prints a list ofenrolled users and lists their permissions while the latterdisplays a list of system components and their criticalsettings.

RECEIPTSReceipts print automatically as the result of operator ac-tivity. For example, if you vend a tube, a vend receiptprints automatically. Other automatic receipts includeload, unload, drop, and deposit.

PRINTEREvery AuditLok XLV controller unit is shipped with a se-rial line printer for printing receipts and reports. Theprinter connects to the controlling unit via an RJ-45 cable.

USERSA user is a person with at least some access to AuditLokXLV features. A user has an identifier (key or number)and a PIN for positive identification. Users are assigneda set of permissions when enrolled (a manager of suffi-cient authority may edit those permissions). Up to 100users may be enrolled. The system may require users tochange their PIN after a certain number of days, andmay automatically remove users from the system whodon’t use the system for an extended period.

PROGRAMMINGThe system’s CPU is pre-configured at the factory ac-cording to the customer’s requirements. Virtually everyfacet of the system may be customized, from timelocksto names of doors, to column values. Remote units, how-ever, are configured in the field upon installation. Thesystem configuration may only be edited by authorizedpersonnel. Once the initial installation configuration iscompleted, advanced programming is rarely required,other than enrolling and editing users.

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ELECTRONICSA central processing unit (CPU) module is at the heartof any AuditLok XLV system. The CPU is where systemdata is stored, and it is the device that controls andmonitors all other system components. Other electroniccomponents, such as door controllers, vending control-lers, and validator controllers also have mini-processorsto control their own operation and communication withthe main CPU. These components maintain within themthe last few audit trail lines so that, in the event of a bur-glary, these minor electronic components can report thelast events recorded in the audit trail even when the CPUis damaged. Note, however, that in the event a system’sCPU is destroyed in a burglary, it may be necessary toreturn electronics from a remote unit in order for the fac-tory to extract this information.

POWERElectronics require electricity to operate. All units usethe same type power supply, and should be poweredthrough a UPS (uninterruptible power supply). Validatorunits will have a second (auxiliary) power supply. TheUPS and power supply components must be accessiblein the event that service is required.

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE





Drop Safe

Figure 6-2: AuditLok XLV System Data Interconnection

SYSTEM INTERCONNECTIONAuditLok XLV system components share information,much as a computer network shares information. Unitsare physically interconnected, again, similar to a net-work. This is done using standard computer network styleRJ-45 cables. Up to 31 remote units may be connectedto a single controller unit. In addition, up to eight EPRremote displays may be added. The maximum total databus length may be as much as 3000 feet (1000 meters).Figure 6-2 shows an example of how a multiple unit sys-tem is interconnected.

MODEMAn external modem may be connected to the AuditLokXLV in order to access audit data, download reports,check system setup parameters, and even modify thesystem configuration, if needed.

ALARMIf used, a cable coming from the rear panel of the con-troller unit connects to the building alarm system. Thecable provides a simple control signal to alert the au-thorities in the event that a door is opened with a controlsignal from the electronics (burglary), or if a user entersa duress PIN code (robbery).

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7 TROUBLESHOOTING

Message: Communication Failure Additional information on the screenwill indicate what device or compo-nent is the source of trouble.

Check power and communicationcable connections. Contact NKLTechnical Service.

ERROR EXPLANATION SOLUTIONMessage: Time Locked The door or vend assembly you are

attempting to access is unavailabledue to time lock.

Wait until the door or vend unit is outof time lock or reprogram time lock.

Message: Delay In Effect The vend delay is still countingdown.

Wait until the vend delay has ex-pired, then try again, or use the BuyChange feature instead of Vend.

Message: User Cannot Access ThisDoor

You do not have permission to openthis door.

Service Personnel: contact NKL tobe enrolled with sufficient permissionfor the function you need to perform.

Message: Warning Close Door 1. The door has been left open untilthe access period is exhausted. Anaudible beep alerts you to close thedoor.

2. Door sensor failure (alarming withdoor shut).

1. Close the door. If necessary, re-move power while performing main-tenance or trip the detent and holdin the door sensor plunger.

2. Replace the failed sensor/lock.

Message: Violation Close Door 1. The door has been left open untilthe alarm time is reached. A constantaudible tone alerts you to close thedoor.

2. The door is sensed open, but wasnot opened by procedure.

3. Door sensor failure (alarming withdoor shut).

1. Close the door. If necessary, re-move power while performing main-tenance or trip the detent and holdin the door sensor plunger.

2. This condition constitutes the bur-glary alarm. Properly shut and lockthe door before continuing mainte-nance.

3. Replace the failed sensor/lock.

Message: Door Open This message appears when you at-tempt to use any drop or vend pro-cedures when a system door isopen.

Close all doors; if necessary, for ser-vice purposes, you may temporarilyhold the door plunger down whileperforming maintenance.

Message: Check Printer The printer is off, out of paper, out ofribbon, or is disconnected.

Check the printer, its paper and rib-bon, and make sure the printer isconnected to the safe. Run printerself test.

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Message: Error Not A Valid Key orUser

The identifier (key or user number)presented is not enrolled, or is inac-tive.

If it is a key, enroll it with the desiredpermissions. If it is a user number,check and edit user status or enrollthe user to a new user number.

Message: Security Violation Timeout The wrong PIN has been entered fiveconsecutive time. The system con-siders this a potential attack.

Wait 5 minutes for the violation toclear before attempting accessagain.

Message: No Room For New User The system limit of 100 users is ex-ceeded.

One or more users must be deletedbefore anyone else may be enrolled.

Message: Bill Jam A bill fed into a validator did not stackproperly during the validator drop.

1. Cycle power to the validator.

2. Open the door to the validator, re-move the validator cassette, andclear the blockage.

ERROR EXPLANATION SOLUTION

Message: Unknown Denom A bill was stacked in the validator’sbill cassette, but the validator wasunable to determine the bill denomi-nation. This may happen if power toa critical system component or de-vice is interrupted during a drop.

To prevent future problems, ensurethat all components are powered viasurge protectors and that the powersource is stable. Do not attempt tocycle power while making a drop.

Message: Validator Full The validator mechanism sensesthat its cassette is full.

Make a bank deposit (remove andempty the bill cassette, then re-place).

Message: Warning Extended DropIn Use

The selected validator is alreadylogged into Extended Drop mode.

If you proceed with making a drop,make sure your drop is to a validatornot logged into Extended Drop. Oth-erwise, your drop will be credited tothe user logged into Extended Drop.

Message: Column Empty The column you are attempting tovend from has no tubes in it (accord-ing to inventory).

Load tubes. If the message is in er-ror, unload the column before load-ing tubes.

Message: Tube Jam A tube is caught in the dispensingsystem, preventing a vend motorfrom operating properly.

Open the outer door and clear thetube jam. Refer also to Section 8.

Message: Invalid PIN The PIN entered does not match thePIN that the system expects for theidentifier presented.

Reenter the PIN. If the PIN is lost,use the Edit Users procedure to seta temporary PIN.

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ERROR EXPLANATION SOLUTION

Door Will Not Unlock (No Error Mes-sage)

Possible internal communicationproblem, possible internal lock fail-ure, possible boltwork jam or failure.

See Section 8.

No Display Loss of power to the safe (or EPR). Check that the power supply to thesafe (or EPR) is plugged in at bothends.

Door Will Not Lock (No Error Mes-sage)

Possible blockage in door, possiblelock failure, possible boltwork detentproblem.

Check for blockage; see also Sec-tion 8.

Message: No Permission For ThisAction

You do not have sufficient permis-sion to perform the requested action.

Contact the store supervisor regard-ing this user’s permissions or con-tact NKL for access.

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8 REPAIR SERVICE

SYSTEMThe following are system level concerns. The old sayingthat “an ounce of prevention is worth a pound of cure”definitely applies to service of this product.

RULES OF COMMUNICATIONWhen installing or servicing the AuditLok XLV, propercable connects are absolutely vital to proper system op-eration. Failure to connect cables correctly can result inloss of control, lockout, and in some cases will causecomponent failure.

Safe to Safe ConnectionThe data output from the controller safe is always fromDATA 1, going to DATA 1 of the first remote safe. Stan-dard CAT-5 network cable is excellent for this applica-tion. Both ends are terminated (1 to 1) with RJ45 plugs.Remote units are shipped with extension cables. Often,however, space and distance will require you to obtainor construct different cables for your application. To makeRJ45 cables, obtain the length of cable needed, routethe cable as needed, then terminate both ends with RJ45plugs using an RJ45 crimping tool. Improper or reversedtermination will prevent system communication.

Lock Board Reverse CablesRegardless of the version of D8, the outer door lock isactuated from a lock board mounted on the outer door(near the lock). The cable from lock to lock board is areverse wired (crossover) cable. The lock’s cable is al-ways connected to J3 on the lock board. NKL uses ablack cable for easy identification. Connecting anythingvia a one-to-one cable to the J3 port on the lock boardwill definitely cause lock board failure. Normal and re-verse wired cables are shown in figures 8-2 and 8-3,respectively.

Lock boards mounted within cans always have the re-verse wired cable connected inside the can so that noexternal reverse cables are required.

1 1

8RJ45 BOTTOM

8 RJ45 TOP

1 1

8RJ45 BOTTOM

8 RJ45 BOTTOM

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE

ALARM

POWER

AUXPOWER

MODEM

PRINTER

DATA 1

DATA 2

SAFE





Drop Safe

Figure 8-1: AuditLok XLV System Connections

Figure 8-2: Normal RJ45 to RJ45 Cable

Figure 8-3: Reverse Wired RJ45 to RJ45 Lock Cable

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Remote Unit Data InterfacesIn a controller safe, the CPU and Daughter boards worktogether and serve as the central “brain” for the entiresystem. That said, even within a remote unit, one circuitboard must handle interfacing data between the com-ponents inside that remote safe and the controller unit.

In V1R and V2R remote units, the data connection frommain harness always goes to J1 on the first UIB. J5 onthe first UIB couples the data out to J2 on the secondUIB (V2R) or J1 on the lock board (V1R).

On D8R remote units, the outer door lock serves as theremote unit’s system interface. Data from the can con-nects to J1 on the outer door lock board. J5 on the outerdoor lock board then couples data to the main vendboard at J5. If you have a D8R unit with an inner com-partment, contact NKL Technical Support for wiring in-formation.

On AXR units, the first lock board is the system inter-face. Data connects from that first lock board J5 out toJ2 on the second lock board. Any additional lock boardsare connected between J1 and J2, from one board tothe next. The maximum number of doors on any AXRunit is five.

Vend AssembliesData connections to the vend assembly are relativelysimple. J2 and J3 are used as the data and power in-puts for the armor cable coming from the electronicscan. J2 and J3 are interchangeable. The other commu-nication cable, between the vend assembly and the lockboard, will connect to J4, J5 or J7 depending on themodel. On the D8C, always connect the lock board cableto J4. On the D8X, always connect the lock board cableto J7. On a D8R with no inner door, always connect thelock board cable to J5. On a D8R with an inner compart-ment connect the lock board cable to J4. This is be-cause the inner door lock controller board handles ex-ternal system communication for the D8R rather thanthe outer door lock board.

J2DATA

J1DATA

J5SLAVE

J3LOCK

J4SENSOR

LOCK BOARD(T-15054000)

Figure 8-4: Lock Board Photo

Figure 8-5: Lock Board Jack Diagram

J5 SLAVE

J4DATA

J7DATA

J3DATA

J2POWER

J6KEYS

J1VEND MOTOR

RIBBON CABLE

VEND BOARD(T-15053100)

Figure 8-6: Main Vend Board Photo

Figure 8-7: Main Vend Board Jack Diagram

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Universal Interface Board (UIB)A UIB is a necessary component because it translatesdata between validator native formats and the AuditLokXLV system data format. A UIB is designed to facilitatethe use of different validator brands depending on cus-tomer requirements. As a communications device, a UIBis used as a system data interface on V1R and V2R units(see Remote Unit Data Interfaces section above).

Internal Electronic AssembliesThe internal electronics assembly (a.k.a. electronics can)is the junction box connecting the components within asafe body to the outside world of controller and/or re-mote safes. Cans in controller unit safes have the addedburden of connecting to the printer, alarm system, andpossibly even a modem.

The type and quantity of circuit boards mounted insidean electronics can depend on the model safe it is con-figured to be installed in. On some units the can has noelectronics inside at all, aside from connecting cables.

Name of Component

Safe Number00 = Controller01-31 = Remote

Type01 = Lock02 = UIB03 = Vend

Component Number00 = First (Local Host)01 = Second02 = Third

Bus Data

USING HELPThe HELP button on the display is a powerful tool forchecking the system. When you press HELP, you invokea screen similar to the one shown below.

J1DATA

J5SLAVE

J6DATA

J8 JCM(10

PINS)

J2DATA

J7 MARS(16 PINS)

UNIVERSALINTERFACE

BOARD (UIB)(T-15057000)

The HELP screen shows what components that the sys-tem CPU has in its inventory.

The top line consists of two parts. The left side indicatesthe name of the component you are checking. If the com-ponent is not named, the component’s serial number willbe displayed. To the right, up to five characters will dis-play data flow information. Components on the control-ling safe will show active data flow while remote unitcomponents will appear static.

The second line identifies the component by location,specifically by safe (first number), component bus loca-tion (second number), and type (third number). In theexample above, the component shown is actually a lockboard on the first remote safe, a V2R. Other numbers onthis second line and any data appearing below the sec-ond line may be ignored.

If one component in a unit shows a data value of 00000,that component is not communicating. If all componentsin a safe return data value 00000, that entire unit is prob-ably offline. There is like to be either a data bus prob-lem, or loss of power to that unit.

ERROR MESSAGESSome error messages indicate user error and others in-dicate that there is actually a mechanical or electricalproblem with the product. For more information abouterror messages, refer to Section 7.

Figure 8-8: Universal Interface Board (UIB) Photo

Figure 8-9: UIB Jack Diagram

Figure 8-10: HELP Screen Example

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ELECTRONICSEach model Autobank or Intellisafe has its own electron-ics assembly, also called a “can.” The contents of a candetermine the model safe it is used in.

Figure 8-11: Can Connections (D8C Shown)

Figure 8-13: Can Interior (D8C Shown)

CONTROLLER UNITSAny controller can will contain CPU and Daughter Boardsand in most cases additional boards. Wiring diagramsfor each type of can are illustrated in Section 9.

Can RemovalBefore physically removing the can from a controller unit,remove all remote units from the system via RemoveDevices program procedure (Section 5), if possible. Ifthe remote units are not first removed, a reset overridemust be done to clear the remote units for adding backto new controller electronics.

1. Using the program procedure in Section 5, re-move all remote units from the system (if pos-sible).

2. Mark each cable connection to the rear of thesafe and disconnect each cable from the rearpanel.

3. Mark each cable connection to the can on theinterior of the safe, then disconnect each cable.

4. Remove the capture nuts holding the can inplace and remove the can.

Can ReplacementWhere can removal is mostly a physical operation, in-stalling a replacement can involves more system repro-gramming.

1. On D8C units, replace Main Vend and OuterDoor Lock Controller boards (see proceduresbelow).

2. Place the new electronics can in position on theinterior rear wall of the safe.

3. Replace the can’s capture nuts (removed above)in order to anchor the can in place.

4. Reconnect interior cables. Use care to ensurethat all cables are connected to the correct lo-cations.

5. Reconnect exterior cables.6. If remote units were not removed (per program

procedure, Section 5), contact NKL TechnicalSupport to perform the system remote reset over-ride.

7. Add remote units to the system.8. Program controller and remote units as needed.9. Use the Config Report to verify system settings.

Figure 8-12: Validator Cables to Lower End of Can(shown before being connected)

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D8C ELECTRONICSUnlike other units, not all intelligent electronics are lo-cated inside the can. On D8C units, the Main Vend andOuter Door Controller boards must be replaced as a setwith the can. Follow can removal/replacement proce-dures (above), plus the following main vend and outerdoor lock board removal and replacement procedures.

Main Vend Board1. Remove can following procedures above.2. Mark each cable connection to the main vend

board, then disconnect each.3. Remove the main vend board by removing cap-

ture screws.4. Install new main vend board from matched set

by reinstalling capture screws.5. Reconnect all cables.

Outer Door Lock Controller Board1. Mark each cable connection to the outer door

lock controller board, then disconnect each.2. Remove the outer door lock controller board by

removing capture screws.3. Install new outer door lock controller board from

matched set by reinstalling capture screws.4. Reconnect all cables.5. Replace can following procedures above.

REMOTE UNITSRemote unit cans will not contain CPU or Daughterboards. D8R units have no boards inside the can. AXR,V1R and V2R cans, however, contain all the main circuitboards used in the unit.

Remote Unit ResetRemote units must be “locked down” to the controllerunit. The lock down fixes the remote unit to a specificcontroller. The remote unit will not respond to any othercontroller unit until it is released. A remote unit may bereleased from its controller by using the Remove De-vices procedure or by performing a system remote unitreset override.

1. If the remote unit is connected to its original con-troller and is part of that controller’s inventory,perform the Remove Devices procedure to re-lease the remote unit from its locked down con-dition.

2. Make sure a good data connection exists be-tween the controller and remote unit(s) beingreset.

3. Contact NKL Technical Support (800-452-4655or 812-948-8400) for override instructions.

Can RemovalWhen the can from a remote unit (AXR/V1R/V2R) is re-moved, you must also remove the remote unit from thesystem controller’s inventory using the Remove Devicesprocedure. This also applies to D8R units with an innercompartment. Standard D8R units do have inner doors,hence no electronics inside the can to worry about.

1. Using the Remove Devices program procedure(Section 5), remove the remote unit from the sys-tem controller.

2. Mark each cable connection to the rear of thesafe and disconnect each cable from the rearpanel.

3. Mark each cable connection to the can on theinterior of the safe, then disconnect each cable.

4. Remove the capture nuts holding the can inplace and remove the can.

Can ReplacementCan replacement in V1R, V2R, and AXR units involvessome system programming.

1. Place the new electronics can in position on theinterior rear wall of the safe.

2. Replace the can’s capture nuts (removed above)in order to anchor the can in place.

3. Reconnect interior cables. Use care to ensurethat all cables are connected to the correct lo-cations.

4. Reconnect exterior cables.5. Add the remote unit to the system using the Add

Devices procedure (Section 5).

Figure 8-14: Install/Remove Main Vend Board

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D8R ElectronicsUnlike other remote units, intelligent electronics are lo-cated outside the can on D8R units. Main Vend and OuterDoor Controller boards must be replaced as a set.

Main Vend Board1. Using the Remove Devices program procedure

(Section 5), remove the remote unit from the sys-tem controller.

2. Mark each cable connection to the main vendboard, then disconnect each.

3. Remove the main vend board by removing cap-ture screws.

4. Install new main vend board from matched setby reinstalling capture screws.

5. Reconnect all cables.




matched set by reinstalling capture screws.4. Reconnect all cables.5. Add the “new” remote unit to the controller in-

ventory using the Add Devices procedure (Sec-tion 5).

Figure 8-15: Main Vend Board Cable Configuration(Typical D8X Shown)

D8X ELECTRONICSMain Vend and Outer Door Controller boards must bereplaced as a set. Other electronic components may bereplaced independently.

Main Vend Board1. Mark each cable connection to the main vend

board, then disconnect each.2. Remove the main vend board by removing cap-

ture screws.3. Install new main vend board from matched set

by reinstalling capture screws.4. Reconnect all cables.




matched set by reinstalling capture screws.4. Reconnect all cables.

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REPLACING INDIVIDUAL CIRCUIT BOARDSAll of the major circuit boards in a unit (whether a con-troller or a remote unit) must be matched. This is a soft-ware process performed at the factory. This is why youcannot replace individual intelligent electronic modules.It is permissible, however, to replace validators, locks,D8 motor controller boards, or D8 output sensors with-out replacing other electronics because these parts donot hold system level intelligence.

LOCK/DOORA standard LaGard swing bolt lock is used on outerdoors. Inner doors, however, use a standard LaGardspring (knob) lock. In either case, external door sensorsaugment internal sensors. Each lock has its own lockcontroller board. The function of the lock controller boardis to serve as an interface between the lock itself andthe system controller. Locks do not have internal elec-tronics.

Caution: On “R” Units with Medeco keyswitches, you musthave the Medeco key in order to operate the lock on the doorregardless of permission level or factory override. It is theresponsibility of the business management to provide thiskey.

WON’T LOCKIf a lock will not lock, the problem may be the lock or thelock controller board. To test this, remove power fromthe safe and check if the safe continues to remain un-locked. If so, replace the lock. If the safe becomes lockedupon removing power, replace the electronics.

WON’T UNLOCKIf a safe door will not unlock following the normal doorprocedures, any of several things may be wrong: lockfailure, loose/broken lock cable, loss of power to the safe,loss of communication to the safe (“R” Units), failed firebutton/switch or associated cable (“R” Units), failed lockelectronics, or improper program configuration. Remem-ber, before you can attempt to open the door of an “R”Unit with a Medeco keyswitch, you must have the key inyour possession.

NO DEPOSIT RECEIPTThis symptom is usually accompanied by no door ac-cess time count, though the latter is rarely noticed byusers. Check continuity of the door sensor. For externaldoor sensors, the problem is usually solved by adjust-ing the position of the sensor. If adjustment does notsolve the problem, replace the plunger sensor. If theproblem is the lock’s internal sensor, replace the lock.

LOCK AND DOOR SENSORSLocks have a built in sensor to detect lock status. Bothinterior and exterior safe doors use plunger sensors inaddition to internal lock sensors. If either sensor indi-cates the door has come open when the lock was notfired by its own electronics, the burglary alarm signal isactuated.

Figure 8-16: Inner Door Lock

Figure 8-17: Outer Door Lock (V1)

Figure 8-18: Outer Door Lock (D8)

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11 = UNUSED2 = SENSOR SWITCH N. O.3 = SENSOR SWITCH COM.4 = SENSOR SWITCH N. C.5, 6 = SOLENOID A7, 8 = SOLENOID B

RJ45 JACK (LOCK)

8

Figure 8-20: Door Sensor and Adjustable Detent

Sensor failure may be indicated by lack of deposit re-ceipts, audible alarm, or simply failing to respond prop-erly during door access procedure. In some cases, aninner door may not be accessible when the outer doorcannot be sensed opening. Note that if an inner doorcannot be opened due to an outer door sensor prob-lem, it may be necessary to reprogram the system suchthat the inner door operates like an outer door so that itcan be opened independently.

Lock SensorLocks have an internal sensor to detect lock status. Thisswitch may be tested by measuring continuity betweenpins 3 and 2 (normally open) or between pins 3 and 4(normally closed) at the RJ45 jack on the lock. For con-venience, this measurement may be taken at the end ofthe cable (remember to reverse the pinout when check-ing a reversed cable).

Door SensorA simple spring loaded plunger sensor is used to de-tect physical door status. While the lock’s sensor candetermine whether a door is locked or unlocked, it is theplunger sensor that detects whether the door is actuallyopen or not. The plunger switch is normally open. Whenthe plunger switch is pressed (door shut), the plungerswitch closes.

LOCK REPLACEMENTWhen a lock fails, the lock can be replaced indepen-dent of electronics. Always test the new lock before clos-ing the door.

1. Remove power from the safe.2. Disconnect the RJ45 cable input to the lock.3. Remove the mounting screws and remove the

lock.4. Install replacement lock.5. Reconnect the RJ45 cable input to the lock.6. Restore power to the safe.7. Test operation of the lock thoroughly using the

door opening procedures before closing thedoor.

LOCK OVERRIDEIn addition to the normal door procedures, it is also pos-sible to open a safe door using an override. If other pro-cedures fail, always attempt to override the door beforedrilling it open. To perform a door override, contact NKLTechnical Support (800-452-4655/812-948-8400). Re-member, if it is an “R” unit with a Medeco keyswitch, youstill must have the key (even with an override).

D8 Outer Door Lock BoardThe outer door lock controller board is mounted on theouter door of all D8 units. If this board is replaced, themain vend board and main electronics can (D8C only)must be replaced with it. Refer to the Electronics sec-tion.

MECHANICAL PROBLEMSDoor blockage, loose or broken linkage, or some othermechanical problem can prevent a door from openingor shutting correctly. Always perform a complete visualinspection of all mechanical parts when servicing a safedoor. For complete boltwork and mechanical parts in-formation refer to Sections 10 and 11.

D8X OUTER DOORThe D8X outer door operates differently than other safes.Since there is no CPU, the door lock is actuated usingMedeco keyswitches. If the D8X MGR key is not avail-able, the outer door cannot be opened, even if the ACOkey is available.

ORANGE

GRAY

GREEN

MGR KEYSWITCH

ACO KEYSWITCH

Figure 8-19: Outer Door Lock RJ45 Jack

Figure 8-21: D8X MGR & ACO Keyswitch Wiring

Plunger

Detent

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TUBE LOCKThe tube lock is metal plate that is designed to preventunauthorized tube loading. When the plate is in thelocked position, the tube openings are partially blocked,leaving only enough room to insert a dip stick. The tubelock plate is moved out of the way via linkage to a me-chanical Medeco keyswitch. If the tube lock does notmove smoothly when operating the keyswitch, adjust themechanical linkage as needed.

TUBE SENSORSTubes are tracked as they enter the vend assembly andas they are vended out. Optical sensors are used forthis counting.

Input SensorsBecause there are no LED indicators for the sensors,the only practical method of testing the optic tube inputsensors is to perform the load procedure. The most com-mon problem is over sensitivity to light. The most com-mon symptom is counting extra tubes when the safe isloaded. This happens primarily in locations where thefront of the safe is exposed to direct sunlight. The solu-tion is to move the safe to a location exposed to moder-ate indirect lighting or to position your body in front ofthe safe so that you block the direct light while loading.

If a column will not count tubes, check the cash report.The safe will not count tubes being loaded if it alreadythinks it has 10 tubes in it. If the column does not show10 tubes and will not count tubes as they are loaded,verify programming and verify that the load procedure(Section 4) is being followed correctly. If no program-ming or procedural problems are found, replace the MainVend Board.

Output SensorsFailure of an output sensor (transmitter or receiver mod-ule) will be indicated by inability to perform an unload orthe term “UNVERIFIED” will print on a vend receipt. Physi-cal blockage interrupting the output sensory beam willcause the same symptoms. Check the output path forblockage before replacing transmitter and receiver mod-ules. If no blockage is found, replace the transmitter andreceiver modules. These modules are located at thebottom of the vend assembly, mounted on the sides ofthe assembly.

Cup SensorsOptic sensors on the motor board track cup movementto ensure proper operation. The cup rotor shaft extendsthrough the motor board. The motor drives the cup rotordirectly. A rotor cap, installed over the shaft after themotor board is installed, passes through the optic cupsensors to track cup movement. The cup sensors arealso used to identify a tube jam. If a tube jam is falselyindicated, the rotor cap or optic sensor is likely faulty.

VENDINGThe vending features on any version of D8 encompassa number of electronic and mechanical parts as well assystem programming.

VendMotor

CupSensor

MotorBoard

MainVendBoard

Figure 8-22: D8 Vending Assembly (Complete)

Figure 8-23: Tube Lock Hardware(Exterior View Above, Interior View Below)

Yoke

KeySwitch

Plate

KeySwitch

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JAMMED TUBESWhen you tell a D8 to vend, the main vend board sendscontrol instructions to the motor board to operate themotor associated with the chosen column. Optic cupsensors (on the motor board) provide data back to themain vend board so that motor location is accuratelytracked and controlled. If a tube jams in a column (orthe cup is otherwise blocked from proper movement bydebris or other mechanical problem), the cup will notmove properly. Data from the cup sensors will then tellthe system that the cup is not responding and a TubeJam error message will be displayed.

To correct a tube jam, remove the applicable vend mo-tor to free the cup, then manually clear the tube jam fromthe bottom of the assembly (through the opening in thefront of the door) as follows:

1. Remove the mounting screws from the motorgoverning the affected column.

2. Gently lift off and set aside the motor for the af-fected column.

3. When the motor is removed the cup shaft shouldfreely rotate.

4. Clear the blockage.5. Check that the cup is free to rotate. Inspect and

clean of any debris.6. Return the cup to its original position and rein-

stall the motor.7. Upon power-up the motors should cycle and all

cups should settle at their proper positions.

Figure 8-24: Optical Input Sensors(Back of Main Vend Board, Faces Vend Plastics)

Figure 8-25: Tube Output Sensors(Transmitter: Left, Receiver: Right)

Figure 8-27: Cup Sensors (On Motor Board)

Cup Sensors

Figure 8-26: Tube Output Sensor Module (Transmitter)

Figure 8-28: Cups

Cup ProperlyPositioned

Cup Free to Move(Motor Removed)

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VENDING ASSEMBLYThe vending assembly is made up of the dispensingplastics, motors, main vend and motor circuit boards,and output sensor modules. If the main vend board isreplaced, the outer door lock board and electronics can(D8C) must also be replaced. Other components of thevending assembly do not have this requirement.

Removing Vend Assembly1. Mark all cable connectors to/from the vend as-

sembly (at main vend board).2. Disconnect RJ45 cables to/from the main vend

board. On the D8X only, disconnect thekeyswitch harness.

3. Remove the vend assembly by removing the fourmounting bolts at the sides of the assembly.

Replacing Main Vend BoardRefer to the D8 Electronics subsection, earlier in thissection of this manual.

Replacing Motors1. Remove the vend assembly cover.2. Remove the four mounting screws on the motor

being replaced.3. Disconnect the motor wires from the motor

board.4. Remove the defective motor.5. Place the new motor in position and check that

the motor teeth properly engage the cup rotorteeth.

6. Connect the new motor’s cable to the motorboard as the old motor had been connected.

7. Reinstall the motor screws.8. Test the motor by vending from both of the

motor’s columns.9. Reinstall the vend assembly cover.

Replacing Vend Motor Board1. Disconnect the motor wires from each motor.2. Disconnect the output sensor wires.3. Disconnect the ribbon cable to the main vend

board.4. Remove the mounting screws from the motor

board.5. Remove the defective motor board.6. Place the new motor board in position.7. Install the motor board mounting screws.8. Reconnect ribbon cable, output sensor cables,

and each of the motor cables.9. Test the motor board by vending from each col-

umn.

Replacing Output Sensors1. Disconnect the defective output sensor module.2. Remove mounting screws.3. Remove the defective output sensor module.4. Place the new output sensor module in position,

then install the mounting screws and connectthe sensor wires to the motor board.

Installing Vend Assembly1. Check that all electrical parts of the vend as-

sembly are properly mounted on the vend as-sembly before mounting the vend assembly ontothe safe door.

2. Position the vend assembly and install themounting screws.

3. Reconnect all cables to their proper jacks.4. Upon power-up the motors should cycle and all

cups should settle at their proper positions.

VENDING SYSTEM TOTALSVending system totals depend on following procedureas well as sensory function. If the tube count is wrong ina column, the solution is to unload and reload the col-umn. The problem is typically operator error involvingthe load procedure. If the tube count is high, check forhigh ambient light at the tube openings in the front ofthe safe when loading tubes. Remember that store per-sonnel often load the safe at different hours than yourservice, so be aware that lighting will vary with the hourof day.

MECHANICAL PROBLEMSDue to the number of moving parts and tight mechani-cal tolerances in the vending assembly plastics, it is criti-cal that they be carefully and precisely assembled andmounted. If the vending assembly plastics appear to bemechanically defective, the solution is to replace thevending assembly plastic hardware.

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VALIDATORSA validator is a unit that accepts bill currency, counts it,and stores it. Optic readers check for currency valueand authenticity. The advantage of a bill acceptor is neatstorage of large quantities of money. The money is storedin a cassette that is attached to the validator body.

TYPES OF VALIDATORSMARS and JCM are the two types of bill validators thatmay be used on V1/V2 safes. Mechanically, the two stylesare very different. To the end user, however, there is onlyone major difference: the JCM may be configured forinternational currencies. From a service perspective,validators are treated as complete parts. Breaking downand repairing validators, regardless of failure mode, isdone only at the factory.

MARS VALIDATORSMARS 3800 (non-locking) or 3900 (locking) Series vali-dators may be used. The standard, however, is the lock-ing style with a 1200 bill cassette. MARS validators needto be tilted forward to allow access to the cassette. Cas-settes must be fully and properly seated with the cas-sette lock in the engaged position before the validatorwill accept bills.

MARS SetupDIP switches on the validator are used to configure it foroperation. For normal operation, all DIP switches mustbe in the OFF position. Note that any changes to DIPswitch settings are not effective until the validator is pow-ered up from a no-power condition. Data from the elec-tronics can is connected to the 16 pin port on the valida-tor electronics console. Power connects to a 9-pin Molexplug at the validator. Never connect or disconnect vali-dator data cables unless power is removed to both thevalidator (aux power) and the main safe electronics (safepower).

MARS Self-TestPerform the MARS self-test if the validator is suspectedof some sort of failure. If the unit pulls in a bill and stacksit properly in test mode, it proves the validator itself isokay. If a validator fails its self-test, it should be replaced.

1. Remove power to the validator and safe.2. Disconnect the data cable to the UIB.3. Remove the cassette from validator.4. Set Switch 8 on SW1 to ON and all other DIP

switches to OFF.5. Apply power to the validator.6. Check that the validator stacks. Failure to stack

indicates a power problem. If the validator doesnot stack, check the power supply going intothe validator for proper voltage. If the powersupply is found to be okay, replace the valida-tor.

7. Insert a bill to check validator operation. The billshould be pulled through and ejected by thestacking plate. If the validator does not pull thebills through properly, inspect for debris (suchas a torn bill, paper clip, tape, etc.). Clean thevalidator using compressed air, then try again.If the validator still does not accept bills in testmode, replace the validator.

8. When a validator accepts bills in test mode, butnot in normal operation, the problem may becassette mounting, the data cable, or the UIB.Each should be checked.

VALIDATOR GENERAL THEORY OF OPERATIONValidators draw bills in through the bezel, pull the billsthrough an optical reader, analyze the bill for denomina-tion and authenticity, then send the bill through a stack-ing mechanism where it is transferred to the storagecassette. As the bill data is collected, it is reported to itsUIB. The UIB, in turn, communicates the financial infor-mation to the controller for accounting purposes.

UIB’s are used for two primary reasons. First, the UIBwill allow a choice of validator brands with no change toother system electronics or programming. Secondly, afailure of the validator will not cause a failure to the mainsystem communications.

Both JCM and MARS validators require an external aux-iliary power supply for operation. MARS validators use a24 VAC supply while the JCM validator requires a 12 VDC

supply.

Figure 8-29: MARS Validator (Left)and JCM Validator (Right)

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MARS Bezel Indicator DiagnosticsIn normal operation, green indicators on the bezel willlight to indicate that the validator is ready to accept bills.If the bezel lights do not come on when making a drop,there is a problem with the validator, UIB, data bus, orsystem programming. To help determine the most likelycause of trouble, observe the validator bezel indicatorsfor activity.

Flash Code: Interpretation:No Lights .... No power or no data signal from

safe electronics. Check validatorpower and cable continuity. Verifyvalidator operation in test mode.Replace the safe’s main electronicscan if no other problems are found.

Steady On .... Ready to accept bills.Rapid Blinking .... Cassette full. Empty cassette. If the

cassette is already empty, checkcassette mounting and/or replacecassette.

3 Blinks .... Coupon mode. Reset DIP switchesand power cycle.

4 Blinks .... Bill jam. Clear jam and clean billpath with dry compressed air.

5 Blinks .... Lockable cassette removed. Install,engage, or reseat cassette asneeded.

6 Blinks .... Tamper detected. If the conditiondoes not clear within 15 minutes,replace the validator.

7 Blinks .... Stacker blockage. Remove the cas-sette and clear the stacker of de-bris. If the problem persists, replacethe validator.

8 Blinks .... Bill taken but no credit given. Thismay show up in a report as an un-known denomination. It is usuallythe result of a temporary power losswhile making a drop.

9 or 10 Blinks .... The validator needs to be cleanedwith dry compressed air.

Figure 8-30: MARS Validator

DataConnection

PowerConnection

StackerPlate

MountingFace

Figure 8-32: DIP Switches

Figure 8-31: 24 VAC Plug

24 VAC Pins

Figure 8-33: DIP Switch Setup Instructions

Figure 8-34: Locking Cassette

Figure 8-35: Non-Locking Cassette

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MARS Validator CleaningValidators should be sprayed with dry compressed aironly. Never use alcohol pads or similar substances asthey alter the surface of the validator reader heads. Drycompressed air effectively pushes out dirt and dust with-out damaging the optic heads. For complete cleaningremove the cassette and blow out the validator in bothdirections through the bill path.

MARS Bill JamThe error message “BILL JAMMED” may appear on thedisplay, or you may determine there is a bill jam fromvisual inspection.

1. Cycle validator power to force the stackingmechanism to cycle. This often forces a bill topull through the stacker and elevator. Repeatonce or twice, if needed.

2. If the bill (or foreign object such as tape or pa-per clip) remains stuck, it will be necessary toremove the validator cassette, dismount the vali-dator, and remove the electronics case to ac-cess the bill path. If the obstruction cannot befound or cleared, replace the validator.

3. NEVER dig inside the bill path with tools. Thiswill destroy the sensor heads.

4. Once the bill jam is cleared, cycle power to thesafe to clear the error message.

MARS Validator ReplacementA validator may be replaced without replacing other elec-tronics.

1. Ensure that power is off to both the safe and thevalidator before starting any component replace-ment.

2. Disconnect the data/power cable from the dataand power connectors at the validator.

3. Remove the validator from its bracket assemblyby removing the four mounting nuts from be-hind the validator face. Note: Depending on thelocation where you are working, it may be easierto dismount the entire bracket assembly beforeremoving the validator from its bracket, althoughthis is optional.

4. Set all DIP switches on the new validator to OFF.5. Install the new validator onto the validator

bracket and, if necessary, replace the entireassembly.

6. Connect power and data cables.7. Restore power to the safe and validator.8. Check that the validator stacks. Test by making

a drop.

JCM VALIDATORSThe JCM WBA1000 validators may be factory pro-grammed to accept a variety of international currencies.Aside from supporting international currency and theobvious physical differences in construction, to the userJCM validators operate in a manner similar to the MARSunits. From a service perspective, the following describesvarious procedures involving JCM validators.

JCM SetupDIP switches on the validator are used to configure it foroperation. For normal operation, all DIP switches mustbe in the OFF position. Note that any changes to DIPswitch settings are not effective until the validator is pow-ered up from a no-power condition. Data from the elec-tronics can is connected to the 10 pin port on the valida-tor electronics can. Power from the can goes into thevalidator at the same validator port.

Figure 8-36: JCM Validator

TransportChassis

CashBox

(Cassette)

JCM Self-TestThe self-tests for the JCM validator require special con-ditions that cannot easily be created in most field envi-ronments. If the JCM validator is suspect of failure, re-place the validator.

Figure 8-37: JCM Setup DIP Switches

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JCM Bezel Indicator DiagnosticsIn normal operation, green indicators on the bezel willlight to indicate that the validator is ready to accept bills.If the bezel lights do not come on when making a drop,there is a problem with the validator, UIB, data bus, orsystem programming. Check power and connectionsbefore replacing the validator. If the replacement valida-tor does not respond, replace the safe’s electronics can.

JCM Validator CleaningValidators should be sprayed with dry compressed aironly. Never use alcohol pads or similar substances asthey alter the surface of the validator reader heads. Drycompressed air effectively pushes out dirt and dust with-out damaging the optic heads. For complete cleaningremove the cassette and blow out the validator in bothdirections through the bill path.

JCM Bill JamThe error message “BILL JAMMED” may appear on thedisplay, or you may determine there is a bill jam fromvisual inspection.

1. Cycle validator power to force the stackingmechanism to cycle. This often forces a bill topull through the stacker and elevator. Repeatonce or twice.

2. To clear a bill jam, open the safe door and tiltthe validator forward to access the top and backsections of the transport system.

3. Press the front transport latches to release thefront transport. Swing this transport up to ac-cess the front section of the transport mecha-nism and remove any debris found. Close thefront transport when done.

4. Pull the release for the back transport sectionand pull it open. Remove any debris found.Close the transport when done.

5. If the validator continues to reject bills or reporta bill jam, remove and empty the bill cassette.

6.. NEVER dig inside the bill path with tools. Thiswill destroy the sensor heads.

7. Once the bill jam is cleared, cycle power to thesafe to clear the error message.

Figure 8-38: JCM Bezel Connector

Figure 8-39: Transport Head View (Bezel Removed)

Figure 8-40: Data/Power Connector

Figure 8-41: Clearing JCM Bill Jams

Figure 8-42: Removing and Opening JCM Bill Box

BezelJack

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JCM Validator ReplacementA validator may be replaced without replacing other elec-tronics.

1. Ensure that power is off to both the safe and thevalidator before starting any component replace-ment.

2. Disconnect the data/power cable from the vali-dator.

3. Dismount the entire bracket assembly by remov-ing the shoulder bolts from the bracket hinge,then lift the entire assembly out.

4. Remove the validator from its brackets.5. Set all DIP switches on the new validator to OFF.6. Install the brackets on the new validator.7. Install the complete assembly, including bush-

ings and shoulder bolts.8. Connect power and data cables.9. Restore power to the safe and validator.10. Check that the validator stacks. Test by making

a drop.

BILL REJECTIONIf bills are drawn in partially, then rejected, that meansthat as far as the validator is concerned, the bill is notgood. If it is one particular bill, that bill is probably eithercounterfeit or damaged. If the validator has problemsaccepting all or several bills, the optical reader is prob-ably dirty or scratched. Try cleaning with dry compressedair only. Avoid using alcohol pads or other liquid clean-ers as they may damage the optic heads or cause theheads to draw dirt. Never insert tools or other objectsinto the mouth of a validator to attempt to reclaim tornbills or debris. Scratches on the surface of the optic read-ers will prevent the validators from properly reading bills.If cleaning with compressed air does not solve the prob-lem, replace the validator.

UNKNOWN DENOMINATION ERRORThe error message “UNKNOWN DENOM” may appearon the display or on a drop receipt. This message meansthe validator has accepted a bill but has not counted it.The only known cause is a power interruption during vali-dation. This is most frequently due to intentionally cy-cling power as a corrective action for a jammed bill orsimilar maintenance.

POWEROne of the most common problems with electronic prod-ucts is partial or complete loss of power. External powersupplies are used with NKL safes so that a safe doesnot need to be drilled open to service the more commontypes of power supply failures.

MAIN POWER SUPPLYThe three-level main power supply (±12 VDC and +5 VDC)may easily be checked with a multimeter. Refer to Fig-ure 8-43 below for measurements. To prevent power sup-ply failure due to surges or spikes, always useuninterruptible power supplies with your safes.

Auxiliary PowerValidators and EPRs use the Aux power input. The volt-age required depends on the nature of the load. An EPRuses a 9 VDC supply while MARS validators use 24VAC

and JCM validators use 12 VDC.

DISPLAYSThe EPR is a remote display designed to provide re-mote access to system components. The display is rela-tively small, light, and requires only a data and powerconnection to the system. EPR displays connect to asystem as if they were safes. Due physical separationfrom other system components, the display must besupplied with its own 9 VDC power supply. To add or re-move displays from the system, refer to the program-ming procedures in Section 5. There are no field ser-viceable components inside the EPR.

1 3

254

1 = COM2 = COM3 = +5 V4 = –12 V5 = +12 VDC

DC

DC

Figure 8-43: 5-PIN Safe Power Supply DIN Plug


60

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15053600

15053700

NOTE: ALL ITEMS 15053XXX ARE PART OF VEND ASSEMBLY 15053000.

1505330015053400

15053100

15053200

800135

15003006

15054000

15054015

15009084

15009080

PLUNGER

VEND POWER

VEND DATA

DISPLAY

15059000

15009069

15052504

15016000

1505A010

9 ELECTRICAL

Figure 9-1: D8C (Single Door) Wiring Diagram


61

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

D8C (1-DOOR) "CAN"1505A010

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY

J1J7

J4 J5 J6 J7

J9 J3 J6 J4

CPU BOARD(TOP) &

DAUGHTER BOARD(BOTTOM)

CABLES:POWER HARNESS: 15052500

DAUGHTER J1 - ALARM: 15020610 DAUGHTER J6 - DISPLAY: 15009053

DAUGHTER J9 - VEND DATA: 15009053CPU J4 - PROGRAM DISPLAY: 15009080

CPU J5 - MODEM: 15009054CPU J6 - PROGRAM: 15009052CPU J7 - PRINTER: 15009054

1500

9080

15009053

15009052

1500

9054

1500

9054

1500

9053

1502

0610

15052500

Figure 9-2: D8C (Single Door) Inner Electronics Assembly


62

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15053600

15053700


1505330015053400

15053100

15053200

800135

15003006

15054000

15054015

15009084

15009080

PLUNGER

VEND POWER

VEND DATA

DISPLAY

15059000

15009069

15052504

15016000

15011000

PLUNGER

15054014

1505B010

15009070

Figure 9-3: D8CI (2 Door) Wiring Diagram


63

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

D8C (2-DOOR) "CAN"1505B010

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY

J1

J1

J2

J5J3J4

J7

J4 J5 J6 J7

J9 J3 J6 J4

LOCK BOARD

CPU BOARD(TOP) &



DAUGHTER J1 - ALARM: 15020610 DAUGHTER J6 - DISPLAY: 15009053DAUGHTER J9 - LOCK J2: 15009080

CPU J4 - PROGRAM DISPLAY: 15009080CPU J5 - MODEM: 15009054

CPU J6 - PROGRAM: 15009052CPU J7 - PRINTER: 15009054

LOCK J1 - VEND DATA: 15009053LOCK J3 - INNER DOOR LOCK: 15009084

LOCK J4 - INNER DOOR SENSOR: 15054023

1500

9080

1505

4023

1500

9084

15009053

15009052

1500

9054

1500

9054

1500

9053

15009080

1502

0610

15052500

Figure 9-4: D8CI (2 Door) Inner Electronics Assembly


64

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15053600

15053700


1505330015053400

15053100

15053200

800135

15003006

15054000

15054013

15009084

15009053

PIN CONNECTORS

2-WIRE CONNECTOR

PLUNGER

VEND POWER

VEND DATA

PUSHBUTTONOR KEYSWITCH

INSIDE VIEWFRONT PANEL

15052502

15016000

1505A012

15054024

Figure 9-5: D8R (Single Door) Wiring Diagram


65

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

D8R (1-DOOR) "CAN"1505A012

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY


15052500

(UNUSED)

Figure 9-6: D8R (Single Door) Inner Electronics Assembly


66

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15053600

15053700


1505330015053400

15053100

15053200

800135

15003006

15054000

15054013

15009084

15009080

PIN CONNECTORS

2-WIRE CONNECTOR

PLUNGER

VEND POWER

VEND DATA


INSIDE VIEWFRONT PANEL

15052502

15016000

1505B012

15054024

15011000

PLUNGER

15054014

15009070

Figure 9-7: D8RI (2 Door) Wiring Diagram


67

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

D8R (2-DOOR) "CAN"1505B012

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY


LOCK BD J5 TO VEND DATA: 15009053 LOCK BD J4 TO INNER DOOR SENSOR: 15054023

LOCK BD J3 TO INNER DOOR LOCK: 15009084

15052500

(UNUSED)

J1 J2

J5J3J4

LOCK BOARD

1505

4023

1500

9084

15009053

Figure 9-8: D8RI (2 Door) Inner Electronics Assembly


68

VEND

VEND -POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15053600

15053700


1505330015053400

15053100

15053200

800135

15003006

15054000

15054015

15009084

15009080

PLUNGER

V -POWER

V DATA

DISPLAY

15059000

MGR

ACOON-STANDBY

15009069

15052505

1505A011

15016000

Figure 9-9: D8X Wiring Diagram

ORANGE

GRAY

GREEN

MGR KEYSWITCH

ACO KEYSWITCH


69

VEND

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

D8X "CAN"1505A011

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY

15052505

15009069 15052510

INTERNALHARNESS

Figure 9-10: D8X Inner Electronics Assembly


70

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15054013

PLUNGER

VALIDATOR

LOCK

1505AM15 or 1505AJ15

15016000

15052503

15057202 (MARS)or 15057214 (JCM)

Figure 9-11: V1C Wiring Diagram


71

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

V1C "CAN"1505AM15

PRD2 D1 MD

PROGRAM

VALIDATOR POWER

PROGRAM DISPLAY

J1J7

J4 J5 J6 J7

J9 J3 J6 J4

CPU BOARD(TOP) &


INTERNAL CABLES:POWER HARNESS: 15052500


DAUGHTER J9 - UIB J1: 15009080CPU J4 - PROGRAM DISPLAY: 15009080


LOCK J1 - UIB J2: 15009052LOCK J3 - OUTER DOOR LOCK: 15009084

LOCK J4 - OUTER DOOR SENSOR: 15054021AUX PWR - VALIDATOR PWR: 15009078

1500

9080

1505

4021

1500

9084

15009052

1500

9054

1500

9054

1500

9078

1500

9053

15009080

1502

0610

15052500

15009052

J5

J2 J1

J6

J8:JCM

UIBJ7: MARS

J1 J2

J5J3J4

LOCK BOARD

JCM CAN: 1505AJ15The JCM version differs only in the orientation of the UIB module. J7 on a UIB is a 16 pin port for the MARS which must face the bottom of the can on the 1505AM15 can (shown above). J8 on a UIB is a 10 pin port for the JCM which must face the bottom of the can on the 1505AJ15 can.

Figure 9-12: V1C Inner Electronics Assembly


72

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15054013

PLUNGER

VALIDATOR

LOCK

1505AM13 or 1505AJ13

15016000

15052503

15057202 (MARS)or 15057214 (JCM)


Figure 9-13: V1R Wiring Diagram


73

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

V1R "CAN"1505AM13

PRD2 D1 MD

PROGRAM

VALIDATOR POWER

PROGRAM DISPLAY

INTERNAL CABLES:POWER HARNESS: 15052500LOCK J1 - UIB J5: 15009052

LOCK J3 - OUTER DOOR LOCK: 15009084LOCK J4 - OUTER DR SENSOR: 15054021

AUX PWR - VALIDATOR PWR: 1500907815

0540

21

1500

9084

1500

9078

15052500

15009052

J5

J2 J1

J6

J8:JCM

UIBJ7: MARS

J1 J2

J5J3J4

LOCK BOARD

JCM CAN: 1505AJ13The JCM version differs only in the orientation of the UIB module. J7 on a UIB is a 16 pin port for the MARS which must face the bottom of the can on the 1505AM13 can (shown above). J8 on a UIB is a 10 pin port for the JCM which must face the bottom of the can on the 1505AJ13 can.

Figure 9-14: V1R Inner Electronics Assembly


74

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15054013

PLUNGER

VALIDATOR

LOCK

1505AM16 or 1505AJ16

15016000

15052503

15057202 (MARS)or 15057214 (JCM)

15057202 (MARS)or 15057214 (JCM)

Figure 9-15: V2C Wiring Diagram


75

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

V2C "CAN"1505AM16

PRD2 D1 MD

PROGRAM

VALIDATOR POWER

PROGRAM DISPLAY

J1J7

J4 J5 J6 J7

J9 J3 J6 J4

CPU BOARD(TOP) &


INTERNAL CABLES:POWER HARNESS: 15052500

DAUGHTER J1 - ALARM: 15020610 DAUGHTER J6 - DISPLAY: 15009053DAUGHTER J9 - UIB2 J1: 15009080



UIB1 J2 - UIB2 J2: 15009052 LOCK J2 - UIB1 J1: 15009080

LOCK J3 - OUTER DOOR LOCK: 15009084LOCK J4 - OUTER DOOR SENSOR: 15054021

AUX PWR - VALIDATOR PWR: 15009071

1500

9080

1505

4021

1500

9084

15009052

1500

9054

1500

9054

1500

9071

1500

9053

15009080

1502

0610

15052500

1500905215009080

J5J5

J2

J2

J1

J1

J6

J6

J8:JCM

J8

UIB #1

UIB #2J7: MARS

J7

J1 J2

J5J3J4

LOCK BOARD

JCM CAN: 1505AJ16The JCM version differs only in the orientation of the UIB modules. J7 on a UIB is a 16 pin port for the MARS which must face the bottom of the can on the 1505AM16 can (shown above). J8 on a UIB is a 10 pin port for the JCM which must face the bottom of the can on the 1505AJ16 can.

Figure 9-16: V2C Inner Electronics Assembly


76

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

15054013

PLUNGER

VALIDATOR

LOCK

1505AM14 or 1505AJ14

15016000

15052503

15057202 (MARS)or 15057214 (JCM)

15057202 (MARS)or 15057214 (JCM)


Figure 9-17: V2R Wiring Diagram


77

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

V2R "CAN"1505AM14

PRD2 D1 MD

PROGRAM

VALIDATOR POWER

PROGRAM DISPLAY

INTERNAL CABLES:POWER HARNESS: 15052500UIB1 J2 - UIB2 J5: 15009052

LOCK J2 - UIB1 J1: 15009080LOCK J3 - OUTER DOOR LOCK: 15009084

LOCK J4 - OUTER DOOR SENSOR: 15054021AUX PWR - VALIDATOR PWR: 15009071

1505

4021

1500

9084

1500

9071

15052500

1500905215009080

J5J5

J2

J2

J1

J1

J6

J6

J8:JCM

J8

UIB #1

UIB #2J7: MARS

J7

J1 J2

J5J3J4

LOCK BOARD

JCM CAN: 1505AJ14The JCM version differs only in the orientation of the UIB modules. J7 on a UIB is a 16 pin port for the MARS which must face the bottom of the can on the 1505AM14 can (shown above). J8 on a UIB is a 10 pin port for the JCM which must face the bottom of the can on the 1505AJ14 can.

Figure 9-18: V2R Inner Electronics Assembly


78

Figure 9-19: AXC (Single Door) Wiring Diagram

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

PLUNGER

15052503

15016000

1505A017

DISPLAY

15059000

15009069

15054013


79

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

AXC (1-DOOR) "CAN"1505A017

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY

J1

J1

J2

J5J3J4

J7

J4 J5 J6 J7

J9 J3 J6 J4

LOCK BOARD

CPU BOARD(TOP) &



DAUGHTER J1 - ALARM: 15020610 DAUGHTER J6 - DISPLAY: 15009053DAUGHTER J9 - LOCK J2: 15009080




1500

9080

1505

4021

1500

9084

15009052

1500

9054

1500

9054

1500

9053

15009080

1502

0610

15052500

Figure 9-20: AXC (Single Door) Inner Electronics Assembly


80

Figure 9-21: AXC (2-Door) Wiring Diagram

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

PLUNGER

15052503

15016000

15011000

PLUNGER

15054014

1505B017

15009070

DISPLAY

15059000

15009069

15054013


81

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

AXC (2-DOOR) "CAN"1505B017

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY

J1

J1

J2

J5J3J4

J7

J4 J5 J6 J7

J9 J3 J6 J4

LOCK BOARD 1(INNER DOOR)

J1 J2

J5J3J4

LOCK BOARD 2(OUTER DOOR)

CPU BOARD(TOP) &




DAUGHTER J9 - LOCK 1 J2: 15009080CPU J4 - PROGRAM DISPLAY: 15009080


LOCK 1 J1 - LOCK 2 J1: 15009052LOCK 1 J3 - INNER DOOR LOCK: 15009084

LOCK 1 J4 - INNER DOOR SENSOR: 15054023LOCK 2 J3 - OUTER DOOR LOCK: 15009084

LOCK 2 J4 - OUTER DOOR SENSOR: 15054021

1500

9080

1505

4023

1505

4021

1500

9084

1500

9084

15009052

1500

9054

1500

9054

1500

9053

15009080

1502

0610

15052500

15009052

Figure 9-22: AXC (2-Door) Inner Electronics Assembly


82

Figure 9-23: AXR (Single Door) Wiring Diagram

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

PLUNGER

15052503

15016000

1505A0NZ

15054013



83

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

AXR (1-DOOR) "CAN"1505A0ZZ

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY

J1 J2

J5J3J4




1505

4021

1500

9084

15052500

Figure 9-24: AXR (Single Door) Inner Electronics Assembly


84

Figure 9-25: AXR (2-Door) Wiring Diagram

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

PROGRAM

PROGRAM DISPLAY

PLUNGER

15052503

15016000

15011000

PLUNGER

15054014

1505A0ZZ

15009070

15054013



85

VEND DATA

VEND POWER

OUTER LOCK

DISPLAY

INNER DOOR LOCK

INNER DOOR SENSOR

OUTER DOOR SENSOR

AXR (2-DOOR) "CAN"1505A0ZZ

PRD2 D1 MD

PROGRAM

PROGRAM DISPLAY

J1 J2

J5J3J4


J1 J2

J5J3J4

LOCK BOARD 2(OUTER DOOR)


LOCK 1 J5 - LOCK 2 J2: 15009052LOCK 1 J3 - INNER DOOR LOCK: 15009084

LOCK 1 J4 - INNER DOOR SENSOR: 15054023LOCK 2 J3 - OUTER DOOR LOCK: 15009084

LOCK 2 J4 - OUTER DOOR SENSOR: 15054021

1505

4023

1505

4021

1500

9084

1500

9084

15052500

15009052

Figure 9-26: AXR (2-Door) Inner Electronics Assembly


86

10 MECHANICAL

Figure 10-1: D8 Door Hardware Exploded View

5

6

4

9 10

12

20

16

21 22

23

25

19

24

8

7

2

1

13

14

15

17

18

3

11

ITEM PART NUM. QTY DESCRIPTION1 T-15053000 1 VEND ASSEMBLY (COMPLETE)2 T-HS1206 4 5/16 SHOULDER BOLT3 T-16000002 1 TUBE LOCK BLOCKING BAR4 T-800224 5 WASHER TYPE N 5/165 T-600113 1 TUBE LOCK ACTUATOR CAM6 T-7034 1 MEDECO KEYSWITCH7 T-800153 1 T HANDLE

9 T-600029 1 HANDLE ACTUATOR ASSEMBLY10 T-800152 1 7/16 EXTERNAL RETAINING RING11 T-700007 3 LATCH BOLT12 T-600025 3 LATCH CAM W/ 1/4" INSERT13 T-600027 2 SIDE ACTUATOR PLATE ASSEMBLY14 T-600028 1 REVERSE ACTUATOR PLATE ASSEMBLY15 T-800112 3 5/16" X 3/8 SHOULDER BOLT16 T-800182 8 #10-32THD BUT HD SOCK CAP SCR 5/16 LG17 T-800175 3 #8 PLAIN WASHER "7/16 OD"18 T-700041 1 ACTUATOR LINK PLATE D819 T-15016000 1 ELECTRONIC LOCK20 T-6030022 3 1/4-20thd LOCK SCREW 1-5/16"21 T-600048 1 D8 DETENT ROD ASSEMBLY22 T-700028 1 DETENT PLATE23 T-800129 1

26 T-800184 1 7/16 WAVE WASHER ( NOT SHOWN )27 T-800186 1 DOOR RELATCH TORSION SPRING ( NOT SHOWN )28 T-800218 1 COMPRESSION SPRING ( NOT SHOWN )

3/16 TYPE E RETAINING RING24 T-4702AB 1 DOOR PLUNGER SWITCH25 T-800231 2 #6-32 FLAT HD SCREW 5/16

8 T-800113 1 7/16 ID X 5/8 OD X 3/4LG OILITE BUSHING


87

Figure 10-2: V1 Door Hardware Exploded View

1

2

3

4

5

6

7

9

10 11

12

13

14

15

16

17

18 19

23

24

25 26

8

ITEM PART NUM. QTY DESCRIPTION1 T-600024 1 LATCH CAM W/ 1/2" INSERT2 T-600025 2 LATCH CAM W/ 1/4" INSERT3 T-600027 1 SIDE ACTUATOR PLATE ASSEMBLY4 T-600028 1 REVERSE ACTUATOR PLATE ASSEMBLY5 T-600029 1 HANDLE ACTUATOR ASSEMBLY6 T-600047 1 V1 DETENT ROD ASSEMBLY7 T-600049 1 V1 DUST COVER WELDED ASM

9 T-700007 3 LATCH BOLT10 T-700009 1 TOP ACTUATOR PLATE11 T-700012 1 ACTUATOR LINK PLATE12 T-700028 1 DETENT PLATE13 T-700218 1 BEZZLE GASKET RETAINER14 T-800112 3 5/16" X 3/8 SHOULDER BOLT15 T-800113 1 7/16 ID X 5/8 OD X 3/4LG OILITE BUSHING16 T-800152 1 7/16 EXTERNAL RETAINING RING17 T-800153 1 T HANDLE18 T-800175 3 #8 PLAIN WASHER "7/16 OD"19 T-800182 8 #10-32THD BUT HD SOCK CAP SCR 5/16 LG20 T-800184 1 7/16 WAVE WASHER ( NOT SHOWN )21 T-800186 1 DOOR RELATCH TORSION SPRING ( NOT SHOWN )22 T-800218 1 COMPRESSION SPRING ( NOT SHOWN )23 T-800234 4 #8-32THD PH PN HD SCR 1/4 LG24 T-800312 1 VALIDATOR BEZZLE GASKET25 T-6030022 3 1/4-20thd LOCK SCREW 1-5/16"26 T-15016000 1 ELECTRONIC LOCK

8 T-4702AB 1 DOOR PLUNGER SWITCH


88

Figure 10-3: V2 Door Hardware Exploded View

1

2

3

4

5

6

7

9

10 11

12

13

14

15

16

17

18 19

23

25 26

8

24

ITEM PART NUM. QTY DESCRIPTION1 T-600024 1 LATCH CAM W/ 1/2" INSERT2 T-600025 2 LATCH CAM W/ 1/4" INSERT3 T-600027 1 SIDE ACTUATOR PLATE ASSEMBLY4 T-600028 1 REVERSE ACTUATOR PLATE ASSEMBLY5 T-600029 1 HANDLE ACTUATOR ASSEMBLY6 T-600071 1 V2 DETENT ROD ASSEMBLY7 T-600226 1 V2 DUST COVER WELDED ASM

9 T-700007 3 LATCH BOLT10 T-700009 1 TOP ACTUATOR PLATE11 T-700012 1 ACTUATOR LINK PLATE12 T-700028 1 DETENT PLATE13 T-700218 2 BEZZLE GASKET RETAINER14 T-800112 3 5/16" X 3/8 SHOULDER BOLT15 T-800113 1 7/16 ID X 5/8 OD X 3/4LG OILITE BUSHING16 T-800152 1 7/16 EXTERNAL RETAINING RING17 T-800153 1 T HANDLE18 T-800175 3 #8 PLAIN WASHER "7/16 OD"19 T-800182 8 #10-32THD BUT HD SOCK CAP SCR 5/16 LG20 T-800184 1 7/16 WAVE WASHER ( NOT SHOWN )21 T-800186 1 DOOR RELATCH TORSION SPRING ( NOT SHOWN )22 T-800218 1 COMPRESSION SPRING ( NOT SHOWN )23 T-800234 4 #8-32THD PH PN HD SCR 1/4 LG24 T-800312 2 VALIDATOR BEZZLE GASKET25 T-6030022 3 1/4-20thd LOCK SCREW 1-5/16"26 T-15016000 1 ELECTRONIC LOCK

8 T-4702AB 1 DOOR PLUNGER SWITCH


89

ITEM PART NUM. QTY DESCRIPTION1 T-600015 1 MARS BRACKET ASSEMBLY2 T-800110 2 1/2 ID NYLON BUSHING3 T-800146 2 11/16 ID NYLON WASHER4 T-15072400 1 MARS VALIDATOR5a T-15073200 1 LOCKING CASSETTE, 12005b T-15073500 1 NON-LOCKING CASSETTE, 1200 (OPTIONAL)6 T-800313 2 SHOULDER BOLT7 T-800185 2 WAVE WASHER8 T-800174 4 HEX NUT, MOUNTING VALIDATOR (NOT SHOWN)

1

4

5

7 2

3

6

Figure 10-4: MARS Validator Mounting


90

1

2

67

34

5

ITEM PART NUM. QTY DESCRIPTION1 T-600038 1 JCM LEFT BRACKET ASSEMBLY2 T-600039 1 JCM RIGHT BRACKET ASSEMBLY3 T-800110 2 1/2 ID NYLON BUSHING4 T-800146 2 11/16 ID NYLON WASHER5 T-15074101 1 JCM VALIDATOR (CONTACT NKL FOR INTERNATIONAL)6 T-800313 2 SHOULDER BOLT7 T-800185 2 WAVE WASHER8 T-800128 4 SCREW M4 X 6, MOUNTING (NOT SHOWN)

Figure 10-5: JCM Validator Mounting


91

Figure 10-6: BSM/BSD (AX) Door Hardware Exploded View

29

231

4

5

6

78

9

10

1112

13

14

15

1617

25

26

27

28

18

19

20

21

22

23

24

ITEM PART NUM. QTY DESCRIPTION1 T-10000058 1 PREMIUM HANDLE ASSEMBLY2 T-06500004 1 7/8 X 3/4 X .094 HANDLE SPRING3 T-10000134 1 E-BAR ASSEMBLY4 T-06041006 6 BRASS BUSHING5 T-06151001 13 3/4 X 7/64 COTTER PIN6 T-10000001 1 LOCKING CAM7 T-06041007 1 1/2 ID NYLON BUSHING (HANDLE)

9 T-06020001 1 1 3/8 OD X 1/2 ID CAM WASHER10 T-06500002 2 CAM SPRING11 T-06141002 1 5/16 X 7/8 CLEVIS PIN (HANDLE LINK)12 T-06141001 6 3/8 X 3/4 CLEVIS PIN (BOLT LINK)13a T-10030006 2 VERTICAL BOLT: 29" SAFE13b T-10030006 2 VERTICAL BOLT: 32" SAFE13c T-10030006 2 VERTICAL BOLT: 41" SAFE13d T-10030006 2 VERTICAL BOLT: 47" SAFE14 T-10000003 1 HANDLE LINKAGE15 T-06091006 1 5/8-11 SELF LOCKING JAM HEX NUT16 T-10000006 1 DETENT STOP17 T-06141004 2 10-32 X 3/8 SHCS18 T-10000019 3 BOLT LINK19 T-10000138 1 RELOCKER PIN20 T-15016000 1 PRIMARY LOCK21 T-06500006 1 RELOCKER SPRING22 T-06030022 3 1/4-20 X 1 1/4 LOCK MOUNT SCREW23 T-10000002 1 RELOCKER BRACKET24 T-06030007 2 8-32 X 1/2 PH PNHD SCREW, RELOCKER25 T-06141004 1 3/16 X 1 3/8 CLEVIS PIN26 T-06041001 3 3/8 OD X 3/16 ID NYLON BUSHING27 T-10000004 1 DETENT28 T-06151002 2 1/2 X 3/32 DETENT COTTER PIN29 T-06131002 2 6-32 KEPS NUT

8 T-06020008 1 2 OD X 1/2 ID CAM WASHER


92

D8C SAFEThe D8C safe replacement parts include the electronics can, vend assembly, lock components and sensors, andvarious mechanical parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-15059000 Outer Display BoardT-1505A010 D8C Inner Electronics Assembly (Can) for single door safes. For electronic contents of can refer to

Figure 9-2.T-1505B010 D8CI Inner Electronics Assembly (Can) for safes with an inner compartment. For electronic con-

tents of can refer to Figure 9-4.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15053000 Vend Assembly (Specify Model)T-150531002 Vend Main BoardT-150532002 Vend Motor BoardT-150533002 Drop Sensor (Hinge Side)T-150534002 Drop Sensor (Open Side)T-150536002 Vend Ribbon CableT-150030062 Vend Motor (4 per assembly)T-8001302 Vend Motor Gear (4 per assembly)T-8001352 Vend Assembly Plastic ChassisT-15052504 Armor Cable Harness Can to VendT-15054100 Inner Door Knob Lock (safes with inner door)T-15009070 Cable: Inner Lock Harness (safes with inner door)T-15054014 Inner Door Sensor (safes with inner door)T-15016000 Outer Door Lock, Universal SwingboltT-15054000 Lock Board (Outer Door)T-15009084 Cable: Lock Board J3 to Outer Door LockT-15009080 Cable: Lock Board J1 to Vend BoardT-15054015 Outer Door SensorNote 1: Part of T-1505A010 or T-1505B010 Assembly.Note 2: Part of T-15053000 Assembly.

MECHANICALPART DESCRIPTIONT-800153 “T” HandleT-800113 Handle BushingT-700007 Latch Bolt (3)T-600025 Latch Bolt Cam (3)T-600027 Side Actuator Plate (2)T-600028 Reverse (bottom) Actuator PlateT-600029 Handle Actuator PlateT-800218 Main SpringT-700041 Actuator Link Plate (Connecting Bar)T-800112 Shoulder Bolt 5/16 x 3/8 (3)T-800129 Retaining Clip, Type E, 3/16 (Detent Rod)T-800152 External Retaining 7/16 (Handle)T-800175 Washer, #8, 7/16 OD (3)T-800182 Screw, #10-32 Button Head Cap 5/16 (7)T-800184 Wave Washer, 7/16

11 PARTS


93

PART DESCRIPTIONT-800186 Detent SpringT-700028 Detent BracketT-600048 Detent Rod Assembly, D8T-7000323 Detent Rod, D8T-8002113 Adjustment Sleeve Stand-OffHN7003 Adjustment Hex Locking Nut, 8-32T-600030 Door Hinge Assembly, 1 x 3 1/2 (2)T-700039T4 Hinge Body TopT-700039B4 Hinge Body BottomT-8001494 Hinge PinT-8001514 Ball BearingT-8001764 Set Screw 1/2 x 20 x 1/2T-8001504 Brass BushingT-16000002 Tube Lock PlateT-600113 Tube Lock Actuator CamT-7034 Tube Lock Key SwitchT-800254 D8 Dust CoverT-800234 Screws, #8-32 Phillips 1/4 for CoverT-800328 Screw, 5/16 - 18 Thread Socket Head 7/8 (4) for Vend Assembly MountingT-600064 Manual Drop Drawer, 3 x 4.5 x 8Note 3: Part of T-600048 Assembly.Note 4: Part of T-600030 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-800208 D8 Label 1/2 x 3 7/8T-800268 Autobank Label 3.5 x 14.25T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-600131 Replacement TubesT-16000039 Magnetic Tube RackT-BT-1189 DipstickT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15099995 Serial PrinterT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power SupplyT-600133 Dallas Electronic Key


94

D8R SAFEThe D8R safe replacement parts include the electronics can, vend assembly, lock components and sensors, andvarious mechanical parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-1505A012 D8R Inner Electronics Assembly (Can) for single door safes. For electronic contents of can refer to

Figure 9-6.T-1505B012 D8RI Inner Electronics Assembly (Can) for safes with an inner compartment. For electronic con-

tents of can refer to Figure 9-8.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15052502 Armor Cable Harness Can to VendT-4720 Medeco Keyswitch (D8R Fire Switch, Standard)T-800198 Push Button (D8R Fire Switch, Optional)T-15053000 Vend Assembly (Specify Model)T-150531002 Vend Main BoardT-150532002 Vend Motor BoardT-150533002 Drop Sensor (Hinge Side)T-150534002 Drop Sensor (Open Side)T-150536002 Vend Ribbon CableT-150030062 Vend Motor (4 per assembly)T-8001302 Vend Motor Gear (4 per assembly)T-8001352 Vend Assembly Plastic ChassisT-15054100 Inner Door Knob Lock (safes with inner door)T-15009070 Cable: Inner Lock Harness (safes with inner door)T-15054014 Inner Door Sensor (safes with inner door)T-15016000 Outer Door Lock, Universal SwingboltT-15054000 Lock Board (Outer Door)T-15009084 Cable: Lock Board J3 to Outer Door LockT-15009080 Cable: Lock Board J1 to Vend BoardT-15054013 Outer Door SensorT-15054024 Cable: Outer Door Sensor and Armor ConnectionNote 1: Part of T-1505A012 or T-1505B012 Assembly.Note 2: Part of T-15053000 Assembly.



95

PART DESCRIPTIONT-800186 Detent SpringT-700028 Detent BracketT-600048 Detent Rod Assembly, D8T-7000323 Detent Rod, D8T-8002113 Adjustment Sleeve Stand-OffHN7003 Adjustment Hex Locking Nut, 8-32T-600030 Door Hinge Assembly, 1 x 3 1/2 (2)T-700039T4 Hinge Body TopT-700039B4 Hinge Body BottomT-8001494 Hinge PinT-8001514 Ball BearingT-8001764 Set Screw 1/2 x 20 x 1/2T-8001504 Brass BushingT-16000002 Tube Lock PlateT-600113 Tube Lock Actuator CamT-7034 Tube Lock Key SwitchT-800254 D8 Dust CoverT-800234 Screws, #8-32 Phillips 1/4 for CoverT-800328 Screw, 5/16 - 18 Thread Socket Head 7/8 (4) for Vend Assembly MountingT-600064 Manual Drop Drawer, 3 x 4.5 x 8Note 3: Part of T-600048 Assembly.Note 4: Part of T-600030 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-800208 D8 Label 1/2 x 3 7/8T-800268 Autobank Label 3.5 x 14.25T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-600131 Replacement TubesT-16000039 Magnetic Tube RackT-BT-1189 DipstickT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power Supply


96

D8X SAFEThe D8X safe replacement parts include the electronics can, vend assembly, lock components and sensors, andvarious mechanical parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-15059000 Outer Display BoardT-1505A011 D8X Inner Electronics Assembly (Can)T-150525101 Cable: Power HarnessT-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15052505 Armor Cable Harness Can to VendT-15053000 Vend Assembly (Specify Model)T-150531002 Vend Main BoardT-150532002 Vend Motor BoardT-150533002 Drop Sensor (Hinge Side)T-150534002 Drop Sensor (Open Side)T-150536002 Vend Ribbon CableT-150030062 Vend Motor (4 per assembly)T-8001302 Vend Motor Gear (4 per assembly)T-8001352 Vend Assembly Plastic ChassisT-15016000 Outer Door Lock, Universal SwingboltT-15054000 Lock Board (Outer Door)T-15009084 Cable: Lock Board J3 to Outer Door LockT-15009080 Cable: Lock Board J1 to Vend BoardT-15054015 Outer Door SensorT-4720 Medeco Keyswitch (ACO)T-15097035 Medeco Keyed Alike Pair (MGR and Tube Lock)T-800316 On-Standby KeyswitchNote 1: Part of T-1505A011 Assembly.Note 2: Part of T-15053000 Assembly.



97

PART DESCRIPTIONT-800186 Detent SpringT-700028 Detent BracketT-600048 Detent Rod Assembly, D8T-7000323 Detent Rod, D8T-8002113 Adjustment Sleeve Stand-OffHN7003 Adjustment Hex Locking Nut, 8-32T-600030 Door Hinge Assembly, 1 x 3 1/2 (2)T-700039T4 Hinge Body TopT-700039B4 Hinge Body BottomT-8001494 Hinge PinT-8001514 Ball BearingT-8001764 Set Screw 1/2 x 20 x 1/2T-8001504 Brass BushingT-16000002 Tube Lock PlateT-600113 Tube Lock Actuator CamT-7034 Tube Lock Key SwitchT-800254 D8 Dust CoverT-800234 Screws, #8-32 Phillips 1/4 for CoverT-800328 Screw, 5/16 - 18 Thread Socket Head 7/8 (4) for Vend Assembly MountingT-600064 Manual Drop Drawer, 3 x 4.5 x 8T-6101001 Inner Door Lock (specify key type)Note 3: Part of T-600048 Assembly.Note 4: Part of T-600030 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800338 D8X Operator’s ManualT-800346 Installation InstructionsT-800208 D8 Label 1/2 x 3 7/8T-800268 Autobank Label 3.5 x 14.25T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-600131 Replacement TubesT-16000039 Magnetic Tube RackT-BT-1189 DipstickT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power Supply


98

V1C SAFEThe V1C safe replacement parts include the electronics can, validator assembly, lock components and sensors,and various mechanical parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-1505AM15 V1C Inner Electronics Assembly (MARS) For electronic contents of can refer to Figure 9-12.T-1505AJ15 V1C Inner Electronics Assembly (JCM) For electronic contents of can refer to Figure 9-12.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15057202 Armor Cable: Can to MARS ValidatorT-15057214 Armor Cable: Can to JCM ValidatorT-15052503 Armor Cable: Can to Outer Door LockT-15016000 Outer Door Lock, Universal SwingboltT-15054013 Outer Door SensorNote 1: Part of T-1505AM15 or T-1505AJ15 Assemblies.

MARS VALIDATOR COMPONENTS & HARDWARE

PART DESCRIPTIONT-15072100 Mars Validator 3800, Non-LockingT-15072400 Mars Validator 3900, LockingT-15072200 Mars 3800 Bill Cassette, Non-LockingT-15073200 Mars 3900 Bill Cassette, LockingT-600015 Mounting PlateT-800174 Hex Nut, #10-24, Validator Mounting (4)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)

JCM VALIDATOR COMPONENTS & HARDWARE

PART DESCRIPTIONT-15074100 JCM Canister, WBA1000BOXT-15074101 JCM Validator WBA1000, USAT-15074102 JCM Validator WBA1000, UKT-15074103 JCM Validator WBA1000, SweedenT-600038 Left Mounting PlateT-600039 Right Mounting PlateT-800128 Screw, M4 x 6, Validator Mounting (6)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)

MECHANICALPART DESCRIPTIONT-800153 “T” HandleT-800113 Handle BushingT-700007 Latch Bolt (3)T-600025 Latch Bolt Cam, 1/4 Insert (2)T-600024 Latch Bolt Cam, 1/2 Insert (1)


99

PART DESCRIPTIONT-700009 Actuator PlateT-600027 Side Actuator PlateT-600028 Reverse Actuator PlateT-600029 Handle Actuator PlateT-800218 Main SpringT-700012 Actuator Link Plate (Connecting Bar)T-800112 Shoulder Bolt 5/16 x 3/8 (3)T-800129 Retaining Clip, Type E, 3/16 (Detent Rod)T-800152 External Retaining 7/16 (Handle)T-800175 Washer, #8, 7/16 OD (3)T-800182 Screw, #10-32 Button Head Cap 5/16 (8)T-800184 Wave Washer, 7/16T-800186 Detent SpringT-700028 Detent BracketT-600047 Detent Rod Assembly, V1T-7000272 Detent Rod, V1T-8002112 Adjustment Sleeve Stand-OffHN7002 Adjustment Hex Locking Nut, 8-32T-600011 Door Hinge Assembly, 7/8 x 2 1/2 (2)T-700014T3 Hinge Body TopT-700014B3 Hinge Body BottomT-8000923 Hinge PinT-8000933 Ball BearingT-8000943 Set ScrewT-8000953 Brass BushingT-800312 Validator Bezel GasketT-700218 Validator Bezel Gasket RetainerT-600049 V1 Dust CoverT-800234 Screws, #8-32 Phillips 1/4 for CoverNote 2: Part of T-600047 Assembly.Note 3: Part of T-600011 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-800209 V1 Label 1/2 x 3 7/8T-800269 Autobank Label 3.5 x 8.5T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15099995 Serial PrinterT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power SupplyT-15000206 Validator Aux Power Supply MARST-15000236 Validator Aux Power Supply JCMT-600133 Dallas Electronic Key


100

V1R SAFEThe V1R safe replacement parts include the electronics can, validator assembly, lock components and sensors,and various mechanical parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-1505AM13 V1C Inner Electronics Assembly (MARS) For electronic contents of can refer to Figure 9-14.T-1505AJ13 V1C Inner Electronics Assembly (JCM) For electronic contents of can refer to Figure 9-14.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15057202 Armor Cable: Can to MARS ValidatorT-15057214 Armor Cable: Can to JCM ValidatorT-15052503 Armor Cable: Can to Outer Door LockT-15016000 Outer Door Lock, Universal SwingboltT-15054013 Outer Door SensorT-800198 Push Button (Fire Switch, Button)T-4720 Medeco Keysw. (Fire Switch, Keyed)Note 1: Part of T-1505AM13 or T-1505AJ13 Assemblies.

MARS VALIDATOR COMPONENTS & HARDWARE

PART DESCRIPTIONT-15072100 Mars Validator 3800, Non-LockingT-15072400 Mars Validator 3900, LockingT-15072200 Mars 3800 Bill Cassette, Non-LockingT-15073200 Mars 3900 Bill Cassette, LockingT-600015 Mounting PlateT-800174 Hex Nut, #10-24, Validator Mounting (4)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)

JCM VALIDATOR COMPONENTS & HARDWARE

PART DESCRIPTIONT-15074100 JCM Canister, WBA1000BOXT-15074101 JCM Validator WBA1000, USAT-15074102 JCM Validator WBA1000, UKT-15074103 JCM Validator WBA1000, SweedenT-600038 Left Mounting PlateT-600039 Right Mounting PlateT-800128 Screw, M4 x 6, Validator Mounting (6)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)


101

MECHANICALPART DESCRIPTIONT-800153 “T” HandleT-800113 Handle BushingT-700007 Latch Bolt (3)T-600025 Latch Bolt Cam, 1/4 Insert (2)T-600024 Latch Bolt Cam, 1/2 Insert (1)T-700009 Actuator PlateT-600027 Side Actuator PlateT-600028 Reverse Actuator PlateT-600029 Handle Actuator PlateT-800218 Main SpringT-700012 Actuator Link Plate (Connecting Bar)T-800112 Shoulder Bolt 5/16 x 3/8 (3)T-800129 Retaining Clip, Type E, 3/16 (Detent Rod)T-800152 External Retaining 7/16 (Handle)T-800175 Washer, #8, 7/16 OD (3)T-800182 Screw, #10-32 Button Head Cap 5/16 (8)T-800184 Wave Washer, 7/16T-800186 Detent SpringT-700028 Detent BracketT-600047 Detent Rod Assembly, V1T-7000272 Detent Rod, V1T-8002112 Adjustment Sleeve Stand-OffHN7002 Adjustment Hex Locking Nut, 8-32T-600011 Door Hinge Assembly, 7/8 x 2 1/2 (2)T-700014T3 Hinge Body TopT-700014B3 Hinge Body BottomT-8000923 Hinge PinT-8000933 Ball BearingT-8000943 Set ScrewT-8000953 Brass BushingT-800312 Validator Bezel GasketT-700218 Validator Bezel Gasket RetainerT-600049 V1 Dust CoverT-800234 Screws, #8-32 Phillips 1/4 for CoverNote 2: Part of T-600047 Assembly.Note 3: Part of T-600011 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-800209 V1 Label 1/2 x 3 7/8T-800269 Autobank Label 3.5 x 8.5T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power SupplyT-15000206 Validator Aux Power Supply MARST-15000236 Validator Aux Power Supply JCMT-600133 Dallas Electronic Key


102

V2C SAFEThe V2C safe replacement parts include the electronics can, validator assembly, lock components and sensors,and various mechanical parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-1505AM16 V1C Inner Electronics Assembly (MARS) For electronic contents of can refer to Figure 9-16.T-1505AJ16 V1C Inner Electronics Assembly (JCM) For electronic contents of can refer to Figure 9-16.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15057202 Armor Cable: Can to MARS Validator (2)T-15057214 Armor Cable: Can to JCM Validator (2)T-15052503 Armor Cable: Can to Outer Door LockT-15016000 Outer Door Lock, Universal SwingboltT-15054013 Outer Door SensorNote 1: Part of T-1505AM16 or T-1505AJ16 Assemblies.

MARS VALIDATOR COMPONENTS & HARDWARE (2 SETS)PART DESCRIPTIONT-15072100 Mars Validator 3800, Non-LockingT-15072400 Mars Validator 3900, LockingT-15072200 Mars 3800 Bill Cassette, Non-LockingT-15073200 Mars 3900 Bill Cassette, LockingT-600015 Mounting PlateT-800174 Hex Nut, #10-24, Validator Mounting (4)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)

JCM VALIDATOR COMPONENTS & HARDWARE (2 SETS)PART DESCRIPTIONT-15074100 JCM Canister, WBA1000BOXT-15074101 JCM Validator WBA1000, USAT-15074102 JCM Validator WBA1000, UKT-15074103 JCM Validator WBA1000, SweedenT-600038 Left Mounting PlateT-600039 Right Mounting PlateT-800128 Screw, M4 x 6, Validator Mounting (6)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)

MECHANICALPART DESCRIPTIONT-800153 “T” HandleT-800113 Handle BushingT-700007 Latch Bolt (3)T-600025 Latch Bolt Cam, 1/4 Insert (2)T-600024 Latch Bolt Cam, 1/2 Insert (1)


103

PART DESCRIPTIONT-700009 Actuator PlateT-600027 Side Actuator PlateT-600028 Reverse Actuator PlateT-600029 Handle Actuator PlateT-800218 Main SpringT-700012 Actuator Link Plate (Connecting Bar)T-800112 Shoulder Bolt 5/16 x 3/8 (3)T-800129 Retaining Clip, Type E, 3/16 (Detent Rod)T-800152 External Retaining 7/16 (Handle)T-800175 Washer, #8, 7/16 OD (3)T-800182 Screw, #10-32 Button Head Cap 5/16 (8)T-800184 Wave Washer, 7/16T-800186 Detent SpringT-700028 Detent BracketT-600071 Detent Rod Assembly, V2T-7001032 Detent Rod, V2T-8002112 Adjustment Sleeve Stand-OffHN7002 Adjustment Hex Locking Nut, 8-32T-600030 Door Hinge Assembly, 1 x 3 1/2 (2)T-700039T3 Hinge Body TopT-700039B3 Hinge Body BottomT-8001493 Hinge PinT-8001513 Ball BearingT-8001763 Set Screw 1/2 x 20 x 1/2T-8001503 Brass BushingT-800312 Validator Bezel Gasket (2)T-700218 Validator Bezel Gasket Retainer (2)T-600226 V2 Dust CoverT-800234 Screws, #8-32 Phillips 1/4 for CoverNote 2: Part of T-600071 Assembly.Note 3: Part of T-600030 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-800207 V2 Label 1/2 x 3 7/8T-800269 Autobank Label 3.5 x 8.5T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15099995 Serial PrinterT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power SupplyT-15000206 Validator Aux Power Supply MARST-15000236 Validator Aux Power Supply JCMT-600133 Dallas Electronic Key


104

V2R SAFEThe V2R safe replacement parts include the electronics can, validator assembly, lock components and sensors,and various mechanical parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-1505AM14 V1C Inner Electronics Assembly (MARS) For electronic contents of can refer to Figure 9-18.T-1505AJ14 V1C Inner Electronics Assembly (JCM) For electronic contents of can refer to Figure 9-18.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15057202 Armor Cable: Can to MARS Validator (2)T-15057214 Armor Cable: Can to JCM Validator (2)T-15052503 Armor Cable: Can to Outer Door LockT-15016000 Outer Door Lock, Universal SwingboltT-15054013 Outer Door SensorT-800198 Push Button (Fire Switch, Button)T-4720 Medeco Keysw. (Fire Switch, Keyed)T-15054012 Cable: Fire Button/KeyswitchNote 1: Part of T-1505AM14 or T-1505AJ14 Assemblies.

MARS VALIDATOR COMPONENTS & HARDWARE (2 SETS)T-15072100 Mars Validator 3800, Non-LockingT-15072400 Mars Validator 3900, LockingT-15072200 Mars 3800 Bill Cassette, Non-LockingT-15073200 Mars 3900 Bill Cassette, LockingT-600015 Mounting PlateT-800174 Hex Nut, #10-24, Validator Mounting (4)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)

JCM VALIDATOR COMPONENTS & HARDWARE (2 SETS)T-15074100 JCM Canister, WBA1000BOXT-15074101 JCM Validator WBA1000, USAT-15074102 JCM Validator WBA1000, UKT-15074103 JCM Validator WBA1000, SweedenT-600038 Left Mounting PlateT-600039 Right Mounting PlateT-800128 Screw, M4 x 6, Validator Mounting (6)T-800110 Nylon Flange Bushing (2)T-800146 Nylon Flange Washer (2)T-800185 Wave Washer (2)T-800313 Shoulder Bolt, 1/2 x 3/8 with 3/4 Hex Head (2)

MECHANICALPART DESCRIPTIONT-800153 “T” HandleT-800113 Handle BushingT-700007 Latch Bolt (3)T-600025 Latch Bolt Cam, 1/4 Insert (2)T-600024 Latch Bolt Cam, 1/2 Insert (1)T-700009 Actuator Plate


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T-600027 Side Actuator PlateT-600028 Reverse Actuator PlateT-600029 Handle Actuator PlateT-800218 Main SpringT-700012 Actuator Link Plate (Connecting Bar)T-800112 Shoulder Bolt 5/16 x 3/8 (3)T-800129 Retaining Clip, Type E, 3/16 (Detent Rod)T-800152 External Retaining 7/16 (Handle)T-800175 Washer, #8, 7/16 OD (3)T-800182 Screw, #10-32 Button Head Cap 5/16 (8)T-800184 Wave Washer, 7/16T-800186 Detent SpringT-700028 Detent BracketT-600071 Detent Rod Assembly, V2T-7001032 Detent Rod, V2T-8002112 Adjustment Sleeve Stand-OffHN7002 Adjustment Hex Locking Nut, 8-32T-600030 Door Hinge Assembly, 1 x 3 1/2 (2)T-700039T3 Hinge Body TopT-700039B3 Hinge Body BottomT-8001493 Hinge PinT-8001513 Ball BearingT-8001763 Set Screw 1/2 x 20 x 1/2T-8001503 Brass BushingT-800312 Validator Bezel Gasket (2)T-700218 Validator Bezel Gasket Retainer (2)T-600226 V2 Dust CoverT-800234 Screws, #8-32 Phillips 1/4 for CoverNote 2: Part of T-600071 Assembly.Note 3: Part of T-600030 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-800207 V2 Label 1/2 x 3 7/8T-800269 Autobank Label 3.5 x 8.5T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power SupplyT-15000206 Validator Aux Power Supply MARST-15000236 Validator Aux Power Supply JCMT-600133 Dallas Electronic Key


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AXC SAFEThe AXC safe replacement parts include the electronics can, lock components and sensors, and various mechani-cal parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-15059000 Outer Display BoardT-1505A017 AXC Inner Electronics Assembly (Can, 1 Door) For electronic contents of can refer to Figure 9-20.T-1505B017 AXC Inner Electronics Assembly (Can, 2 Door) For electronic contents of can refer to Figure 9-22.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15052503 Armor Cable HarnessT-15054100 Inner Door Knob Lock (safes with inner door)T-15009070 Cable: Inner Lock Harness (safes with inner door)T-15054014 Inner Door Sensor (safes with inner door)T-15016000 Outer Door Lock, Universal SwingboltT-15054013 Outer Door SensorNote 1: Part of T-1505A017 or T-1505B017 Assembly.

MECHANICALPART DESCRIPTIONT-600064 Manual Drop Drawer, 3 x 4.5 x 8T-10030001 292020 RS Dust CoverT-10020001 322020 RS Dust CoverT-10010001 412626 RS Dust CoverT-10080009 472526 RS Dust CoverT-10010001L 412626 LS Dust CoverT-10080009L 472526 LS Dust CoverT-06020006 Washer (qty 4, each cover)T-06035001 Torx Bit (qty 4, each cover)T-600080 Boltworks Cam AssemblyT-100000012 Y-Cam for 5-Point BoltworkT-060200082 Cam Washer, InnerT-060200012 Cam Washer, OuterT-065000022 Cam Spring (qty 2)T-061410012 Clevis Pin, Bolt Linkage (qty 6)T-600081 Boltworks E-Bar AssemblyT-100001343 E-Bar AssemblyT-060410063 Bushing, Brash (qty 6)T-061510013 Cotter Pin (qty 13)T-10000141 Vertical Bolt AssemblyT-10030006 292020 Vertical Bolt (qty 2)T-10020006 322020 Vertical Bolt (qty 2)T-10010010 412626 Vertical Bolt (qty 2)T-10080010 472526 Vertical Bolt (qty 2)T-600082 Detent AssemblyT-060410044 Bushing, Nylon (qty 2)T-065000034 Torsion Spring (1/2 x 7/16 x .038)T-100000044 Detent Arm, 5-PointT-061510024 Cotter PinT-100000064 Detent StopT-061410044 Screw, 10-32 x 3/8


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PART DESCRIPTIONT-600083 Relocker AssemblyT-100001385 Relocker PinT-065000065 Relocker SpringT-100000025 Relocker Bracket (RS)T-100000215 Relocker Bracket (LS)T-060300075 Relocker Screws, 8-32 x 1/2T-600085 Door Closure AssemblyT-065000056 Door Closure SpringT-100000526 Door Closure TubeT-080010036 Door Closure Tip (plastic)T-600086 Door Switch AssemblyT-100000897 Door Switch BracketT-060300117 Screw, Pan Machine 6-32 (qty 2)T-060100067 Screw, 1/4 x 20 x 3/8T-150000237 Door SwitchT-061310027 Keps Nuts 6-32T-600084 Hinge Assembly (qty 2)T-100001518 Hinge ShimT-100000278 Hinge Knuckle (RS)T-10000027L8 Hinge Knuckle (LS)T-060710068 Hinge Pin DowelT-060100018 Screw, 5/16 x 18 x 1 1/4 (qty 4 per hinge)T-060610068 Set Screw, 5/16 x 18 x 3/4T-060610058 Set Screw, 3/8 x 16 x 1/4 (qty 2 per hinge)Note 2: Part of T-600080 Assembly.Note 3: Part of T-600081 Assembly.Note 4: Part of T-600082 Assembly.Note 5: Part of T-600083 Assembly.Note 6: Part of T-600085 Assembly.Note 7: Part of T-600086 Assembly.Note 8: Part of T-600084 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-80020 Intellisafe Label 1/2 x 3 7/8T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15099995 Serial PrinterT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power SupplyT-600133 Dallas Electronic Key


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AXR SAFEThe AXR safe replacement parts include the electronics can, lock components and sensors, and various mechani-cal parts. For part location, refer to Sections 9 and 10.

MAJOR ELECTRONIC PARTSPART DESCRIPTIONT-1505A0NZ AXR Inner Electronics Assembly (Can, 1 Door) For electronic contents of can refer to Figure 9-24.T-1505A0ZZ AXRI Inner Electronics Assembly (Can, 2 Door) For electronic contents of can refer to Figure 9-26.T-150001911 Modular Connector (11)T-6000891 Can CaseT-7002091 Can CoverT-7001391 Can Connector PlateT-15052503 Armor Cable HarnessT-15054100 Inner Door Knob Lock (safes with inner door)T-15009070 Cable: Inner Lock Harness (safes with inner door)T-15054014 Inner Door Sensor (safes with inner door)T-15016000 Outer Door Lock, Universal SwingboltT-15054013 Outer Door SensorT-800198 Push Button (Fire Switch, Button)T-4720 Medeco Keysw. (Fire Switch, Keyed)Note 1: Part of T-1505A0NZ or T-1505A0ZZ Assembly.

MECHANICALPART DESCRIPTIONT-600064 Manual Drop Drawer, 3 x 4.5 x 8T-10030001 292020 RS Dust CoverT-10020001 322020 RS Dust CoverT-10010001 412626 RS Dust CoverT-10080009 472526 RS Dust CoverT-10010001L 412626 LS Dust CoverT-10080009L 472526 LS Dust CoverT-06020006 Washer (qty 4, each cover)T-06035001 Torx Bit (qty 4, each cover)T-600080 Boltworks Cam AssemblyT-100000012 Y-Cam for 5-Point BoltworkT-060200082 Cam Washer, InnerT-060200012 Cam Washer, OuterT-065000022 Cam Spring (qty 2)T-061410012 Clevis Pin, Bolt Linkage (qty 6)T-600081 Boltworks E-Bar AssemblyT-100001343 E-Bar AssemblyT-060410063 Bushing, Brash (qty 6)T-061510013 Cotter Pin (qty 13)T-10000141 Vertical Bolt AssemblyT-10030006 292020 Vertical Bolt (qty 2)T-10020006 322020 Vertical Bolt (qty 2)T-10010010 412626 Vertical Bolt (qty 2)T-10080010 472526 Vertical Bolt (qty 2)T-600082 Detent AssemblyT-060410044 Bushing, Nylon (qty 2)T-065000034 Torsion Spring (1/2 x 7/16 x .038)T-100000044 Detent Arm, 5-PointT-061510024 Cotter PinT-100000064 Detent StopT-061410044 Screw, 10-32 x 3/8


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PART DESCRIPTIONT-600083 Relocker AssemblyT-100001385 Relocker PinT-065000065 Relocker SpringT-100000025 Relocker Bracket (RS)T-100000215 Relocker Bracket (LS)T-060300075 Relocker Screws, 8-32 x 1/2T-600085 Door Closure AssemblyT-065000056 Door Closure SpringT-100000526 Door Closure TubeT-080010036 Door Closure Tip (plastic)T-600086 Door Switch AssemblyT-100000897 Door Switch BracketT-060300117 Screw, Pan Machine 6-32 (qty 2)T-060100067 Screw, 1/4 x 20 x 3/8T-150000237 Door SwitchT-061310027 Keps Nuts 6-32T-600084 Hinge Assembly (qty 2)T-100001518 Hinge ShimT-100000278 Hinge Knuckle (RS)T-10000027L8 Hinge Knuckle (LS)T-060710068 Hinge Pin DowelT-060100018 Screw, 5/16 x 18 x 1 1/4 (qty 4 per hinge)T-060610068 Set Screw, 5/16 x 18 x 3/4T-060610058 Set Screw, 3/8 x 16 x 1/4 (qty 2 per hinge)Note 2: Part of T-600080 Assembly.Note 3: Part of T-600081 Assembly.Note 4: Part of T-600082 Assembly.Note 5: Part of T-600083 Assembly.Note 6: Part of T-600085 Assembly.Note 7: Part of T-600086 Assembly.Note 8: Part of T-600084 Assembly.

MISCELLANEOUS

PART DESCRIPTIONT-800339 Operator’s ManualT-800346 Installation InstructionsT-80020 Intellisafe Label 1/2 x 3 7/8T-800301 Label (Rear) 1 5/8 x 7 1/4T-800372 Anchor KitT-15099995 Serial PrinterT-15009073 100 Foot Cat 5 Ext. CableT-15009074 75 Foot Cat. 5 Ext. CableT-15009075 50 Foot Cat. 5 Ext. CableT-15009076 25 Foot Cat. 5 Ext. CableT-15000217 Safe Power Supply 5V,±12VT-800371 Uninterruptible Power SupplyT-600133 Dallas Electronic Key


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EPR REMOTE DISPLAYThe EPR is available through distribution as well asthrough service. The EPR is replaced as a whole piece,part number T-15005018. It requires a 9 Vdc power sup-ply (T-15000223).

Figure 11-1: XLV-EPR

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APPENDIX A: REPORTS & RECEIPTS

OPERATOR 08 REPORTJOHN DOE

TOTAL LOAD: $680.50TOTAL VEND: $186.00TOTAL MAN DROP: $221.00TOTAL VAL DROP: $855.00TOTAL BUY DROP: $8.00TOTAL UNLOAD: $0.00NET CASH: $1562.50

TRANS #00365 OPER 08 SITE #004026TIME 07:41:20 08/18/01

Name of report and person running report.

Activity Section:Lists money totals of each type of transaction includingall loads, vends, unloads, manual drops, validator drops, and buy change net drops. A total net cashamount shows the combined total.

The transaction number is the log entry number.The site is the store number. Date and time stampsare also shown.

OPERATOR REPORT

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END OF DAY REPORT

TOTAL LOAD: $680.50TOTAL VEND: $186.00TOTAL MAN DROP: $221.00TOTAL VAL DROP: $855.00TOTAL BUY DROP: $8.00TOTAL UNLOAD: $0.00NET CASH: $1562.50


Name of report.

The End Day Report includes copies of OperatorReports for each operator.

A series of "Operator Reports" (one for each operator in the system who was active during the business day) appears next in the report.

A "Cash Report" prints next in the report

Grand Activity:This section shows total system activity (combinedsum of all operators). Note that when an End DayGrand Z report runs, all net transaction amounts arereset to zero and a new business day starts automatically.

The End Day Report includes a copy of the CashReport.


END DAY REPORT

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CASH REPORT

MAIN VENDCOLUMN 1 07 TUBES $3.50COLUMN 2 09 TUBES $18.00COLUMN 3 07 TUBES $35.00COLUMN 4 06 TUBES $60.00COLUMN 5 05 TUBES $50.00COLUMN 6 08 TUBES $160.00COLUMN 7 10 TUBES $200.00COLUMN 8 06 TUBES $240.00TOTAL LEFT IN VEND $766.50

OFFICE MANUAL DROP $172.00TOTAL FOR: MANUAL DROPS $172.00

DRIVE THRU VALIDATED DROPS:$1.00 0044$2.00 0000$5.00 0060$10.00 0051$20.00 0089$50.00 0008$100.00 0005TOTAL FOR: VALIDATED DROPS $3534

TRANS #02365 SITE #004026TIME 08:41:33 09/18/01

Name of report.

Vend Section:Shows number of tubes and amount of money in each column, per vend assembly, then shows the total of all vend.

Validator Drop Cash Section:Shows the bill count for each validator, then shows total validated money.

Manual Drop Cash Section:Shows the amount of money in each manual droplocation, then shows total money in manual drops.


CASH REPORT

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AUDIT REPORT

REPORT DATA:AUDITLOK XLV V1.00START: 08:00 08/22/01END: 09:00 08/22/01DEVICE: ALLUSER: ALLEVENT: ALL

00425 MANAGER 08:07:11 8/22/01ENROLL USER MIKE SMITH SUPERVISOR

00426 JAY DOE 08:12:15 8/22/01LOAD 05 01 02 03 01 02 00 00 $94.50

00427 MIKE SMITH 08:13:58 8/22/01VEND $2.00

00428 JANE DOE 08:27:43 8/22/01BAD PIN

00429 JANE DOE 08:28:14 8/22/01DROP: DRIVE THRU $120.00

00430 MIKE SMITH 08:42:11 8/22/01CONFIG REPORT

TRANS #00565 SITE #04026TIME 11:28 DATE 09/02/00

Name of report.

Report Data Section:Shows software name and version. Shows reportstart and end time/date, device, user, and eventreport criteria.

Entry 1:00425 is the Transaction Number, then showstime and date stamps. New user Mike Smithis enrolled with permission defaults of asupervisor.

Entry 2:Transaction 00426; Jay Doe starts the loadprocedure.

Entry 3:Mike Smith vends a tube of nickels from thesecond column of Main Vend.

Entry 4:Someone using Jane Doe's identifier attemptedto log into the system, but the PIN was incorrect.Since the next entry is valid, the assumption is that Jane Doe simply made a mistake enteringher PIN.

Entry 5:Jane Doe makes a validated drop to the validator known as Drive Thru.

Entry 6:Mike Smith ran a configuration report to checksystem parameters.


AUDIT REPORT

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ENROLLED USERS REPORT

USER: 001 USERNAME: JOHN DOESSN: 123123123STATUS: ACTIVELEVEL: SUPERVISORKEY: NONEGROUPS 000 001 002 003 004 005PERMISSIONS DOOR DROP VEND LOAD UNLOAD DROP SET DEL ENROLL USER DEL/EDIT USER PRINT AUDIT END DAY REPORT CASH REPORT USER REPORT PERMS REPORT CONFIG REPORT

TRANS #00565 SITE #04026TIME 11:28 DATE 09/02/00

Name of report.

Entries:General information about each user is listed first. Following that is a list of groups (000 to 031) that theuser has access to, then a list of the user's specific permissions. If a permission is not listed, then theuser does not have that permission. Note that inthe case of door and vend permissions, the usermay only open doors or vend from columns thatare members of the user's groups.

This report continues through the completelist of all users enrolled in the system...


ENROLLED USERS REPORT

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CONFIGURATION REPORT

SYSTEM: IDLE ABC COMPANY SITE 04026 COMPANY 0999 MANUFACTURER 0999 PIN LENGTH 04 PIN LIFE 30 DAYS AUTO INACTIVE 02 MO AUTO DELETE 02 MO PRINT RECEIPTS YYYY DEPOSIT TRACKING Y END DAY AUTOPRINT N KEY REQUIRED N

VEND CONTROLLER 00000043CA20MAIN VEND UNIT 00000035F08B VENDCOLUMN #01 $0.50 GROUP 00COLUMN #02 $2.00 GROUP 00COLUMN #03 $5.00 GROUP 00COLUMN #04 $10.00 GROUP 00COLUMN #05 $10.00 GROUP 00COLUMN #06 $20.00 GROUP 00COLUMN #07 $20.00 GROUP 00COLUMN #08 $40.00 GROUP 00VEND DELAY 02UNLOAD DELAY 05

OUTER DOOR 00000042DA6A LOCKDELAY 05 ACCESS 05 ALARM 05 FIRE TIME 01 GROUP 00BEHIND NONESENSORS 2 TIMELOCK:SUNDAY UNL 00:00 LCK 00:00 UNL 00:00 LCK 00:00

Each day's timelocks are shown.


Name of report.

System Parameters Section:The report will print an exhaustive list (this example shows a partial list) of system level parameters. Mostitems on the list are self-explanatory.

Device Parameters Section:The report will print an exhaustive list (this example shows a partial list) of system devices, all componentsof each device, all variables of each component.


CONFIGURATION REPORT

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DROP RECEIPT

JOHN DOE$1.00 0028$2.00 0000$5.00 0019$10.00 0016$20.00 0034$50.00 0007$100.00 0004MANUAL DROP $0.00TOTAL AMOUNT DROPPED $1713.00


Name of receipt.

Name of person making drop.


Validated Section:Each validated denomination is listed, along with the quantity dropped.

Manual Section:Each manual drop location is listed, along withthe amount of the drop.Total Drops Section:This is the sum of all money dropped.

DEPOSIT REPORT

BOXCASH VALIDATED DROPS

$1.00 0021$2.00 0000$5.00 0010$10.00 0018$20.00 0022$50.00 0004$100.00 0002

TOTAL FOR: VALIDATED DROPS $1091.00

TRANS #00385 OPER 09 SITE #004026TIME 07:13 07/31/01

Type of the cash being removed.

Name of receipt.


In the case of removing a macro cash, each box cashwill be listed first, followed by a macro total.

Validator Section:Each validator contributing to the cash is listed, along with a bill count of each denomination.

Total Deposit Section:This is the sum of all money being removed.

DEPOSIT RECEIPT

DROP RECEIPT

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BUY CHANGE RECEIPT

AMOUNT VALIDATED: $20.00AMOUNT VENDED: $2.00DROP AMOUNT: $18.00


Name of receipt.


Financial Section:The total amount validated is shown along with theamount vended. The drop amount is the net drop.

BUY CHANGE RECEIPT

VEND RECEIPTJOHN DOE

MAIN VEND:COLUMN 1 AMOUNT $0.50

TRANS #00088 OPER 12 SITE #004026TIME 14:34:16 DATE 08/22/01

Name of receipt and person vending change.


Vend Section:The tube location and amount vended is listed.

VEND RECEIPT

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LOAD RECEIPTJOHN DOE

MAIN VEND:COLUMN 1 03 TUBES $1.50COLUMN 2 06 TUBES $12.00COLUMN 3 02 TUBES $10.00COLUMN 4 08 TUBES $80.00COLUMN 5 04 TUBES $40.00COLUMN 6 09 TUBES $180.00COLUMN 7 05 TUBES $100.00COLUMN 8 01 TUBES $40.00TOTAL AMOUNT LOADED: $463.50


Name of receipt and person loading tubes.


Vend Section:Each column of each vend assembly is listed, including the number of tubes and resultingDollar value loaded (added). Total load amountis also provided.

UNLOAD RECEIPTJOHN DOE

MAIN VEND:COLUMN 1 03 TUBES $00001.50COLUMN 2 06 TUBES $00012.00COLUMN 3 03 TUBES $00015.00COLUMN 4 08 TUBES $00080.00COLUMN 5 04 TUBES $00040.00COLUMN 6 09 TUBES $00180.00COLUMN 7 05 TUBES $00100.00COLUMN 8 01 TUBES $00040.00

TOTAL UNLOAD: $00468.50


Name of receipt and person unloading tubes.


Vend Section:Each column of each vend assembly is listed, including the number of tubes and resultingDollar value unloaded (taken out of the system). Any tubes removed in excess of the number accounted for is an amount over. If less tubesare counted leaving than are accounted for, thedifference is reported as a shortage. Total load amount unloaded is also provided.

LOAD RECEIPT

UNLOAD RECEIPT

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