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    KSR Magnetic Float Switches

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    KSR KUEBLER Niveau-Messtechnik AG

    69439 ZwingenbergGermanyTel ++49 (0) 62 63 - 87- 0Fax ++49 (0) 62 63 - 87 99

    [email protected]

    www.ksr-kuebler.com

    KUBLER FRANCE S.A.68700 Cernay

    KSR KUEBLER (UK)Level Measurement & Control Ltd.Molesey, Surrey KT8 1QZ

    KSR KUEBLER (SCANDINAVIA)2970 Hoersholm

    KSR KUEBLER (ITALY)Misura di Livello24030 Brembate S.(BG)

    KSR H&H Measurement (BENELUX)5056 KA Berkel-Enschot

    OOO KSR KUEBLER RUS442960 Saretschny

    KSR KUEBLER (USA)Level Control Products of America Inc.Charlotte, NC 28273

    KSR KUEBLER (SINGAPORE)Level Measurement & Control Pte. Ltd.Singapore 608609

    SHANGHAI KSR KUEBLERAutomation Instruments Co. Ltd.Shanghai / China

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    Contents

    KSR Magnetic Float Switches

    Description 4

    Applications 5

    Compass, Product range 6

    Type code 7

    KSR Magnetic Float Switches

    Stainless steel SS 316 Ti 8/13Stainless steel - adjustable 9/13

    Stainless steel, II 1/2G EEx ia IIC T3-T6II 2D T80C IP6X 10/13

    Stainless steel, II 2G EEx d IIC T6-T4 11/13

    Food industry design 12

    Stainless steel, Buna float 14/15

    Magnetic mini float switches 16/17

    Angular design, stainless steel 18

    Angular design, PVC or Polypropylene 19PVC, Polypropylene or PVDF 20-23

    Stainless steel, ECTFE-coated 24/25

    Special flange design 26

    Suspended float design 27

    Sanitary design 30

    KSR Bypass Float Switches

    Aluminium or Bronze 28

    Stainless steel 29

    Contact protection measures 31

    Spherical floats 32

    Cylindrical floats 33

    Connection diagrams 34/35

    Approvals

    Technischer berwachungsvereinSdwestdeutschland e.V.Materials and type approval.

    Approved for pressure vessels acc. toAD-Merkblatt HP 0

    IBExU Institut fr SicherheitstechnikGmbH

    Physikalisch TechnischeBundesanstalt PTB

    Bundesamt fr Wehrtechnikund Beschaffung

    Germanischer Lloyd

    Netherlands

    KEMA

    France

    Laboratoire Central des IndustriesElectriques

    Bureau Veritas

    Norway

    Det Norske Veritas

    Czech Republic

    Osvden o NevbunostiFTZ Ostrava Radvanice

    Slovakia

    Osvden o NevbunostiEVP Nov Dubnica

    Russia

    GosgortechnadzorOGS Oil & Gas Safety

    USA

    Factory Mutual Research Corporation

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    KSR Magnetic Float Switches

    KSR Magnetic Float Switches are used to control distinct levels of aliquid. They are based on the float principle with individual contactsfor every level to be monitored.A float with a built-in magnetic system actuates a small reed contactthrough the wall of the guide tube. Thus the switching operation iswithout direct contact to the liquid, free of wear and tear, and doesnot require any power supply.KSR Magnetic Float Switches are available with multiple switchpoints. Contact denomination always refers to rising level of the liquid:

    S - closing on rising level O - opening on rising level U - change-over

    By using one float up to a maximum of 2 switch points theswitching behaviour is bistable i.e. the switching state will remainthe same even when the liquid moves further up or down.

    Contacts are volt-free.

    Technical advantages The simple operating principle is suitable for a wide variety of

    applications.

    Suitable for virtually all liquids. Measurement of liquid levels independent of physical or chemical

    changes of the liquid, e.g. foam, conductivity, dielectric constant,S.G., pressure, vacuum, temperature, vapour, condensation,bubbles, boiling effects.

    Universal signal processingPLCInitiator circuit (NAMUR)Signal amplifiers/Protection relays2-point controls

    AS-Interface available, Ex/non-Ex. Multiple switch points in one unit (up to 8). High repeatability of set points. Long service life.

    Suitable for rough environments. Interface and product level measurement possible

    at -S.G. 50 kg / m3. Simple installation and commissioning, maintenance-free. Application limits:

    T = -196 C to + 300 CP = vacuum to 100 bar S.G. 400 kg/m3

    High availability of corrosion resistant materials for applications inall industries:

    Chemical, petrochemical, and pharmaceutical industry, liquidnatural gas, off-shore, ship-building, power plants, manufacturingindustry, water treatment, food and beverages.

    Application specific designs available.

    Explosion-proof designs.

    Float switches are simple devices without certification accordingEN 50020/5.4.As such, they are allowed to be used in Ex-area Zone 1, oncondition, that they work with a certified intrinsically safe circuitin protection class EEx ib or higher.

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    PT100

    Applications

    KSR MagneticFloat Switcheswith multiple switchpoints

    KSR MagneticFloat Switchesfor high alarm(EEx i)

    KSR MagneticFloat Switchesfor 2-point control(min/max.)

    KSR Magnetic Float Switches

    PLC PLC

    PT100

    Intrinsically safe Intrinsically safe

    E x E xSafe Safe

    Intrinsicallysafe relaye.g. KR 24 Ex

    Intrinsicallysafe relaye.g. KR 24 Ex

    Contact protection relaye.g. KR 24Contact protection relaye.g. KR 230

    PT100

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    KSR Magnetic Float Switches

    Compass This page is intended to guide you through the product range ofKSR KUEBLER for Magnetic Float Switches.

    Please select connecting option and material and turn to the pagereferred to in the following table.

    Material

    Stainless steel Stainless steel PVC AluminiumSS 316 Ti SS 316 Ti PP Bronze(1.4571) (1.4571) PVDF

    Process

    Thread Page PageBSP 1/8" 8/14 20/21/22BSP 3/8" 9 adjustableBSP 1/2" 16miniBSP 1" 30sanitary

    Thread Page Page PageBSP 3/4" 8/14 10/11 20/21/22

    BSP 1" 9 adjustableBSP 11/2" 16miniBSP 2"

    Flange Page Page PageDN...PN.. 8/14 10/11 20/21/22

    9 adjustable24 coated

    Angular Page Pagedesign 18 19

    Bypass- Page PageFloat Switches 29 28

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    KSR Magnetic Float Switches

    Code 1st key 2nd key 3rd key

    1 Electrical connection Process connection Material process connection.../.../... - (none) - connection cable ER Mounting thread upwards (BSP) V Stainless steel SS 316 Ti

    A Terminal box Aluminium R Mounting thread downwards (BSP) VE Stainless steel polishedAB Terminal box Polypropylene ENPT Mounting thread upwards (NPT) VEC Stainless steel ECTFE-coatedAP Terminal box Polyester NPT Mounting thread downwards (NPT) VTF Stainless steel PTFE-linedAVT Terminal box, with screw cap MR Dairy fitting acc. to DIN 11851 T Titanium

    Stainless steel SS 316 Ti F Flange (DIN, ANSI, JIS ) HB Hastelloy BADF Terminal box, flameproof FC Clamp-connection acc. to DIN 32676 HC Hastelloy C

    Aluminium IS Sanitary nozzle (Ingoldstutzen) P PVCASC4 Coupler plug C 164-232-F-4P PP PolypropyleneASC5 Coupler plug C 164-332-F-5P PF PVDFASC7 Coupler plug C 164-4337-F-7P M Brass flange OD 74 mm

    ASH Coupler plug Harting HAN 7 D K Oval flange, PolyamideASQ Coupler plug QUICKON max.4-pin

    2 Size process connection.../.../... ... Mounting thread size in inches

    ... Threaded connection size DN 50- DN 150

    .../ Flange nominal size .../ Flange pressure rating ... Flange faceDIN DN 50- DN200 PN6- PN 100 Standard Form Coptional E,A,F,NANSI 2"- 8" Class 150 - 600 Standard RFoptional RTJ,FF,ST,SGJIS 2"(DN 50) - 8"(DN 200) 5 K- 63 K Standard RFoptional RTJ,FF,ST,SGClamp DN 25- DN 100; 1"- 4"

    3 Guide tube material Contact function Optional code adder .../.../... V Stainless steel SS 316 Ti S Closing HT.. High temperature +150C...+300C

    VE Stainless steel electropolished O Opening TT.. Low temperature -30C...-196CVEC Stainless steel ECTFE-coated U Change overVTF Stainless steel PTFE-lined H Increased hysteresisHB Hastelloy B PT100 Temperature probe PT 100 (2-,3- or 4-core)HC Hastelloy C ..TH.. Temperature switch ...C - closing or openingP PVC R... Current limitation using resistor .. OhmPP Polypropylene N acc. to NAMUR DIN EN 60947-5-6PF PVDFW... Angular design (V,P,PP)

    4 Guide tube length OD Guide tubeL.../... L.../ length in mm ... OD in mm

    5 Float design see page 32/33.../... .../ Material (code 3, 1st key) ... Float OD in mm

    6 Connection cable Cable material Optional adder

    .../... .../ length in Meter - PVC grey SL Earth connectionblue PVC blueSIL SiliconeL lflex

    Order example

    Connection Connection Guide tube material Guide tube Float Cabledesign / material size contact function length / OD length / material

    Code 1 - 2 - 3 - 4 - 5 - 6AFV - 50/6/F - V S O U - L950/12 - V44A - -

    Switch function on rising levelSwitch point L3 = 905 mm Chance overSwitch point L2 = 400 mm OpeningSwitch point L1 = 190 mm Closing

    Type Code

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    M20x1,5

    L=...

    L1=...

    L=...

    L1=...

    M20x1,5

    L=...

    L1=...

    Stainless steel SS 316 Ti (1.4571)

    KSR Magnetic Float Switches

    ERV-..."-V.-L.../..-V..A-1... ARV-..."-V.-L.../V..-...A AF V-.../.../..-V.-L.../V..-...A

    Electrical connection Cable PVC grey, PVC blue, Terminal box Aluminium 64 x 58 x 34 mm, with 1 contactSilicone, lflex Aluminium 80 x 75 x 57 mm, 2 or more contacts

    Option Polypropylene, Polyester, Stainless steel

    Process connection Mounting thread upwards Mounting thread downwards Mounting flangeDIN DN50-DN200, PN6-PN100

    BSP 3/8" BSP 1/2" BSP 11/2"or BSP 2" ANSI 2"-8", Class150-600

    Guide tube - OD 12or 14mm 18mm 12or 14mm 18mm 12or 14mm 18mm

    Guide tube length max. 3000mm 6000mm 3000mm 6000mm 3000mm 6000mm

    Float V44A, V52A, V62A, V83A guide tube - OD 12 or 14 mmV80A, V98A, V105A, V120A guide tube - OD 18 mm

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range PVC / lflex cable -10C... +80C -30C...+150Cstandard Silicone cable -30C...+150C

    High temperature Optional code (HT..) +150C...+300C see page 34

    Low temperature Optional code (TT..) -30C...-196C

    Switch function optional closingS, openingO or change-over SPDTU- on rising levelNumber of contacts PVC cable 6 x Sor Oor 4 xU 6 x Sor Oor 4 xU

    Silicone cable 3 xSor Oor 2 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Attention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 65

    Materials 1.4435, 1.4539, Titanium, Hastelloy and others available upon request

    Connectioncable

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    L=...

    L1=...

    14

    BSP 1/2

    WAF 27

    M20x1,5

    L=...

    L1=...

    WAF 27

    M20x1,5

    L=...

    L1=...

    WAF 27

    Stainless steel SS 316 Ti (1.4571) - adjustable

    KSR Magnetic Float Switches

    RV-1/2"-V.-L.../12-V..A-1...-verst. ARV-..."-V.-L.../12-V..A-verst. AFV-.../.../..-V.-L.../12-V..A-verst.

    Electrical connection Cable PVC grey, PVC blue, Terminal box Aluminium 64 x 58 x 34 mm, with 1 contactSilicone, lflex Aluminium 80 x 75 x 57 mm, 2 or more contacts

    Option Polypropylene, Polyester, Stainless steel

    Process connection Mounting thread downwards Mounting thread downwards Mounting flangeDIN DN50-DN200, PN6-PN100

    BSP 1/2" BSP 11/2"or BSP 2" ANSI 2"-8", Class150-600

    Guide tube - OD 12mm

    Guide tube length max. 3000mm

    Float V44A, V52A, V62A, V83A

    Limit S.G. 85% see KSR Floats page 32/33Limit S.G. 50%

    Nominal pressure 5 bar

    Temperature range PVC- / lflex cable -10C... +80C -30C...+150CSil icone cable -30C. ..+150C

    Switch function optional closingS, openingO or change-over SPDTU- on rising level

    Number of contacts PVC cable 6 x Sor Oor 4 xU 6 x Sor Oor 4 xUSilicone cable 3 xSor Oor 2 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Attention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 54 IP 65

    Materials 1.4435, 1.4539, Titanium, Hastelloy and others available upon request

    Connectioncable

    to

    adjust

    loosen

    counter

    nut

    to

    adjust

    loosen

    counter

    nut

    to

    adjust

    loosen

    counter

    nut

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    L=...

    L1=...

    M20x1,5

    X

    M20x1,5

    L=...

    L1=...

    X

    KSR Magnetic Float Switches

    60-ARV..."-V.-L..../..-V..A-Ex 60-AFV.../..-V.-L..../..-V..A-Ex

    Electr ical connection Terminal box Aluminium 80 x 75 x 57 mm, Opt ion Polyester, Stainless steel

    Process connection Mounting thread downwards Mounting flangeBSP 1" - BSP 2" DIN DN50- DN150, PN6 - PN64

    ANSI 2"-6", Class150-600

    Guide tube - OD 12mm oder 14mm 18mm 12 mm oder 14mm 18mmGuide tube length max. 3000mm 6000mm 3000mm 6000mm

    Float VE44A, VE52A, VE62A, VE83A guide tube OD 12 mm and 14 mmVE80A, VE98A, VE105A, VE120A guide tube OD 18 mm

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature class T3 T4 T5 T6Process temperature max. 180C 130C 95C 80CAmbient temperature at terminal box max. 60C 60C 60C 60C

    Switch function optional closingS or openingO or change-over SPDTU - on rising level

    Number of contacts 6 x Sor Oor 4 x U

    Switch rating only for use in certified intrinsically safe circuits with Umax36 V, Imax100 mA

    Orientation vertical 30

    Ingress protection IP 65

    Options /PT 100 = Temperature probe/PT 1000 = Temperature probe/..TH. = Temperature switch ...C - closing or opening/N = acc. to NAMUR DIN EN 60947-5-6

    Materials 1.4435, Titanium and Hastelloy upon request

    II 1G EEx ia IIC T3-T6 KEMA 01 ATEX 1053XII 2D T80C IP6X

    Process Raisedtemperature terminal box

    X

    < 60 C 0 mm

    < 135 C 60 mm

    < 180 C 80 mm

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    KSR Magnetic Float Switches

    AL -A DF -R V- .. .- V.- L .. ./ .. -. .. A AL -A DF -F V- .. ./ .. ./ .. -V. -L .. ./ .. -. .. A

    Electrical connect ion Terminal box Aluminium Option: Stainless steel

    Process connection Mounting thread downwards Mounting flangeBSP 11/2"- BSP 2" DIN DN50- DN200, PN6 - PN64

    ANSI 2"-8", Class150-600

    Guide tube - OD 12mm oder 14mm 18mm 12 mm oder 14mm 18mmGuide tube length max. 3000mm 6000mm 3000mm 6000mm

    Float VE44A, VE52A, VE62A, VE83A guide tube OD 12 mm and 14 mmVE80A, VE98A, VE105A, VE120A guide tube OD 18 mm

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature class T4 T5 T6Process temperature max. 120C 95C 80C

    Switch function change-over SPDTU - on rising level

    max. Number of contacts 4 x U

    Switch rating change-over SPDT 230 V AC, 40VA; 1.0 A230 V DC, 20 W; 0.5 A

    Orientation vertical 30

    Ingress protection IP 65

    L=...

    L1=...

    NPT 1/2"NPT 3/4"M20x1,5

    L=...

    L1=...

    NPT 1/2"NPT 3/4"M20x1,5

    CE II 2G EEx d IIC T6-T4 LCIE 03 ATEX 6154 XStainless steel SS 316 Ti (1.4571)

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    L=... L1=...

    M20x1,5

    U

    B

    A

    L=... L1=...

    U

    B

    A

    M20x1,5

    Food industry design - Stainless steel SS 316 L

    KSR Magnetic Float Switches

    AMRV-...-VE.-L .../..-VE..A AFCV-...-VE.-L .../..-VE..A

    Electrical connection Terminal box Aluminium 64 x 58 x 34 mm, with 1 contactAluminium 80 x 75 x 57 mm, 2 or more contacts

    Option Polypropylene, Polyester, Stainless steel

    Process connection Dairy fitting acc. to DIN 11851 Clamp-connection acc. to DIN 32676DN50- DN150 DN25 DN100 or 1" - 4"

    Guide tube - OD 12mm, 14mm or 18mm

    Guide tube length max. 3000mm guide tube OD 12 mm and 14 mm, 6000mm guide tube OD 18 mm

    Float VE44A, VE52A, VE62A, VE83A, guide tube OD 12 mm and 14 mmVE80A, VE98A, VE105A, VE120A, guide tube OD 18 mm

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range standard -30C.. .+150C

    High temperature (HT..) +150C...+300C see page 31

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 6 x Sor Oor 4 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Attention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 65

    Distance between contactsA B L1 U 2 contacts 2 contacts

    Float type min. min. 1 float 2 floatsmm mm mm mm mm mm

    VE44A 44 12 or 14 55 45 20 80VE52A 52 12 or 14 55 45 20 80VE62A 62 12 or 14 60 50 20 90

    VE83A 83 12 or 14 70 60 20 110VE80A 80 18 90 65 20 125VE98A 98 18 100 75 20 145VE105A 105 18 105 80 20 155VE120A 120 18 115 90 20 170Connection diagrams page 32-33

    Dairy fittingacc. to DIN 11851

    Clamp connectionacc. to DIN 32676

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    A

    B

    L=...

    U

    L2

    =

    ...

    L1

    =

    ...

    L=...

    A

    B

    L3

    =...

    U

    L4=

    ...

    L2=...

    L1=...

    L=...

    L1

    =

    ...

    A

    B

    U

    L=...

    A

    B

    L2=...

    U

    L3=...

    L1=...

    L=...

    A

    B

    L4=

    ...

    U

    L5=...

    L3

    =...

    L2=...

    L1=...

    L=...

    L5=...

    U

    L6=...

    L4=...

    L3

    =...

    L2=...

    L1=...

    A

    B

    Distance between contactsFloat type A B L1 U 2 contacts 2 contacts

    min. min. 1 float 2 floatsmm mm mm mm mm mm

    V44A 44 12 or 14 55 45 20 80V52A 52 12 or 14 55 45 20 80V62A 62 12 or 14 60 50 20 90

    V83A 83 12 or 14 70 60 20 110V80A 80 18 90 65 20 125V98A 98 18 100 75 20 145V105A 105 18 105 80 20 155V120A 120 18 115 90 20 170

    Switchpoint dimensions Page 8/9/10

    Connection diagrams page 34/35

    1 contact 2 contacts 3 contacts

    4 contacts 5 contacts 6 contacts

    KSR Magnetic Float Switches

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    L=...

    L1=...

    M20x1,5M20x1,5

    L=...

    L1=...

    L=...

    L1=...

    12 BSP 3/8

    WAF 22

    Stainless steel SS 316 Ti (1.4571) - Buna float

    KSR Magnetic Float Switches

    ERV-3/8"-V.-L .../..-B..A- 1... ARV-..."-V.-L .../..-B..A AF V-.../.../..-V.- L.../..-B..A

    Electr ical connection Cable PVC grey, PVC blue, Terminal box Aluminium, Polypropylene, Polyester, Stainless steelSilicone, lflex

    Process connection Mounting thread upwards Mounting thread downwards Mounting flangeBSP 3/8" BSP 1", BSP 11/2"or BSP 2" DIN DN40-DN100, PN6-PN40

    ANSI 11/2"-4", Class150-300

    Guide tube - OD 12mm

    Guide tube length max. 3000mm

    Float B30A, B40A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range -10C... +80C

    Switch function optional closingS, openingO or change-over SPDTU- on rising level

    Number of contacts PVC cable 6 x Sor Oor 4 xU 6 x Sor Oor 4 xUSilicone cable 3 xSor Oor 2 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5AAttention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 65

    Connectioncable

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    L=...

    L=...

    A

    B

    A

    B

    L=...

    L1=...

    UL2=...

    U

    L3=...

    L1=...

    U

    L2=...L1=...

    A

    B

    L=...

    AB

    L=...

    AB

    L=...

    L3

    =

    ...

    U

    L4

    =

    ...

    L2

    =

    ...L1

    =

    ...

    L4

    =

    ...

    U

    L5

    =

    ...

    L3

    =

    ...

    L2

    =

    ...L1

    =

    ...

    L5

    =

    ...

    U

    L6

    =

    ...

    L4

    =

    ... L3

    =

    ...

    L2

    =

    ...L1

    =

    ...

    AB

    Distance between contactsFloat type A B L1 U 2 contacts 2 contacts

    min. min. 1 float 2 floatsmm mm mm mm mm mm

    B30A 30 12 40 65 20 75B40A 40 12 40 45 20 65Connection diagrams page 32-33

    Switchpoint dimensions Page 14

    1 contact 2 contacts 3 contacts

    4 contacts 5 contacts 6 contacts

    KSR Magnetic Float Switches

    Connection diagrams page 34/35

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    M20x1,5

    L=...

    L1=...

    L=...

    L1=...

    12 BSP 1/8

    WAF 14

    L=...

    L1=...

    L=...

    L1=...

    Stainless steel SS 316 Ti (1.4571)

    KSR Magnetic Float Switches

    ERV-1/8"-V.-L.../8-B..A-1... ERV-1/8"-V.-L.../8-PP27A-1... ERV-1/8"- V.-L.../8-V29A/..-1...

    Electr ical connection Cable PVC grey, PVC blue, Sili cone, lflexOptional Terminal box A Aluminium 64 x 58 x 34 mm

    Coupler plug ASC4 C 164-232-F-4PCoupler plug ASC5 C 164-332-F-5PCoupler plug ASC7 C 164-4337-F-7P

    Process connect ion Mount ing thread upwards BSP 1/8"Option Mounting thread downwards BSP 3/4"or BSP 1"

    Guide tube - OD 8mm

    Guide tube length max. 500mm

    Float Buna Polypropylene Stainless steelB23A, B25A PP27A V29A/0,15 orV29A/0,2

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range -10C... +60C -10C... +80C -10C... +100C

    Switch function optional closingS, openingO or change-over SPDTU- on rising level

    Number of contacts 3 x Sor Oor 1 xU

    Switch rating closing 250V AC; 10VA; 0.5A 250V DC; 5W; 0.25Aopening 250V AC; 10VA; 0.5A 250V DC; 5W; 0.25Achange-over 28V AC; 6VA; 0.6A 28V DC; 3W; 0.3A

    Attention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 54 with opt ional terminal box or connecting plug IP 65

    Terminal boxA Coupler plug ASC4 Coupler plug ASC5Coupler plug ASC7

    Connectioncable

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    1 switchpoint

    BU

    BN

    BK

    L1

    1 switchpoint

    BU

    BN L1

    L=...

    L1=...

    U

    A

    B

    L=...

    L1

    =

    ...

    U

    A

    B

    L=...

    L1=...

    U

    A

    B

    L=...

    U

    L2=...

    L1=...

    A

    B

    L=...

    U

    L2

    =

    ...

    L1

    =

    ...

    A

    B

    L=... L2=...

    L1

    =...

    U

    A

    B

    L=...

    L2=...

    U

    L3=...

    L1=...

    A

    B

    L=...

    L2=...

    U

    L3=...

    L1=..

    .

    A

    B

    L=...

    L2=...

    U

    L3=...

    L1=..

    .

    A

    B

    2 switchpoints

    BU

    BK

    BN

    L1

    L2

    3 switchpoints

    BU

    PK

    GY

    BN

    L1

    L2

    L3

    3 switchpoints

    BU

    BK

    GY

    BN

    L1

    L2

    L3

    Distance between contactsFloat type A B L1 U 2 contacts

    min. min. 2 floatsmm mm mm mm mm

    B23A 23 8 15 40 45B25A 25 8 15 25 35PP27A 27 8 35 25 50V27A 27 8 35 25 50V29A/0.15 29 8 35 25 50V29A/0.2 29 8 35 25 50

    Switchpoint dimensionsPage 16

    Float Float Float Connection diagramstype B..A type PP27A type V29A/..1 contact 1 contact 1 contact Colour coding to IEC 757

    2 contacts 2 contacts 2 contacts

    3 contacts 3 contacts 3 contacts PVC cable

    Silicone cable

    KSR Magnetic Float Switches

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    WAFBSP

    M20x1,5 M20x1,5

    ERV-3/8"-W..V.-L.../12-V..A-1...

    Electrical connect ion Cable PVC grey, PVC blue, Sil icone, lf lexOption Terminal box

    Process connection Mounting thread BSP 3/8"Option Mounting thread BSP 11/2"or BSP 2"

    Mounting flange acc. to DIN or ANSI

    Guide tube - OD 12mm

    Guide tube length max. 3000mm

    Float V44A, V52A, V62A, V83A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range PVC and lflex cable -10C ... +80C, Silicone cable -30C ... +150C

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts PVC cable 6 x Sor Oor 4 xU, Silicone cable 3 x Sor Oor 2 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC: 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC: 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC: 20W; 0.5A

    Attention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 65

    Distance between contactsFloat A B L1 U W 2 contacts 2 contactstype min. min. min. 1 float 2 floats

    mm mm mm mm mm mm mmV44A 44 12 or 14 75 45 80 20 80V52A 52 12 or 14 75 45 80 20 80V62A 62 12 or 14 80 50 80 20 90V83A 83 12 or 14 90 60 80 20 110Connection diagrams page 34/35

    Angular design - Stainless steel SS 316 Ti (1.4571)

    KSR Magnetic Float Switch

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    L=...

    L1=...

    U

    W=...

    B

    A

    BSP 3/8 WAF 22 WAF 22

    L=...

    L1=...

    U

    B

    A

    W=...

    BSP 3/8 WAF 22

    ERP-3/8"-W..P.-L.../12-P44A-1... ERPP-3/8"-W..PP.-L.../12-PP44A-1...

    Electrical connection Cable PVC grey, PVC blue, Silicone, lflex

    Process connection Mounting thread BSP3/8"

    Guide tube - OD 12mm

    Guide tube length max. 1000mmFloat P44A PP44A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range 0C ... +60C -10C ... +80C

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 4 x Sor Oor 3 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Orientation vertical 30

    Ingress protection IP 54

    Distance between contactsA B L1 U W 2 contacts 2 contacts

    Float type min. min. min. 1 float 2 floatsmm mm mm mm mm mm mm

    P44A 44 12 80 40 70 50 80PP44A 44 12 80 40 70 50 80Connection diagrams page 34/35

    Angular design - PVC or Polypropylene

    KSR Magnetic Float Switches

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    L=...

    L1=...

    12 BSP 3/8

    WAF 22

    L=...

    L1=...

    0x1,5

    L=...

    L1=...

    M20x1,5

    PVC, Polypropylene, PVDF

    PVC ERP-3/8"-P.-L.../12-P44A-1... ABRP-..."-P.-L.../12-P44A ABFP-.../10-P.-L .../12-P44A

    Polypropylene ERPP-3/8"-PP.-L.. ./12-PP44A-1.. . ABRPP-. .."-PP.-L.. ./12-PP44A ABFPP-. ../10-PP.-L.. ./12-PP44A

    PVDF ERPF-3/8"-PF. -L .../12-PF44A-1... A BRPF- ..."-PF.-L.../12-PF44A ABFPF-... /1 0-PF.-L. ../1 2-PF44A

    Electrical connection Cable PVC grey, PVC blue Terminal box Polypropylene 80 x 82 x 55 mmlflex

    Process connection Mounting thread upwards Mounting thread downwards Mounting flangeBSP 3/8" BSP 11/2"or BSP 2" DIN DN50 DN100PN10Form A

    ANSI 2" - 4", Class 150FF

    Guide tube - OD 12 mm

    Guide tube length max. 500mm

    Float PVC P44APolypropylene PP44APVDF PF44A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range PVC 0C ... +60CPolypropylene -10C ... +80C

    PVDF -10C ... +100CSwitch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 4 x Sor O (PP max.3) or 3 xU (PP max.2)

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Orientation vertical 30

    Ingress protection IP 54 IP 65

    KSR Magnetic Float Switches

    Connectioncable

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    L=...

    L1=...

    14 BSP 1/2

    WAF 27

    L=...

    L1=...

    M20 x 1,5

    L=...

    L1=...

    M20 x 1,5

    PVC, Polypropylene, PVDF

    PVC ERP-1/2"-P.-L.../16-P55A-1... APRP-2"-P.-L.../16-P55A APFP-.../10-P.-L.../16-P55A

    Polypropylene ERPP-1/2"-PP.-L.. ./1 6-PP55A-1... APRPP-2"-PP.-L.. ./16-PP55A APFPP-. ../10-PP.-L.. ./16-PP55A

    PVDF ERPF-1/2"-PF.-L.../16 -PF55A-1... APRPF-2"-PF.-L.../16 -PF55A APFPF-.. ./1 0-PF.-L. ../1 6-PF5 5A

    Electrical connection Cable PVC grey, PVC blue Terminal box Polyester 80 x 75 x 55 mmlflex

    Process connection Mounting thread upwards Mounting thread downwards Mounting flangeBSP 1/2" BSP 2" DIN DN65 DN125PN10Form A

    ANSI 21/2" - 4", Class 150FF

    Guide tube - OD 16 mm, reinforced with metal insert

    Guide tube length max. 3000mm

    Float PVC P55APolypropylene PP55APVDF PF55A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range PVC 0C ... +60CPolypropylene -10C ... +80C

    PVDF -10C ... +100CSwitch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 6 x Sor Oor 4 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Orientation vertical 30

    Ingress protection IP 65

    KSR Magnetic Float Switches

    Connectioncable

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    L=...

    L1=...

    24 BSP 1

    WAF 32

    L=...

    L1=...

    M20x1,5

    L=...

    L1=...

    M20x1,5

    PVC, Polypropylene, PVDF

    PVC ERP-1"-P.-L.../20-P..A-1... APRP-2"-P.-L.../20-P..A APFP-.../10-P.-L.../20-P..A

    Polypropylene ERPP-1"-PP.-L.../20-PP..A-1... APRPP-2"-PP.-L .../20-PP..A APFPP- ... /1 0-PP. -L .../20 -PP..A

    PVDF ERPF-1"-PF.-L.../20-PF..A-1... APRPF-2"-PF.-L .../20-PF..A APFPF-.../10-PF.-L .../20-PF..A

    Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mmlflex

    Process connection Mounting thread upwards Mounting thread downwards Mounting flangeBSP 1" BSP 2" DIN DN65 DN125PN10Form A

    ANSI 21/2" - 5", Class 150FF

    Guide tube - OD 20 mm, reinforced with metal insert

    Guide tube length max. 5000mm

    Float PVC P55A/26 or P80APolypropylene PP55A/26 or PP80APVDF PF55A/26 or PF80A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range PVC 0C ... +60CPolypropylene -10C ... +80C

    PVDF -10C ... +100CSwitch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 6 x Sor Oor 4 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Orientation vertical 30

    Ingress protection IP 65

    KSR Magnetic Float Switches

    Connectioncable

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    L=...

    L=...

    A

    B

    A

    B

    L=...

    L1=...

    A

    B

    UL2=...

    U

    L3=...

    L1=...

    U

    L2=...

    L1=...

    L=...

    A

    B

    L=...

    A

    B

    L=...

    L3=

    ...

    U

    L4=...

    L2=...

    L1=...

    L4=...

    U

    L5=...

    L3=

    ...

    L2=...

    L1=...

    L5=...

    U

    L6=...

    L4=...

    L3=...

    L2=...

    L1=...

    A

    B

    Distance between contactsFloat type A B L1 U 2 contacts 2 contacts

    min. min. 1 float 2 floatsmm mm mm mm mm mm

    P44A PP44A 44 12 50 40 50 80

    PF44A 44 12 55 55 50 100P55A PP55A PF55A 55 16 70 60 20 100P55A/26 PP55A/26 PF55A/26 55 20 80 70 20 120P80A PP80A PF80A 80 20 80 70 20 120Connection diagrams page 34/35

    Switchpoint dimensionsPage 20/21/22

    1 contact 2 contacts 3 contacts

    4 contacts 5 contacts 6 contacts

    KSR Magnetic Float Switches

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    L=...

    L1=...

    M20x1,5

    Stainless steel SS 316 Ti (1.4571), ECTFE-coatedOption: anti-static

    KSR Magnetic Float Switches

    AFVEC-.../.../..-VEC.-L.../12-VEC..A AFVEC-.../.. ./..-VEC.-L .../18-VEC..A

    Electrical connection Terminal box Aluminium 64 x 58 x 34 mm, with 1 contactAluminium 80 x 75 x 57 mm, 2 or more contacts

    Option Polypropylene, Polyester, Stainless steel

    Process connection Mounting flange DIN DN50- DN200, PN6 PN40, ANSI 2" - 8" , Class 150- 300

    Guide tube - OD 12mm 18mmGuide tube length max. 2000mm 4000mm

    Float VEC45A, VEC53A, VEC63A, VEC84A VEC81A, VEC99A, VEC106A, VEC121A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range depending on liquid

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 3 x Sor O or 2 x U 6 x Sor O or 4 x U

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Attention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 65

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    L=...L1

    =

    ...

    A

    B

    U

    A

    B

    L=...L2=

    ...

    L1

    =

    ...

    UL=...

    AB

    L2=

    ...

    U

    L3

    =

    ...

    L1=

    ...

    L

    =...

    L3=...

    U

    L4=...

    L2=...

    L1=...

    A

    B

    A

    B

    L=...

    L

    4=...

    U

    L5

    =...

    L3=...

    L2=...L1=...

    A

    B

    L=...

    L5

    =

    ...

    U

    L6

    =

    ...

    L4

    =

    ...

    L3=

    ...L2

    =

    ...

    L1

    =

    ...

    1 contact 2 contacts 3 contacts

    4 contacts 5 contacts 6 contacts

    Switchpoint dimensions Page 24

    Connection diagrams page 34/35

    KSR Magnetic Float Switches

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulse

    contact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Impulsecontact

    Float type A B L1 U Distance between contactsmin. min. 2 contacts

    mm mm mm mm mmVEC45A 45 12 55 55 50VEC53A 53 12 55 55 50VEC63A 63 12 60 60 50VEC84A 84 12 70 70 50VEC81A 81 18 90 75 50VEC99A 99 18 100 85 50VEC106A 106 18 105 90 50VEC121A 121 18 115 100 50

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    L=...L1=...

    45

    5

    51

    50

    6,5

    5580

    A

    KB

    OD12

    OD40

    L=...L1=...

    45

    5

    75

    74

    60

    5,5

    OD12

    OD44

    Special flange design - Stainless steel SS 316 Ti (1.4571)

    KSR Magnetic Float Switches

    AS C4 FPA- V.- L. .. /1 2- B4 0A AS C. .F M- V.. -L .. ./ 12 -V 44 AElectrical connection Coupler plug C164-232F-4P Coupler plug C164-332-F-5P

    C164-4337-F-7P

    Process connection Oval flange, Polyamide Brass flange

    Guide tube - OD 12 mm

    Guide tube length max. 3000 mm

    Float B40A V44A

    Limit S.G. 85%Limit S.G. 50% see KSR Floats page 32/33Nominal pressure

    Temperature range 0C ... +60C -10C...+80C

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 2 x Sor Oor 1 x U 3 x Sor Oor 2 x USwitch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5A

    opening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Orientation vertical 30

    Ingress protection IP 65

    Connection diagrams page 34/35

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    BSP 11/2or BSP 2"

    OD 44 mm

    OD 44 mm

    OD 40

    OD12

    75

    55

    130

    HV.-L130-B40A-3lElectrical connection Cable 3 m lflex

    Process connection Compression fitting PG 9, Option: mounting thread BSP 11/2"or BSP 2"Polypropylene

    Guide tube - OD 12 mm

    Guide tube length 130 mm

    Float B40A Option: V44A

    Nominal pressure atmospheric

    Temperature range -10C ... +60C

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 1

    Switch rating 48V AC; 20VA; 0.4A 48V DC, 10W; 0.2A

    Orientation vertical

    Ingress protection IP 68

    Connection diagrams page 34/35

    Stainless steel SS 316 Ti (1.4571) - Buna float

    KSR Suspended Float Switches

    Heat-shrink sleeve

    Connectioncable

    Compression fitting

    Spacer

    Spacer

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    BSP 1/4

    55

    27,5

    37,5

    66

    64

    ~100

    27,5

    Chamber Aluminium or Bronze

    ABAU ABRU

    Chamber Aluminium AlMg5 Bronze Rg5Nominal pressure (Chamber) max. 1 bar max. 6 bar

    Process connection Compression fitting GE10-LR, brass

    Distance centre-to-centre 55 mm

    Electrical connection Terminal box, Aluminium 64 x 58 x 34 mm

    Guide tube - OD 12 mm Stainless steel SS 316 Ti (1.4571)

    Float V44A

    Limit S.G. 85% see KSR Floats page 32/33Limit S.G. 50%

    Temperature range -30C ... +150C

    Switch function 1 change-over SPDT(U)

    Switch rating 230V AC, 40VA, 1A 230V DC, 20W, 0.5AOrientation vertical 30

    Ingress protection IP 65

    KSR Bypass Float Switches

    Chamber

    Drain plug

    Terminal box

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    50 OD 60,3

    L1=...

    60

    M=

    ...

    79(102)

    70

    BSP 1/2

    M=...

    55

    27,5

    OD 60,350

    72(95)

    L1=...

    BSP 1/2

    Chamber Stainless steel SS 316 Ti (1.4571)

    KSR Bypass Float Switches

    Options process connection

    FlangeconnectionF//

    MalethreadGN

    FemalethreadGM

    A-BV...-...-M... A-BV...-...-M...-TRB Pressure Equipment Directive 97/23/EC

    Chamber Stainless steel SS 316 Ti (1.4571)Nominal pressure (Chamber) 0.9 bar 16 bar with process flange PN16

    40 bar with process flange PN40

    Process connection S... = welding stubs ODF.../.../... = flanges acc. to DIN or ANSIGM.. = threaded stubs, femaleGN.. = threaded stubs, male

    Distance centre-to-centre M = 80 mm ... 1000 mm

    Electrical connection Terminal box Aluminium 64 x 58 x 34 mm, with 1 contactAluminium 80 x 75 x 57 mm, 2 or more contacts

    Guide tube - OD 12 mm or 14 mm

    Float V44A V52A

    Limit S.G. 85% see KSR Floats page 32/33

    Limit S.G. 50%Temperature range standard -30C ... +150C

    High temperature (HT..) +150C...+300C see page 31

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts 6 x Sor Oor 4 x U depending on distance centre-to-centre M....

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Orientation vertical 30

    Ingress protection IP 65

    A - BV... - ... M... - ...

    Processconnection

    Switchfunction

    Weldingstubs

    S...

    Drain plug

    Terminal box

    Chamber

    Welding

    stubsS...

    Drain plug

    Terminal box

    Chamber

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    L=...

    L2=...

    U

    BA

    L3=...

    L1=...

    L=...

    L1=...

    U

    B

    A

    L=...

    L1=...

    U

    B

    A

    L2=...

    BSP 3/8

    WAF 15

    ERV-3/8"-V.-L.../17-V80A/3A/..-1...

    Electrical connection Cable PVC grey, PVC blue, Silicone, lflexOpt ion Terminal box

    Process connection Mounting thread upwards BSP3/8"Option Mounting flange acc. to DIN or ANSI

    Dairy fitting acc. to DIN 11851Clamp connection acc. to DIN 32676Sanitary nozzle (Ingoldstutzen)

    Guide tube - OD 17,2mm Stainless steel SS 316 L (1.4435) or 1.4539 - ground and polished

    Guide tube length max. 5000mm

    Float V80A/3A/... Stainless steel SS 316 L (1.4435) or 1.4539 - ground and polished

    Limit S.G. 85% 715 kg/m3Limit S.G. 50% 1220 kg/m3

    Nominal pressure 25 bar

    Temperature range PVC and l flex cable -10C ... +80C, Si licone cable -30C ... +150C

    Switch function optional closingS, openingO or change-over SPDTU - on rising level

    Number of contacts PVC cable 6 x Sor Oor 4 xU, Silicone cable 3 xSor Oor 2 xU

    Switch rating closing 230V AC; 100VA; 1A 230V DC; 50W; 0.5Aopening 230V AC; 100VA; 1A 230V DC; 50W; 0.5Achange-over 230V AC; 40VA; 1A 230V DC; 20W; 0.5A

    Attention: Designs without earthing connection - use low voltage onlye.g. contact protection relays (see catalogue 1011) or external protective earth

    Orientation vertical 30

    Ingress protection IP 65

    A B L1 U Distance between contactsFloat type min. min. 2 contacts

    mm mm mm mm mmV80A/3A 80 17,2 90 85 50Connection diagrams page 34/35

    Sanitary design - Stainless steel SS 316 L

    KSR Magnetic Float Switches

    Connectioncable

    Impulsecontact

    Impulsecontact

    Impulsecontact

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    200

    I

    S1

    24 - 230V ACR

    C

    S1

    24 - 250V DC

    +

    S1 RS+

    C1

    SPS

    24 V DC

    S1 RS+

    C1230 V AC

    Electr.

    timer

    24 V DC

    S1

    C

    RM

    RE

    d

    Protective RC-modules

    Please use RC-modules according to the table below.Rating of the switches and supply voltage willdetermine the type to be used.For reed contacts 10-40VACapacitance Resistance Voltage Type

    0.33 F 100 Ohm 24V AC A 3/240.33 F 220 Ohm 48V AC A 3/480.33 F 470 Ohm 115V AC A 3/1150.33 F 1500 Ohm 230V AC A 3/230

    For reed contacts 40-100VACapacitance Resistance Voltage Type

    0.33 F 47 Ohm 24V AC B 3/240.33 F 100 Ohm 48V AC B 3/480.33 F 470 Ohm 115V AC B 3/1150.33 F 1000 Ohm 230V AC B 3/230

    Others types might lead to destruction or lower service life of thereed contacts.

    Remarks for high and low temperature designContact function optional closing (S) or opening (O) on rising levelmax. number of contacts 2, 1 float per contact, distance L1 - L2 according float sizeSwitching capacity closing or opening 48V AC; 20VA; 0.4A 48V DC; 10W; 0.2A

    Inductive load DC

    Current limitation with capacitive loade.g. PLC and cables >50m

    Current limitation with electronic timers

    Inductive load AC

    To ensure reliable operation and highest possible service life, werecommend using one of the following circuits.

    Contact protection measures

    Current measurementwith oscilloscope

    Example:C = 0.33F/24V DCRC-modules

    acc. to table

    Shunt diodee. g. 1N4007

    Rs= 220 Ohm(230 V AC)

    C1= internal capacitance

    Rs= 22 Ohm(47 Ohm with10 VA contacts)

    C1= internal capacitance

    KSR Magnetic Float Switches

    d= OD16 mm - OD25 mmI = 26 mm - 58 mm

    3-10

    1

    2

    3

    4

    I (A)

    t (s)

    without current limitation

    with current limitation

    not allowed

    allowed

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    D

    E

    OD C

    OD A

    B

    D= Limit S.G.at 85% immersed float

    E= Nominal S.G.at 50% immersed float

    Spherical floats

    KSR Magnetic Float Switches

    Material Type * A B C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G.Code 6 pressure temperature (D) 85% (E) 50%

    mm mm mm bar C g cm3 kg/m3 kg/m3

    Stainless steel SS 316 Ti V29A/0.15 29 28 9 6 100 7 8 977 1660

    (1.4571) V29A/0.2 29 28 9 25 100 8 8 1069 1817

    V52A 52 52 15 40 300 37 57 769 1307V62A 62 61 15 32 300 52 102 597 1015

    V83A 83 81 15 25 300 88 254 408 693

    V80A 80 76 23 25 300 115 198 679 1155

    V98A 98 96 23 25 300 215 423 597 1016

    V105A 105 103 23 25 300 240 529 533 907

    V120A 120 117 23 25 300 268 811 389 661

    Titanium Grade 2 (3.7035) T29A 29 28 9 30 100 6 8 822 1397

    T52A 52 52 15 25 300 34 57 707 1201

    T52A/0,6 52 52 15 60 300 41 57 852 1448

    T52A/0,8 52 52 15 80 300 51 57 1060 1802

    T62A 62 62 15 25 300 44 102 505 859T83A 83 81 15 25 300 60 254 278 473

    T80A 80 76 23 25 300 112 198 665 1130

    T98A 98 96 23 25 300 178 423 495 841

    T105A 105 103 23 25 300 166 529 369 627

    T120A 120 117 23 25 300 227 811 329 560

    Stainless steel SS 316 Ti VEC53A 53 53 14 25 dep. on liquid 39 62 745 1266

    (1.4571) ECTFE-coated VEC63A 63 62 14 25 dep. on liquid 55 109 591 1005

    VEC84A 84 82 14 25 dep. on liquid 91 266 403 685

    VEC81A 81 77 22 25 dep. on liquid 128 210 718 1220

    VEC99A 99 97 22 25 dep. on liquid 245 427 675 1148

    VEC106A 106 104 22 25 dep. on liquid 278 517 633 1076VEC121A 121 118 22 25 dep. on liquid 310 794 459 781

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    1003-5

    33

    D

    E

    OD C

    OD A

    B

    D= Limit S.G.at 85% immersed float

    E= Nominal S.G.at 50% immersed float

    KSR Magnetic Float Switches

    Cylindrical floats

    Material Type * A B C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G.Code 6 pressure temperature (D) 85% (E) 50%

    mm mm mm bar C g cm3 kg/m3 kg/m3

    Stainless steel SS 316 Ti V27A 27 31 10 16 100 8 12 787 1338

    (1.4571) V44A 44 52 15 16 300 42 60 818 1390

    Titanium Grade 2 (3.7035) T44A 44 52 15 16 300 37 60 720 1224Buna B20A 20 20 9 3 80 4 5 939 1597

    B23A 23 25 9 3 80 6 9 802 1364

    B25A 25 14 9 3 80 4 6 787 1337

    B30A 30 45 13 3 80 15 26 683 1161

    B40A 40 30 15 3 80 16 32 581 988

    B40A/120 40 120 15 3 80 45 130 409 694

    B50A 50 45 19 3 80 32 76 498 847

    PVC P44A 44 44 14 3 60 30 54 651 1107

    P55A 55 54 22 3 60 70 103 798 1357

    P55A/26 55 80 26 3 60 110 141 919 1563

    P55A/70 55 70 22 3 60 80 140 674 1145P80A 80 79 25 3 60 165 339 573 974

    Polypropylene PP27A 27 29 9 3 80 9 14 755 1284

    PP35A 35 33 9 3 80 15 26 675 1148

    PP44A 44 44 14 3 80 22 54 478 812

    PP55A 55 54 22 3 80 51 103 582 989

    PP55A/26 55 80 26 3 80 80 141 669 1137

    PP80A 80 79 25 3 80 124 339 431 732

    PVDF PF44A 44 55 14 3 100 45 68 782 1329

    PF55A 55 69 22 3 100 92 132 821 1396

    PF55A/26 55 80 26 3 100 143 148 1140 1938

    PF80A 80 79 25 3 100 196 339 681 1157Stainless steel SS 316 Ti VEC45A 45 53 14 16 dep. on liquid 44 66 782 1329(1.4571) ECTFE-coated

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    03-5

    34

    1 switchpoint

    BU

    BN L1

    2 switchpoints

    BK

    BK

    BN

    BU

    L1

    L2

    3 switchpoints

    GN

    BN

    YE

    GY

    PK

    BU

    L1

    L2

    L3

    4 switchpoints

    RD

    WH

    GN

    BN

    YE

    GY

    PK

    BU

    L1

    L2

    L3

    L4

    5 switchpoints

    BK

    VT

    RD

    WH

    GN

    BNYE

    GY

    PK

    BU

    L1

    L2

    L3

    L4

    L5

    6 switchpoints

    GY/RD

    BU/RD

    BK

    VT

    RD

    WH

    GN

    BN

    YE

    GY

    PK

    BU

    L1

    L2

    L3

    L4

    L5

    L6

    1 switchpoint

    BU

    BN L1

    2 switchpoints

    BK

    BK

    BN

    BU

    L1

    L2

    3 switchpoints

    BN

    WH

    YE

    GN

    BU

    RD

    L1

    L2

    L3

    1 switchpoint

    BU

    BN L1

    2 switchpoints

    BK

    BK

    BN

    BU

    L1

    L2

    3 switchpoints

    BN

    WH

    YE

    GN

    BU

    RD

    L1

    L2

    L3

    4 switchpoints

    RD

    WH

    GN

    BN

    YE

    GY

    PK

    BU

    L1

    L2

    L3

    L4

    5 switchpoints

    RD

    WH

    GN

    BN

    YE

    GYPK

    BU

    VT

    CLEAR

    L1

    L2

    L3

    L4

    L5

    6 switchpoints

    RD

    WH

    GN

    BN

    YE

    GY

    PK

    BU

    VT

    CLEAR

    BK

    OG

    L1

    L2

    L3

    L4

    L5

    L6

    1 switchpoint

    BU

    BN

    BK

    L1

    2 switchpoints

    YE

    GN

    BN

    BU

    PK

    GY

    L1

    L2

    3 switchpoints

    BU/RD

    RD

    WH

    YE

    GN

    BN

    BU

    PK

    GY

    L1

    L2

    L3

    4 switchpoints

    GY/RD

    BK

    VT

    BU/RD

    RD

    WH

    YE

    GN

    BN

    BU

    PK

    GY

    L1

    L2

    L3

    L4

    1 switchpoint

    BU

    BN

    BK

    L1

    2 switchpoints

    YE

    GN

    BN

    BU

    RD

    WH

    L1

    L2

    1 switchpoint

    BU

    BN

    BK

    L1

    2 switchpoints

    YE

    GN

    BN

    BU

    RD

    WH

    L1

    L2

    3 switchpoints

    WH

    BK

    OG

    YE

    GN

    BN

    BU

    PK

    GY

    L1

    L2

    L3

    4 switchpoints

    WH

    BK

    OG

    YE

    GN

    BN

    BU

    PK

    GY

    RD

    VT

    CLEAR

    L1

    L2

    L3

    L4

    PVC cable Silicone cable Terminal boxmax. temperature 90C max. temperature 150C max. temperature 260C

    opening change-over opening change-over opening change-over or closing or closing or closing

    Connection diagrams Colour coding to IEC 757

    KSR Magnetic Float Switches

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    1003-5

    35

    1 switchpoint

    1

    2

    8

    1 Levelcontact

    2 Temp switches

    BN

    WH

    YE

    GN

    BU

    RD

    1 Levelcontact1 Temp switch

    1

    2

    3

    4

    5

    1 Levelcontact

    2 Temp switches

    BU/RD

    RD

    WH

    YE

    GN

    PK

    GY

    L1

    55 C

    75 C

    1 Levelcontact

    2 Temp switches

    GN

    BN

    YE

    GY

    PK

    BU

    L1

    55 C

    75 C

    2 switchpoints

    1

    23

    4

    L1

    L2

    3 switchpoints

    1

    2

    3

    4

    5

    6

    L1

    L2

    L3

    1 switchpoint

    1

    2 L1

    5P und 7P 5P und 7P

    7P

    5P und 7P

    7P

    2 switchpoints

    2

    1

    3

    L1

    L2

    1 switchpoint

    1

    2 L1 L1

    2 switchpoints

    1

    23

    4

    8

    L1

    L2

    3 switchpoints

    1

    2

    3

    4

    5

    6

    8

    L1

    L2

    L3

    1 switchpoint

    1

    2

    3

    L1

    2 switchpoints

    1

    2

    3

    4

    5

    6

    L1

    L2

    1 switchpoint

    1

    3

    2

    L1

    1 switchpoint

    1

    2

    3

    8

    L1

    2 switchpoints

    1

    2

    3

    4

    5

    6

    8

    L1

    L2

    1 Levelcontact

    1 Temp switch

    BK

    BK

    BN

    BU

    L1

    L1

    55 C

    75 C

    1 Levelcontact1 Temp switch

    2

    13

    L1

    1 Levelcontact1 Temp switch

    1

    2

    34

    L1

    1 Levelcontact

    1 Temp switch

    BU

    RD

    WH

    BN

    GN

    L1

    L1

    1 Levelcontact

    2 Temp switches

    WH

    BK

    OG

    GN

    BN

    BU

    PK

    L1

    55 C

    75 C

    Coupler plug ASC4 Coupler plug ASC.. Coupler plug ASHopening change-over SPDT opening change-over SPDT opening change-over SPDT

    or closing or closing or closing

    PVC or PVC cable Silicone cable or PVC or PVC cable Terminal boxSilicone cable or Terminal box Silicone cable or

    Terminal box Terminal box

    KSR Magnetic Float Switches with temperature switches

    Coupler plug ASC4 Coupler plug ASC.. or ASH Coupler plug ASC.. or ASH

    KSR Magnetic Float Switches

    Connection diagrams Colour coding to IEC 757

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    KSR-KUEBLER Niveau-Messtechnik AG

    69439 ZwingenbergGermanyTel ++ 49 (0) 62 63-87- 0Fax ++ 49 (0) 62 63-87 99

    [email protected]

    07/05

    1.000

    WRB/ST

    PrintedinGermany

    Subjecttotechnicalalterations

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    1001-5

    KSR Level Sensors / Transmitters

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    2

    KSR KUEBLER Niveau-Messtechnik AG

    69439 ZwingenbergGermanyTel ++49 (0) 62 63 - 87- 0Fax ++49 (0) 62 63 - 87 99

    [email protected]

    www.ksr-kuebler.com

    KUBLER FRANCE S.A.68700 Cernay

    KSR KUEBLER (UK)Level Measurement & Control Ltd.Molesey, Surrey KT8 1QZ

    KSR KUEBLER (SCANDINAVIA)2970 Hrsholm

    KSR KUEBLER (ITALY)Misura di Livello24030 Brembate S.(BG)

    KSR KUEBLER (USA)Level Control Products of America Inc.Clarksville, VA 23927

    KSR KUEBLER (SINGAPORE)Level Measurement & Control Pte. Ltd.Singapore 609916

    SHANGHAI KSR KUEBLERAutomation Instruments Co. Ltd.Shanghai / China

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    3

    Approvals

    Technischer berwachungsvereinSdwestdeutschland e.V.Materials and type approval.Approved for pressure vessels acc. toAD-Merkblatt HP 0

    IBExU Institut fr SicherheitstechnikGmbH

    Physikalisch TechnischeBundesanstalt PTB

    Bundesamt fr Wehrtechnikund Beschaffung

    Germanischer Lloyd

    Netherlands

    KEMA

    France

    Laboratoire Central des IndustriesElectriques

    Bureau Veritas

    Norway

    Det Norske Veritas

    Czech Republic

    Osvden o NevbunostiFTZ Ostrava Radvanice

    Slovakia

    Osvden o NevbunostiEVP Nov Dubnica

    Russia

    GosgortechnadzorOGS Oil & Gas Safety

    USA

    Factory Mutual Research Corporation

    Underwriters Laboratories, Inc.

    Canada

    Canadian Standards Association

    Contents

    KSR Level Sensors / Transmitters

    Description 4

    Applications 5

    Compass, Product range 6

    Type code 7

    KSR Level Sensors / Transmitters

    Stainless steel SS 316 Ti 8PVC, Polypropylene, PVDF 9-11

    Stainless steel ECTFE-coated 12

    Stainless steel PTFE-lined 12

    Food industry design 13

    Sanitary design 14

    For hazardous area EEx d IIC T6-T4 15

    For hazardous area I I 1/2G EEx ia IIC T4-T6 16

    Guide tube length / Order information 17

    Spherical floats 18

    Cylindrical floats 19

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    0,1%

    1,0%

    10,0%

    0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000

    VK 5

    VK 10

    VK 15

    VK 20

    4

    changes of the liquid, e.g. foam,conductivity, dielectric constant, S.G.,pressure, vacuum, temperature, vapour,condensation, bubbles, boiling effects.

    Signal transmission over large distances.

    Simple installation and commissioning, one-time calibration only, no re-calibration

    necessary. Display proportional to the height of the

    level or the contents of the vessel.

    Set point relays continuously adjustableover full range.

    High repeatability of set points.

    Interface and product level measurementpossible at -S.G. 50 kg / m3.

    Application limits:T = -80 C to +200 CP = vakuum to 10 MPa = 400 kg/m3

    High availability of corrosion resistantmaterials for applications in all industries:Chemical, petrochemical, and pharma-ceutical industry, liquid natural gas, off-shore, ship-building, power plants,manufacturing industry, water treatment,food and beverages.

    Application specific designs available.

    Explosion-proof designs.

    Programmable head-mounted transmitterunits 4 ... 20 (see catalogue 1011).

    KSR Level Sensors/Transmitters are used tomeasure and transmit the level of liquids inconjunction with a KSR Control Unit. It isbased on the float principle with magnetictransmission in a 3-wire potentiometer circuit.

    A float with a built-in magnetic systemactuates small reed contacts through the wallof the guide tube. These reed switches form a

    resistance measuring chain that continuouslygenerates a voltage proportional to the heightof the level.

    The resistance measuring chain is closelystepped and is made up from small chipssoldered onto a PCB. Due to this assemblythe generated voltage is virtually continuous.

    Depending on requirements and designdifferent contact separations from 5 to 20 mmare available.

    Signal transmission:

    External control units and set point relaysplease refer to catalogue 1011

    or

    Loop-powered control units in terminal box,4 ... 20 mA output.

    Technical advantages

    The simple operating principle is suitable fora wide variety of applications.

    Continuous measurement of liquid levelsindependent of physical or chemical

    Circuit DiagramLevel Sensor

    SIL-Chip

    KSR Level Sensors / Transmitters

    Measuring range in mm

    Accuracy of KSR Level Sensors / Transmitters

    blue blackbrown

    100 %

    Chip-Housing

    0 %

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    4 - 20 mA

    Head-mountedtransmittere.g. XT 42

    PLC ordisplay

    Currentrepeater(active)

    4 - 20 mA

    Resistance

    PLC ordisplay

    Control Unite.g. MF 24-420

    Head-mountedtransmittere.g. 5343 B

    Fieldbuse.g. Foundation Fieldbus

    Control room

    Resistance

    Control Unitor Gate

    Product level

    Interface

    PLC ordisplay(Ex or non-Ex)

    4 - 20 mAintrinsically safe

    Head-mountedtransmittere.g. XT 42 SI

    Currentrepeater

    (active, Ex)

    Resistance

    4 - 20 mAnot intrinsically safe

    PLC ordisplay

    (non-Ex)

    Control Unit

    e.g. KFD2-..

    Ex*

    *Ex-Zone 0 in vessel

    Level SensorType NMG 125-...

    Safe4 - 20 mA

    intrinsically safe

    Control Unit

    e.g. KFD2-..

    Head-mountedtransmittere.g. XT 42 SI

    PLC ordisplay(Ex or non-Ex)

    Currentrepeater

    (active, Ex)

    Resistance

    4 - 20 mAnot intrinsically safe

    PLC ordisplay

    (non-Ex)

    Safe

    Ex*

    *only Ex-Zone 1 or 2

    All Level Sensorsout of metals or

    anti-static plastics

    5

    Ex-Zone 0 Ex-Zone 1, 2

    Standard Fieldbus

    Applications

    KSR Level Sensors / Transmitters

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    01-5

    6

    Material

    Stainless steel Stainless steel PVC ECTFE

    SS 316 Ti SS 316 Ti PP PTFE

    (1.4571) (1.4571) PVDF

    ProcessConnection

    Thread Page PageBSP 3/8" 8 9 / 10 / 11BSP 1/2"

    BSP 1"

    Thread Page Page PageBSP 11/2" 8 15 / 16 9 / 10 / 11BSP 2"

    Flange Page Page Page PageDN...PN.. 8 15 / 16 9 / 10 / 11 12

    This page is intended to guide you through the product range ofKSR KUEBLER for level sensors / transmitters.

    Please select connecting option and material and turn to the pagereferred to in the following table.

    Compass

    KSR Level Sensors / Transmitters

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    1001-5

    7

    Type code

    Ordering examples

    Connection Connection Guide tube material Option Guide tube Float Cabledesign / material size contact separation length / OD length / material

    Code 1 - 2 - 3 - 4 - 5 - 6 - 7AFV - 50/6/F - VK15/TT30 - TS - L950/12 - V44R - -

    Code 1st Key 2nd Key 3rd Key

    1 Electrical connection Design process connection Material process connection.../.../... - (none) - connecting cable ER Mounting thread upwards (BSP) V Stainless steel SS 316 Ti

    A Terminal box Aluminium R Mounting thread downwards (BSP) VE Stainless steel electro-polishedAB Terminal box Polypropylene ENPT Mounting thread upwards (NPT) VEC Stainless steel ECTFE-coatedAP Terminal box Polyester NPT Mounting thread downwards (NPT) VTF Stainless steel PTFE-linedAVT Terminal box Stainless steel MR Dairy fitting acc. to DIN 11851 T Titanium

    SS 316 Ti with screw cap F Flange (DIN, ANSI, JIS ) HB Hastelloy BAD Terminal box Aluminium FC Clamp connection acc.to DIN 32676 HC Hastelloy C

    flameproof IS Sanitary nozzle (Ingoldstutzen) P PVCASC4 Coupler plug C 164-232-F-4P PP PolypropyleneASC5 Coupler plug C 164-332-F-5P PF PVDFASC7 Coupler plug C 164-4337-F-7P

    ASH Coupler plug Harting HAN 7 DASQ Coupler plug QUICKON max.4-pin

    2 Size process connection.../.../... ... Thread size in inches

    ... Dairy fitting size DN 50- DN 150

    .../ Flange nominal size .../ Flange pressure rating ... Flange faceDIN DN 50- DN200 PN6- PN 100 Standard form Coptional E,A,F,NANSI 2- 8 Class 150 - 600 Standard RFoptional RTJ,FF,ST,SGJIS 2(DN 50) - 8(DN 200) 5 K- 63 K Standard RFoptional RTJ,FF,ST,SGClamp DN 25- DN 100; 1- 4

    3 Guide tube material Contact separation Optional code.../.../... V Stainless steel SS 316 Ti K 20 20.00mm HT.. High temperature design* 120C...+200C

    VE Stainless steel electro-polished K 16 16.00 mm TT.. Low temperature design* -10C...-80CVEC Stainless steel ECTFE-coated K 15 15.00mm *only contact separations 5/10/15 mmVTF Stainless steel PTFE-lined K 12 12.70 mmT Titanium K 10 10.00mm PT100 Temperature probe PT 100 (2-,3- or 4-core)HB Hastelloy B K 8 08.00mm ..TH.. Temperature switch ...C - closing or opening

    HC Hastelloy C K 6 06.35 mmP PVC K 5 05.00mmPP PolypropylenePF PVDF

    4 Option, Head-mounted transmitter in terminal boxsee catalogue 1011... TS Standard design type XT 42

    TE Ex-design type XT 42 SITA Programmable type 5343 BTD HART-Protocol type 5335 B

    5

    Guide tube length OD Guide tubeL.../... L.../ length in mm ... OD in mm

    6 Float design see page 18-19.../... .../ Material (code 3, 1st key) ... Float OD in mm

    7 Connection cable Cable material.../... .../ length in Meter - PVC grey

    blue PVC blueSIL SiliconeL lflex

    KSR Level Sensors / Transmitters

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    01-5

    8

    E RV -. ..- VK ..- L. .. /. .- V. .R -1. .. ARV -. ..- VK .. -L .. ./ .. -V. .R AF V- .. ./ .. ./ ..- VK ..- L. .. /.. -V. .R

    Electrical connection Cable PVC grey, PVC blue, Terminal box Aluminium 80 x 75 x 57 mmSilicone, lflex Option Polypropylene, Polyester, Stainless steel

    Process connection Mounting thread Mounting thread Mounting flangeupwards downwards DIN DN50-DN200, PN6-PN100BSP 3/8 BSP 1/2 BSP 11/2or BSP 2 ANSI 2-8,Class150-600

    Guide tube OD 12or 14mm 18mm 12or 14mm 18mm 12or 14mm 18mm

    Guide tube length max. 3000mm 6000mm 3000mm 6000mm 3000mm 6000mm

    Float V44R, V52R, V62R, V83R guide tube - OD 12 or 14 mmV80R, V98R,V105R, V120R guide tube - OD 18 mm

    Limit S.G. 85%Nominal S.G. 50% see KSR Floats page 18/19Nominal pressure

    Temperature range PVC- / lflex cable -10C... +80C -20C...+120C

    Standard Silicone cable -10C...+120CHigh temperature Optional code (HT..) +120C...+200C

    Low temperature Optional code (TT..) -20C... -80C

    Contact separation K 20 = 20,0mmK 16 = 16,0mmK 12 = 12.7 mmK 8 = 8,00mm only guide tube OD 14 and 18 mmK 6 = 6.35 mm only guide tube OD 14 and 18 mm

    HT- or TT-Design K 15 (.T.. ) = 15 mmK 10 (.T.. ) = 10 mmK 5 ( .T..) = 05 mm

    Overall resistance of measuring chain dependent on length and contact separation

    Cable length Distance between level sensor/ transmit ter and control uni t max. 2000 m, 3-core, shielded

    Orientation vertical 30Ingress protection IP 65

    Materials SS 316 (1.4435), 1.4539, Titanium, Hastelloy and others available upon request

    Head-mounted transmitter in terminal box see catalogue 1011

    Stainless steel SS 316 Ti (1.4571)

    KSR Level Sensors / Transmitters

    WAF 30orWAF 36

    L1=... Flange

    Connectingcable

    PG 11

    Guidetubeleng

    thL

    =... 100 %

    Level

    L1=...

    Guidetubeleng

    thL

    =... 100 %

    Level

    PG 11

    L1=...

    Guidetubeleng

    thL

    =... 100 %

    Level100 %Level

    WAF 22orWAF 27

    Float OD Float OD Float OD

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    9

    E RP -. .. -P K. .- L.. ./ ..- P. .R -1 ... AR P- .. .- PK ..- L. .. /. .- P. .R AP FP -. ../ 10- PK .. -L .. ./ ..- P. .R

    Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mmSilicone, lflex

    Process connection Mounting thread Mounting thread Mounting flangeupwards downwards DIN DN65-DN125, PN10 FormABSP 1/2 BSP 1 BSP 2 ANSI 21/2-5,Class150 FF

    Guide tube - OD 16mm 20mm 16mm 20mm 16mm 20mm

    Guide tube length max. 3000mm 5000mm 3000mm 5000mm 3000mm 5000mm

    Float P55R guide tube - OD 16 mmP55R/26, P80R guide tube - OD 20 mm

    Limit S.G. 85% see KSR Floats page 18/19Nominal S.G. 50%

    Nominal pressure max. 0.3 MPa

    Temperature range 0C... +60CContact separation K 20 = 20,0mm

    K 16 = 16,0mmK 12 = 12.7 mmK 8 = 8,00mm only guide tube OD 20 mmK 6 = 6.35 mm only guide tube OD 20 mm

    Overall resistance of measuring chain dependent on length and contact separation

    Cable length Distance between level sensor/t ransmit ter and control unit max. 2000 m, 3-core,shielded

    Orientation vertical 30

    Ingress protection IP 65

    Head-mounted transmitter in terminal box see catalogue 1011

    PVC

    KSR Level Sensors / Transmitters

    L1=... Flange

    Connectingcable

    PG 11

    Guidetubeleng

    thL

    =...

    WAF 36

    100 %Level

    Float OD

    L1=...

    Guidetubeleng

    thL

    =...

    Float OD

    100 %Level

    PG 11

    L1=...

    GuidetubelengthL

    =...

    Float OD

    WAF27orWAF 32

    100 %Level

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    01-5

    10

    Polypropylene

    ERPP-.. .-PPK..-L.. ./. .-PP..R-1.. . ARPP-.. .-PPK..-L.../. .-PP..R APFPP-.../10-PPK..-L.../. .-PP..R

    Electrical connection Cable PVC grey, P VC blue, Terminal box Polyester 80 x 75 x 55 mmSilicone, lflex

    Process connection Mounting thread Mounting thread Mounting flangeupwards downwards DIN DN65-DN125, PN10 FormABSP 1/2 BSP 1 BSP 2 ANSI 21/2-5,Class150 FF

    Guide tube - OD 16mm 20mm 16mm 20mm 16mm 20mm

    Guide tube length max. 3000mm 5000mm 3000mm 5000mm 3000mm 5000mm

    Float PP55R guide tube OD 16 mmPP55R/26, PP80R guide tube OD 20 mm

    Limit S.G. 85% see KSR Floats page 18/19Nominal S.G. 50%

    Nominal pressure max. 0.3 MPa

    Temperature range -10C... +80CContact separation K 20 = 20,0mm

    K 16 = 16,0mmK 12 = 12.7 mmK 8 = 8,00mm only guide tube OD 20 mmK 6 = 6.35 mm only guide tube OD 20 mm

    Overall resistance of measuring chain dependent on length and contact separation

    Cable length Distance between level sensor/ transmit ter and control uni t max. 2000 m, 3-core, shielded

    Orientation vertical 30

    Ingress protection IP 65

    Head-mounted transmitter in terminal box see catalogue 1011

    KSR Level Sensors / Transmitters

    L1=...

    Connectingcable

    GuidetubelengthL

    =... 100 %

    Level

    WAF27orWAF32

    PG 11

    WAF36

    L1=...

    GuidetubelengthL

    =...

    Float OD

    100 %Level

    PG 11

    L1=...

    GuidetubelengthL

    =...

    Flange

    Float OD

    100 %Level

    Float OD

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    1001-5

    11

    ERPF-.. . -PFK. .-L . . ./ . .-PF. .R-1.. . ARPF-.. . -PFK. .-L . . ./ . .-PF. .R APFPF-. ../10-PFK. .-L. ../. .-PF. .R

    Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mmSilicone, lflex

    Process connection Mounting thread Mounting thread Mounting flangeupwards downwards DIN DN65-DN125, PN10 FormABSP 1/2 BSP 1 BSP 2 ANSI 21/2-5,Class150 FF

    Guide tube - OD 16mm 20mm 16mm 20mm 16mm 20mm

    Guide tube length max. 3000mm 5000mm 3000mm 5000mm 3000mm 5000mm

    Float PF55R guide tube OD 16 mmPF55R/26, PF80R guide tube OD 20 mm

    Limit S.G. 85% see KSR Floats page 18/19Nominal S.G. 50%

    Nominal pressure max. 0.3 MPa

    Temperature range -10C... +100CContact separation K 20 = 20,0mm

    K 16 = 16,0mmK 12 = 12.7 mmK 8 = 8,00mm only guide tube OD 20 mmK 6 = 6.35 mm only guide tube OD 20 mm

    Overall resistance of measuring chain dependent on length and contact separation

    Cable length Distance between level sensor/ transmitter and control unit max. 2000 m, 3-core, shielded

    Orientation vertical 30

    Ingress protection IP 65

    Head-mounted transmitter in terminal box see catalogue 1011

    PVDF

    KSR Level Sensors / Transmitters

    L1=...

    Connectingcable

    PG 11

    Guidetubeleng

    thL

    =...

    WAF36

    100 %Level

    Float OD

    L1=...

    Guidetubeleng

    thL

    =...

    Float OD

    WAF27orWAF32

    100 %Level

    PG 11

    L1=...

    Guidetubeleng

    thL

    =...

    Flange

    Float OD

    100 %Level

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    01-5

    12

    AF VEC- .. ./ .. /. .- VE CK .. -L .. ./ 18 -V EC .. R AF VT F- .. ./ .. /. .- VT FK .. -L .. ./ 25 -T F..R

    Electrical connection Terminal box Aluminium 80 x 75 x 57 mm, Option: Polypropylene, Polyester, Stainless steel

    Process connection Mounting flange to DIN DN50-DN200, PN6-PN100 or to ANSI 2-8, Class 150-600

    Guide tube - OD 18mm 25mm, PTFE-lining = 3.5 mm thick

    Guide tube length max. 4000mm 5000mm

    Float VEC81R, VEC99R, VEC106R, VEC121R TF80R, TF90R

    Limit S.G. 85% see KSR Floats page 18/19Nominal S.G. 50%

    Nominal pressure see KSR Floats page 18/19 max. 0.3 MPa

    Temperature range dep. on liquid

    Contact separation K 20 = 20,00mmK 16 = 16,00mmK 12 = 12.70mmK 8 = 8,00mmK 6 = 6.35 mm

    Overall resistance of measuring chain dependent on length and contact separation

    Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded

    Orientation vertical 30

    Ingress protection IP 65

    Head-mounted transmitter in terminal box see catalogue 1011

    Stainless steel SS 316 Ti (1.4571), ECTFE-coated or PTFE-lined

    Option: anti-static

    KSR Level Sensors / Transmitters

    Flange

    100 %Level

    PG 11

    L1=... Flange

    Float OD

    100 %Level

    PG 11

    L1=...

    Float OD

    Guidetubelen

    gthL

    =...

    Guidetubelen

    gthL

    =...

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    Food industry design - Stainless steel SS 316 L

    AMRV -. .. -V EK .. -L .. ./ .. -V E. .R AF CV -. .. -V EK .. -L .. ./ .. -V E. .R

    Electrical connection Terminal box Aluminium 80 x 75 x 57 mm, Option: Polypropylene, Polyester, Stainless steel

    Process connection Dairy fitting acc. to DIN 11851 Clamp connection acc.to DIN 32676DN50-DN150 DN25-DN100 or 1-4

    Guide tube - OD 12mm, 14mm, 18mm

    Guide tube length max. 3000mm guide tube OD 12 and 14 mm, 6000mm guide tube OD 18 mm

    Float VE44R, VE52R, VE62R, VE83R guide tube OD 12 and 14 mmVE80R, VE98R. VE105R, VE120R guide tube OD 18 mm

    Limit S.G. 85%Nominal S.G. 50% see KSR Floats page 18/19Nominal pressure

    Temperature range -20C...+120C

    High temperature Optional code (HT..) +120C...+200CLow temperature Optional code (TT..) -20C... -80C

    Contact separation K 20 = 20.00 mmK 16 = 16.00mmK 12 = 12.70mmK 8 = 8.00 mm only guide tube OD 14 and 18 mmK 6 = 6.35 mm only guide tube OD 14 and 18 mm

    HT- or TT-Design K 15 (.T..) = 15,00mmK 10 (.T..) = 10,00mmK 5 (.T..) = 5,00mm

    Overall resistance of measuring chain dependent on length and contact separation

    Cable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded

    Orientation vertical 30

    Ingress protection IP 65Head-mounted transmitter in terminal box see catalogue 1011

    KSR Level Sensors / Transmitters

    Clamp connectionacc.to DIN 32676

    Float OD

    Dairy fittingacc. to DIN 11851

    PG 11

    L1=...

    Guidetubeleng

    thL

    =... 100 %

    Level

    PG 11

    L1=...

    Guidetubeleng

    thL

    =... 100 %

    Level

    Float OD

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    01-5

    14

    ERV-3/8-VK..-L.../17-V80R2/3A/..-1...

    Electrical connection Cable: PVC grey, PVC blue, Silicone, lflex Option: Terminal box

    Process connection Mounting thread Mounting flange to DIN or ANSIupwards Dairy fitting acc. to DIN 11851BSP3/8 Clamp connection acc.to DIN 32676

    Sanitary nozzle (Ingoldstutzen)

    Guide tube - OD 17.2 mm Stainless steel 316 L (1.4435) or Uranus B6 (1.4539) - ground and polished

    Guide tube length max. 5000mm

    Float V80R2/3A/.. Stainless steel 316 L (1.4435) or Uranus B6 (1.4539) - ground and polished

    Limit S.G. 85% 715 kg/m3

    Nominal S.G. 50% 1220 kg/m3

    Nominal pressure 2.5 MPa

    Temperature range PVC- / lflex cable -10C... +80C -20C...+120CStandard Silicone cable -10C...+120C

    High temperature Optional code (HT..) +120C...+200C

    Low temperature Optional code (TT..) -20C... -80C

    Contact separation K 20 = 20,00mmK 16 = 16,00mmK 12 = 12.70mmK 8 = 8,00mmK 6 = 6.35 mm

    HT- or TT-Design K 15 (.T..) = 15 mmK 10 (.T..) = 10 mmK 5 (.T..) = 5 mm

    Overall resistance of measuring chain dependent on length and contact separationCable length Distance between level sensor/transmitter and control unit max. 2000 m, 3-core, shielded

    Orientation vertical 30

    Ingress protection IP 65

    Head-mounted transmitter in terminal box see catalogue 1011

    Sanitary design - Stainless steel SS 316 L

    KSR Level Sensors / Transmitters

    L1=...

    Connectingcable

    GuidetubelengthL

    =... 100 %Level

    Float OD

    WAF15

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    15

    AF-ADF -R V.. -V K.. -L .. ./ .. -V. .R AF-A DF-F V.. ./ .. -VK. .- L .. ./ .. -V. .R

    Electrical connection Terminal box Aluminium

    Process connection Mounting thread Mounting flangedownwards DIN DN50-DN350, PN6-PN40BSP 11/2" or BSP 2" ANSI 2"-14", Class150-300

    Guide tube - OD 12 mm, 14 mm, 18 mm,

    Guide tube length max. 3000mm guide tube OD 12 and 14 mm, 6000mm guide tube OD 18 mm

    Float V44R, V52R, V62R, V83R guide tube OD 12 and 14 mmV80R, V98R,V105R, V120R guide tube OD 18 mm

    Limit S.G. 85%Nominal S.G. 50% see KSR Floats page 18/19Nominal pressure

    Temperature range T4 - 120C, T5 - 95C, T6 - 80CContact separation K 20 = 20,00mm

    K 16 = 16,00mmK 12 = 12.70mmK 8 = 8,00mm only guide tube OD 14 and 18 mmK 6 = 6.35 mm only guide tube OD 14 and 18 mm

    Overall resistance of measuring chain dependent on length and contact separation

    Connection cable 3-core,shielded

    Orientation vertical 30

    Ingress protection IP 65

    Head-mounted transmitter in terminal box see catalogue 1011

    II 2G EEx d IIC T6-T4 LCIE 03 ATEX 6156 X - Stainless steel SS 316 Ti (1.4571)

    KSR Level Sensors / Transmitters

    100 %Level

    Flange

    L1=...

    GuidetubelengthL

    =...

    Float OD

    Terminalbox

    NPT 1/2"NPT 3/4"M 20 x 1.5

    Float OD

    L1=...

    GuidetubelengthL

    =...

    100 %Level

    WAF30orWAF36

    Terminalbox

    NPT 1/2"NPT 3/4"M 20 x 1.5

    BSP 11/2"or BSP 2"

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    01-5

    16

    NMG125-ARV..-VK..-L.../..-V..R- (MU) NMG125-AFV.../..-VK..-L.../..-V..R- (MU)

    Electrical connection Terminal box Aluminium 80 x 75 x 57 mm, Option Stainless steel, Polyester

    Process connection Mounting thread Mounting flangedownwards DIN DN50-DN200, PN6-PN100

    BSP 11/2" or BSP 2" ANSI 2"-8", Class150-600

    Guide tube - OD 12 mm, 14 mm, 18 mm

    Guide tube length max. see option A and B on page 17

    Float V44R, V52R, V62R, V83R guide tube OD 12 and 14 mmV80R, V98R,V105R, V120R guide tube OD 18 mm

    Limit S.G. 85%Nominal S.G. 50% see KSR Floats page 18/19Nominal pressure

    Temperature class T4 T5 T6Surface temperature max. 135C 100C 85CProcess temperature max. 100C 65C 50C

    Ambient temperature at terminal box max. 60C 60C 60C

    Contact separation Chip design Open chain

    ..K 20 = 20,00mm ..K 15 = 15,00mm..K 16 = 16,00mm ..K 10 = 10,00mm

    ..K 12 = 12.70mm ..K 5 = 5,00mm

    ..K 8 = 8,00mm only guide tube OD 14 and 18 mm

    ..K 6 = 6.35 mm only guide tube OD 14 and 18 mm

    Overall resistance of measuring chain 3.2 kOhm ... 50 kOhm Optional code MUapprox. 1000 Ohm

    Control circuit for hazardous area EEx ia IIC, only for use in certified intrinsically safe circuitsTransmitter external with max. 120 mA, max. 28 VHead-mounted transmitter acc. to certificate of transmitter

    Type code MU only for use in certified intrinsically safe circuits with max. 50 mA, max. 20 V

    Connection cable 3-core,shielded

    Orientation vertical 30

    Ingress protection IP 65

    Materials Titanium and Hastelloy upon requestHead-mounted transmitter in terminal box see catalogue 1011

    KSR Level Sensors / Transmitters

    PG 11

    WAF30orWAF36

    L1=...

    GuidetubelengthL

    =...

    Float OD

    100 %Level

    PG 11

    L1=...

    GuidetubelengthL

    =...

    Flange

    Float OD

    100 %Level

    II 1/2G EEx ia IIC T6-T4 KEMA 01 ATEX 1052 X

    Stainless steel SS 316 Ti (1.4571)

    Process Raisedtemperature terminal box

    X

    < 60 C 0 mm

    < 100 C 60 mm

    X X

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    1001-5

    17

    L1 ...

    100 %

    M ...

    0 %

    L...L... L...

    L 1

    M ... L ...

    100 %

    0 %

    Please always provide dimension L1and insertionlength L.(It is not possible to change the measuring range aftermanufacture).

    L1= 100%-level (distance flange face to waist of float)M = Measuring range (distance 0% - 100%)L = Insertion length of level sensor/transmitter

    Option A Option BMounted on top of tank Mounted on top of tank and

    fixed at bottom of tank

    max. length Guide tube max. length

    660 mm OD 12 x 1 3500 mm

    940 mm OD14 x 1 5000 mm

    1600 mm OD14 x 2 6000 mm

    3000 mm OD18 6500 mm

    Installation examples

    Limitation of max. guide tube length forKSR Level Sensor/Transmitter type NMG125....

    Order information100% level

    KSR Level Sensors / Transmitters

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    01-5

    18

    D

    E

    C

    A

    B

    D= Limit S.G.at 85% immersed float

    E= Nominal S.G.at 50% immersed float

    Spherical floats

    KSR Level Sensors / Transmitters

    Material Type * A B C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G.Code 6 pressure temperature (D) 85% (E) 50%

    mm mm mm MPa C g cm3 kg/m3 kg/m3

    Stainless steel SS 316 Ti V52R (SV) 52 52 15 4.0 250 35 57 727 1236

    (1.4571) V62R (SVA) 62 61 15 3.2 250 52 102 597 1015

    V83R (SVB) 83 81 15 2.5 250 89 254 412 701

    V80R (SVB23) 80 76 23 2.5 250 104 198 617 1049

    V98R (SVC) 98 96 23 2.5 250 202 423 561 954

    V105R (SVD) 105 103 23 2.5 250 234 529 520 884

    V120R (SVF23) 120 117 23 2.5 250 272 811 394 671

    V120R/38 120 116 38 2.5 250 332 726 537 914

    V200R (SV200) 200 192 56 1.6 250 1710 3460 581 989

    V300R (SV300) 300 294 56 1.6 250 3820 13120 342 582

    Titanium Grade 2 (3.7035) T52R 52 52 15 2.5 250 30 57 623 1060

    T52R/0,6 52 52 15 6.0 250 38 57 790 1342

    T52R/0,8 52 52 15 8.0 250 48 57 997 1696

    T62R 62 62 15 2.5 250 42 102 482 820T83R 83 81 15 2.5 250 75 254 343 583

    T80R 80 76 23 2.5 250 146 198 866 1473

    T98R 98 96 23 2.5 250 193 423 536 912

    T105R 105 103 23 2.5 250 187 529 416 707

    T120R 120 117 23 2.5 250 217 811 315 535

    Stainless steel SS 316 Ti VEC81R 81 77 22 2.5 dep. on liquid 128 238 634 1077

    (1.4571) ECTFE-coated VEC99R 99 97 22 2.5 dep. on liquid 245 441 653 1111

    VEC106R 106 104 22 2.5 dep. on liquid 278 549 595 1011

    VEC121R 121 118 22 0.3 dep. on liquid 310 837 435 740

    Type code in brackets for design Ex-0

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    1001-5

    19

    D

    E

    C

    A

    B

    D= Limit S.G.at 85% immersed float

    E= Nominal S.G.at 50% immersed float

    Cylindrical floats

    KSR Level Sensors / Transmitters

    Material Type * A B C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G.Code 6 pressure temperature (D) 85% (E) 50%

    mm mm mm MPa C g cm3 kg/m3 kg/m3

    Stainless steel SS 316 Ti V44R (SVK) 44 52 15 1.6 250 38 60 740 1258

    Titanium Grade 2 (3.7035) T44R 44 52 15 1.6 250 32 60 645 1098

    PVC P55R 55 54 22 0.3 60 68 99 805 1369P55R/26 55 80 26 0.3 60 109 148 869 1477

    P80R 80 79 25 0.3 60 162 330 577 981

    Polypropylene PP55R 55 54 22 0.3 80 50 99 592 1007

    PP55R/26 55 80 26 0.3 80 79 148 630 1071

    PP80R 80 79 25 0.3 80 123 330 438 745

    PVDF PF55R 55 69 22 0.3 100 88 128 809 1375

    PF55R/26 55 80 26 0.3 100 143 148 1140 1938

    PF80R 80 79 25 0.3 100 198 330 706 1200

    PTFE TF80R 80 100 28 0.3 dep. on liquid 250 441 667 1134

    TF90R 90 100 28 0.3 dep. on liquid 285 575 584 992

    Type code in brackets for design Ex-0

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    KSR KUEBLER Niveau-Messtechnik AG

    D-69439 ZwingenbergTel ++49 (0) 62 63 - 87- 0Fax ++49 (0) 62 63 - 87 99

    [email protected]

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    KSR MagnetostrictiveLevel Transmitters

    (High Accuracy)

    1012-1

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    KSR KUEBLER Niveau-Messtechnik AG

    69439 ZwingenbergGermanyTel ++49 (0) 62 63 - 87- 0Fax ++49 (0) 62 63 - 87 99

    [email protected]

    www.ksr-kuebler.com

    KUBLER FRANCE S.A.68700 Cernay

    KSR KUEBLER (UK)Level Measurement & Control Ltd.Molesey, Surrey KT8 1QZ

    KSR KUEBLER (SCANDINAVIA)2970 Hoersholm

    KSR KUEBLER (ITALY)Misura di Livello24030 Brembate S.(BG)

    KSR KUEBLER (USA)Level Control Products of America Inc.Charlotte, NC 28273

    KSR KUEBLER (SINGAPORE)Level Measurement & Control Pte. Ltd.Singapore 608609

    SHANGHAI KSR KUEBLERAutomation Instruments Co. Ltd.Shanghai / China

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    Germany

    IBExU Institut fr SicherheitstechnikGmbH

    KSR Magnetostrictive Level Transmitters

    Description 4

    Type code 5

    KSR Magnetostrictive Level Transmitters

    Stainless steel 1.4571 (316Ti) 6

    Food Industry - Design 7

    Pharmaceutical Design 8

    PVC, Polypropylene, PVDF 9

    Stainless steel E-CTFE-coated 10

    Stainless steel PTFE-lined 10

    Magnetic Level Gauge / Bypass - Design 11

    Float designs 12

    Length limitations for FFG-...-Ex 13

    KSR KUEBLER Quality 14

    Zoll 1/8"1/4"3/8"1/2" 3/4"Schrift 70 % 1/8"hoch 30 % 1/8"tief 0 % 1/8"

    3/8" (DN10) - 4" (DN100)1/2" - 2", ANSI B 16.5, Class 300

    Eingesetzte SonderzeichenArial Narrow < > ~ OD } { [ ]

    Symbol

    ContentsApprovals

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    KSR Magnetostrictive Level Transmitters

    Wire

    Electronics housing

    Magnetic field

    Magnet

    Torsional wave

    KSR Magnetostrictive Level Transmitters TypeFFG-T-... are used for continuous, remote liq-uid level measurement and based on positionmonitoring of a magnetic float following themagnetostrictive principle.

    The measuring process is initiated by a currentimpulse. This current generates an axial mag-netic field (3) along the length of a wire (1) madeof magnetostrictive material, which is held un-der tension inside the guide tube. The float,

    which sits on the liquid surface, is fitted withpermanent magnets (4). When the pulsereaches the float the two magnetic fields inter-act and a torsional force results.

    A torsional stress wave (5) is induced in thewire. A piezoceramic converter in the transmit-ter housing (2) at the end of the wire convertsthis into an electrical signal. By measuring theelapsed transit time, it is possible to determinethe start point of the torsional stress wave andtherefore the float position with a high degreeof accuracy.

    Technical advantages

    The simple and effective principle of operationmakes these devices ideally suited for aplethora of applications.

    Constant measurement of liquid levels, inde-pendent of physical and chemical changes ofthe medium, such as: foaming, conductivity,dielectric constant, pressure, vacuum,temperature, vapours, condensation, bubbles,

    boiling effe