Nikko 1650

Operation Manual JY-1650 \ JY-1650E Operation Manual JY-1650 \ JY-1650E

JY-1650E

Automatic Diecutter with lead Edge Feeder

Operation Manual

Shanghai YOCO Printing Machinery Co., Ltd.338 Wenqu Rd., Fengxian District ,Shanghai, P.R. China 201424

Tel: 021-64345883 Fax: 021-64347019

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http://www.yoco-sh.com E-mail: [email protected].

ContentYoco Information

Preface Page 3

Specification Page 4

Safety Mark Page 5

Chapter 1 Feeding Unit Page 7

Chapter 2 Diecutting Unit Page 16

Chapter 3 Stripping and Delivery Unit Page 21

Chapter 4 Operation Method Page 25

Chapter 5 Maintenance Page 28

Chapter 6 Machine Crane and Foundation Page 30

Chapter 7 Electrical Unit Page 33

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Information

Model: □ JY-1650 □ JY-1650E

Description: □Automatic Diecutter

Factory Number : ____________

Factory Date : ____________

Manufacturer:

Shanghai YOCO Printing Machinery Co., Ltd.

338 Wenqu Rd., Fengxian District ,Shanghai, P.R. China 201424

Tel: 021-64345883 Fax: 021-64347019

http://www.yoco-sh.com E-mail: [email protected]

Dealer:

Shanghai YOCO Printing Machinery Co., Ltd.

338 Wenqu Rd., Fengxian District ,Shanghai, P.R. China 201424

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http://www.yoco-sh.com/


Tel: 021-64345883 Fax: 021-64347019

http://www.yoco-sh.com E-mail: [email protected]

This manual is written in standard language and has two versions:

Chinese and English.

PrefaceThis machine is mainly used to diecut (foil stamping) all kinds of packing boxes and printing works

such as sheet and cardboard for printing factories, but also used to the cold and hot embossing for

the confection upholstering packing product. This machine is only suitable for sheet, cardboard and

part of thin plastic board. Following is the maximum size of each material:

Cardboard: 1650×1200mm, thickness min 2mm

Corrugated: 1650|×1200mm (E.C.B.A.AB)

Plastic board: Max. 9mm

This machine cannot be used for other purpose and cannot manufacture the materials except the

above. To prevent from the danger, please do not use the materials exceed the above range.

This operation manual introduces how to operate, maintain the machine effectively. Operators,

engineers, machinist, maintenance people must read this manual carefully. Improper operation will

result in faults and damages to the machine and operator. Please operate according to the following

to avoid from accident:

1) Machine only can be run when all the safety devices work properly.

2) Before running, please check whether all the safety devices work properly or not.

3) Do not leave any safety devices unused and do not disturb any proper running of each safety

device.

4) If any mal-function happened, related department and other operator should be told immediately.

5) Be sure that nobody in inside the machine or touching the machine before running every time.

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http://www.yoco-sh.com/


6) Do not climb on the machine when machine is running.

7) Be sure that the machine and the surrounding area are clean and tidy.

8) Maintain the machine according to the operation manual.

9) Only professional operator can touch the inner part of electrical cabinet.

☆☆This operation manual is the property of Yoco. It is not allowed to copy and transfer to

other party.

☆☆Do not modify the machine without allowance. Yoco will not be responsibility for

resulting accident.

Specification

1. Maximun Sheet Size 1650×1200 mm

2. Minimum Sheet Size 680×520 mm

3. Maximum Cutting Size 1630×1180 mm

4. Inside Chase 1660×1215 mm

5. Diecutting Plate Size 1680×1186 mm

6. Minimum Grip Margin Min. 6 mm

7. Grip Waste Min. 12 mm (Distance from first knife to paper edge)

8. Maximum Pressure 400 tons

9. Main Motor Power 22 KW

10. Total Power 45 KW

11. Voltage 380V, 3PH, 50/60HZ

12. Weight 38 tons

13. Maximum Noise 85 dB(A)

14. Machine Size L10050×W4050×H2800 excl.platform

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Safety Mark

Warning: Crush hazard. Be careful when diecutting,

when the movable door in stripping unit is

moving up & down.

Warning: Cut hazard. Be careful when the chains in the

two sides of feeder and delivery unit is

moving.

Warning: Electric shock hazard. Be careful when the elements in

electrical cabinet and main motor work.

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Chapter 1Chapter 1

Feeding UnitFeeding Unit

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1.1 Operation Procedure

Running the fan and make sure the fun is under working before running the paper.

1.1.1 suck paper

After ruuning the fun, the last paper in the bottom of paper pile will be sucked on the

roller. The operator needs to adjust the gap of the frant lay, make sure only one paper

through each time 。

First paper roller front block back block

the second paper roller lift roller feeding roller

图 1.1

1.1. 2 Paper running

The paper will be ransferred to the middle of the first paper roller ( see photo 1.2) . the first paper roller , the

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second paper roller and feeding roller are drived by one motor. When the paper come out of the front block, the

lifting roller will lift the paper and get rid of the feeding roller. The paper will go to first paper roller and second

paper roller till the front lay position

图 1.2

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图 1.3

1.1.3 Gap adjustment on the first paper roller: ( photo 1.4 ， 1.5 )

There is a small window in the drive side, open the window , you will find :

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Photo 1.4

Lossen the locking screw and tension screw, adjust the hand wheel . the gap

is related to the paper thickenss. The pressure can also be adjusted by the hand

wheel

Hand wheel

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Belt tension wheel

Tension screw

Locking screw


Photo1.5

After adjusting the gap, fasten the tension screw and locking screw( the belt has no big

jump when machine running)

1.1.5paper holding assembly

Rotating the hand wheel to adjust the paper holding assmbely, the height is related to the

paper size.

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Photo 1.6

1.2 Pper feeding setting

1.2.1 Central position of paper

根据纸张大小调整两个前挡板的距离；Adjust the distance of two front blocks by paper size .

The paper posiiton should be same as the diecutting die .. the central point of deicutting

die is same as the central point of diecutting chase. Inserting one paper, , press button XX

, then adjust the side lay position( Photo 1.7) . There should be a small gap for each side

lay due to paper deviation

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Handle wheel


图 1.7

1.2.2 suction unit adjustment ( the air volum can be set on the touch screen if using

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Adjust handle

Right block

Left blockFront bolck


Photo 1.8

图 1.9

1.3 Feeding frame (Fig1.8) Explaination and settig

The parts of feeding table are fixed on the above of belt.

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Turn to 1 for big formatTurn to 0 for small format


1.3.1 Belt: tighten the belt by tension wheel which under the feeding table, and check

the belt tensisty and fatness. Adjust tensisty and fatness on the roller by screw. On

round adjusts separately through the bolt in the roller rises the tight degree and the neat degree.

1.3.2 The first feeding roller: when the roller down, the machine stop, insert one sheet between

the roller and belt, use the screw to get suitable pressure, adjust the pressure of two sides rollers to

equally. Fasten the screw after setting.

1.3.3 Rotary fixing frame: May turn up and down, Use hook to fix when turn down.

1.3.4 Support bar: use the screw to set the bar parallal with the belt. Position movemet will

cause sheets wrap. The pressure wheel and brush fixed on the support bar must lock directly on

the belt.

1.3.5 Nylon wheel: when sheets come to lean against the front lay, fix he nylon wheel at the place

of sheet following several millimeter, the nylon should not catch the sheet, the nylon wheel should

press on the paper rear part. Use the screw to set nylon wheel pressure. Lock with cap nut after

setting.

1.3.6 Brush wheel: the brush wheel fixes on the pole, the middle line is at the sheet

edge a little. Use bolt and cap nut to adjust pressure, and it can aviod sheet rebound

during transport. The brush wheels is only used for thin paper.

1.3.7 Upper feeding belt: install on the giude rail, suitable for the thick paper and

corrugated. The middle line is at the sheet edge a little, and it can aviod sheet rebound

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during transport.

Fig 1.8

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Chapter 2Chapter 2

Diecutting UnitDiecutting Unit

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2.1.1 The graph for maximum sheet size, maximum diecutting size, and minimum

diecutting size.

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2.1.2 The maximum size and hole site distribution graph of inside chase

Y

Cordinate 0 position X

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2.1.3 Screw hole permutation table for diecutting chase

N1-N4 is for positioning pin hole site, others is for four pawl type screw

hole which use for fixing chase.

Hole X φ Hole Y φN1 -455,-8.5 φ5.5 39 -594.6,-327.3 φ5.5N2 -195,-8.5 φ5.5 40 -464.7,-402.3 φ5.5N3 195,-8.5 φ5.5 41 -334.8,-477.3 φ5.5N4 455,-8.5 φ5.5 42 -204.89,-

552.3 φ5.51 559.8,-127.8 φ5.5 43 -75,-627.29 φ5.52 689.7,-202.8 φ5.5 44 54.91,-702.29 φ5.53 225,-107.7 φ5.5 45 184.81,-

777.29 φ5.5

4 354.9,-182.7 φ5.5 46 314.71,-852.29 φ5.5

5 484.8,-257.7 φ5.5 47 444.61,-927.29 φ5.5

6 614.7,-332.7 φ5.5 48 574.51,-1002.29 φ5.5

7 744.6,-407.7 φ5.5 49 704.41,-1077.28 φ5.5

8 -109.8,-87.7 φ5.5 50 -799.5,-382.2 φ5.59 20.1,-162.7 φ5.5 51 -669.6,-457.2 φ5.5

10 150,-237.7 φ5.5 52 -539.7,-532.2 φ5.511 279.9,-312.7 φ5.5 53 -409.8,-607.2 φ5.512 409.8,-387.7 φ5.5 54 -279.9,-

682.19 φ5.5

13 539.7,-462.7 φ5.5 55 -149.99,-757.19 φ5.5

14 669.6,-537.7 φ5.5 56 -20.09,-832.19 φ5.5

15 799.51,-612.69 φ5.5 57 109.81,-

907.19 φ5.5

16 -444.6,-67.5 φ5.5 58 239.71,-982.19 φ5.5

17 -314.7,-142.5 φ5.5 59 369.61,-1057.19 φ5.5

18 -184.8,-217.5 φ5.5 60 499.51,- φ5.5- 22 -


1132.1919 -54.89,-

292.49 φ5.5 61 -744.6,-587.1 φ5.520 75,-367.49 φ5.5 62 -614.7,-662.1 φ5.521 204.91,-

442.49 φ5.5 63 -484.8,-737.1 φ5.5

22 334.81,-517.49 φ5.5 64 -354.9,-812.1 φ5.5

23 464.71,-592.49 φ5.5 65 -225,-887.1 φ5.5

24 594.61,-667.49 φ5.5 66 -95.09,-

962.09 φ5.5

25 724.51,-742.49 φ5.5 67 34.81,-

1037.09 φ5.5

26 -649.5,-122.4 φ5.5 68 164.71,-1112.09 φ5.5

27 -519.6,-197.4 φ5.5 69 294.61,-1187.09 φ5.5

28 -389.69,-272.39 φ5.5 70 -689.7,-792 φ5.5

29 -259.79,-347.39 φ5.5 71 -559.8,-867 φ5.5

30 -129.89,-422.4 φ5.5 72 -429.9,-942 φ5.5

31 0,-497.39 φ5.5 73 -300,-1017 φ5.532 129.91,-

572.39 φ5.5 74 -170.1,-1092 φ5.5

33 259.81,-647.39 φ5.5 75 -40.19,-1167 φ5.5

34 389.71,-722.39 φ5.5 76 -764.7,-921.9 φ5.5

35 519.61,-797.39 φ5.5 77 -634.8,-996.9 φ5.5

36 649.51,-872.39 φ5.5 78 -504.9,-

1071.9 φ5.5

37 779.41,-947.38 φ5.5 79 -375,-1146.9 φ5.5

38 -724.5,-252.3 φ5.5 80 -709.8,-1126.8 φ5.5

2.1.4 Diecutting chase locking assembly is made up of 6 left and right groups, 1 middle

group, and total 7 groups. If it needs to draw out the chase, use the button to open the

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cylinder, compress the disk spring, the chase and fixing platform will relase, and then

draw out the chase.

Disk Spring Cylinder

2.1.5 The diecutting pressure control is electrical control, can set on the touchscreen.

23.8 is standard distance, now the pressure is o. Based on this, can increase pressure

0.5mm or reduce pressure 2.5mm. After setting the pressure, the machine temperature

will increase and will cause the diecutting pressure increase. Adjust the diecutting

pressure value through the touchscreen, and maintenance the suitable pressure. Don ’t

allow to chang the date on the digital indicator willfully.

2.1.6 It must install the balance die with cutter if the die size less than 900mm, in order

to balance the movable platform pressure.

2.1.7 The die which used to install cutter should made up of multiply wood (15-18mm),

the distance between the first knife and inside chase is 20mm. The die has centralized

positioning block, the width of block is 25mm, the thickness is 10mm.

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2.1.8 It can change the distance between sheet front edge and first cutter by moving the

front lay.

Setting range: 15mm

Standard width: the indicator scale is 15 when at 15mm

Clockwise rotation: Reduce gripper magin

Counterclockwise rotation: Increase griper magin

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Chapter 3Chapter 3

Stripping & Delivery UnitStripping & Delivery Unit

3.1 The stripping unit is composed of upper frame which is to fix the upper stripping

die and lower frame which is to fix the lower stripping die.

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Lower stripping die is made according to the shape of stripping positions of the sheet.

When the sheet which is gripped by the gripper bar stops in the stripping unit, upper

stripping die moves downward and press through the lower stripping die, then the

waste edge will be removed.

Fig 3.13.1.1 Upper stripping die is made by hard multiply wood, thickness is 15mm.

Fig 3.2

3.1.2 Lower stripping die is made by hard multiply wood, thickness is 12~13mm.

Upper & lower stripping die should match with the cutting die.

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Fig 3.3

3.1.3 Centerline system of upper & lower stripping die

Centerline block of upper frame Centerline block of lower frame

3.1.4 Knife used to remove the waste edge

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After a long time running, gripper bar chain will be elongated and loosen and need to adjust the tension. Loose the locking nut and then turn the adjusting bolt backward, move the block backward according to the length of chain, then screw the locking nut tightly to lock the adjusting bolt.

Adjusting bolt Locking nut

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Chapter 4Chapter 4

Operation MethodOperation Method

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4.1 NoticeHuman injury may be caused if operators do not operate according to the manual. In order to

prevent from accident, please refer to the followings:

4.1.1Check whether there is obstacle on each component before running the machine. Inch run

the machine one circle (8 gripper bars) to check whether the machine works properly.

4.1.2 Run the machine at lowest speed and open the guarding doors in turn to check the

sensitivity of each limit switch. The machine should stop if any one of the doors open. If not,

stop the machine and cut off the power and replace the limit switch.

4.1.3 Distinguish the sound of both normal and abnormal when running. Check whether each

part works properly. If has any problem, stop the machine immediately and check.

4.1.4 Do not touch the vacuum pump, it is very hot.

4.1.5 To avoid from the injury by running parts, do not put the hand in the feeder.

4.1.6 Machine turning only can be done after the flywheel stops completely.

4.1.7 Do not pull out the papers which are clamping by the gripper bar.

4.1.8 Stop the machine when make the die preparation or add oil.

4.1.9 To avoid from the stop of movable base caused by too high pressure, stop the machine

when the movable base is in the lowest position which means the gripper bar stops in the

middle of flexible bed and fixed bed.

4.1.10 Stop the machine immediately by pressing the emergency stop (RED) button or open the

guarding door when mal-function.

4.2 Daily Check4.2.1 Clean the photoelectric sensor and the surface of fiber every day.

4.2.2 Check whether the sensor can work properly by moving paper between sensors. It works

well if red light is on or closed.

4.2.3 Oil pressure checking (normal: 3~10kg/cm2).

4.2.4 Check the main air pressure which controls air clutch (normal: 5~6 kg/cm2).

4.2.5 Check the auxiliary air pressure which controls cutting die and delivery unit (normal: 4~6

kg/cm2).

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4.2.6 Check whether the tension of main chain is proper or not.

4.2.7 Check whether the oil position is lower then the red line and add the oil in time.

4.2.8 Add the oil of gripper bar chain at least once every shift.

Note: The machine should be maintained frequently to prolong the using life. Yoco

will not be responsible for the mal-function and accident which are caused by

unclean of the sensor or the lack of oil.

4.3 Alarm4.3.1 After checking whether the safe guarding device works properly and then start the

machine.

4.3.2 For any machine with air clutch, do not short connect the pressure relay circuit.

The air pressure should be 0.55~0.6 Mbar. Otherwise the air clutch/brake cannot work

reliably in emergency situation which may lead to human injury.

4.3.3 If there is oil on the brake rub, braking time is too long or the rub wears out

quickly, check the reason immediately. Otherwise human injury may be caused.

4.3.4 When need to make adjustment or maintenance, cut off the main motor power

until all the running parts completely stop.

4.3.5 Do not insert the turning handle if the flywheel does not stop completely.

4.3.6 If the machine is operated by more than one operator, machine only can be started

after being sure that there is nobody in main body, diecutting unit, stripping unit and

delivery unit.

4.3.7 Please power off the machine until all the running parts stop completely then can

change to another job.

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Chapter 5Chapter 5

MaintenanceMaintenance

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5.1 Maintenance5.1.1 Lubricating oil of main body should be changed after it works for three months or

500 hours. After that the oil should be changed every 2000 hours or one time every

year.

Way to change the oil:

There is an oil instrument and an oil pipe under the main body. After power off the

machine, loose the screw cap and release the original oil and then tighten the screw cap

again. Open the interlayer halftone on the drive side of main body and then can add the

new oil.

5.1.2 Check the chain frequently and change in time if there is something wrong with

the triangle V-belt.

5.1.3 Clean the seeper in air flitter and air compressor.

5.1.4 Using oil flitter: Turn the handle on the oil flitter to release the obstacle. Open

the oil plug once a week to release the deposition and clean the air flitter once a month.

Request of adding oil:

Clean the electrical cabinet once a month. Check the terminals and the circuit

safeguard. (All the above should be done by professional operator.)

Lubrication

Position

Lubrication

ToolLiter

Manufacturer of Oil & Grease

Nisseki

Mitsubishi

Syowa

Shell

Idemits

uKyoseki Cosmo

Main body Oil pump 80L M100OMARA

100100 G100 SE100

Chain Oil gun Same R068 C68 68 68 68

Grease

nippleOil gun Same 2 2 2 2 2

Gear motor Oil pog Same 0 MB0 M0 M0 0

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Chapter 6Chapter 6

Machine Installation & CraneMachine Installation & Crane

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6.1 Crane of Main BodyDismantle the cover, there are four hoisting seats, fix them on the fixed base by using

M20×80 bolts. Fix four lifting hooks on the hoisting seats. Then put the steel wire

through two lifting hooks inside the delivery unit. (Please note the length of the steel

wire should be proper).

Please make sure all the people should keep away from the machine when craning.

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About 32 tons


6.2 FoundationBuild the foundation according to layout (before installation. Assembly only can be

done after the concrete becomes concretionary. The foundation should use No. 150

concrete and should be level up with gravel.

Note: When building the foundation, please work strictly according to the

rules. The foundation should be smooth and no gap. Concrete casting

should be leveled up. It should be highly maintained when the concrete

becomes concretionary.

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Chapter 7Chapter 7

Electrical Electrical UnitUnit

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Basic Information

7.1 Main electrical safety settingSafety switch, emergency stop, safety door

Safety First is the primary factor for us to design and manufacture this machine. To

ensure safety operation as well as keep operator safe, and make sure the machine works

well, Many main electrical safety setting have been made on this macine. Before

running the machine, please read carefully the following instructions with illustrations

and make sure these safety settings are always under perfect condition.

Parts position for safety operation at operation side

Parts position for safety operation at drive side

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11. Pulling door in stripping unit

10. Pulling door in main body

9. Front door in main body

12. Delivery side door

6. Emergency stop button in delivery unit at operation side

3. Emergency stop button in feeding unit at operation side

7. Stripping emergency stopbutton at drive side

4 .Emergency stop button in main body at operation side

5. Emergency stop button in stripping unit at operation side

13. Upper pulling door in stripping unit at drive side

1. Safety switch in main body at operation side


Parts position for safety operation in delivery unit

7.1.1 Main body safety switch

at operation side

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14. Stripping lower pulling door at drive side

16. Pulling door in delivery unit

8. Emergency stop button in delivery unit at operation side

2. Stripping safety switch, locates inside of this position, at drive side

15. Reset button for stripping lower pulling door at drive side

Main body safety switch at operation side:

When main body stops, turn off the safety

switch to cut off all power supply except for

lighting and ventilating equipments. This

safety switch must be turn off when operator

has to enter dangerious area of this machin,

otherwise, no safety can be guaranteed!

During main body of machine running,

turning off this switch can not stop main body.

When main body stops, turn off the

safety switchto cut off all power supply

except for lighting and ventilating

equipments. This safety switch must be

turn off when operator has to enter

dangerious area of this machin,

otherwise, no safety can be guaranteed!

During main body of machine running,

turning off this switch can not stop

main body.


7.1.2 Stripping safety switch at drive side

7.1.3 Emergency stop button in feeding unit at operation side

7.1.4 Main body emergency stop

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Press this button in emergency case and

the main safety relay KA00 of

electrical control system will cut off all

power supplies for motors and main

clutch.

The general reset button of main body

must be pressed if need to come back

original condition.

Press this button in emergency case and the

main safety relay KA00 of electrical control

system will cut off all power supplies for

motors and main clutch.

The general reset button of main body must

be pressed if need to come back original

condition.


main safety relay KA00 of electrical control

system will cut off all power supplies for

motors and main clutch.

The general reset button of main body must be

pressed if need to come back original

condition.


button at operation side

7.1.5 Stripping emergency stop button at operation side

7.1.6 Emergency stop

button in delivery unit at

operation side

7.1.7 Emergency stop button in stripping unit at drive side

7.1.8 Emergency stop button in delivery unit at drive side

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Press this button in emergency case and

the main safety relay KA00 of electrical

control system will cut off all power

supplies for motors and main clutch.

The general reset button of main body

must be pressed if need to come back

original condition.


main safety relay KA00 of electrical

control system will cut off all power

supplies for motors and main clutch.

The general reset button of main body must

be pressed if need to come back original

condition.


7.1.9 Main body front safety door

7.1.10 Main bosy pulling safety

door

7.1.11 Safety pulling doorin

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Press this button in emergency case and the main safety

relay KA00 of electrical control system will cut off all

power supplies for motors and main clutch.

The general reset button of main body must be pressed if

need to come back original condition.

One pulling safety door is mounted on the frontal

part of main body. And there is one bolted safety

switch inside the door at operation side.

When the door is opened and the electrical control

system door safety relay KA01 will cut off power

supply for main clutch to stop the machine, and the

picture of alarm message appears on display screen;

Machine will continue running after the door is

closed.This safety door is mounted at operation place

on main body pulling board. There is one idler

pulley safety switch lower inside the door.

When the door is opened and the electrical

control system door safety relay KA01 will cut

off power supply for main clutch to stop the

machine, and the picture of alarm message

appears on display screen;

Machine will continue running after the door is

closed.


stripping unit at operation side

7.1.12 Safety moving door in delivery unit

7.1.13 Safety pulling door upper

stripping unit at drive side

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One safety pulling door is mounted in

stripping unit at operation side. There is one

bolted safety switch at this position. When

the door is opened and the electrical control

system door safety relay KA01 will cut off

power supply for main clutch to stop the



Machine will continue running after the

door is closed

There is one safety moving door in

delivery unit at operation side. There is

one bolted safety switch inside the door.

When the door is opened and the

electrical control system door safety relay

KA01 will cut off power supply for main

clutch to stop the machine, and the

picture of alarm message appears on

display screen;

Machine will continue running after the

door is closed.There is one Safety pulling door upper

stripping unit at drive side. One bolted

safety switch is mounted at this position.


control system door safety relay KA01 will

cut off power supply for main clutch to stop

the machine, and the picture of alarm

message appears on display screen;

Machine will continue running after the door

is closed.


7.1.14 Left & right pulling door lower stripping unit at drive side

7.1.15 Pulling door reset button lower stripping unit at drive side

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There are left & right pulling doors respectively lower

stripping at drive side. One idler pulley safety switch

is mounted respectively on left & right door.

When either door is opened and the electrical control

system door safety relay KA01 will cut off power

supply for main clutch to stop the machine, and the

picture of alarm message appears on display screen;

Machine will continue running after door is closed!

At the same time cancel the alarm by pressing door

blue reset button fitted at right side

This button is reset button for left& right

pulling door lower stripping unit at drive side,

when either door is opened, the alarm display

will keep on. It can not disappear even after

door is closed. alarm can be cancelled by

pressing this button.

There is one safety pulling door in frontal upper

delivery unit. One bolted safety switch is

mounted at this position.


control system door safety relay KA01 will cut

off power supply for main clutch to stop the



Machine will continue running after door is

closed! At the same time cancel the alarm by

pressing door blue reset button fitted at right side


7.1.16 Safety pulling door in delivery unit

Note:

When the machine is running at high speed with empty load, do not open either

above-mentioned door at random so as to avoid machine stops emergently to cause

shortage of machine life.

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7.2 Security and measure in electrical equipment design The design of this machine entirely accords with Europe standard EN60204-1 stated

in safety of machine electrical equipment chapter 1:

General Requirement, Necessary Measures executed, to avoid any electrical

dangers!

7.2.1 Convenience and security in machine operation

7.2.1.1 Normally this machine should be operated by more than one operator due to its big

dimension.

To ensure safety, this machine consists of 5 basic operating positions: feeding unit, main body

(including human-machine interface display to observe machine running status), stripping unit

and delivery unit.

These 5 stations can facilitate operator flexible operating and observe clealy the running status for

every part of whole machine. And 6 emergency stop buttons are installed respectively on feeding

unit, main body, stripping unit at operation side, delivery side, delivery unit and stripping unit at

drive side, so the machine can be shut off conveniently and quickly in case of any abnormal and

emergent circumstances.

7.2.1.2 Security design of machine start conditions:

The picture appearing on display screen (human-machine interface display screen) shows last

status of machine stop, If last status of machine stop is abnormal, then following operations only

can be done when the reset button must be pressed first. If the main motor is running, the main

body clutch only can be started when main motor is at lowest speed to ensure enough preparation

to start the machine. And there is 5 seconds alarm from hooster every time when the machine start

button is pressed, and the machine will run only when pressing button one more again.

- 47 -


7.2.2. Electrical security in controlling part

Electrical security in operating and controlling

The constitution safety relay together with its circuit (refer to electric wiring diagram JY1650E-

D.0B02):

There are 2 safety circuits with different functions in this machine. that is emergency stop and

door opening door to ensure the emergency controls to all motors and clutches by directly cutting

off their powercsupply except the controls from PLC.

7.2.2.1 Action of emergency stop ：PLC controls circuit to immediately stop motor and main

clutch (refer to electric wiring diagram JY165E-D.0A.00 ； D.0B.02 ； -D.0C.03); Safety relay

KA00 controls KA00 to cut off the power supply for all KM00, KM01 motors and power supply

for KA21 Clutch.

7.2.2.2 Action of door opening: PLC controls circuit to immediately stop main clutch (refer to

electric wiring diagram JY165E-D.0B.02；-D.0C.03); Safety relay KA01 controls KA21 to cut

off power supply for clutch.

7.2.2.3 Security

assurance of quality electrical equipment

The main inverters installed on this machine are multifunctional complete digital Varispeed G7

inverter from YASKAWA company (or Schneider company ATV71 inverter) and accord with

Grade IP20;

The main motor adopted are SIEMENS-22KW motor according with requirement EN60034-1;

The safety door switches are AZ17 series Limit Switch from SCHMERSAL company and D4N

series Limit Switch from OMRON company and all switches accord with EN60947-5-1 standard;

The Safety Relay is ESR4-NO-31 relay according with EN954-1 from KLOCKNER MOLLER

company.

All these electrical equipments ensure the security in safety and protective actions and

performance in case the machine is under emergencies.

All above mentioned safety measures are ensured by reasonable designs and high quality

electrical equipments.

The electrical pars of JY1650E Automatic Diecutter meet design standard!

Main electrical paramenter:

- 48 -


7.3 Operation Panels7.3.1 Operation panel in feeding unit

1). ----------Feeding emergency stop button SB1G 。 With same function to same buttons

installed in other places of the machine. Press this button under emergency and the main safety

relay KA00 of electrical control system will cut off power supply for all motors and main

clutches. Machine will continue after Pressing general reset button in main body!

2). -------Main body stop button in feeding unit SB2G 。 With same function to same

buttons installed in other places of the machine. It’s normal stop to press this button during the

main body running, and main body moveable base will stop in normal position range (not at

highest position).

3). --------Feeding main body inch runbutton SB3E 。 With same function to same

buttons installed in other places of the machine. When main motor is turned on, “normal startup!”

appears on human-machine interface display on main body operation panel. There will be 5-

second intermittent warning of machine start after pressing this button , and the light of this

button is on (for 2 seconds), then the machine can run in inch. Actually this button can be used as

- 49 -

1. Main motr power: 22KW

2. Total Machine power: 38KW

3. Working frequency: 50HZ

4. working voltage: 380V±5％


the reset button for canceling general warning (after settled) appearing on human-machine

interface display.

4). -------Feeding main body continuous running button B4E 。 With same function to

same buttons installed in other places of the machine. When main motor is turned on, “normal

startup!” appears on human-machine interface display on main body operation panel. There will

be 5-second continuous warning of machine start after pressing this button, and the light of this

button is on and machine is continuously running as well as adjusting speed. Actually this button

can be used as the reset button for canceling general warning (after settled) appearing on human-

machine interface display.

5). -------Feeding vacuum pump start/stop rotary switch SA11B in feeding unit. With same

function to same rotary switches installed in delivery operation panel. Turn the switch right

(rotary switch light on) to start feeding pump, and turn the rotary switch to left to stop feeding

pump (rotary switch light off).

6). -------Selection switch SA12 for feeding left & right side baffler position moving

inward and outward.

a. This switch has no operating action, when switch SA12 is on middle position, press

corresponding button SB17 indicated by icon , and left & right side bafflers move

inward; press corresponding button SB18 indicated by icon , and left & right side bafflers

move outward.

b. When SA12 is on left position, press corresponding button SB17 indicated by icon ,

and left side bafflers move inward; press corresponding button SB18 indicated by icon ,

and left side bafflers move outward.

c. When SA12 is on right position, press corresponding button SB17 indicated by icon ,

- 50 -


and right side bafflers move inward; press corresponding button SB18 indicated by icon ,

and right side bafflers move outward.

7). -------Feeding side bumper controlling switch SA13. Turn the switch to right position

and the side bumper moves once according to the sheet count set on human-machine interface.

during sheet feeding process; Turn the switch to left position and side bumper moves once after

the sheet counts to be 3 during sheet feeding process; Turn the switch on middle position and side

bumper will not work.

8). -------Controlling switch SA14 for feeding front baffler moving up and down. Turn this

switch to right position, feeding front baffler move down; Turn this switch to left position, feeding

front baffler move up.

9). -------Feeding servo motor (control feeding belt running) START/STOP button. Press

this button, if button light is on means that servo motor starts and feeding belt will move

following the moving of main body; If button light is off, the servo motor stops and feeding belt

will stop following the moving of main body.

10). ------ Feeding servo motor (control feeding belt running) running curve path return 0

position button SB20. Servo motor drives the feeding belt to follow the moving of main body by

encoder with high precision. If Servo running curve path and main body running period are not

harmonious due to the discrepancy of following main body caused by encoder, then return servo

to 0 status. Before return servo to 0, the main body of machine must be turned manually to 0

position (electronic cam display 0, and moveable base is on 0 position). It’s valid to keep pressing

this button for moe than 5 seconds!

Attention: Feeding servo motor （ control the running of feeding belt ） running curve

path return to 0 postion operation must be cautious! and must be done under case of no

risks at all. Otherwise, the machine servo running curve path and main body running

period are not harmonious and sheet feeding can not continue normally and smoothly.

- 51 -


7.3.2 Main body operation panel

1). ----------General reset button SB00. Press this button

to cancel fatal warnings settled which appear on human-machine

interface. It’s recommendable to press once the button each time

to re-start machine!

2). ----------Main body safety switch SA0B. Turn the switch right to shut off main body; and

turn to left position to start main body. With same function to safety switch SA0A installed inside

stripping unit at drive side. When main body stops, turn off this switch to cut off all power supply

except for the power supply of lighting and ventilating equipments. This switch must be turn off

when operator has to enter dangerious area of this machine, otherwise no security can be ensured.

When main body is running, it can not stop by turning off this switch! This switch has key and it

should be kept carefully ！

3). ----------Main body emergency stop button SB1F. With same function to same buttons




4). -------Main body running stop button in main body SB2E. With same function to same



highest position).

- 52 -


5). --------Main body inch running button SB3D in main body. With same function to same



second intermittent warning of machine start after pressing this button, and the light of this button

is on (for 2 seconds), then the machine can run in inch. Actually this button can be used as the

reset button for canceling general warning (after settled) appearing on human-machine interface

display.

6). ------- Main body continuous running button SB4D. With same function to same



second continuous warning of machine start after pressing this button, and the light of this button

is on and machine is continuously running as well as adjusting speed. Actually this button can be

used as the reset button for canceling general warning (after settled) appearing on human-machine

interface display.

7). -------Main body continuous running at appointed speed START button SB5C. with

same function to same button installed in delivery operation panel. Press this button and light is

on means that during continuous running main body speed always keeps in the speed range set on

human-machine interface display, press this button again or turn speed-adjusting rotary switch

and the light is off. Main body will run continuously at speed appointed by speed-adjusting rotary

switch.

8). -------Main motor START button SB13. When main motor stops, “ Normal Startup”

message warning appears on human-machine interface in main body. Press this button and light

is on, then main motor is started on.

9). -------Main motor STOP button SB14. Press this button and then the main motor start

button SB13 light is on, the main motor stops.

10). --------Upper chase CLAMP/ LOOSEN button SB15. The original state of upper

- 53 -


chase is clamped tightly, while operator is pulling the upper chase, press this button and if light

is flashing on, it means that the cylinder clamping chase has been loose. Please mustn’t start

main body when upper chase is loose.

11). -------Main body runs single circle to the position of pulling chase STOP button

SB16. When the main motor is turned on, “normal startup!” appears on human-machine interface

display on main body operation panel. There will be 5-second continuous warning of machine

start after pressing this button the button light is on, and machine stop after running one circle to

position of pulling chase and the button light is off. Attention during running process for one

circle, main body can not be shut off by pressing stop button. In case of emergency, please flap

emergency stop button!

12). -------Main body continuous running stepless speed-adjusting rotary switch SA1C.

With same function to same button installed in delivery operation panel. Turn this switch to right

to increase running speed; Turn this switch to left to decrease running speed; This switch is

invalid when main body is in inch mode; If main body is in running state at appointed speed, the

switch will cancel to appoint running speed.

13). -------Main body lower movable base pressing increase/ decrease rotary switch

SA10B. Turn the switch to right to increase pressure and keep turning for 5 seconds to

continuously increase pressure from inch value to target value set on human-machine interface

display; Turn it to left to decrease pressure and keep turning for 5 seconds to continuously

decrease pressure from inch value to 0 (zero) position.

Attention: when main body movable base is at highest position or close to highest position,

pressure can not be increased or decreased!

14). -------Main body movable base need stop at highest position selection switch SA16.

Under normal condition, this switch should be at left position (off). If main body lower movable

base sometimes to stop at highest position in order to meet requirement of certain product

technics, then this switch can be turned on. This function of switch must be used cautiously!

7.3.3 Stripping operation panel- 54 -


1). ---------Stripping emergency stop button SB1D. With same function to same buttons




2). -------Stripping main body running stop button SB2B. With same function to same



highest position).

3). --------Stripping main body inch running button SB3B. With same function to same






display. 。4). -------Stripping main body continuous running button SB4B. With same function to






- 55 -



5). -------Stripping upper frame UP button SB11. Press this button and stripping upper

frame is up. The indicator light of this button will be on when upper frame is on highest

position.

6). -------Stripping upper frame DOWN button SB12. Press this button and stripping upper

frame is down. The indicator light of this button will be on when upper frame is on lowest

position.

Recommendation: when stripping function is not used, please make stripping upper frame

to be at highest position; when stripping function is used, please make stripping upper

frame to be at lowest position!

7.3.4 Delivery unit panel at operation side

1). ----------Delivery emergency stop button SB1B at

operation side. With same function to same buttons installed in other places of the machine. Press

this button under emergency and the main safety relay KA00 of electrical control system will cut

off power supply for all motors and main clutches. Machine will continue after Pressing general

reset button in main body!

2). -------Delivery rear jogger forwarding button SB9. Press this button and delivery rear

jogger moves forward, and the button light is on.

3). ------- Delivery rear jogger backward button SB10. Press this button and delivery rear

- 56 -


jogger moves backward, and the button light is on.

4). -------Delivery rear front stripping upper die mechnism upper/lower position switch

SA7. Turn the switch to left to be on upper position and work stop.

5). ------- Delivery rear front stripping lower die mechnism upper/lower position switch

SA8. Turn the switch to right to be on lower position and at working status.

6). -------Delivery rear full stripping gripper bar upper–opening mechanism upper/lower

position operation switch SA9. Turn the switch to left to be at work and gripper bar is not open;

Turn to right to be open and the button light is on, delivery waste material conveyor belt starts.

7.3.5 Delivery Unit Panel

- 57 -


1). ----------Delivery emergency stop button SB1A 。 With same function to same

buttons installed in other places of the machine. Press this button under emergency and the main

safety relay KA00 of electrical control system will cut off power supply for all motors and main


2). -------Delivery main body running stop button SB2A.With same function to same



highest position).

3). --------Delivery main body inch running button SB3A. With same function to same






display.

4). -------Ddelivery main body countinuous running button SB4A. With same function to







5). -------Delivery continuous running at appointed speed START button SB5A. with same

function to same buttons installed in main body operation panel. Press this button and light is on

means that during continuous running main body speed always keeps in the speed range set on

human-machine interface display, press this button again or turn speed-adjusting rotary switch

- 58 -


and the light is off. Main body will run continuously at speed appointed by speed-adjusting rotary

switch.

6). ------- Delivery continuous running stepless speed-adjusting rotary switch SA1A.

With same function to same buttons installed in main body operation panel. Turn this switch to

right to increase running speed; Turn this switch to left to decrease running speed; This switch is

invalid when main body is in inch mode; If main body is in running state at appointed speed, the

switch will cancel to appoint running speed.

7). -------Feeding vacuum pump start/stop rotary switch SA11A in feeding unit. With same

function to same rotary switches installed in feeding operation panel. Turn the switch right (rotary

switch light on) to start feeding pump, and turn the rotary switch to left to stop feeding pump

(rotary switch light off).

8). -------Auxiliary delivery returning button switch SB7. Press this button to make

auxiliary delivery fork and auxiliary delivery short cylinder to return to shrinking state from

stretching state, in shrinking state the button light is on.

9). -------Auxiliary delivery stretching out buttonswitch SB8. Press this button and make

auxiliary delivery fork and auxiliary delivery short cylinder from shrinking state to stretching

state, in stretching state the button light is on.

10). -------Waste material conveyor belt hand srtating switch SA2. Turn the switch to

right to start waste material conveyor belt; Turn to left to stop waste material conveyor belt.

11). -------Delivery unit automatic delivery selection switch SA3. Turn the switch to right

start delivery movement to delivery automatically according to the value set on human-machine

interface display. Turn it to left to stop automatic delivery movement, and delivery movement -

main delivery table up/down, delivery auxiliary table stretching/shrinking will be executived by

pressing delivery operation button.

12). -------Main delivery table DOWN button SB6A. Press this button and main delivery

table moves down in inch.

- 59 -


13). -------Main delivery table UP button SB6B. Press this button and main delivery table

moves up in inch.

7.3.6 Machine turning operation panel

This panel is mounted in main body front oil baffleplate lower inside feeding unit, please

first shut off the main motor when operating!

1). -------Machine turning cylinder open switch SA15. Turn the switch to right to cut off

main motor starting circuit and Machine turning safety cylinder to shrink, then the turning handle

can be fitted to make turming machine operation.

Attention: Machine turning operation must be done after main motor are shut off for 5

seconds! Otherwise body injury and equipment damage will be caused! Operation must be

done cautiously!

2). -------Main body running stop button SB2F on operation panel of Machine turning.

With same function to same buttons installed in other places of the machine. It’s normal stop to

press this button during the main body running, and main body moveable base will stop in normal

position range (not at highest position).

7.3.7 Stripping unit safety operation panel

- 60 -


This panel is mounted on stripping wallboard lower inside striiping unit at drive side!

1). ----------Stripping unit operation side safety switch SA0A. Turn it to left to close; Turn it

to right to open. with same function to safety switch SA0B on main body operation panel,

When main body stops, turn off this switch to cut off all power supply except for the power

supply of lighting and ventilating equipments. This switch must be turn off when operator has

to enter dangerious area of this machine, otherwise no security can be ensured. When main

body is running, it cannot stop by turning off this switch! This switch has key and it should be

kept carefully ！2). ------- Main body running stop button SB2C on safety operation panel in stripping unit.

With same function to same buttons installed in other places of the machine. It’s normal stop to

press this button during the main body running, and main body moveable base will stop in normal

position range (not at highest position).

7.3.8 Delivery transportation table small hand operation panel

Delivery conveyor belt hand operation switch SA6, Turn this switch to right to start delivery

conveyor belt motor. When delivery unit is in automatic delivery state and the sheets drop on

- 61 -


conveyor belt, the conveyor belt will start automatically.

7.4 Human-machine interface operation and display:7.4.1 Machine start display pictureBelow picture is the initial display when power on the machine. Four picture selection switch

buttons are at lower right corner of picture.

7.4.1.1 ： Selection button for running picture.

With same function to same icon buttons display on other pictures. Press this icon button to

switch on main operation picture;

7.4.1.2 ： Yield picture slection


switch on yield management picture;

7.4.1.3 ： Speed picture selection.


switch on speed management picture.

7.4.1.4 ： Data setting picture selection. With same function to same icon buttons

display on other pictures. Press this icon button to switch on delivery automatic setting picture.

- 62 -


7.4.2 Main operation pictureBelow picture is main operation display, general operations are all included on this picture.

7.4.2.1 Operation function on main operation picture

7.4.2.2 ： The icon on upper left corner is product yield count OPEN/CLOSE

key; If need to count product yield, the counting function of this key must be open. Below

number display shows quantity of shift product yield, same to quantity of shift product yield on

yield management picture.

7.4.2.3 ： The above icon on upper right cornor is frontlay detection function

OPEN/CLOSE key; If the frontlay detection function is needed, this key must be open, and if

not, close this key.

Note: It may affect product quality to close frontlay detection function! Recommend

always opening this function. This key is originally close off when power supply is turned

on again, the operator must check the front lay detection function switch before each shift

work!

7.4.2.4 ： The below icon on upper right cornor is corresponding to paper out

detection function OPEN/CLOSE key; This switch must be open if the paper out detection

function is needed. If no need this function, close this key.

Statement： It cannot be detected that the diecutted sheets dropping into main body and

- 63 -


stripping unit may cause die board damage if paper out detection function is closed!

Recommend always opening this function. This key is originally closed when power supply

is turned on again, the operator must check the front lay detection function key before

each shift work!

7.4.2.5 ： This icon is corresponding to paper air blowing OPEN/CLOSE key; when

paper air blowing function is needed, first start feeding belt servo motor and then open this key.

7.4.2.6 ： This number display lower main body is corresponding to main body

lower movable base pressure value. Press this number position to switch on pressure operation

picture to set pressure value.

7.4.3 Main operation picture display function

7.4.3.1

： The icon upper middle of main operation picture shows machine is under normal state,

this icon display will appear twice: when main motor is not started up and this icon display

appears, the main motor can be started; when main motor has been started and this icon display

appears, then the main body can be started.

7.4.3.2 Right picture shows the twinkling icon corresponding to operation side emergency

stop button. This twinkling icon will appear when emergency stop button and certain operation

place emergency stop button in delivery are pressed. This icon display will disappear only after

when the emergency stop button is reset and press once the blue color general reset button in main

body operation panel! When the action of emergency stop button displays on picture, the main

motor cannot be started up.

- 64 -

Here twinkling sign indicates the upper

chase is not clamped tightly. The main body

cannot run if this sign does not disappear!

Before starting the main body running, the

operator must make sure there is no such sign

and the upper chase is clamped tightly.


7.4.3.3 After emergency stop button action resets, 2 pictures following will display, left picture

shows “main motor power supply circuit is closed”, because there is one deferring process for

main inverter.

The right picture shows “feeding servo drive is not prepared well”, because after power supply of

this type servo drive is switched on, it need time to adjust and stabilize the process. Therefore,

there are no alarms occur during the 2 process time and the 2 pictures. are normally displayed.

7.

4 .3.4 Right picture shows the safety door is

opened at operation side.

After the main motor of machine is started, when every safety door at operation side is opened,

and the picture of corresponding position will display twinkling sign . and this sign will

disappear automatically after close the doors.

Before start and run the main body, the operator must make sure that all the safe doors

are closed and there is no any person or object in moving area of the machine!

7.4.3.5 Upper chase

- 65 -

Here twinkling sign indicates double

sheets feeding is processed. The main

body cannot run and feeding pump,

feeding belt cannot be closed if this sign

does not disappear!


is not clamped tightly

7.4.3.6 Lower plate is not at suitable position

7.4.3.7. Double sheets feeding indication

7.4.3.87.4.3.8 Missing delivery and paper

overloading

Missing delivery means papers in delivery unit are carried by gripper bar and are not delivered

on the designated position. When full stripping function is used, the electric cam angle should

be adjusted. Paper overloading means papers in delivery auxiliary table are overloaded and

- 66 -

Here twinkling sign indicates the lower plate is

placed at suitable position. The main body cannot

run if this sign does not disappear! Before starting

the main body running, the operator must make

sure there is no such sign and the lower plate is

place at suitable position.

Currect value of pressure, same to display on main operation picture

Max. value of increasing pressure, press this display position and number setting keyboard jumps out, input number range 0.00~3.00

Figture increase pressure value

Target value of continuously increasing pressure, press this display position and number setting keyboard jumps out, input number range 0.00~3.00


exceed the setting load.

7.4.3.9 Pressure operation display

Limitation of

increasing

pressure: Limit

value of increasing

pressure (Max.value of

increasing pressure) refers to the highest position where the lower die bed can reach. The value of

increasing pressure should be not more than the limit value of increasing pressure no matter under

continuous increase or inch increase.

Target value of increasing pressure: It refers to the appointed position where the lower die bed can

reach under continuously increasing of pressure (turn switch SA10B to right for 5 seconds and

inch increase is changed to continuous increase). Inch increase pressure value is invalid.

7.4.3.10 Safety operation display at drive side

This picture will appear when emergency stop button at drive side is actuated or safety door is

opened and operation of Machine turning is done.

- 67 -

Total production completed

Clear button for total production completed. Valid to keep pressing 5 seconds


1) Emergency stop button action display. The drive side emergency stop button on right picture is

mounted in stripping unit at drive side, with same function to button installed at operation side.

After the button is pressed, the twinkling icon will display on right picture. This twinkling

icon will disappear only when the button is reset and press once the blue color general reset

button on main body operation panel! The main motor cannot be started when the emergency stop

button action is displayed. After the emergency stop button action is reset, same to operation side,

2 pictures will appear shortly:“main motor power supply circuit is closed”, “feeding servo drive is

not prepared well”.

2) Drive side stripping unit safety door open display. Same to safety door of operation side, After

the main motor of machine is started, when every safety door at drive side is opened, and the

picture of corresponding position will display twinkling sign .Please note: this sign will

disappear automatically after close the doors. But the stripping lower door at drive side is

the dangerious area where operator is allowed to enter, so even this door is closed, the

corresponding sign will still appear and it will disappear only after it’s confirmed the

operator has come out of this area and press once the blue color general reset button

installed right side of door.

Before start and run the main body, the operator must make sure that all the safe doors

are closed and there is no any person or object in moving area of the machine!

3) Machine turning display: After the turning switch SA15 of machine turning panelis opened,

the machine turing sign will be displayed!

Attention: Machine turning operation must be done after 5 seconds main motor stops

entirely! Otherwise, accidents may occur to cause body injury and equipment damage!

Operations must be cautiously!

7.4.3. 11 Product yield management display

- 68 -

Max. value setting ofmain body running at

speed 5000sheets/hSetting value of main body running at appointed speed, spped can be set by Pressing button SB5A on main body operation panel or speed-designated operation button SB5C on delivery operation panel

Reminding signof main body running at overspeed. This sign appears when main body speed exceeds setting value of max. speed, and this picture is displayed. Stop and re-start machine to reset.

Clear button for shift production completed.Valid to keep pressing 3seconds.

Reminding switch aftertotal production finishing

Reminding switch aftershift production finishing

Shift productionsetting

Total productionSetting

Shift productionCompleted


This picture is the display of nominal production management. Total production and shift

production can be set respectively based on quantity and ration. After production reminding

switch is open, once production is finished, no matter what picture on touch screen, all pictures

will change to management picture, and “total production finishing” or “ shift production

finishing” will display on picture.

7.4.3. 12 Speed management picture

7.4.3. 13 Delivery automatic setting

- 69 -

Reminding switch aftertotal production finishing

When automatic delivery begins, surface of paper on delivery table reaches appointed position (sensor AB3 receives signal), automatically descending sheet setting. setting range 5~20 sheets.

Amount display for Quantitative deliveryDuring counting of automatic delivery process, sheet setting of sheet feeding or sheet stop. setting range 2~10 sheets。

Automatic descending height timingconversion setting, unit is “second”.setting range: 0.05~2.

Quantitative value setting for deliveryoperation. Setting range 20~5000sheets.Modification confirming button below mustbe pressed button after setting finishing.


Delivery functions:

Delivery by hand: When the selection switch on delivery operation panel is turned to

left, the

Operation of delivery main table, delivery auxiliary table and delivery belt must be executed by

operator via open/close switch on operation panel.

Automatic delivery: When the selection switch SA3 is turned to right, delivery is in automatic

state. When the value of delivery table reaches the setting value during main body running,

delivery table descends automatically to lowest position, at the same time, the delivery auxiliary

table stretches out automatically, and delivery conveyor belt starts to transport products on

delivery table to delivery place. And then the delivery table ascends automatically to paper

receiving place.

Attention automatic delivery operation should meet: delivery main table need move up to the

position where is the highest position of sensor detection. When papers are re-received, the

delivery auxiliary table must be receiving (stretching out) state.

Sensor detection for automaic delivery:

1 ） Delivery pile height sensor AB3: delivery table descends automatically and the sensor

begins to receive signals, when the sensor detects sheet surface, sensor begins to count sheets,

when it counts up to setting value, if the delivery auxiliary table is in sheet-receiving (stretches

out) state, it will return to sheet dropping (drawing back) state. If delivery auxiliary table is in

sheet dropping (drawing back) state, delivery main table will descend automatically.

2 ） Sensor AB4 allowing delivery auxiliary table to stretch out : during quantitative

delivery, when quantity set is finished and delivery main table descends automatically, the

sensor will detect whether top of pile on delivery main table deviates or not the stretching out

path of delivery auxiliary table. If sensor AB4 detects pile top has deviated path, the delivery

auxiliary table will stretch out automatically. When delivery auxiliary table draws back, pile top

- 70 -


on delivery main table moves up to this position and can’t move up more.

3 ） When delivery auxiliary table receives sheets, pile top on delivery main table moves up

to highest position sensor AB5: When delivery auxiliary table stretches out, pile top on

delivery main table moves up to this position and can’t move up more.

4 ） Piles leave delivery main table sensor AB6: When quantitative delivery is finished and

delivery main table descends automatically to the lowest position, delivery belt starts to

transport piles. After this sensor detects that piles have left delivery main table, delivery main

table ascends automatically to the highest position.

7.4.3.14. Feeding side jogger sheet count setting

7.5. Alarm

display

and alarm settlement

- 71 -

When feeding side jogger selection switch SA13 on feed operation panel is turned to, then the interval sheet count can be set. Setting range: 3~100sheets


In principle, once alarm occurs the picture will turn to picture corresponding to alarm.

7.5.1 Intermittent mechanism alarm

Alarm reason: It is because the intermittent mechanism clutch disengaged due to the overload of

imposed on intermittent meachanism or overspeed of machine, and the torque force limit switch

AC3 inside intermittent mechanism is actuated to cause electrical protection action, which lead to

the alarm.

Removal method: Turn machine manually (reverse turning) to make intermittent mechanism

clutch engage, after the failure is reset press blue color general reset button SB00 in main

operation panel to reset electrical control parts.

Measures ： Reduce mechanical load and machine speed, check whether there is loose

phenomena existing in intermittent box.

7.5.2 Gripper bar wrong position alarm

Reason: Intermittent mechanism was overloaded; machine speed was too high;main chain loose

due to long time stretching; main body air clutch pressure was too high, and sensor AB15 was

adjusted wrong or sensor was broken to cause electrical protection because gripeer bar was not

detected at position where the electrical controling system detects.

Removal method: Press blue color reset button AB00 on main operation panel to reset the alarm,

turn machine in inch mode and check mechanical parts one by one corresponding to the failures

and remove them. For electrical control parts, signals from sensor AB15 must be ensured to

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correctly match signals from electric cam angle (output #8). Normally when machine is running

into the setting range (534-538) of electric cam angle #8, the gripper bar should pass by sensor

AB15.

Mreasures taken ： Reduce mechanical load and machine speed; tighten the loose main chain;

adjust main body air clutch pressure to be suitable; adjust or replace sensor AB15.

7.5.3 PLC battery alarm

This alarm is alarm inside main electrical controller and must be prior settled.

Reason: Normally the inner battery usage life of PLC is 3~5 years, exceeding this period there

may be alarm.

Removal metho: Change battery. Please note that change the battery with electricity. replacement

should be made by professional electrical personnel with battery of same specifications.

7.5.4 Main inverter alarm

Reason: Unstable current and voltage;

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wrong parameter setting; mechanical overload; main motor failure, etc. sometimes there will be

an alarm after electricity is cut off and immediately switched on, so switch on electricity after it is

cut off for 20 seconds.

Removal method: improve the quality of current and voltage; check and modify parameter

setting, especially set appropriate time paramenter of ascending and descending speed;

mechanical draging must be smooth;main motor winding coil three phase must be balanceable.

When this alarm occurs, it must be handled with purpose by professional servicing personnel

according to inverter alarm code descriped in inverter instruction manual so as not to enlarge

the failure!

7.5.5 Emergency stop relay KA00 of safety citcuit alarm

Reason: Generally this alrm will not occur because emergency stop button alarm will be prior to

occur. But if no emergency stop button alarm and left picture can not be cancelled by pressing

general reset button, the circuit 01~07 between buttons must have problem. it must be handled by

professional repairing personnel to check and test every segment on connecting wires for

emergency stop button, otherwise safety relay KA00 can not be reset.

7.5.6 Safety circuit relay KA01 alarm

Generally this alrm picture will not appear, because safety door alarm has priority. But if no safety

door aexisting, there must be problem in the safety circuit 01~08 between buttons. It must be

handled by professional repairing personnel to check and test every segment on connecting wires

for safety door limit, otherwise safety relay KA01 can not be reset.

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7.5.7 Auxiliary motor

overload alarm: 2 pictures are as below for operation side and drive side

O

p

e

r

a

t

i

on side auxiliary motors alarms: including overload alarms from feeding unit left side baffle

motor, pressure motor, full stripping waste materials transporting motor, delivery sheet jogging

motor, delivery conveyor belt moto.

Drive side auxiliary motors alarms： including overload alarms from feeding right side baffle

motor, front baffle motor, feeding pump motor, oil pump motor, stripping frame up and down

moving motor, delivery auxiliary table motor and delivery main table motor

Reason: Normally it is because the mechanical parts load is too big or mechanical parts stop

working, and maybe it is caused due to improper adjustment and stabilization of breaker current

with protection or motors has internal problem.

The breaker must be re-started after being checked correctly! Improper restart of breaker

may cause damages to motor!

7.5.8 Oil pressure alarm:

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Drive side auxiliary motor overload alarm


Reason: This alarm occurs after main motor and oil pump motor are started and oil pressure is

less than 4 kgs so as to cause the action of relay SQ17. Other possible reasons including without

or short of oil inside main body, oil pipe broken or oil pipe jammed, the failure of oil pump motor

and failure oil pressure inspection relay SQ17.

Measures: Before each shift the operator must check oil gauge mounted on main bodyto know

how much oil in main body, and often clean the filter net of oil intake to keep oil pipe smooth, and

change all lubricating oil in timeaccording to requirements. Attention do not inspect relay SQ17

by shortly connecting oil pressure!

7.5.9 Air pressure alarm: display is as below

Reason: This alarm is the result from action of air pressure relay SQ16 when it detects air

pressure is less than 2kgs after main motor is starte, other possible reasons including main air

intakewithout air or air pressure not enoug, improper adjustment of pressure adjusting valve, air

pipe leakage.

7.5. 10. Paper runs over alarm:

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Reason: In the rated position (when the gripper pin does not open), sensors AB14 in the

diecutting paper out position detects that there is paper or other obstacle, and then paper runs over

alarm happens. If the paper is fed earlier or delivered later, gripper bar cannot grip the paper in

rated position, and then the alarm will happen. For proper paper feeding, air suction must be

adjusted well and the feeding press wheels should match with each other when working.

7.5.11. Front lay alarm

Reason: In rated angle (when the

gripper pin is going to grip the paper), front lay sensor AB12 、 AB13 cannot detec there are

paper which arrives at , then there will be a front lay alarm. If paper arrives at the detecting

position earlier or later, gripper bar cannot grip the paper in thee rated angle, this alarm will also

happen. For proper paper feeding, air suction must be adjusted well and the feeding press wheels

should match with each other when working.

7.5.12. Paper out in diecutting

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Reason:

In rated angle, sensors AB7 、 AB8 which are above the diecutting paper out position cannot

detect the diecutted paper then there will be a no paper out alarm. If the diecutted papers already

passed through the detecting angle, but sensor AB7 、 AB8 still detected there are papers, this

means there are papers falling inside or there is any obstacle in the detecting position. Then there

will be an improper paper out alarm (refer to the right picture).

7.5.13. Stripping paper out alarm:

R

e

a

s

o

n

:

In stripping paper out angle, sensors AB9 、 AB10 cannot detect the diecutted paper then there

will be a paper out alarm (refer to the left picture). If the diecutted papers already passed through

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the detecting angle, but sensor AB9 、 AB10 still detected there are papers, this means there

are papers falling inside or there is any obstacle in the detecting position. Then there will be an

improper paper out alarm.

7.6 Special Electrical Element Setting

7.6.1. Setting of electrical cam and angle

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Turn the switch to middle to set the “ON”, “OFF” value of each angle.

Press → Choose to show the tunnel no.

Press →Choose”show the “ON”, “OFF” data of .

Press to clear.

Press →Change the “ON”, “OFF” data of .

Press to finish setting.

Note: When need to change the data, please contact us immediately and we will provide the

information. Normally it is no need to change since the data is already set before ex-

factory. We will not be responsible if any accident happens after changing the data.

After change the setting, please note to turn the switch at “RUN” or all the detecting

function and the machine stop will not be effective!

Electrical cam angle please refer to Diagram JY165E-D.0C.10.

7.6.2 SUNX Optical Fiber Amplifier FX-301

Make ready sensor AB11 ， Front lay sensorAB12 、 AB13 are in use

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Work light (orange)Mode light L/D ON (yellow)

Mode light TIMER (yellow)Stable light (green)

Mode light RUN (green)

Mode light TEACH (yellow)

Mode light ADJ (yellow)

Mode light PRO (yellow)

Number light (red) Protrusive switch

Mode button


7.6.2.1. Sensitivity Setting (Sensitization value setting)

Turn on the power, in normal condition, mode light RUN (green) is on, red number light

shows the current sensitivity. Press MODE button, light RUN, TEACH, ADJ, L/D, TIMER,

PRO lights on in turn.

Press mode button, the MODE light ADJ is on, the red number light show the sensitivity value,

set the protrusive PUSH switch up and down can modify the sensitivity value. After finishing the

modification, press the protrusive switch PUSH, and then press the MODE button to make the

mode light RUN (green) bright.

7.6.2.2. Output working status setting （ ON/OFF mode）Press MODE button, L/D light is on; move the PUSH button up and down and then press the

PUSH one time to confirm the output working status.

7.6.2.3. Button locking and unlock function

In RUN mode, the buttons will be locked if press the PUSH and MODE more than 2 seconds

at same time. And the buttons will be unlocked if press these two buttons more than 2

seconds after locking.

Warning: the sensor switch only used in above three modes and cannot be used in any other

modes.

7.6.2.4 Factory Value of SUNX-FX-301 Optical Fiber Amplifier Red Light ON/OFF Value

Model Paper

Level indicator light (green) “ON/OFF”value

Make ready sensor AB11

Front lay sensor

AB12

Front lay

sensor

AB13

JY1650E

Normal 150 400 400

Dark Color 150 200 200

Transparent 150 200 200

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7.7 Wiring Connection7.7.1 Power supply by 3-phase 4-wire (A、B、C、PE)

Power request: 3-phase AC 380V±5％/50HZ

In line: the copper cable ≥ 16mm2

Advice: use the breaker ≥ 100An

7.7.2 Safety detecting specification

Pressure resistance: 1500V, 1 second

Insulated resistance: ≥ 100MΩ

7.7.3 Wiring Warning

7.7.3..1 There should be equipped with circuit guard break near the machine in line side.

7.7.3.2 It should be grounding connected.

7.7.3.3 Wiring must be done by professional electrician after power off.

7.7.3.4 Wiring should be done after the machine laying down.

Note: The input power phase, rated voltage and the rated frequency should be correspondent

with the one mentioned in the manual. According to the rated current mentioned in the manual, be sure that the section of leading wire meets the demands of the manual.

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7.8 Electronic Diagram (Attachment)

Note: Customer should make enough preparation as foundation and lay down before machine installation. Enough human resource should be provided to move and install the machine. Customer should make ready for the grounding and bear the related charge.

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Please note that the related operator should read the manual carefully before running the machine!

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Nikko 1650

Engineering

Transcript of Nikko 1650