Nidec kinetek corporate profile
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Transcript of Nidec kinetek corporate profile
Kinetek Profile
Nidec Kinetek
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• 2012 revenue: $410M• 16 business units across North America, Europe and Asia• Market leadership position in targeted segments• Focused on technology led solutions based growth
• Energy efficiency – residential and commercial products• Green technologies – battery powered electric products,
alternative energy• Global scope
• 3000 employees in 24 locations • 250 technical degrees • 40% in China, 12% in Mexico, 40% in US
Kinetek – At-A-Glance
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Kinetek Brands
U.S. ChinaItaly
Kinetek – Business Units/Brands
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Special purpose, wound field DC and low-voltage AC pump and traction motors for battery operated vehicles.
Gear motors, transmissions (traction drives) and gearing for the floor care, medical/mobility
AC and DC motor systems for elevator/escalator, floor care, hose reel and commercial food equipment
China producer of AC and DC motors, brushless DC and general purpose motors, gearboxes, and end products
China manufacturer of shaft and gearing for power tools, automotive, and electric motors
Sub-fractional AC, DC, brushless motors and gear motors for refrigeration, pellet stove and commercial food equipment
Elevator controls and complete elevator packages for elevator contractors, OEMs and educational/healthcare institutions
High output DC motors for floor care, hydraulic pump drive motors for industrial lift, and traction drive motors
Brushless motors and electronic systems for industrial, defense and electric vehicle applications
Cable hoist and platform lift products for the global building construction market
Membrane switch assemblies, graphic panel overlays, shielding product, and industrial/commercial labeling products
Chinese elevator control, microprocessor board and complete package manufacturer
AC and brushless DC motors and pump motor packages for specialized industrial and commercial markets
Custom motor control design for material handling, floor care, recreational vehicles and lift trucks
Kinetek – Business Unit Overview
U.S.
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Italy
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China
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Elevator Motors/MachinesGearless AC & DC machinesGeared traction machinesAC and DC hoist motorsAC dry & submersible hydraulic motors
Elevator ControlElevator & escalator controlsComplete elevator packagesMicroprocessor boardsMonitoring & dispatching systems
Motor Control SystemsAC controls, PMDC controlsSeries & separately excited controlsBrushless DC controlsHigh frequency battery chargersElectronic vehicle displays
Human Machine InterfaceMembrane switch assembliesGraphic panel overlaysTouch screensEMI shielding products
MotorsWheel motorsTransaxle drive systemsRight angle drivesSpiral bevelsOffset gear motorsSubfractional gear motorsBrushless motorsAC & DC drivesAC & DC pumps
Kinetek – Key Product Categories
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Kinetek – Products Powered
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UNITED STATESITALY
CHINA
MEXICO
MexicoMerkle-Korff De Mexico (SLP)• High volume AC and DC appliance and
vending gear motors• Central Mexico location supports global
appliance companies transitioning to Mexico: GE/Mabe, Maytag, Whirlpool, LG, Samsung
Kinetek De Mexico (KDM)• 44,000 square foot facility opened
July 2008• Valmark and MCE share flexible
capacity facility
ChinaKinetek De Sheng (KDS)• Manufacturer of AC and DC
motors, gearbox assemblies, and other value-added assemblies
• ISO 9000 Certified, 650,000 ft2 manufacturing facility located 2 hours from Hong Kong
Zhongxiu Kinetek (ZXK)• Elevator controller
manufacturer produces microprocessor elevator control boards, and traction and hydraulic elevator controls
Kinetek Jinghe (KJH)• Leading Chinese shaft and
gearing manufacturer
• Customers include several multi-national companies
Kinetek Motor Master (KMM)• 10,000 sqm facility, GE-trained
motor team• Products include 44, 48, 56 frame
motors, gear and pump subassemblies
Kinetek – Key Manufacturing Locations
Major Markets
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Major Markets – Elevator/Escalator
Elevators & Escalators– Kinetek companies develop non-proprietary elevator
and escalator control systems that improve operating efficiency and performance, and help customers reduce operating and maintenance costs.
– Kinetek companies have supplied technologically advanced elevator motors and controls for projects including the Statue of Liberty and countless high-profile residential, commercial, and educational buildings.
• Elevator controls & motors • Elevator door operators• Escalator controls & motors• Complete elevator packages
ELEVATOR MODERNIZATION AT 555 CAPITAL MALL
ESCALATOR CONTROLS & MOTORS
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Major Markets – Floor Care
Commercial Floor Care– Components from Kinetek companies have been a
mainstay in commercial and industrial floor care equipment for over four decades.
– Kinetek motors, gearboxes and other components are designed to pass the rugged test of cleaning and maintaining flooring types found in today’s businesses and factories. These components can be found in the following:
• Floor scrubbers & polishers (riders & walk-behinds)• Power sweepers• OEM end products (carpet dryers & stick machines)
WALK-BEHIND SCRUBBERS
STICK MACHINES
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Major Markets – Material Handling
Material Handling– Kinetek companies keep all kinds of materials
moving. Kinetek provides AC and DC traction and pump motors and control systems for lift truck and pallet lift applications as well as complete overhead hoist products.
• Lift trucks• Pallet lifts• Cable hoists
CABLE HOISTS
FORK LIFTS
PALLET LIFTS
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Major Markets – Food Equipment
Commercial Food Equipment– Expertise started more than 50 years ago with
simple cup drop motors in soft drink machines and inception of through-the-door ice dispensing systems.
– Today, leading manufacturers count on Kinetek for technically advanced solutions, superior service and quality products in the following areas:
• Refrigerated cases• Refrigerator ice crushers/dispensers• Walk-in coolers • Commercial dishwasher pumps• Convection ovens• Commercial mixers• Food processing
COMMERCIAL DISHWASHERS
CONVECTION OVENS
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Major Markets – Golf/Utility
Golf Car & Utility Vehicle– AC and DC motors and controls from Kinetek
companies can be found in a variety of battery powered applications.
– Kinetek companies help businesses meet higher performance demands for the following:
• Golf cars and neighborhood electric vehicles• Utility vehicles used in airports, mining, ATVs• Electric boats
ELECTRIC BOATS
GOLF CARS
UTILITY VEHICLES
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MAN LIFTS
SCISSOR LIFTS
Major Markets – Aerial Work Platforms
Aerial Work Platforms– Kinetek companies help businesses meet higher
performance demands with AC & DC motors and electronic controls for scissor lifts and lift trucks.
• Scissor lifts• Man lifts
Kinetek Companies
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Kinetek Companies – AMD
East Syracuse, New York, USA– Designs and manufactures special purpose,
wound field DC and low-voltage AC pump and traction motors for battery operated vehicles.
– Market-leading positions in golf and utility vehicles and aerial work platforms. Also strong in forklift and floor care (ride-on segment) markets.
Advanced Motors & Drives customers
DC TRACTION MOTORS
AC TRACTION MOTORS
AC TRACTION CONTROLLER
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Kinetek Companies – FIR Group
Casalmaggiore, Italy– Designs and manufactures custom made AC and
brushless DC motors and pump motor packages for highly specialized industrial and commercial markets.
– Strong market positions in European construction, defense, and commercial appliances — including commercial ovens and catering dishwashers.
–
FIR Group Customers
BRUSHLESS AC MOTORS
AC PUMP MOTORS
CABLE HOISTS MOTORS
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Kinetek Companies – Imperial
Akron & Middleport, OH– A large, custom manufacturer of special application
AC and DC motor systems (motors and drives; motors and generators; motors and gearboxes).
– A market leader in the floor care, elevator/escalator, and hose reel segments.
– Manufactures products in the US, and collaborates on the design and engineering of products manufactured for Imperial by Kinetek De Sheng (KDS) in China.
Imperial Electric Customers
PM GEAR MOTORS
LARGE FRAME GEARLESS AC ELEVATOR MACHINES
HOSE REEL DC MOTORS
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Kinetek Companies – Scott DC
Alamogordo, New Mexico, USA– Scott DC Power Products designs and
manufactures high output DC motors for the floor care market, hydraulic pump drive motors for industrial lift applications, and traction drive motors.
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Scott DC Power Products Customers
HYDRAULIC PUMP DRIVE MOTORS
OFF SET GEAR MOTORS
TRANSAXLE DRIVE SYSTEMS
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Kinetek Companies – Euclid
Solon, OH, USA– Develops custom engineered gear motors,
transmissions (traction drives) and gearing for the floor care, medical/mobility and loose gearing markets.
– Collaborates with Kinetek companies Imperial Electric, Scott DC Power Products and Advanced Motors & Drives to meet the needs of floor care market customers with a wide range of distinct products.
Euclid Universal Customers
LOOSE GEARING
TRANSAXLE DRIVES
OFF SET GEAR MOTORS
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Kinetek Companies – Kinetek Controls
Perry, Ohio, USA– Innovative product design center devoted to the
development of custom engineered solutions for Kinetek companies and customers.
– Engineering design team has developed premium motor speed controllers and high frequency battery chargers for specific applications including aerial work platform, floor care, RVs, lift trucks, golf cars, and a variety of other battery electric vehicles.
– Business model serves Kinetek’s Fractional/Integral Motors group very well. Kinetek Controls provides design and application engineering, while Kinetek companies KDS, Advanced Motors & Drives, and the Imperial Electric Group fulfill sales, marketing and customer support.
HIGH FREQUENCY BATTERY CHARGERS
AC TRACTION CONTROLLERS
DC PUMP MOTOR CONTROLLERS
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Kinetek Companies – MCE
Sacramento, California and New York City, NY, USA– Founded in 1983, MCE is the world’s leading open-
architecture elevator controller manufacturer. – From hydraulic and traction controls to complete
elevator packages, MCE provides an optimal solution for any modernization or new construction project.
MCE Customers• Independent elevator contractors• OEM elevator contractors• Educational and healthcare institutions
FREEDOM COMPLETE ELEVATORS
iCONTROL ELEVATOR CONTROL W/iBOX PROCESSOR
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Kinetek Companies – Merkle-Korff
Elk Grove Village, IL and San Luis Potosi (SLP), Mexico– Specializes in sub-fractional AC, DC, and brushless
motors and gearmotors, generally less than 1/10th horsepower.
– Operates three modern manufacturing facilities in the Midwestern United States and a high volume facility in San Luis Potosi (SLP), Mexico (accounting for 45% of M-K revenue).
Merkle-Korff Industries CustomersDC BRUSHLESS GEAR MOTORS & CONTROLS
AC GEAR MOTORS
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Kinetek Companies – KDS
Shunde, China– An ISO-certified manufacturer of AC and DC
motors, brushless DC motors, general purpose motors, gearboxes and end products.
– Provides Kinetek companies in North America and Europe with a low-cost, state-of-the-art manufacturing base and access to China with a significant marketing platform.
– Maintains a strong position in China — the world’s largest and fastest growing market.
Kinetek De Sheng Customers
AC POWERPACKS: MOTOR & GEARBOX FOR FLOOR CARE
GEARLESS AC MACHINES FOR ELEVATORS
ESCALATOR MOTORS
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Kinetek Companies – VIS
Livermore, CA– VIS is an ISO 9001/2000 certified industry leader in
the design and manufacture of sophisticated membrane switch assemblies, graphic panel overlays, shielding products and custom industrial and commercial labeling products.
– VIS membrane switches are engineered custom flexible circuits made from PTF using a variety of conductive ink systems. Membrane switches have the advantage of low inertia, sealablility, ultra low profile and long life reliability.
VIS customers
MEMBRANE SWITCH, ELASTIKEY SWITCH ASSEMBLIES, GRAPHIC OVERLAYS AND COMPLIANCE LABELS
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Kinetek Summary
Capabilities • Broad and deep technology base in motors, gearing and controls• Application knowledge and product test capability that allows
reliable products to be developed• Rapidly developing technical capability in China• Ability to package a system solution for our customers • 13 design facilities and 300+ technical resources • Strong team approach to product development• Test facilities including dynos, noise analyzers, sound labs, elevator
test towers, life test equipment and other equipment • Long-term relationship with customers• Strong service and support